An automated processing device for pliers
By using the same mechanical arm to move on the guide rail in the tong body processing equipment, the flow of workpieces between multiple workstations is realized, and a load-bearing platform is provided to provide spare clamping components, which solves the problem of the existing technology of tong body processing equipment. The problems of large floor area and low processing efficiency have been solved, and a compact layout and efficient automated processing have been achieved.
Patent Information
- Application Number
- CN202110345689.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-03-31
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2041-03-31
AI Technical Summary
In the prior art, when processing the clamp body, due to the complex shape of the clamp body, it is difficult to simultaneously process the overall shape of the clamp body through a single processing station, resulting in an increase in the equipment footprint, low processing efficiency, and easy to cause the problem of workpiece storage.
The same mechanical arm for grabbing workpieces is used to move on the guide track to realize the flow of the mechanical arms between the loading station, processing station and unloading workpieces, simplifying the equipment layout and making the equipment more compact. At the same time, by setting up a load-bearing platform, spare clamping components are provided to meet the needs of different processing stations and improve the level of automation.
The compact layout of plug processing equipment is realized, the processing efficiency is improved, the equipment occupies the area, and the needs of different processing stations by replacing different clamping components, improving the flexibility and efficiency of automated processing.
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Figure CN112897051B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of non-standard automated assembly, and in particular to automated processing equipment applied to a clamp body. Background Art
[0002] In the field of non-standard automation, especially in the process of machining the pliers body, the inventors found that there are at least the following problems in the existing machining process:
[0003] Firstly, since the shape and structure of the pliers body itself are relatively complex and its surface is often an arc-shaped surface, different parts of the pliers body need to be processed, wherein the parts that need to be processed include at least the cylinder body and the hook claws located at the corresponding two ends of the pliers body. It is difficult to simultaneously process the overall shape of the pliers body using only a single processing station. Specifically, the clamping position of the carrier on the processing station limits the processing part of the pliers body. Therefore, the existing technology often uses multiple processing to process the pliers body one by one. In the existing processing equipment, each station is often equipped with a gripping device, which grips the pliers body through the gripping device so that the pliers body can flow between the corresponding station and the conveyor belt. However, in order to configure multiple gripping devices, the floor space of the entire processing equipment is increased. At the same time, during the processing process, each processing station has a different processing speed, and it is easy for the pliers body to be accumulated at the station with a long processing time on the transmission line, resulting in low processing efficiency. Arranging more devices for stations with long processing time to solve the problem of pliers body accumulation will also increase the volume of the entire equipment.
[0004] In view of this, it is necessary to develop an automated processing equipment for the pliers body to solve the above problems. Summary of the invention
[0005] In view of the shortcomings existing in the prior art, the main purpose of the present invention is to provide an automated processing equipment applied to the clamp body, which enables the same workpiece grabbing robot arm to move on a guide rail, so that the robot arm can move between the loading station, processing station, and unloading workpiece, thereby realizing the circulation of workpieces in each station, thereby simplifying the layout structure of the entire equipment and making the processing equipment more compact.
[0006] Another object of the present invention is to provide an automated processing device for a clamp body, which is equipped with spare clamping components through a carrying platform to meet different clamping positions of the workpiece, so as to correspond to the carriers on different processing stations.
[0007] In order to achieve the above-mentioned purpose and other advantages according to the present invention, an automated processing equipment for a pliers body is provided, comprising:
[0008] A gripping assembly, comprising a guide rail and a mechanical arm moving along an extending direction of the guide rail;
[0009] A forming assembly, on which a number of forming stations for processing workpieces are arranged;
[0010] A feeding line body, on which a feeding station is arranged; and
[0011] A material unloading component, on which a material unloading station is arranged;
[0012] The forming station, loading station and unloading station are arranged along the extension direction of the guide track, and a clamping member is installed on the power output end of the robot arm, and the clamping member includes a plurality of clamping parts for grasping the workpiece;
[0013] The robot arm moves on the guide rail so that the clamping part grabs the workpiece from the loading station and transfers it to the forming station, and then grabs the formed workpiece from the forming station and transfers it to the unloading station.
[0014] Preferably, the forming assembly includes no less than two forming parts, the forming parts are used to process and form workpieces, and the forming parts, the loading line and the unloading assembly are located on two corresponding sides of the guide track.
[0015] Preferably, the number of the forming parts is four, and the forming parts are symmetrically arranged on both sides of the guide track;
[0016] The loading line and unloading assembly are arranged on two corresponding sides of the guide track.
[0017] Preferably, the gripping assembly further comprises a bearing platform, the bearing platform is located on the guide track, and the bearing platform moves with the mechanical arm;
[0018] The clamping member is detachably connected to the power output end of the robot arm, and a first material receiving portion and a second material receiving portion for receiving a workpiece are arranged on the support platform, wherein the first material receiving portion is used to receive the clamping member detached from the robot arm.
[0019] Preferably, the guide rail has a built-in linear motor, and the carrying platform and the robotic arm are installed on the power output end of the linear motor, so that the linear motor drives the carrying platform and the robotic arm to move simultaneously.
[0020] Preferably, the second material receiving portion is arranged at the edge of the carrying platform;
[0021] The workpiece includes a clamp body, and two side surfaces corresponding to one end of the clamp body extend outward to form hanging ears;
[0022] The second material receiving portion includes a limiting rod, the position of which corresponds to a hanging ear. When the workpiece grasped by the clamping assembly is placed on the second material receiving portion, the hanging ear is sleeved on the limiting rod to limit the position of the workpiece.
[0023] Preferably, a standby station is arranged at a position of the feeding line body adjacent to the feeding station; the workpieces flowing in from the upstream end of the feeding line body are transferred to the standby station and the workpieces are restricted at the standby station, and after the workpieces at the feeding station are moved out, the workpieces at the standby station are moved to the feeding station;
[0024] The standby station includes a stopper and a correction part. The movable end of the stopper moves to the transmission path of the workpiece on the loading line, thereby limiting the movement of the workpiece along the loading line. After the stopper limits the position of the workpiece, the correction part drives the workpiece to rotate around the workpiece transmission direction to adjust the position of the workpiece.
[0025] Preferably, a guide module and a pad corresponding to the guide module are provided on the feeding line body, and a gap is provided between the pad and the guide module, so that a guide groove is formed between the pad and the guide module;
[0026] When the workpiece moves on the feeding line, the hanging ears located on both sides of the clamp body extend into the guide groove, thereby limiting the position of the workpiece during transmission.
[0027] Preferably, the guide module comprises a mounting frame and a guide plate mounted on the mounting frame, the guide plate extends along the transmission direction of the workpiece, and the mounting frame is mounted at both ends of the guide plate;
[0028] The pad is installed on the feeding line body, and the pad is arranged vertically and parallelly with the guide plate, so that the guide plate and the pad form the guide groove.
[0029] Preferably, the clamping member further comprises a connecting portion, the number of the clamping portions is at least two, and the clamping portions are circumferentially arranged on the side wall of the connecting portion;
[0030] The connecting part and the mechanical arm are connected to each other through a connecting member to form a detachable connecting structure.
[0031] Compared with the prior art, the present invention has the following beneficial effects:
[0032] The present invention provides an automated processing equipment applied to a clamp body, wherein a workpiece grabbing robot arm moves on a guide track, thereby enabling the robot arm to move between a loading station, a processing station, and a workpiece unloading station, thereby realizing the circulation of the workpiece in each station, thereby simplifying the layout structure of the entire equipment, making the processing equipment more compact, and at the same time, by providing a bearing platform for accommodating spare clamping components, it is convenient for the robot arm to replace different types of clamping components to cope with carriers of different processing stations, thereby improving the level of automation.
[0033] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. The specific implementation of the present invention is given in detail by the following embodiments and their accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0035] Figure 1 is a schematic diagram of a three-dimensional structure in one embodiment of the present invention;
[0036] Figure 2 is a top view of an embodiment of the present invention;
[0037] Figure 3 It is a schematic diagram of the three-dimensional structure of a feeding line body in one embodiment of the present invention from a first viewing angle;
[0038] Figure 4 for Figure 3 A partial enlarged schematic diagram;
[0039] Figure 5 It is a schematic diagram of the three-dimensional structure of the feeding line body in one embodiment of the present invention from a second viewing angle;
[0040] Figure 6 for Figure 5 A partial enlarged schematic diagram;
[0041] Figure 7 It is a schematic diagram of the three-dimensional structure of the feeding line body in one embodiment of the present invention from a third viewing angle;
[0042] Figure 8 for Figure 7 A partial enlarged schematic diagram;
[0043] Fig. 9 It is a schematic diagram of the three-dimensional structure of the blocking portion in one embodiment of the present invention;
[0044] Fig.10It is a schematic diagram of the three-dimensional structure of the correction part in one embodiment of the present invention;
[0045] Fig.11 It is a schematic diagram of the three-dimensional structure of a clamping assembly in one embodiment of the present invention;
[0046] Fig.12 It is a schematic diagram of the three-dimensional structure of the clamping part in one embodiment of the present invention from a first viewing angle;
[0047] Fig.13 A schematic diagram of a three-dimensional structure of a clamping portion in an embodiment of the present invention from a second viewing angle;
[0048] Fig.14 A partial cross-sectional view of a clamping portion in one embodiment of the present invention;
[0049] Fig.15 for Fig.14 A partial enlarged schematic diagram;
[0050] Fig.16 An exploded schematic diagram of a clamping portion in one embodiment of the present invention;
[0051] Fig.17 It is a schematic diagram of the three-dimensional structure of a carrying platform in one embodiment of the present invention;
[0052] Fig.18 It is a schematic diagram of the three-dimensional structure of a workpiece in one embodiment of the present invention.
[0053] Description of reference numerals:
[0054] 1. Molding components;
[0055] 11. Ear processing station; 12. Cylinder cavity processing station; 13. Through hole processing station; 14. Hook claw processing station;
[0056] 2. Feeding line;
[0057] 21. Transmission department;
[0058] 211, guide module; 2111, mounting frame; 2112, guide plate;
[0059] 212, limiting part; 2121, giving way; 2122, sensing module;
[0060] 213. Drive module;
[0061] 214, blocking module; 2141, side mounting plate; 2142, limiting rod;
[0062] 215, pad;
[0063] 22, stopper; 221, support; 222, driving element; 223, stopper; 224, guide rail;
[0064] 23. Correction part; 231. Push cylinder; 232. Push rod; 2321. Correction end; 233. Connecting seat; 234. Push plate;
[0065] 3. Cutting components;
[0066] 4. Clamping components;
[0067] 41. Connecting part;
[0068] 42. Clamping portion;
[0069] 421, driver;
[0070] 422, first clamping module; 4221, base; 4222, elastic layer; 4223, mounting plate; 4224, pin shaft; 4225, accommodating cavity;
[0071] 423, first clamping jaw; 4231, connecting column; 4232, clamping end; 4233, buffer block; 4234, pin groove; 4235, notch;
[0072] 424, second clamping module; 4241, clamping jaw support; 4242, second clamping jaw; 42421, contact surface;
[0073] 43. Robotic arm;
[0074] 44. Guide rail; 441. Linear motor;
[0075] 45. Carrying platform; 451. Base plate; 452. First material receiving part; 453. Second material receiving part;
[0076] 5. Workpiece;
[0077] 51. Clamp body;
[0078] 52. Ear hooks;
[0079] 53, hook; 531, shoulder; 532, slope;
[0080] 54, raised portion;
[0081] 55. Cylinder body. DETAILED DESCRIPTION
[0082] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0083] In the drawings, the shapes and dimensions may be exaggerated for clarity, and the same reference numerals will be used throughout to designate the same or like components.
[0084] Unless otherwise defined, the technical terms or scientific terms used herein shall have the usual meanings understood by persons of ordinary skill in the field to which the present invention belongs. The words "first", "second" and similar words used in the patent application specification of the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "one", "one" or "the" do not indicate a quantity limitation, but indicate the existence of at least one. Words such as "include" or "comprise" and similar words mean that the elements or objects appearing before "include" or "comprise" cover the elements or objects listed after "include" or "comprise" and their equivalents, and do not exclude other elements or objects. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0085] In the following description, words such as center, thickness, height, length, front, back, rear, left, right, top, bottom, upper, lower, etc. are defined relative to the structure shown in the drawings. In particular, "height" is equivalent to the dimension from top to bottom, "width" is equivalent to the dimension from left to right, and "depth" is equivalent to the dimension from front to back. They are relative concepts and may change accordingly according to their different positions and different usage states. Therefore, these or other directions should not be interpreted as restrictive terms.
[0086] Terms related to attachment, coupling, and the like (eg, "connected" and "attached") refer to either a fixed or attached relationship between structures, either directly or indirectly, and either movable or rigid attachments or relationships, unless expressly stated otherwise, of the structures to one another through intermediate structures.
[0087] In a preferred embodiment, the workpiece 5 to be processed by the automatic processing equipment in the present invention is a pliers body, which specifically includes a pliers body 51 and a hook claw 53 extending outward from one end of the pliers body 51, so that the workpiece 5 is L-shaped as a whole, and a shoulder 531 with an arc-shaped surface is formed at the integral combination position of the hook claw 53 and the pliers body 51; specifically, the shoulder 531 is located at the bending position of the hook claw 53 and the pliers body 51; a lug 52 is provided on the other end of the pliers body 51 opposite to the clamping claw 53, and the lug 52 extends outward from both sides of the pliers body 51; a cylindrical cylinder body 55 is extended from the side surface of one end of the pliers body 51 where the lug 52 is provided.
[0088] According to one embodiment of the present invention, Figure 1 and Figure 2 As shown in the figure, it can be seen that an automated processing device applied to a pliers body comprises: a forming assembly 1, on which a plurality of forming stations for processing a workpiece 5 are arranged;
[0089] The loading line 2 has a loading station for the workpiece 5 at its downstream end. Specifically, the loading line 2 has a built-in conveyor belt, and the workpiece 5 is placed on the conveyor belt so that the workpiece moves with the conveyor belt. The conveyor belt is driven by a driving module 213 to make a cyclic motion.
[0090] A material unloading component 3 is provided with a material unloading station, and the material unloading station is provided at the upstream end of the material unloading component 3. A conveyor belt is also provided in the material unloading component 3, and the workpiece 5 transferred to the material unloading station is moved out of the automated processing equipment through the conveyor belt; and
[0091] A gripping assembly 4, which grabs the workpiece 5 from the loading station, and the gripping assembly 4 includes a guide rail 44 and a mechanical arm 43 moving along the extension direction of the guide rail 44;
[0092] The molding station, loading station and unloading station are arranged along the extension direction of the guide rail 44, and a clamping member is installed on the power output end of the mechanical arm 43, and the clamping member includes a plurality of clamping parts 42 for grasping the workpiece;
[0093] The robot arm 43 moves on the guide rail 44 so that the clamping portion 42 grabs the workpiece 5 from the loading station and transfers it to the forming station, and then grabs the formed workpiece 5 from the forming station and transfers it to the unloading station.
[0094] Furthermore, the forming component 1 includes no less than two forming parts, each of which has the processing station built in; the forming part is used to process and form the workpiece 5, and the forming part, the loading line 2 and the unloading component 3 are located on the corresponding sides of the guide rail 44; the forming part has a built-in carrier for receiving the workpiece 5.
[0095] Specifically, there are four forming parts, which are symmetrically arranged on both sides of the guide track 44, and the loading line 2 and the unloading assembly 3 are arranged on the corresponding two sides of the guide track 44; the forming parts are respectively provided with a hanging ear processing station 11, a cylinder cavity processing station 12, a through hole processing station 13, and a hook processing station 14;
[0096] The ear processing station 11 is used to process the ear 52 of the workpiece 5 and the end face of the cylinder body 55; the cylinder body cavity processing station 12 is used to process the inside of the cylinder body 55 so that the cylinder body 55 is hollow to form a cavity; the through hole processing station 13 is used to process the through hole on the ear 52 and the through hole at the bottom of the cylinder body 55 cavity; the claw processing station 14 is used to form the claw 53; because the forming part processes different parts of the workpiece 5, the carrier used to carry the workpiece 5 in the forming part is also different, and the difference in the carrier is likely to affect the clamping component structure for grasping the workpiece 5.
[0097] However, due to the change in the structure of the clamping member, the clamping member needs to be replaced in automated production. In the existing technology, due to the difficulty of replacing the clamping member, independent clamping members are often used to correspond to the different forming parts, thereby increasing the number of clamping members and increasing the floor space when arranging the entire automated processing equipment.
[0098] In order to solve the above problems, in the preferred embodiment, it is further proposed that the clamping assembly 4 further includes a carrying platform 45, the carrying platform 45 is located on the guide track 44, and the carrying platform 45 moves with the mechanical arm 43; the carrying platform 45 can carry spare clamping components, so that after moving to the corresponding processing station, the mechanical arm 43 replaces the corresponding clamping components;
[0099] The clamping member is detachably connected to the power output end of the robot arm 43 , and the supporting platform 45 is provided with a first material receiving portion 452 and a second material receiving portion 453 for receiving the workpiece 5 , wherein the first material receiving portion 452 is used for receiving the clamping member detached from the robot arm 43 .
[0100] In order to facilitate the automated assembly and disassembly of the clamping member, in a specific embodiment, a connecting member is provided on the robot arm 43. Specifically, the connecting member includes a connecting column and a protrusion extending outwardly is provided on the circumferential side wall of the connecting column. The clamping member is sleeved on the connecting column, and the protrusion abuts against the clamping member to form a fixed connection structure. The protrusion is movable and retractable. When the protrusion retracts radially toward the connecting column, the clamping member is disconnected from the connecting column, so that the clamping member can be detached from the robot arm 43.
[0101] Furthermore, the guide rail 44 has a built-in linear motor 441 , and the carrying platform 45 and the robotic arm 43 are installed on the power output end of the linear motor 441 , so that the linear motor 441 drives the carrying platform 45 and the robotic arm 43 to move at the same time.
[0102] The second material receiving portion 453 is arranged at the edge of the carrying platform 45;
[0103] The second material receiving portion 453 includes a limiting rod, the position of which corresponds to the hook 52. When the workpiece 5 grasped by the clamping assembly 4 is placed on the second material receiving portion 453, the hook 52 is sleeved on the limiting rod to limit the position of the workpiece.
[0104] In a preferred embodiment, a standby station is provided at a position of the feeding line 2 adjacent to the feeding station, and the standby station is located upstream of the feeding station; the workpiece 5 flowing in from the upstream end of the feeding line 2 is transmitted to the standby station and the workpiece 5 is restricted at the standby station, and after the workpiece 5 at the feeding station is moved out, the workpiece 5 at the standby station is moved to the feeding station;
[0105] In the actual use of the transmission line, due to the difference in the time required for each station in the automated processing line to complete a processing, there is often a backlog of workpieces on part of the transmission line. The workpieces that have completed the processing subsequently will collide with the workpiece limited in front, which can easily cause the position of the workpiece to shift after the collision. In order to ensure the accuracy of loading, a standby station is set to ensure the accuracy of the position of the workpiece transmitted between the loading station and the standby station.
[0106] In order to ensure the accuracy of the workpiece 5 flowing from the standby station to the loading station, the standby station includes a stopper 22 and a correction part 23. The movable end of the stopper 22 moves to the transmission path of the workpiece 5 on the loading line 2, thereby limiting the movement of the workpiece with the loading line 2. After the stopper 22 limits the position of the workpiece 5, the correction part 23 drives the workpiece 5 to rotate around the transmission direction of the workpiece 5 to adjust the position of the workpiece 5.
[0107] Since the outer surface of the clamp body 51 is in an arc shape, when the clamp body 51 is placed on the feeding line 2, the clamp body 51 and the feeding line 2 are in a tangent state. At the same time, when the feeding line 2 drives the workpiece 5, the workpiece 5 is prone to shaking, thereby causing the position of the workpiece 5 to deflect. When the clamping component 4 grasps the workpiece 5, the grasping angle is offset, resulting in an unsatisfactory grasping effect. For this reason, the workpiece 5 is driven to rotate by the correction part 23 to adjust the position of the workpiece 5, thereby ensuring the accuracy of the position of the workpiece 5, so that when it is moved to the feeding station, the clamping component 4 can accurately clamp the workpiece 5, thereby improving the feeding efficiency.
[0108] The feeding line 2 is provided with a guide module 211 and a pad 215 corresponding to the guide module 211. A gap is set between the pad 215 and the guide module 211, so that a guide groove is formed between the pad 215 and the guide module 211. When the workpiece 5 moves on the feeding line 2, the hanging ear 52 extends into the guide groove, thereby limiting the position of the workpiece 5 during the transmission process;
[0109] The guide module 211 includes a mounting frame 2111 and a guide plate 2112 mounted on the mounting frame 2111. The guide plate 2112 extends along the transmission direction of the workpiece 5. The mounting frame 2111 is mounted at both ends of the guide plate 2112.
[0110] The pad 215 is installed on the feeding line 2, and the pad 215 and the guide plate 2112 are arranged vertically and parallelly, so that the guide plate 2112 and the pad 215 form the guide groove.
[0111] The guide module 211 and the stopper 22 are sequentially arranged along the transmission direction of the workpiece 5 , and the correction part 23 is installed on the mounting frame 2111 close to the side of the stopper 22 .
[0112] The correction part 23 includes a push rod 232 and a push cylinder 231 driving the push rod 232 . When driven by the push cylinder 231 , the push rod 232 pushes the workpiece 5 to rotate.
[0113] The end of the push rod 232 that contacts the workpiece 5 forms a correction end 2321;
[0114] A protrusion 54 is provided on one end of the workpiece 5, and the push cylinder 231 drives the push rod 232 to move in the vertical direction, so that the correction end 2321 is pressed on the side of the protrusion 54 to drive the workpiece 5 to rotate; the protrusion 54 is located at one end where the hanging ear 52 is provided, and the correction part 23 is located at the upstream position of the stopper 22;
[0115] The end surface shape of the correction end 2321 corresponds to the side surface of the protrusion 54 , so that the push rod 232 pushes the workpiece 5 to rotate until the end surface of the correction end 2321 is in contact with the side surface of the protrusion 54 .
[0116] The blocking portion 22 includes a support 221 and a driving element 222 installed on the support 221. A block 223 for blocking the workpiece 5 is installed on the power output end of the driving element 222. Driven by the driving element 222, the block 223 moves in a vertical direction, so that the block 223 moves to the transmission path of the workpiece 5 to limit the workpiece from moving with the loading line 2. The driving element 222 is respectively installed on both sides of the support 221, so that the two blocks 223 limit the position of the workpiece 5 at the same time. At the same time, one of the blocks 223 is used to limit the subsequent movement of the workpiece 5 to the standby station.
[0117] The support 221 is further provided with a guide rail 224 , and a sliding groove of the stopper 223 is provided on the guide rail 224 . The stopper 223 is driven to move along a direction defined by the guide rail 224 by the driving element 222 .
[0118] The clamping member comprises:
[0119] A connecting portion 41 mounted on a movable power output end of the mechanical arm 43; and
[0120] At least two clamping parts 42 are arranged circumferentially on the side wall of the connecting part 41, which are used to clamp the workpiece 5; in a preferred embodiment, the number of the clamping parts 42 is three, and the clamping parts 42 are evenly arranged circumferentially on the side of the connecting part 41, so that multiple workpieces 5 can be transported in a single transmission process, thereby improving the transmission efficiency;
[0121] Driven by the robot arm 43 , the clamping portion 42 moves to the loading station of the loading line 2 , grabs the workpiece 5 and takes the workpiece 5 away from the loading line 2 .
[0122] The clamping portion 42 includes a first clamping module 422 corresponding to the pressing shoulder 531 and a second clamping module 424 for clamping the other end of the workpiece 5. The first clamping module 422 is pivotally connected to the first clamping jaw 423. The driver 421 in the clamping portion 42 drives the first clamping module 422 and the second clamping module 424 to close, and drives the first clamping jaw 423 to rotate to adjust the first clamping jaw 423 to fit on the shoulder 531.
[0123] The two clamping modules of the clamping part 42 respectively clamp the shoulder 531 and the other end of the clamp body 51 corresponding to the shoulder 531. The other end surface of the clamp body 51 is flat, which is convenient for the clamping claw to fit on the clamp body 51. On one end of the shoulder 531, due to the limitation of the shape of the shoulder 531 itself, when the first clamping claw 423 contacts the arc-shaped shoulder 531 surface, when the general automated processing equipment clamps the workpiece 5, the first clamping claw 423 and the shoulder 531 are in a tangent state, resulting in the force point being only at one point. If the placement position of the workpiece 5 is offset before grasping, the force point of the first clamping claw 423 and the shoulder 531 is not at a fixed point, and the driver 42 1 drives the two clamping modules to close together, and the clamping force of the two clamping modules will drive the workpiece 5 to adjust its own position to meet the clamping of the clamping jaws on both sides. At this time, the first clamping jaw 423 and the shoulder 531 have a relative sliding position, resulting in a reduction in the friction between the first clamping jaw 423 and the shoulder 531, which is easy to cause slippage after grasping. At the same time, in the process of adjusting the workpiece 5, there is also a situation where the first clamping jaw 423's force point is reduced due to the offset of the workpiece 5 position. In the above case, due to the reduction in the number of force points, in the project of adjusting the workpiece position by clamping force, the pressure at the force point of the first clamping jaw 423 and the shoulder 531 is relatively large, so as to cause damage to the workpiece 5.
[0124] In the present embodiment, the first rotatable clamping jaw 423 is used. When the driver 421 drives the two clamping molds to close together, the first clamping jaw 423 is rotated by the support force of the workpiece 5 to adjust to the fixed force point with the shoulder 531. As the driver 421 drives the two clamping molds to close together, the first clamping jaw 423 is driven by the force to drive the workpiece 5 to rotate around the pivot axis. At this time, the force point of the first clamping jaw 423 and the shoulder 531 is relatively fixed, thereby ensuring its clamping effect. In the preferred embodiment shown in the figure, the first clamping jaw 423 includes a connecting column 4231 and a connecting column 4231 facing one side. It extends outward to form a protruding clamping end 4232; there are two hooks 53, the position of the clamping end 4232 corresponds to the hook 53, and the clamping end 4232 is arranged along the extension direction of the connecting column 4231; when the placement position of the workpiece 5 is deflected, driven by the driver 421, the first clamping jaw 423 first conflicts with one of the hooks 53, and the first clamping jaw 423 will rotate due to the supporting force of the conflicting hook 53, thereby preferentially making the first clamping jaw 423 rotate to a position tangent to the two hooks 53, and at this time, the fulcrum points of the first clamping jaw 423 and the two hooks 53 are fixed fulcrum points.
[0125] At the same time, since the first clamping jaw 423 rotates to adjust to a fixed fulcrum point with the shoulder 531, the number of fulcrum points between the first clamping jaw 423 and the shoulder 531 is guaranteed, avoiding the problem of increased pressure at the fulcrum position due to a reduction in the number of fulcrum points.
[0126] A buffer block 4233 is installed on the side of the clamping end 4232 corresponding to the hook claw 53. When the first clamping jaw 423 is pressed onto the workpiece 5, the buffer block 4233 elastically deforms to fit the hook claw 53. The elastic deformation of the buffer block 4233 increases the contact area with the hook claw 53, thereby increasing the friction and reducing the probability of falling off. At the same time, the elastic deformation reduces the damage to the workpiece 5 caused by rigid contact and effectively absorbs the force generated by the impact when the first clamping jaw 423 contacts the workpiece 5.
[0127] The loading station includes a limiting portion 212, the workpiece 5 moves to abut against the limiting portion 212, thereby limiting the movement of the workpiece 5, the limiting portion 212 is located at the moving terminal position of the workpiece 5 on the loading line 2, the workpiece 5 moves to abut against the limiting portion 212, thereby limiting the movement of the workpiece 5, one end of the workpiece 5 provided with a hook 53 abuts against the limiting portion 212, the limiting portion 212 is provided with a clearance opening 2121, the position of the clearance opening 2121 corresponds to the hook 53, the first clamping jaw 423 extends into the clearance opening 2121; the clamping end 4232 extends into the clearance opening 2121;
[0128] The clearance opening 2121 is provided with a sensing module 2122 for sensing the workpiece 5 . The clamping end 4232 is provided with a notch 4235 . When the clamping end 4232 extends into the clearance opening 2121 , the sensing module 2122 is disposed in the notch 4235 .
[0129] In a preferred embodiment, the loading line 2 is equipped with two conveyor belts so that the loading line 2 can simultaneously convey two workpieces 5, thereby improving the loading efficiency. At the same time, the conveying directions of the two conveyor belts are parallel. At this time, four clearance openings 2121 are provided on the limiting portion 212 to correspond to the hooks 53 on the two workpieces 5. Two sensing modules 2122 are provided in the clearance openings 2121 to respectively detect the positions of the workpieces 5 transmitted on the two conveyor belts. At the same time, the two sensing modules 2122 are arranged in the clearance openings 2121 on the two outer sides corresponding to the loading line 2. In order to facilitate the first clamp 423 to clamp the workpieces in the two conveyor belts, the two clamping ends 4232 are provided with the notches 4235 to simplify the control logic.
[0130] The loading station also includes a blocking module 214, which includes a side mounting plate 2141 and a limiting rod 2142 installed on the side mounting plate 2141. The side mounting plate 2141 is installed on the loading line 2. When the workpiece 5 is transferred to the loading station, the limiting rod 2142 abuts against the hanging ear 52, and cooperates with the limiting part 212 to limit the position of the workpiece.
[0131] The second clamping module 424 includes a clamping jaw bracket 4241 and a second clamping jaw 4242 installed on the clamping jaw bracket 4241 ; the second clamping jaw 4242 abuts against the bottom of the hanging ear 52 ; specifically, the bottom surface of the hanging ear 52 is a flat surface, which facilitates the clamping of the second clamping jaw 4242 .
[0132] In a preferred embodiment, the ears 52 are arranged on the corresponding two sides of the clamp body 51, the clamp bracket 4241 is C-shaped, and the second clamp 4242 is installed at the two end positions of the clamp bracket 4241, so that the second clamp 4242 on the two ends of the clamp bracket 4241 can extend to the bottom of the ear 52.
[0133] The surface of the second clamping jaw 4242 that contacts the hanging ear 52 is provided with undulating tooth-shaped protrusions to form a contact surface 42421 of the second clamping jaw 4242 , so that the clamping effect of the second clamping jaw 4242 is better.
[0134] In a preferred embodiment, the first clamping module 422 includes a base 4231 , and the first clamping jaw 423 is pivotally connected to the base 4231 .
[0135] The base 4231 is provided with a through slot penetrating two opposite side surfaces thereof, and the first clamping jaw 423 is disposed in the through slot.
[0136] Furthermore, the base 4231 is further installed with a mounting plate 4223, and the mounting plate 4223 covers the through slot, so that a receiving cavity 4225 of the first clamping claw 423 is formed between the base 4231 and the mounting plate 4223;
[0137] A pin groove 4234 is provided on the surface of the first clamping jaw 423, and a deep groove is provided at the position of the through groove corresponding to the pin groove 4234 on the first clamping jaw 423. The pin groove 4234 on the first clamping jaw 423 and the deep groove on the inner wall of the through groove form an installation position for accommodating the pin 4224, so that the first clamping jaw 423 can rotate around the axis direction of the pin 4224.
[0138] Furthermore, an elastic layer 4222 is provided between the first clamping jaw 423 and the mounting plate 4223, and the elastic layer 4222 rebounds and resets to facilitate the next grasping;
[0139] At the same time, the surface of the hook 53 extending outward from the caliper body 51 is tilted downward relative to the shoulder 531 to form a slope 532;
[0140] After the first clamping jaw 423 is pressed on the shoulder 531, the first clamping jaw 423 is driven by the driver 421 to press the elastic layer 4222 to deform the elastic layer 4222, so that the first clamping jaw 423 deflects radially downward of the pin shaft 4224, and then the first clamping jaw 423 tilts and fits the slope 532;
[0141] Through the elastic deformation of the elastic layer 4222, not only the first clamping jaw 423 can rotate around the axis direction of the pin shaft groove 4234, but also the first clamping jaw 423 can rotate around the extension direction of the connecting column 4231 thereon, so that the first clamping jaw 423 is turned over to achieve the purpose of the first clamping jaw 423 being attached to the slope surface 532, thereby increasing the contact area between the first clamping jaw 423 and the workpiece 5, and further improving the clamping effect;
[0142] Specifically, when the driver 421 drives the first clamping module 422, the first clamping jaw 423 first rotates to fit the shoulder 531. As the driver 421 continues to drive, the first clamping module 422 rotates to adjust the position of the workpiece 5. When the driver 421 further drives the first clamping module 422, the first clamping jaw 423 drives the elastic deformation of the elastic layer 4222, so that the first clamping jaw 423 flips over, thereby making the first clamping jaw 423 fit the slope 532 to achieve a better clamping effect.
[0143] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation modes. They can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to specific details.
Claims
1. An automated processing device for a pliers body, characterized in that: include: A gripping assembly (4), comprising a guide rail (44) and a mechanical arm (43) moving along an extending direction of the guide rail (44); A molding assembly (1) having a plurality of molding stations for machining a workpiece (5); A feeding line (2) having a feeding station arranged thereon; and A material unloading component (3) having a material unloading station disposed thereon; The molding station, the loading station and the unloading station are arranged along the extension direction of the guide rail (44); a clamping member is installed on the power output end of the mechanical arm (43); the clamping member includes a plurality of clamping parts (42) for grasping workpieces; The mechanical arm (43) moves on the guide rail (44) so that the clamping portion (42) grabs the workpiece (5) from the loading station and transfers it to the forming station, and then grabs the formed workpiece (5) from the forming station and transfers it to the unloading station; The gripping assembly (4) further comprises a bearing platform (45), wherein the bearing platform (45) is located on the guide track (44), and the bearing platform (45) moves along with the mechanical arm (43); The clamping member is detachably connected to the power output end of the mechanical arm (43); a first material receiving portion (452) and a second material receiving portion (453) for receiving a workpiece (5) are arranged on the carrying platform (45); the first material receiving portion (452) is used to receive the clamping member detached from the mechanical arm (43); The guide rail (44) has a built-in linear motor (441), and the carrying platform (45) and the mechanical arm (43) are mounted on the power output end of the linear motor (441), so that the linear motor (441) drives the carrying platform (45) and the mechanical arm (43) to move simultaneously; The second material receiving portion (453) is arranged at an edge position of the carrying platform (45); The workpiece (5) comprises a clamp body (51), and two side surfaces corresponding to one end of the clamp body (51) extend outwards to form hanging ears (52); The second material receiving portion (453) comprises a limiting rod, the position of the limiting rod corresponds to the hanging ear (52), and when the workpiece (5) grasped by the clamping assembly (4) is placed on the second material receiving portion (453), the hanging ear (52) is sleeved on the limiting rod, thereby limiting the position of the workpiece; A standby station is arranged at a position of the feeding line (2) adjacent to the feeding station; the workpiece (5) flowing in from the upstream end of the feeding line (2) is transferred to the standby station and the workpiece (5) is confined at the standby station, and after the workpiece (5) at the feeding station is moved out, the workpiece (5) at the standby station is moved to the feeding station; The standby station comprises a stopper (22) and a correction part (23), wherein a movable end of the stopper (22) moves to a transmission path of a workpiece (5) on the loading line (2), thereby limiting the movement of the workpiece along the loading line (2); when the stopper (22) limits the position of the workpiece (5), the correction part (23) drives the workpiece (5) to rotate around a transmission direction of the workpiece (5) to adjust the position of the workpiece (5).
2. The automated processing equipment according to claim 1, characterized in that: The forming assembly (1) comprises at least two forming parts, the forming parts are used to process and form workpieces (5), and the forming parts, the loading line (2) and the unloading assembly (3) are located on two corresponding sides of the guide track (44).
3. The automated processing equipment according to claim 2, characterized in that: The number of the forming parts is four, and the forming parts are symmetrically arranged on both sides of the guide track (44); The loading line (2) and the unloading assembly (3) are arranged on two corresponding sides of the guide track (44).
4. The automated processing equipment according to claim 1, characterized in that: The feeding line body (2) is provided with a guide module (211) and a pad (215) corresponding to the guide module (211), and a gap is provided between the pad (215) and the guide module (211), so that a guide groove is formed between the pad (215) and the guide module (211); When the workpiece (5) moves on the loading line (2), the hanging ears (52) located on both sides of the clamp body (51) extend into the guide groove, thereby limiting the position of the workpiece (5) during the transmission process.
5. The automated processing equipment according to claim 4, characterized in that: The guide module (211) comprises a mounting frame (2111) and a guide plate (2112) mounted on the mounting frame (2111), the guide plate (2112) extending along the transmission direction of the workpiece (5), and the mounting frame (2111) being mounted at both ends of the guide plate (2112); The pad (215) is mounted on the loading line (2), and the pad (215) and the guide plate (2112) are arranged vertically and parallelly, so that the guide plate (2112) and the pad (215) form the guide groove.
6. The automated processing equipment according to any one of claims 1 to 5, characterized in that: The clamping member further comprises a connecting portion (41), the number of the clamping portions (42) being at least two, and the clamping portions (42) being circumferentially arranged on a side wall of the connecting portion (41); The connecting portion (41) and the mechanical arm (43) are connected via a connecting component to form a detachable connection structure.
Citation Information
Patent Citations
Automatic machining equipment applied to clamp body
CN215158975U