Automatic intubation device and control method thereof

By designing automatic intubation equipment, using components such as storage silo, material conveying mechanism and intubation mechanism, the automatic and accurate insertion of straws and automatic output of finished materials are solved, and the problems of low automation and low authenticity rate of existing equipment are improved, and production efficiency and product quality are improved.

CN112824015BActive Publication Date: 2025-03-04NINGBO FATO AUTOMATION TECH
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN201911145496.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-11-21
Publication Date
2025-03-04
Estimated Expiration
2039-11-21

AI Technical Summary

Technical Problem

The existing spray pump cannulation equipment is not very automated, and the intubation station structure is complex, so it is impossible to automatically and accurately insert the straw. The authenticity rate of the product is low, making it difficult to automatically output and packaging the finished product of the straw inserted.

Method used

An automatic intubation equipment is designed, including a storage silo, material conveying mechanism, positioning mechanism, intubation mechanism, tube cutting mechanism, loss detection mechanism and finished product feeding box system. Through the coordinated work of these components, the automatic and accurate insertion of straws and the automatic output of finished material products are achieved.

Benefits of technology

It improves the authenticity rate of the product and automatic processing efficiency, realizes neat and orderly placement and automatic output of finished materials inserted with straws, simplifies the structure of the tube station and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN112824015B_ABST
    Figure CN112824015B_ABST
Patent Text Reader

Abstract

The present invention relates to an automatic intubation device and a control method thereof, the automatic intubation device comprises a storage bin, a material conveying mechanism, a feeding vibration plate, a feeding rail, a main feeding plate, a material positioning mechanism, an intubation mechanism, a pipe cutting mechanism, a straw missing detection mechanism, a defective material discharging mechanism, a first slave feeding plate, a second slave feeding plate, a third slave feeding plate, a finished product receiving box bearing platform, a finished product receiving box positioning mechanism, a finished product receiving box pushing mechanism, a finished product receiving box output line, an empty receiving box input line and a controller. The automatic intubation device can automatically input materials such as pump bodies to be intubated, automatically and accurately insert the straw into the intubation port of the material, improve the product authenticity rate and complete the output of the finished product of the material with the straw inserted.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of intubation equipment, and in particular to an automatic intubation equipment and a control method thereof. Background Art

[0002] During the spray pump manufacturing process, it is usually necessary to accurately insert the straw into the straw port of the pump body, and then output the finished pump body with the straw inserted to perform subsequent processes.

[0003] Specifically, in the actual processing and assembly process of the cannulation equipment, the pump body to be inserted with the straw needs to be first transported to the corresponding pump body station, and then the straw is aligned with the straw insertion port of these pump bodies to complete the straw insertion action to obtain the finished pump body. Finally, the finished pump body with the straw inserted is transported out, and the operators collect and transport these finished pump bodies with straws.

[0004] However, the current cannulation equipment for spray pumps has some shortcomings: the existing cannulation equipment has a low degree of automation, the cannulation station has a complex structure, and cannot well complete the automatic and accurate insertion of the straw, and the authenticity rate of the finished pump body with the straw inserted is low; in addition, even if the straw insertion action for the pump body is completed, it is difficult to complete the automatic transportation and output of the packaging box for loading the finished pump body. Summary of the invention

[0005] The first technical problem to be solved by the present invention is to provide an automatic intubation device for the above-mentioned prior art. The automatic intubation device can automatically input materials such as pump bodies to be intubated, automatically and accurately insert the straw into the intubation port of the material, improve the product authenticity rate, and complete the output of the finished product of the material with the straw inserted.

[0006] The second technical problem to be solved by the present invention is to provide a control method for the automatic intubation device according to the above-mentioned prior art. Through the control method of the automatic intubation device, the straw can be automatically and accurately inserted into the intubation port of the material to obtain the finished material, thereby improving the efficiency of product automation processing and the authenticity rate of the finished material, and completing the neat and orderly placement of the finished material in the packaging box.

[0007] The third technical problem to be solved by the present invention is to provide a control method for the automatic intubation device according to the above-mentioned prior art.

[0008] The technical solution adopted by the present invention to solve the above-mentioned first technical problem is: an automatic intubation device, characterized in that it comprises:

[0009] A storage bin, used to store a number of materials to be inserted into the cannula;

[0010] The material conveying mechanism is connected to the storage bin and is used to convey the material in the storage bin;

[0011] A feeding vibration plate, connected to the material conveying mechanism, is used to adjust the movement directions of several materials conveyed by the material conveying mechanism to be consistent;

[0012] A feeding rail, the first end of which is connected to the material output end of the feeding vibration plate;

[0013] A main feed tray, the feed end of which is connected to the end of the feed rail;

[0014] The material positioning mechanism is used to position and correct the insertion port of the material delivered through the main feeding tray;

[0015] The insertion mechanism is connected to the straw feeding mechanism, and is used to insert the straw into the insertion port of the material processed by the material positioning mechanism;

[0016] A tube cutting mechanism, used for cutting the straw inserted into the tube insertion port of the material to a preset length;

[0017] A straw missing detection mechanism is used to detect whether the straw is missing from the insertion port of the material;

[0018] A defective product discharging mechanism is used to output the material with missing straws to a pre-set defective product receiving box according to the straw missing detection result of the straw missing detection mechanism;

[0019] The first secondary feeding tray has a brush for moving the material without missing straws; wherein the first secondary feeding tray has a plurality of brushes arranged at equal intervals;

[0020] A second secondary feeding tray, having a brush, which is arranged above the first secondary feeding tray, the second secondary feeding tray is connected to the first secondary feeding tray through the first finished product conveying track, and the second secondary feeding tray is used to use the brush to move the material conveyed through the first finished product conveying track;

[0021] A third secondary feeding tray, having a brush, which is arranged above the horizontal plane where the first secondary feeding tray is located, the third secondary feeding tray is connected to the second secondary feeding tray through a second finished product conveying track, and the third secondary feeding tray is used to use the brush to move the material conveyed through the second finished product conveying track; wherein the second finished product conveying track has a finished product output end for outputting finished materials;

[0022] The finished product receiving box carrying platform is arranged below the finished product output end of the second finished product conveying track, and is used to carry the finished product receiving box;

[0023] The finished product receiving box positioning mechanism is used to fix the position of the finished product receiving box on the finished product receiving box bearing platform;

[0024] The finished product receiving box ejecting mechanism is used to eject the finished product receiving box filled with materials;

[0025] Finished product receiving box output line, used to transport the finished product receiving box pushed out by the finished product receiving box pushing mechanism outward;

[0026] Empty receiving box input line is used to transport the empty receiving box to the finished product receiving box carrying platform;

[0027] The controller is respectively connected to the material conveying mechanism, the feeding vibration plate, the main feeding tray, the material positioning mechanism, the tube insertion mechanism, the tube cutting mechanism, the straw missing detection mechanism, the defective material discharging mechanism, the first slave feeding tray, the second slave feeding tray, the third slave feeding tray, the finished product receiving box positioning mechanism, the finished product receiving box pushing mechanism, the finished product receiving box output line and the empty material receiving box input line.

[0028] As an improvement, in the automatic pipe insertion equipment, a rotating device capable of driving the finished product receiving box bearing platform to rotate is provided below the finished product receiving box bearing platform.

[0029] Specifically, in the automatic intubation device, the rotating device includes:

[0030] The main rotating disk is arranged below the carrying platform of the finished product receiving box;

[0031] A secondary rotating disk meshing with the main rotating disk;

[0032] A driving mechanism connected to the controller is drivingly connected to the secondary rotating disk and is used to drive the secondary rotating disk to rotate.

[0033] As a further improvement, the automatic pipe insertion equipment also includes a finished product receiving box lifting mechanism, which is used to raise or lower the height of the finished product receiving box bearing platform.

[0034] As a further improvement, the automatic intubation equipment also includes an empty material receiving box pulling mechanism for pulling the empty material receiving box transported via the empty material receiving box input line onto the finished product receiving box carrying platform.

[0035] Improved, in the automatic insertion equipment, a first photoelectric detection switch is provided between the third slave feed tray and the second slave feed tray, and the second finished product conveying track is provided with a second photoelectric detection switch for counting and detecting the quantity of conveyed materials; wherein, the first photoelectric detection switch is used to detect the missing of the straw at the insertion port of the material conveyed through the second finished product conveying track.

[0036] The technical solution adopted by the present invention to solve the above second technical problem is: a control method of the automatic intubation device, characterized in that it includes the following steps:

[0037] Step 1, the material conveying mechanism conveys a number of materials to be inserted into the cannula in the storage bin to the feeding vibration plate;

[0038] Step 2, the feeding vibration plate adjusts the movement direction of the conveyed materials to be consistent, and conveys them to the main feeding plate through the feeding rail;

[0039] Step 3, the main feeding tray transports the materials delivered by the feeding rail to the outside;

[0040] Step 4, the material positioning mechanism positions and corrects the insertion port of the material delivered by the main feeding tray;

[0041] Step 5, the tube insertion mechanism inserts one end of the straw delivered by the straw feeding mechanism into the tube insertion port of the material processed by the material positioning mechanism;

[0042] Step 6, the tube cutting mechanism cuts the straw inserted into the tube insertion port of the material to a preset length;

[0043] Step 7, the straw missing detection mechanism detects whether a straw is inserted into the insertion hole on the material, and sends the detection structure to the controller;

[0044] Step 8, the defective product discharging mechanism outputs the material with missing straws to a pre-set defective product receiving box according to the instruction of the controller;

[0045] Step 9, the first secondary feeding tray uses a brush to move the materials without missing straws, and transports the moved materials to the second secondary feeding tray through the first finished product conveying track;

[0046] Step 10, the second slave feeding tray uses a brush to move the material conveyed from the first finished product conveying track;

[0047] Step 11, the third slave feeding tray uses a brush to move the material conveyed from the second finished product conveying track;

[0048] Step 12, the empty receiving box input line transports the empty receiving box as a finished product receiving box to the finished product receiving box carrying platform, the rotating device drives the finished product receiving box carrying platform to rotate, and the finished product receiving box positioning mechanism fixes the position of the finished product receiving box on the finished product receiving box carrying platform;

[0049] Step 13, the material with the straw inserted is input into the receiving box at the carrying platform of the finished product receiving box through the second finished product conveying track until the receiving box is full of materials;

[0050] Step 14, the finished product receiving box pushing mechanism pushes out the finished product receiving box filled with materials, and the finished product receiving box output line transports the pushed out finished product receiving box outward.

[0051] The technical solution adopted by the present invention to solve the third technical problem is: a control method of the automatic intubation device, characterized in that it includes the following steps:

[0052] Step 1, the material conveying mechanism conveys a number of materials to be inserted into the cannula in the storage bin to the feeding vibration plate;

[0053] Step 2, the feeding vibration plate adjusts the movement direction of the conveyed materials to be consistent, and conveys them to the main feeding plate through the feeding rail;

[0054] Step 3, the main feeding tray transports the materials delivered by the feeding rail to the outside;

[0055] Step 4, the material positioning mechanism positions and corrects the insertion port of the material delivered by the main feeding tray;

[0056] Step 5, the tube insertion mechanism inserts one end of the straw delivered by the straw feeding mechanism into the tube insertion port of the material processed by the material positioning mechanism;

[0057] Step 6, the tube cutting mechanism cuts the straw inserted into the tube insertion port of the material to a preset length;

[0058] Step 7, the straw missing detection mechanism detects whether a straw is inserted into the insertion hole on the material, and sends the detection structure to the controller;

[0059] Step 8, the defective product discharging mechanism outputs the material with missing straws to a pre-set defective product receiving box according to the instruction of the controller;

[0060] Step 9, the first secondary feeding tray uses a brush to move the materials without missing straws, and transports the moved materials to the second secondary feeding tray through the first finished product conveying track;

[0061] Step 10, the second slave feeding tray uses a brush to move the material conveyed from the first finished product conveying track;

[0062] Step 11, the third slave feeding tray uses a brush to move the material conveyed from the second finished product conveying track;

[0063] Step 12, the empty receiving box input line transports the empty receiving box as a finished product receiving box to the finished product receiving box carrying platform, and the finished product receiving box positioning mechanism fixes the position of the finished product receiving box on the finished product receiving box carrying platform;

[0064] Step 13, the material with the straw inserted is input into the receiving box at the carrying platform of the finished product receiving box through the second finished product conveying track until the receiving box is full of materials;

[0065] Step 14, the finished product receiving box pushing mechanism pushes out the finished product receiving box filled with materials, and the finished product receiving box output line transports the pushed out finished product receiving box outward.

[0066] Improved, in the control method of the automatic intubation equipment, between step 13 and step 14 it also includes: before the material is input into the finished product receiving box via the second finished product conveying track and the finished product receiving box is not full of material, the finished product receiving box lifting mechanism lowers the height of the finished product receiving box bearing platform.

[0067] Furthermore, the second photoelectric detection switch counts and detects the amount of material transported by the second finished product conveying track, and when the counted amount reaches a preset value, the finished product receiving box pushing mechanism pushes out the finished product receiving box filled with materials.

[0068] Compared with the prior art, the advantages of the present invention are:

[0069] First, the automatic insertion device of the present invention can automatically input materials such as pump bodies to be inserted with pipettes, automatically and accurately insert the straws into the insertion openings of the materials, thereby improving the product authenticity rate and completing the output of finished products of the materials with the straws inserted;

[0070] The intubation station of the automatic intubation equipment has a simple and stable structure, and can intubate six products at the same time, thereby improving production efficiency; the feeding track for materials (such as spray pumps) is a machined part with a reliable structure, which can ensure stable and long-term feeding of materials;

[0071] Secondly, by adding a finished product receiving box carrying platform and an empty receiving box pulling-in mechanism, the automatic position conversion of the empty receiving box and the finished product receiving box can be realized, that is, the empty receiving box pulled in by the empty receiving box pulling-in mechanism is placed in the position of receiving the finished products, and becomes a finished product receiving box to load the finished products;

[0072] Thirdly, by setting a second photoelectric detection switch for counting and detecting the number of materials transported, the number of finished products entering the finished product receiving box can be automatically counted to determine the fullness of the finished product receiving box, so that the finished products are automatically output when the finished product receiving box is full; by setting a finished product receiving box carrying platform that can rotate and move left and right, the finished products in the finished product receiving box can be shaken, so that the finished products can be arranged in an orderly and neat manner in the finished product receiving box;

[0073] Finally, the automatic intubation device of the present invention can also avoid the damage to the surface of the material during the intubation process and reduce the occurrence of defects on the material surface by arranging brushes on different structures. BRIEF DESCRIPTION OF THE DRAWINGS

[0074] Figure 1This is a schematic diagram of the structure of the automatic intubation device in an embodiment of the present invention;

[0075] Figure 2 for Figure 1 A schematic diagram of the automatic tube insertion device (with the finished product receiving box on the carrying platform removed) at another viewing angle;

[0076] Figure 3 for Figure 1 A magnified schematic diagram of part A in FIG.

[0077] Figure 4 for Figure 2 A magnified schematic diagram of part B in FIG.

[0078] Figure 5 for Figure 2 A top view of the automated intubation device is shown. DETAILED DESCRIPTION

[0079] The present invention is further described in detail below with reference to the accompanying drawings.

[0080] like Figure 1 to Figure 5 As shown, the automatic intubation device in this embodiment includes:

[0081] The storage bin 101 is used to store a plurality of materials 2 to be inserted into the cannula 3; the material 2 in this embodiment is a pump body used in cosmetics, for example, the material 2 is a pump body of a perfume pump;

[0082] The material conveying mechanism 102 is connected to the material storage bin 101 and is used to convey the material in the material storage bin 101;

[0083] The feeding vibration plate 103 is connected to the material conveying mechanism 102 and is used to adjust the movement directions of a plurality of materials conveyed by the material conveying mechanism 102 to be consistent; the feeding vibration plate 103 will generate continuous vibration during the working process, so that the chaotic movement direction of the materials originally conveyed by the material conveying mechanism can be slowly adjusted to a consistent movement direction, so that a large amount of materials can be conveyed out in an orderly manner;

[0084] A feeding rail 104, the first end of which is connected to the material output end of the feeding vibration plate 103;

[0085] A main feeding tray 105, whose feeding end is connected to the end of the feeding rail 104;

[0086] The material positioning mechanism 106 is used to position and correct the insertion opening of the material delivered by the main feeding tray 105; for example, during the positioning process of the material positioning mechanism 106, the material positioning mechanism 106 can apply downward pressure to the insertion opening of the material so that the insertion opening of the material can face the insertion direction of the subsequent straw to avoid misalignment of the insertion opening;

[0087] The insertion mechanism 107 is connected to the straw feeding mechanism 4, and the insertion mechanism 107 is used to insert the straw into the insertion port of the material processed by the material positioning mechanism 106;

[0088] The tube cutting mechanism 108 is used to cut the straw inserted into the tube insertion port of the material to a preset length;

[0089] The straw missing detection mechanism 109 is used to detect whether a straw is missing from the insertion port of a material; that is, if it is detected that a straw is not inserted into the insertion port of a certain material, the straw missing detection mechanism 109 will feed back the straw missing detection result for the material to the controller;

[0090] The defective product discharging mechanism 110 is used to output the material with missing straws to a pre-set defective product receiving box 111 according to the straw missing detection result of the straw missing detection mechanism 109; for example, among the six materials conveyed, if the straw missing detection mechanism detects that the third material has no straw at its insertion port, the defective product discharging mechanism 110 outputs the third material to the defective product receiving box 111;

[0091] The first secondary feeding tray 112 has a brush 5 for moving the material without missing straws by using the brush; Figure 1 As shown, the first secondary feeding tray 112 has a plurality of brushes 5 arranged at equal intervals; in the process of conveying materials, the brushes 5 on the first secondary feeding tray 112 are used to move the moving materials, which can achieve the following effects: on the one hand, the moving speed of each material being conveyed can be reduced; on the other hand, since these brushes 5 are arranged at equal intervals on the first secondary feeding tray 112, the moving of these brushes can make the materials being conveyed have the same moving distance, which is more orderly; not only that, since the brushes are used to move the materials to be inserted into the tube, it is a flexible movement rather than a rigid movement in the traditional sense, which can effectively avoid the occurrence of defects on the surface of the material due to the moving;

[0092] The second secondary feeding tray 113 has a brush 5, which is arranged above the first secondary feeding tray 112. The second secondary feeding tray 113 is connected to the first secondary feeding tray 112 through the first finished product conveying track 114. The second secondary feeding tray 113 is used to use the brush to move the materials conveyed by the first finished product conveying track 114; the brush located on the second secondary feeding tray 113 is mainly used to move the materials located at the lower position upward along the direction of the first finished product conveying track 114, so as to facilitate the materials to be more smoothly conveyed by the first finished product conveying track 114;

[0093] The third slave feeding tray 115 has a brush 5, which is arranged above the horizontal plane where the first slave feeding tray 112 is located. The third slave feeding tray 115 is connected to the second slave feeding tray 113 through the second finished product conveying track 116. The third slave feeding tray 115 is used to use the brush to move the materials conveyed through the second finished product conveying track 116; wherein the second finished product conveying track 116 has a finished product output end for outputting finished materials; the brush on the third slave feeding tray 115 is mainly used to move the materials conveyed through the second finished product conveying track 116 so as to continue to output them stably; a first photoelectric detection switch 127 is provided between the third slave feeding tray 115 and the second slave feeding tray 113, and a second photoelectric detection switch 128 for counting and detecting the amount of materials conveyed is provided on the second finished product conveying track 116; the first photoelectric detection switch 127 is used to detect the missing of the straw on the insertion port of the material conveyed through the second finished product conveying track 116;

[0094] The finished product receiving box carrying platform 117 is arranged below the finished product output end of the second finished product conveying track 116, and is used to carry the finished product receiving box 118; Figure 2 and Figure 4 As shown, a rotating device capable of driving the finished product receiving box bearing platform 117 to rotate is provided below the finished product receiving box bearing platform, and the rotating device here includes a main rotating disk 1241, a secondary rotating disk 1242, and a driving mechanism 1243 connected to a controller; the main rotating disk 1241 is provided below the finished product receiving box bearing platform, and the secondary rotating disk 1242 is engaged with the main rotating disk 1241; the driving mechanism 1243 is drivingly connected to the secondary rotating disk 1242, and is used to drive the secondary rotating disk to rotate;

[0095] The finished product receiving box positioning mechanism 119 is used to fix the position of the finished product receiving box 118 on the finished product receiving box carrying platform 117;

[0096] A finished product receiving box ejecting mechanism 120 is used to eject the finished product receiving box 118 filled with materials;

[0097] Finished product receiving box output line 121, used for conveying the finished product receiving box pushed out by the finished product receiving box pushing mechanism 120 outward;

[0098] The empty receiving box input line 122 is used to transport the empty receiving box to the finished product receiving box carrying platform 117;

[0099] A finished product receiving box lifting mechanism 125, which is used to raise or lower the height of the finished product receiving box carrying platform 117;

[0100] The empty material receiving box pulling mechanism 126 is used to pull the empty material receiving box conveyed by the empty material receiving box input line 122 onto the finished product receiving box carrying platform 117;

[0101] The controller 123 is respectively connected to the material conveying mechanism 102, the feeding vibration plate 103, the main feeding tray 105, the material positioning mechanism 106, the tube insertion mechanism 107, the tube cutting mechanism 108, the straw missing detection mechanism 109, the defective product discharging mechanism 110, the first slave feeding tray 112, the second slave feeding tray 113, the third slave feeding tray 115, the finished product receiving box positioning mechanism 119, the finished product receiving box pushing mechanism 120, the finished product receiving box output line 121 and the empty receiving box input line 122.

[0102] The following is an explanation of the control method of the automatic intubation device in this embodiment. Specifically, the control method of the automatic intubation device includes the following steps:

[0103] Step 1, the material conveying mechanism 102 conveys a plurality of materials 2 to be inserted into the cannula in the storage bin 101 to the feeding vibration plate 103;

[0104] Step 2, the feeding vibration plate 103 adjusts the movement direction of the conveyed materials to be consistent, and conveys them to the main feeding plate 103 via the feeding rail 104;

[0105] Step 3, the main feeding tray 105 transports the material delivered by the feeding rail 104 to the outside;

[0106] Step 4, the material positioning mechanism 106 positions and corrects the insertion port of the material delivered by the main feeding tray 105;

[0107] Step 5, the inserting mechanism 107 inserts one end of the straw delivered by the straw feeding mechanism 4 into the inserting port of the material processed by the material positioning mechanism;

[0108] Step 6, the tube cutting mechanism 108 cuts the straw inserted into the tube insertion port of the material to a preset length;

[0109] Step 7, the straw missing detection mechanism 109 detects whether a straw is inserted into the insertion hole on the material, and sends the detection structure to the controller;

[0110] Step 8, the defective material discharging mechanism 110 outputs the material without the straw to a pre-set defective material receiving box 111 according to the instruction of the controller; wherein the material without the straw is considered as a defective product;

[0111] Step 9, the first secondary feeding tray 112 uses the brush 5 to move the materials without missing straws, and transports the moved materials to the second secondary feeding tray 113 through the first finished product conveying track;

[0112] Step 10, the second slave feeding tray 113 uses a brush to move the material conveyed from the first finished product conveying track 114;

[0113] Step 11, the third slave feeding tray 115 uses a brush to move the material conveyed from the second finished product conveying track 116;

[0114] Step 12, the empty receiving box input line 122 transports the empty receiving box as a finished product receiving box to the finished product receiving box carrying platform 117, the rotating device drives the finished product receiving box carrying platform to rotate, and the finished product receiving box positioning mechanism 119 fixes the position of the finished product receiving box on the finished product receiving box carrying platform 117;

[0115] Step 13, the material with the straw inserted is input into the receiving box at the finished product receiving box carrying platform 117 through the second finished product conveying track 116 until the receiving box is filled with the material;

[0116] Step 14, the finished product receiving box pushing mechanism 120 pushes out the finished product receiving box filled with materials, and the finished product receiving box output line 121 transports the pushed out finished product receiving box outward.

[0117] Of course, before the material is input into the finished product receiving box through the second finished product conveying track 116 and the finished product receiving box is not full of material, the finished product receiving box lifting mechanism 125 of the automatic intubation device can also lower the height of the finished product receiving box bearing platform to meet the needs of continuing to load other pump body finished products conveyed through the second finished product conveying track. In order to accurately judge whether the finished product receiving box is full of material and timely output the fully loaded finished product receiving box, the second photoelectric detection switch 128 of the automatic intubation device also counts and detects the amount of material conveyed by the second finished product conveying track, and when the counted amount reaches a preset amount, the finished product receiving box pushing mechanism 120 pushes out the finished product receiving box full of material.

[0118] Although the preferred embodiments of the present invention are described in detail above, it should be clearly understood that various modifications and variations are possible for those skilled in the art. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. Automatic intubation equipment, characterized in that: include: A material storage bin (101) for storing a plurality of materials (2) to be inserted into the cannula (3); A material conveying mechanism (102), connected to the material storage bin (101), for conveying the material in the material storage bin (101); A feeding vibration plate (103) is connected to the material conveying mechanism (102) and is used to adjust the movement directions of a plurality of materials conveyed by the material conveying mechanism (102) to be consistent; A feeding rail (104), the first end of which is connected to the material output end of the feeding vibration plate (103); A main feeding tray (105), whose feeding end is connected to the end of the feeding rail (104); A material positioning mechanism (106) is used to position and correct the insertion opening of the material delivered via the main feeding tray (105); A pipe inserting mechanism (107) is connected to the straw feeding mechanism (4), and the pipe inserting mechanism (107) is used to insert the straw into the pipe inserting port of the material processed by the material positioning mechanism (106); A tube cutting mechanism (108) is used to cut the straw inserted into the tube insertion port of the material to a preset length; A straw missing detection mechanism (109) is used to detect whether the straw is missing from the pipette insertion port of the material; A defective product discharging mechanism (110) is used to output the material with missing straws to a pre-set defective product receiving box (111) according to the straw missing detection result of the straw missing detection mechanism (109); The first secondary feeding tray (112) has a brush (5) for moving the material without missing straws by using the brush; wherein the first secondary feeding tray (112) has a plurality of brushes (5) arranged at equal intervals; A second secondary feeding tray (113) having a brush (5) which is arranged above the first secondary feeding tray (112); the second secondary feeding tray (113) is connected to the first secondary feeding tray (112) via a first finished product conveying track (114); the second secondary feeding tray (113) is used to use the brush to move materials conveyed via the first finished product conveying track (114); The third secondary feeding tray (115) has a brush (5) which is arranged above the horizontal plane where the first secondary feeding tray (112) is located. The third secondary feeding tray (115) is connected to the second secondary feeding tray (113) via a second finished product conveying track (116). The third secondary feeding tray (115) is used to use the brush to move the material conveyed via the second finished product conveying track (116); wherein the second finished product conveying track (116) has a finished product output end for outputting finished material; A finished product receiving box carrying platform (117) is arranged below the finished product output end of the second finished product conveying track (116) and is used to carry the finished product receiving box (118); A finished product receiving box positioning mechanism (119) is used to fix the position of the finished product receiving box (118) on the finished product receiving box carrying platform (117); A finished product receiving box ejecting mechanism (120) is used to eject the finished product receiving box (118) filled with materials; A finished product receiving box output line (121) is used to transport the finished product receiving box pushed out by the finished product receiving box pushing mechanism (120) outward; An empty material receiving box input line (122) is used to transport an empty material receiving box to a finished product receiving box carrying platform (117); The controller (123) is respectively connected to the material conveying mechanism (102), the feeding vibration plate (103), the main feeding plate (105), the material positioning mechanism (106), the tube insertion mechanism (107), the tube cutting mechanism (108), the straw missing detection mechanism (109), the defective material discharging mechanism (110), the first slave feeding plate (112), the second slave feeding plate (113), the third slave feeding plate (115), the finished product receiving box positioning mechanism (119), the finished product receiving box pushing mechanism (120), the finished product receiving box output line (121) and the empty receiving box input line (122).

2. The automatic intubation device according to claim 1, characterized in that: A rotating device capable of driving the finished product receiving box bearing platform to rotate is arranged below the finished product receiving box bearing platform (117).

3. The automatic intubation device according to claim 2, characterized in that: The rotating device comprises: A main rotating disk (1241) is arranged below the carrying platform of the finished product receiving box; A secondary rotating disk (1242) meshed with the primary rotating disk; A driving mechanism (1243) connected to the controller is drivingly connected to the secondary rotating disk and is used to drive the secondary rotating disk to rotate.

4. The automatic intubation device according to claim 1, characterized in that: It also includes a finished product receiving box lifting mechanism (125) which is used to raise or lower the height of the finished product receiving box carrying platform (117).

5. The automatic intubation device according to claim 4, characterized in that: It also includes an empty material receiving box pulling mechanism (126) for pulling the empty material receiving box conveyed via the empty material receiving box input line (122) onto the finished product material receiving box carrying platform (117).

6. The automatic intubation device according to claim 4, characterized in that: A first photoelectric detection switch (127) is provided between the third secondary feed tray (115) and the second secondary feed tray (113), and a second photoelectric detection switch (128) for counting and detecting the amount of material being transported is provided on the second finished product transport track (116); wherein the first photoelectric detection switch (127) is used to detect the absence of a straw on the tube insertion port of the material being transported via the second finished product transport track (116).

7. A control method for the automatic intubation device according to any one of claims 1 to 6, characterized in that: The steps include: Step 1, the material conveying mechanism conveys a number of materials to be inserted into the cannula in the storage bin to the feeding vibration plate; Step 2, the feeding vibration plate adjusts the movement direction of the conveyed materials to be consistent, and conveys them to the main feeding plate through the feeding rail; Step 3, the main feeding tray transports the materials delivered by the feeding rail to the outside; Step 4, the material positioning mechanism positions and corrects the insertion port of the material delivered by the main feeding tray; Step 5, the tube insertion mechanism inserts one end of the straw delivered by the straw feeding mechanism into the tube insertion port of the material processed by the material positioning mechanism; Step 6, the tube cutting mechanism cuts the straw inserted into the tube insertion port of the material to a preset length; Step 7, the straw missing detection mechanism detects whether a straw is inserted into the insertion hole on the material, and sends the detection structure to the controller; Step 8, the defective product discharging mechanism outputs the material with missing straws to a pre-set defective product receiving box according to the instruction of the controller; Step 9, the first secondary feeding tray uses a brush to move the materials without missing straws, and transports the moved materials to the second secondary feeding tray through the first finished product conveying track; Step 10, the second slave feeding tray uses a brush to move the material conveyed from the first finished product conveying track; Step 11, the third slave feeding tray uses a brush to move the material conveyed from the second finished product conveying track; Step 12, the empty receiving box input line transports the empty receiving box as a finished product receiving box to the finished product receiving box carrying platform, and the finished product receiving box positioning mechanism fixes the position of the finished product receiving box on the finished product receiving box carrying platform; Step 13, the material with the straw inserted is input into the receiving box at the carrying platform of the finished product receiving box through the second finished product conveying track until the receiving box is full of materials; Step 14, the finished product receiving box pushing mechanism pushes out the finished product receiving box filled with materials, and the finished product receiving box output line transports the pushed out finished product receiving box outward.

8. The control method of the automatic intubation device according to claim 7, characterized in that: The method further includes between step 13 and step 14: before the material is input into the finished product receiving box via the second finished product conveying track and the finished product receiving box is not filled with the material, the finished product receiving box lifting mechanism lowers the height of the carrying platform of the finished product receiving box.

9. The control method of the automatic intubation device according to claim 8, characterized in that: The second photoelectric detection switch counts and detects the amount of materials transported by the second finished product conveying track, and when the counted amount reaches a preset value, the finished product receiving box pushing mechanism pushes out the finished product receiving box filled with materials.

Citation Information

Patent Citations

  • Automatic intubation equipment

    CN211361277U