Foamed ceramic modeling line overall hoisting device and installation method

Abstract

The application discloses a foamed ceramic modeling line whole lifting device and a mounting method. The lifting device comprises a lifting frame, a limiting mechanism and a binding mechanism. The lifting frame comprises an upper cross beam, a lower cross beam and a plurality of vertical rods connected between the upper cross beam and the lower cross beam, and a positioning groove is formed in the lifting frame. The limiting mechanism comprises a plurality of transverse supporting rods, and the two sides of each transverse supporting rod are provided with an adjusting part. The mounting method comprises the following steps: S1, placing the lifting frame on the ground; S2, placing the foamed ceramic modeling line in the positioning groove; S3, adjusting the position of the transverse supporting rod; S4, tightly fixing the foamed ceramic modeling line with the lifting frame; S5, lifting the lifting frame and the foamed ceramic modeling line from the ground; S6, adjusting the position of the counterweight plate; and S7, lifting the lifting frame to the foamed ceramic modeling line, so that the foamed ceramic modeling line is positioned. The application has the advantages that the lifting device comprises the lifting frame, the limiting mechanism and the binding mechanism, a plurality of foamed ceramic modeling lines can be lifted at a time, and the construction is efficient and convenient.

Description

Technical Field

[0001] This invention relates to a device for hoisting architectural exterior cladding, and more particularly to an integral hoisting device and installation method for foamed ceramic decorative lines. Background Technology

[0002] Existing prefabricated concrete building exterior wall panels typically integrate the building's exterior finish. Compared to traditional cast-in-place construction, exterior wall panels offer advantages such as higher construction safety, better finished product quality, less on-site labor input, higher degree of mechanization in factory prefabrication, and energy conservation and environmental protection.

[0003] Foamed ceramic moldings are lightweight and high-strength. Due to processing and shaping requirements, individual moldings are often relatively lightweight, making tower cranes inefficient for hoisting single pieces. Furthermore, due to the material's properties, embedded hoisting components cannot be directly installed on foamed ceramic moldings. Summary of the Invention

[0004] One of the objectives of this invention is to provide an efficient and convenient overall hoisting device for foamed ceramic molding lines.

[0005] The objective of this invention is achieved through the following technical solution: a hoisting device for foamed ceramic molding lines, comprising a hoisting frame for placing the foamed ceramic molding lines, a limiting mechanism disposed within the hoisting frame, and a binding mechanism for fixing the hoisting frame and the foamed ceramic molding lines; the hoisting frame includes an upper crossbeam, a lower crossbeam, and several vertical rods connected between the upper and lower crossbeams, with a positioning groove for installing the foamed ceramic molding lines formed between the upper crossbeam, the lower crossbeam, and the vertical rods; the limiting mechanism includes several transverse support rods disposed on the bottom surface of the positioning groove, with adjustment parts on both sides of the transverse support rods for sliding connection to the vertical rods.

[0006] The second objective of this invention is to provide an installation method for an integral hoisting device for foamed ceramic molding lines.

[0007] The objective of this invention is achieved through the following technical solution: an installation method for an integral hoisting device for foamed ceramic molding lines, comprising the following steps: S1. S1. Place the hoisting frame flat on the ground with the positioning groove facing upwards; S2. Place the foamed ceramic molding line into the positioning groove of the hoisting frame, with the front side of the foamed ceramic molding line facing downwards; S3. Adjust the position of the horizontal support rod so that the front sloping surface of the foamed ceramic molding line can be stably supported on the horizontal support rod; S4. Secure the foamed ceramic molding line to the hoisting frame with a fall arrestor strap, and fix the fall arrestor strap to the strap limit hook; S5. Pass the hoisting rope of the lifting equipment through the lifting lug hole of the upper crossbeam and lift the hoisting frame and the foamed ceramic molding line off the ground; S6. Adjust the position of the counterweight plate so that the inner side of the foamed ceramic molding line is perpendicular to the ground, and hoist it to the designated position; S7. When the hoisting frame is lifted until the inner recess of the foamed ceramic molding line can hold the T-shaped cantilever plate, release the fall arrestor strap and push the foamed ceramic molding line out of the hoisting frame one by one to achieve the positioning of the foamed ceramic molding line.

[0008] Compared with the prior art, the advantages of the present invention are as follows:

[0009] 1. This invention includes a hoisting frame, a limiting mechanism, and a binding mechanism, which can hoist multiple foamed ceramic molding lines at once, making construction efficient and convenient;

[0010] 2. The hoisting frame secures the foamed ceramic molding line from the outside, and after hoisting and lifting, it facilitates the connection between the inner recess of the foamed ceramic molding line and the T-shaped cantilever plate;

[0011] 3. Since the center of gravity of the foamed ceramic molding lines is usually not perpendicular to the line connecting the suspension points, in order to facilitate the high-altitude installation of the foamed ceramic molding lines, this invention ensures that the entire device can be positioned vertically by setting a balance adjustment module.

[0012] 4. A limiting mechanism is set on the hoisting frame. The limiting mechanism includes several horizontal support rods set on the bottom surface of the positioning groove. The horizontal support rods can be supported on the inclined surface in front of the foamed ceramic molding line to prevent the foamed ceramic molding line from swinging and to ensure stability during stacking and hoisting. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural schematic diagram of an embodiment of the foamed ceramic molding line hoisting device of the present invention.

[0014] Figure 2 This is a front view (standing upright) of the overall hoisting device for foamed ceramic molding lines.

[0015] Figure 3 This is a side view (standing upright) of the overall hoisting device for foamed ceramic molding lines.

[0016] Figure 4This is a schematic diagram of the limit mechanism.

[0017] Labeling Explanation: 1 Upper Horizontal Beam, 2 Lower Horizontal Beam, 3 Vertical Rod, 4 Horizontal Support Rod, 5 Slider, 6 Bolt Fastener, 7 Fall Protection Strap, 8 Strap Limiting Hook, 9 Stiffening Rib, 10 Diagonal Brace, 11 Counterweight Plate, 12 Foamed Ceramic Molding Line. Detailed Implementation

[0018] The present invention will now be described in detail with reference to the accompanying drawings and embodiments:

[0019] like Figure 1-4 The diagram shown is an embodiment of the overall hoisting device and installation method for foamed ceramic molding lines provided by the present invention.

[0020] A hoisting device for foamed ceramic molding lines includes a hoisting frame for placing the foamed ceramic molding lines 12, a limiting mechanism disposed within the hoisting frame, and a binding mechanism for fixing the hoisting frame and the foamed ceramic molding lines 12.

[0021] The hoisting frame includes an upper crossbeam 1, a lower crossbeam 2, and several vertical rods 3 connected between the upper crossbeam 1 and the lower crossbeam 2. A positioning groove for installing the foamed ceramic molding line 12 is formed between the upper crossbeam 1, the lower crossbeam 2, and the vertical rods 3.

[0022] The width of the hoisting frame (i.e., the distance between the upper beam 1 and the lower beam 2) is greater than or equal to the width of the foamed ceramic molding line 12, and the length of the hoisting frame is an integer multiple of the length of the foamed ceramic molding line 12. Multiple foamed ceramic molding lines 12 can be assembled horizontally.

[0023] The limiting mechanism includes several transverse support rods 4 located on the bottom surface of the positioning groove, and the two sides of the transverse support rods 4 are provided with adjustment parts for sliding connection to the vertical rod 3.

[0024] The transverse support rod 4 can be a round tube, which is welded to the adjustment part by a plate, so that the transverse support rod 4 extends a certain distance into the positioning groove, so as to support it on the inclined surface in front of the foamed ceramic shaped line 12, ensuring stability during stacking and hoisting.

[0025] The adjusting part includes a slider 5 sleeved on the vertical rod 3 and a bolt fastener 6 for locking the slider 5.

[0026] Multiple horizontal support rods 4 can be provided, each supporting the front side of the foamed ceramic molding line 12.

[0027] The binding mechanism includes a fall arrestor belt 7 and a binding limit hook 8 set on the vertical bar 3.

[0028] Both the upper crossbeam 1 and the lower crossbeam 2 are "L" shaped rods, with stiffening ribs 9 spaced apart on them; and the stiffening ribs 9 of the upper crossbeam 1 are provided with lifting lug holes.

[0029] A diagonal brace 10 is also provided between the vertical rods 3. The vertical rods 3 and the diagonal brace 10 are square (round) metal tubes.

[0030] The hoisting frame is equipped with a balance adjustment module, which includes a counterweight plate 11, one side of which is hinged to the hoisting frame.

[0031] The counterweight plate 11 is connected to the upper crossbeam 1 or the lower crossbeam 2 via a hinge structure. When the hoisting frame is laid flat, the counterweight plate 11 is closed, and when it is placed upright, the counterweight plate 11 is lowered.

[0032] The balance adjustment module is located on the opposite side of the positioning slot; the balance adjustment module is equipped with four counterweight plates 11, which are located at the four corners of the hoisting frame.

[0033] The hinge axis of the counterweight plate 11 is parallel to the upper crossbeam 1.

[0034] The installation method for the overall hoisting device for foamed ceramic molding lines includes the following steps:

[0035] S1. Place the hoisting frame flat on the ground with the positioning groove facing upwards;

[0036] S2. Place the foamed ceramic molding line 12 in the positioning groove of the hanging frame, with the front side of the foamed ceramic molding line 12 facing down;

[0037] S3. Adjust the position of the horizontal support rod 4 so that the front slope of the foamed ceramic molding line 12 can be stably supported on the horizontal support rod 4;

[0038] S4. Secure the foamed ceramic molding line 12 to the hoisting frame with the fall arrest belt 7, and fix the fall arrest belt 7 to the strap limit hook 8;

[0039] S5. The lifting rope of the lifting equipment passes through the lifting lug hole of the upper crossbeam 1 and lifts the lifting frame and the foamed ceramic molding line 12 off the ground;

[0040] S6. Adjust the position of the counterweight plate 11 so that the inner side of the foamed ceramic molding line 12 is perpendicular to the ground, and hoist it to the designated position;

[0041] S7. When the hoisting frame is raised to the point where the inner recess of the foamed ceramic molding line 12 can hold the T-shaped cantilever board, release the fall arrest belt 7 and push the foamed ceramic molding line 12 out of the hoisting frame in sequence to achieve the positioning of the foamed ceramic molding line 12.

Claims

1. A foamed ceramic molding line strip hoisting device, characterized by: It includes a hoisting frame for placing foamed ceramic modeling line (12), a limiting mechanism arranged in the hoisting frame and a binding mechanism for fixing the hoisting frame and the foamed ceramic modeling line (12); The hoisting frame comprises an upper cross beam (1), a lower cross beam (2) and a plurality of vertical rods (3) connected between the upper cross beam (1) and the lower cross beam (2), and the upper cross beam (1), the lower cross beam (2) and the vertical rods (3) form a positioning groove for installing the foamed ceramic modeling line (12); The limiting mechanism comprises a plurality of transverse support rods (4) arranged on the bottom surface of the positioning groove, and the two sides of the transverse support rod (4) are provided with an adjusting part for sliding connection on the vertical rod (3); The adjusting part comprises a sliding block (5) sleeved on the vertical rod (3) and a bolt fastener (6) for locking the sliding block (5); The transverse support rod (4) is provided with two, which are respectively supported on the two inclined surfaces of the front side of the foamed ceramic modeling line (12); The binding mechanism comprises a fall arrest belt (7) and a binding belt limiting hook (8) arranged on the vertical rod (3); A balance adjusting module is arranged on the hoisting frame, and the balance adjusting module comprises a counterweight plate (11), one side of the counterweight plate (11) is hinged on the hoisting frame; The balance adjusting module is located on the opposite side of the positioning groove; the balance adjusting module is provided with four counterweight plates (11), which are respectively located on the four corners of the hoisting frame; The hinge shaft of the counterweight plate (11) is parallel to the upper cross beam (1).

2. The foamed ceramic modeling line strip integrated hoisting device according to claim 1, characterized in that: The upper cross beam (1) and the lower cross beam (2) are both "L" shaped rods, and the stiffening ribs (9) are arranged on the upper cross beam (1) and the lower cross beam (2) respectively; and the upper cross beam (1) is provided with a lifting lug hole.

3. The foamed ceramic modeling line strip integrated hoisting device according to claim 1, characterized in that: The vertical rods (3) are further provided with diagonal braces (10).

4. The mounting method of the foamed ceramic modeling line strip integrated hoisting device according to any one of claims 1-3, characterized in that, It comprises the following steps: S1. Place the hoisting frame on the ground, and the positioning groove on the hoisting frame faces upward; S2. Place the foamed ceramic modeling line (12) in the positioning groove of the hoisting frame, and the front side of the foamed ceramic modeling line (12) faces downward; S3. Adjust the position of the transverse support rod (4) so that the front side inclined surface of the foamed ceramic modeling line (12) can be stably supported on the transverse support rod (4); S4. Use the fall arrest belt (7) to tightly fix the foamed ceramic modeling line (12) and the hoisting frame, and the fall arrest belt (7) is fixed on the binding belt limiting hook (8); S5. The lifting rope of the hoisting equipment passes through the lifting lug hole of the upper cross beam (1), and the hoisting frame and the foamed ceramic modeling line (12) are lifted off the ground; S6. Adjust the position of the counterweight plate (11) so that the inner side of the foamed ceramic modeling line (12) is perpendicular to the ground, and hoist it to the designated position; S7. When the hoisting frame is lifted to the position that the inner side notch of the foamed ceramic modeling line (12) can clamp the T-shaped cantilever plate, the fall arrest belt (7) is loosened, the foamed ceramic modeling line (12) is pushed out of the hoisting frame in sequence, and the foamed ceramic modeling line (12) is in place.

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