A hydraulic linkage grouting machine
Through the design of hydraulic linkage grouting machines, the use of hydraulically driven and removable dual inlet and outlet equipment, the problem of high operating costs of double stations or double slurry grouting in the existing technology is solved, and efficient and stable dual stations or Double slurry synchronous operation.
Patent Information
- Application Number
- CN202110313834.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-03-24
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2041-03-24
AI Technical Summary
Existing high-pressure grouting machines require two equipment to cooperate when performing dual-station or dual-slurry synchronous grouting operations, resulting in increased costs and reduced benefits.
Design a hydraulically linked grouting machine, which adopts hydraulic drive mode, the piston rod can run outside the two cylinders, increase the stroke of the piston assembly, and set up a protective cylinder on the side of the grouting cylinder to extend the service life, achieving a detachable dual Import and export equipment supports dual stations or double slurry operation at the same time.
It realizes that a single equipment can perform double slurry or double station grouting operations, which reduces equipment cost investment, has a compact structure and stable operation, and extends the service life of the equipment.
Smart Images

Figure CN112900876B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of grouting machines, in particular to a hydraulic linkage type grouting machine. Background Art
[0002] High-pressure grouting machine is a commonly used equipment in the construction industry, mainly used for grouting operations of cement grouting materials.
[0003] The grouting head used in the prior art high-pressure grouting machine has only one inlet and outlet, and can only realize the grouting operation of one workstation or one slurry during grouting. For some scenarios where double-workstation grouting operations or simultaneous grouting operations of two slurries need to be realized simultaneously, two high-pressure grouting machines are required to work together, which will increase cost investment and reduce engineering benefits.
[0004] Although there are many types of grouting cylinders for grouting heads in the prior art, there is still the possibility of further innovation, and the present application is designed based on this. Summary of the invention
[0005] The purpose of the present invention is to design a hydraulic linkage grouting machine, which adopts hydraulic drive to perform grouting operation, can use a piston rod to drive the movable components in the grouting cylinder and the hydraulic cylinder, and is designed so that the piston rod can run outside the two cylinder bodies, thereby effectively increasing the stroke of the piston assembly to facilitate pressure regulation, and a protection cylinder for maintaining the piston rod is provided on one side of the grouting cylinder, which can effectively increase the service life of the entire grouting machine, and can detachably cooperate with two inlet and outlet devices on it, so that it can realize dual-station or dual-slurry simultaneous operation in specific applications, thereby effectively reducing the purpose of equipment cost investment.
[0006] The present invention is realized by the following technical scheme: a hydraulic linkage grouting machine, comprising an oil tank, a motor, a radiator, an electronic valve, an electric control box and a grouting device, the grouting device comprising a power cylinder and an inlet and outlet device detachably connected to the power cylinder, the power cylinder comprising a protective cylinder, a grouting cylinder and a hydraulic cylinder connected to each other, a piston assembly is arranged in the grouting cylinder and the hydraulic cylinder, the piston assembly comprises a piston rod penetrating the grouting cylinder and the hydraulic cylinder, a primary piston and a secondary cylinder guide sleeve are sleeved on the piston rod, the primary piston seals the connection between the grouting cylinder and the hydraulic cylinder, two groups of secondary cylinder guide sleeves are arranged, and the two groups of secondary cylinder guide sleeves are respectively arranged in the grouting cylinder and the hydraulic cylinder, two groups of interfaces are respectively arranged on the protective cylinder, the hydraulic cylinder and the grouting cylinder, both ends of the piston rod are arranged outside the grouting cylinder and the hydraulic cylinder, and the piston rod outside the grouting cylinder is arranged in the protective cylinder; the inlet and outlet device comprises a tee for connecting the interface of the grouting cylinder and an inlet and an outlet connected at both ends of the tee, and the inlet and outlet of any inlet and outlet device are alternately connected or cut off under stress; The oil tank is connected to the motor through an oil supply pipeline, the motor is connected to the radiator and the electronic valve through the oil supply pipeline, the radiator is connected to an interface of the hydraulic cylinder and the protection cylinder through the oil supply pipeline, the other interfaces of the protection cylinder and the hydraulic cylinder are connected to the oil tank through the oil supply pipeline, and the electronic valve controls the connection to the oil tank; the radiator and the oil tank are arranged on the same installation plane, the electric control box, the electronic valve and the motor are all installed on the oil tank, the grouting equipment is arranged on the oil tank or is arranged above the oil tank through the mounting frame; it also includes a device for setting the oil tank and the heat sink The hydraulic press frame of the device includes a bottom plate for setting the oil tank and the radiator, and a handrail and casters are also arranged on the bottom plate; the first-level piston adopts a coaxially arranged large and small cylindrical tube structure, and the large cylindrical tube is sleeved in the second-level cylinder tube, and the small cylindrical tube is sleeved on the flange end side of the first-level cylinder tube; the second-level cylinder guide sleeve includes a three-petal retaining ring, a second-level piston skeleton and a two-petal retaining ring, and the three-petal retaining ring and the two-petal retaining ring are placed at both ends of the second-level piston skeleton, and the three-petal retaining ring and the two-petal retaining ring are sleeved between the second-level piston skeleton and the piston rod. The two-petal retaining rings are both arranged on the side close to the first-level piston; the protection cylinder is connected to the far hydraulic cylinder connection end of the grouting cylinder, and a group of interfaces connected to the inside of the protection cylinder are arranged on the outer periphery of the protection cylinder, the piston rod placed outside the grouting cylinder is placed in the protection cylinder, and the two interfaces of the protection cylinder are respectively connected to the radiator and the oil tank through the oil supply pipeline.
[0007] The power cylinder is also provided with a fastening assembly for fastening the protection cylinder, the grouting cylinder and the hydraulic cylinder.
[0008] The protection cylinder includes a three-stage cylinder barrel, one end of which is connected to the remote hydraulic cylinder connection end of the grouting cylinder, and the other end of the three-stage cylinder barrel is sealed or connected to the end plate flange. The interface of the three-stage cylinder barrel includes an E port and an F port arranged on the outer periphery of the three-stage cylinder barrel and connected to the inside of the three-stage cylinder barrel, and hydraulic oil is arranged in the protection cylinder.
[0009] The grouting cylinder includes a cylinder bottom flange and a secondary cylinder barrel, and the hydraulic cylinder includes a primary cylinder barrel and a guide flange. The primary cylinder barrel has its own flange, the flange end of the primary cylinder barrel is connected to one end of the secondary cylinder barrel, the other end of the secondary cylinder barrel is connected to the cylinder bottom flange, the non-flange end of the primary cylinder barrel is connected to the guide flange, and the non-secondary cylinder barrel connection end of the cylinder bottom flange is connected to the tertiary cylinder barrel.
[0010] An interface connected to the interior of the secondary cylinder is provided in the radial direction of the cylinder bottom flange, an interface connected to the interior of the secondary cylinder is provided on the outer circumference of the secondary cylinder, an interface connected to the interior of the primary cylinder is provided in the radial direction of the guide flange, and an interface connected to the interior of the primary cylinder is provided on the outer circumference of the primary cylinder, that is, the interface of the hydraulic cylinder includes a port A connected to the interior of the secondary cylinder and provided on the radial direction of the cylinder bottom flange, and a port B connected to the interior of the secondary cylinder and provided on the outer circumference of the secondary cylinder. In the axial direction of the grouting cylinder, the A port and the B port are provided on the same axis, and the B port is provided far from the cylinder bottom flange end; the interface on the hydraulic cylinder includes a port D connected to the interior of the primary cylinder and provided on the radial direction of the guide flange, and a port C connected to the interior of the primary cylinder and provided on the outer circumference of the primary cylinder. In the axial direction of the hydraulic cylinder, the C port and the D port are provided on the same axis, and the C port is provided near the flange end of the primary cylinder.
[0011] The inlet part includes a flat square valve sleeve and a valve core assembly arranged in the flat square valve sleeve, and the two ends of the flat square valve sleeve are respectively connected to the inlet joint and the three-way interface;
[0012] The outlet component includes a flat square valve sleeve and a valve core assembly arranged in the flat square valve sleeve, and the two ends of the flat square valve sleeve are respectively connected to the outlet joint and the three-way interface;
[0013] The interior of the flat square valve sleeve is divided into a valve core assembly installation side and a non-valve core assembly installation side by a chassis. The non-valve core assembly installation side of the inlet is connected to the tee through a three-way interface, and the valve core assembly installation side of the outlet is connected to the tee through a three-way interface. The inner wall of the flat square valve sleeve on the valve core assembly installation side is shrunk to form an inner ring layer. A center hole and a slurry hole are provided on the chassis along the thickness direction of the chassis, and the slurry hole is penetrated on the valve core assembly side along the axial direction of the inner ring layer. The valve core assembly reciprocates in the space on the valve core assembly installation side of the flat square valve sleeve under the action of force.
[0014] In order to further better realize the present invention, the following setting structure is particularly adopted: the valve core assembly includes a valve core and a valve core spring mounted on the valve core, the valve core is a concentric T-shaped structure composed of a large cylinder and a small cylinder, the valve core spring is mounted on the small cylinder, and the small cylinder can reciprocate in the center hole, and the outer diameter of the large cylinder is smaller than the inner wall of the inner ring layer of the inner ring layer.
[0015] In order to further better realize the present invention, the following setting structure is particularly adopted: any one of the flat square valve sleeves has at least 3 slurry holes, and the center hole is located at the center of the chassis, the diameter of the center hole is smaller than the diameter of the slurry hole, and the inner wall of the inner ring layer of the inner ring layer intersects with the center of any slurry hole.
[0016] In order to further better realize the present invention, the following setting structure is particularly adopted: the outlet joint includes an outer thread interface, a square seat and an inner thread interface which are connected to each other, the middle part of the outer thread interface and the square seat are penetrated by a first channel, and the inner thread interface is provided with an inner concave channel which is concave in a circular arc shape along the connection direction between the flat square valve sleeve and the outlet joint, and the inner concave channel is coaxial with the first channel.
[0017] In order to further better realize the present invention, the following setting structure is particularly adopted: the inlet joint includes a square seat and an internal thread interface that are connected to each other, and the middle part of the square seat and the internal thread interface is coaxially penetrated by a first channel and a second channel, the contact surface of the internal thread interface in contact with the valve core assembly is a plane, and the first channel penetrates the square seat.
[0018] In order to better realize the present invention, the following setting structure is particularly adopted: the three-way interface includes an outer thread interface, a square seat and an inner thread interface which are interconnected, and the middle parts of the outer thread interface, the square seat and the inner thread interface are coaxially penetrated by a first channel and a second channel, and the first channel penetrates the outer thread interface.
[0019] In order to further better realize the present invention, the following setting structure is particularly adopted: the part where the inlet joint is connected to the flat square valve sleeve, the part where the outlet joint is connected to the flat square valve sleeve, and the part where the three-way interface is connected to the flat square valve sleeve are all provided with sealing rings.
[0020] In order to further implement the present invention in a better manner, the following configuration is particularly adopted: a thread connection interface and a quick connector are also connected to the connection end of the outlet connector far from the flat square valve sleeve.
[0021] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0022] The present invention adopts a hydraulic drive mode to perform grouting operation, and can use a piston rod to drive the movable components in the grouting cylinder and the hydraulic cylinder, and is designed so that the piston rod can run outside the two cylinder bodies, thereby effectively increasing the stroke of the piston assembly to facilitate pressure regulation, and a protection cylinder for maintaining the piston rod is arranged on one side of the grouting cylinder, which can effectively increase the service life of the entire grouting machine, and can detachably cooperate with two inlet and outlet devices thereon, so that it can realize dual-station or dual-slurry simultaneous operation in specific applications, thereby effectively reducing the purpose of equipment cost investment.
[0023] The present invention adopts a hydraulic drive mode, and can use one main machine to realize the simultaneous pouring of two slurries (or liquids) or the simultaneous pouring of slurries (or liquids) at two workstations, thereby effectively reducing the construction cost. It has the characteristics of compact structure, small footprint, stable operation, etc.
[0024] The invention has the characteristics of compact arrangement, high working stability, wide application and the like.
[0025] The present invention can use hydraulic power to push the piston assembly in the power cylinder, so as to use the grouting cylinder to pressurize and transport the slurry, and a protection cylinder is added to the side of the grouting cylinder to protect the piston rod coming out of the grouting cylinder. Hydraulic oil is arranged in the protection cylinder, and the piston rod on this side can be lubricated in an oil-lubricating manner, so that the effective service life of the piston rod is increased, and then the effective service life of the entire power cylinder is increased.
[0026] The present invention blocks the connection part of the hydraulic cylinder and the grouting cylinder by using a primary piston, so that effective pressure can be formed in the two cylinders for hydraulic grouting; the fastening assembly provided can fasten the two cylinders together to avoid the situation of cylinder loosening due to high pressure, thereby providing guarantee for safe production.
[0027] The present invention can realize the grouting operation of two workstations or two slurries at the same time, thereby reducing the investment of production cost.
[0028] The present invention can utilize the valve core component to reciprocate inside the flat square valve sleeve, so that the entire inlet and outlet parts are in a cross-connection or closing state, thereby achieving the goal of making the entire inlet and outlet equipment in a conducting or closing state.
[0029] When the present invention is used, under the action of high pressure, when the valve core assembly moves toward the three-way joint side, the entire inlet piece will be in a conducting state, and when the valve core assembly moves toward the inlet joint side and abuts against the inlet joint, the entire inlet piece will be in a closed state.
[0030] When the present invention is in use, the outlet piece is provided under the action of high pressure. When the valve core assembly runs toward the three-way joint side and abuts against the three-way joint, the entire outlet piece will be in a closed state, and when the valve core assembly moves toward the outlet joint side, the entire outlet piece will be in a closed state. An arc-shaped concave channel is provided at the outlet joint of the outlet piece, which can effectively increase the injection pressure of the slurry, thereby achieving the purpose of high-speed slurry discharge. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the structure of the present invention.
[0032] Figure 2 This is a schematic diagram of the oil supply pipeline connection of the present invention.
[0033] Figure 3 It is a schematic diagram of the connection structure of the grouting cylinder and the hydraulic cylinder of the present invention (showing port A and port B).
[0034] Figure 4 It is a schematic diagram of the connection structure of the grouting cylinder and the hydraulic cylinder of the present invention (showing the C port and the D port).
[0035] Figure 5 It is a schematic diagram (explosion diagram) of the connection structure between the grouting cylinder and the hydraulic cylinder of the present invention.
[0036] Figure 6 This is a structural diagram of the piston assembly described in the present invention.
[0037] Figure 7 This is a structural schematic diagram (explosion diagram) of the secondary cylinder guide sleeve of the present invention.
[0038] Figure 8 This is a schematic diagram of the structure of the protection cylinder of the present invention.
[0039] Fig. 9 This is a schematic diagram of the import and export equipment structure of the present invention (exploded diagram).
[0040] Fig.10 This is a cross-sectional view of the inlet joint (one type) described in the present invention.
[0041] Fig.11 This is a cross-sectional view of the inlet joint (another one) described in the present invention.
[0042] Fig.12 This is a cross-sectional view of the outlet joint of the present invention.
[0043] Fig.13 This is a schematic diagram of the structure of the flat square valve sleeve of the present invention.
[0044] Fig.14 This is a cross-sectional view (radial direction) of the flat square valve sleeve of the present invention.
[0045] Fig.15 This is a cross-sectional view (axial direction) of the flat square valve sleeve of the present invention.
[0046] Fig.16 It is a schematic diagram of the three-way interface structure of the present invention.
[0047] Among them, 1-inlet joint, 2-flat square valve sleeve, 3-tee interface, 4-sealing ring, 5-tee, 6-outlet joint, 7-thread interface, 8-quick connector, 9-center hole, 10-slurry hole, 11-chassis, 12-inner ring layer, 13-slurry hole wall, 14-inner ring layer inner wall, 15-external thread interface, 16-square seat, 17-inner thread interface, 18-contact surface, 19-first channel, 20-second channel, 21-concave channel, 22-piston Rod, 23-secondary cylinder guide sleeve, 24-primary piston, 25-three-petal retaining ring, 26-secondary piston skeleton, 27-two-petal retaining ring, 28-piston assembly, 29-cylinder bottom flange, 30-A port, 31-secondary cylinder barrel, 32-B port, 33-primary cylinder barrel, 34-guide flange, 35-connecting rod, 36-C port, 37-D port, 38-third-stage cylinder barrel, 39-E port, 40-F port, 41-end plate flange, 42-valve core, 43-valve core spring. DETAILED DESCRIPTION
[0048] The present invention is further described in detail below in conjunction with examples, but the embodiments of the present invention are not limited thereto.
[0049] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention.
[0050] In the description of the present invention, it is necessary to understand that the orientation or positional relationship indicated by terms, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0051] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0052] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "set", "lay out", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, or a detachable connection, or integrated, and the specific means are not limited to various conventional mechanical connection methods such as screw connection, interference fit, riveting, and thread-assisted connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0053] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0054] Embodiment 1:
[0055] like Figures 1 to 16As shown, a hydraulic linkage grouting machine adopts hydraulic drive to perform grouting operation, can use a piston rod to drive the movable components in the grouting cylinder and the hydraulic cylinder, and is designed so that the piston rod can run outside the two cylinder bodies, thereby effectively increasing the stroke of the piston assembly to facilitate pressure regulation, and a protection cylinder for maintaining the piston rod is arranged on one side of the grouting cylinder, which can effectively increase the service life of the entire grouting machine, and two inlet and outlet devices can be detachably matched thereon, so that it can realize double-station or double-slurry simultaneous operation in specific applications, thereby effectively reducing the purpose of equipment cost investment, including an oil tank 44, a motor 45, a radiator 46, an electronic valve 47, an electric control box 48 and a grouting device 49, the grouting equipment 49 includes a power cylinder and an inlet and outlet device detachably connected to the power cylinder, the power cylinder includes a protection cylinder, a grouting cylinder and a hydraulic cylinder connected to each other, a piston assembly 28 is arranged in the grouting cylinder and the hydraulic cylinder, and the piston assembly 28 includes a piston penetrating the grouting cylinder and the hydraulic cylinder The piston rod 22 is sleeved with a primary piston 24 and a secondary cylinder guide sleeve 23. The primary piston 24 seals the connection between the grouting cylinder and the hydraulic cylinder. The secondary cylinder guide sleeve 23 is provided with two groups, and the two groups of secondary cylinder guide sleeves 23 are respectively placed in the grouting cylinder and the hydraulic cylinder. Two groups of interfaces are respectively provided on the protection cylinder, the hydraulic cylinder and the grouting cylinder. Both ends of the piston rod 22 are placed outside the grouting cylinder and the hydraulic cylinder, and the piston rod 22 outside the grouting cylinder is placed in the protection cylinder. The inlet and outlet equipment includes a connection for connecting the grouting cylinder and the hydraulic cylinder. The tee 5 of the cylinder interface and the inlet and outlet parts connected to the two ends of the tee 5, the inlet and outlet parts of any inlet and outlet equipment are alternately connected or cut off under stress; the oil tank 44 is connected to the motor 45 through the oil supply pipeline, the motor 45 is respectively connected to the radiator 46 and the electronic valve 47 through the oil supply pipeline, the radiator 46 is respectively connected to an interface of the hydraulic cylinder and the protection cylinder through the oil supply pipeline, the other interfaces of the protection cylinder and the hydraulic cylinder are connected to the oil tank 44 through the oil supply pipeline, and the electronic valve 47 controls the connection of the oil tank 44.
[0056] As a preferred arrangement, the hydraulic grouting machine is provided with an oil tank 44, a motor 45, a radiator 46, an electronic valve 47, an electric control box 48 and a grouting device 49, wherein the oil tank 44 is used for oil supply, and the hydraulic oil in the oil tank 44 is pumped into the radiator 46 under the power of the motor 45;
[0057] The radiator 46 is used to cool the pumped oil and deliver the cooled oil to the hydraulic cylinder or the protection cylinder. The radiator 46 can prevent the operation of the entire oil supply system from being affected by excessive oil temperature, thereby avoiding the occurrence of power discontinuity failures.
[0058] The electronic valve 47 is connected to the oil supply pipeline on the output side of the motor 45 and the oil supply pipeline on the output side of the radiator through two oil supply pipelines, and is used to monitor the oil pressure in the oil supply pipeline on the output side of the motor and the oil supply pipeline on the output side of the radiator. When the monitoring value is higher or lower than the preset threshold, the oil supply amount of the pipeline connected to the motor in the oil tank 44 will be adjusted, so that the entire oil supply system is in a stable state, so as to stabilize the output of the hydraulic cylinder.
[0059] The hydraulic cylinder of the grouting equipment 49, under the action of the hydraulic oil provided by the radiator 46, makes the internal movable parts reciprocate, thereby driving the movable parts in the grouting cylinder connected thereto to reciprocate, thereby ensuring that the slurry (liquid) in the inlet and outlet devices connected on the two interfaces flows from the inlet side to the outlet side under pressure;
[0060] The electric control box 48 controls the connection of the radiator 46, the electronic valve 47 and the motor 45 respectively;
[0061] The grouting equipment 49 includes a power cylinder and an inlet and outlet device detachably connected to the power cylinder, the inlet and outlet device is used to connect the slurry inlet pipe (inlet pipeline) and the slurry outlet pipe (outlet pipeline), and the power cylinder uses hydraulic power to pressurize the slurry (or liquid) flowing through the inlet and outlet devices.
[0062] The power cylinder includes three parts: a protection cylinder, a grouting cylinder and a hydraulic cylinder which are connected to each other. A piston assembly 28 is arranged in the grouting cylinder and the hydraulic cylinder. The movable unit of the piston assembly 28 can reciprocate axially in the grouting cylinder and the hydraulic cylinder under the action of hydraulic power.
[0063] The piston assembly 28 is provided with a piston rod 22, on which a secondary cylinder guide sleeve 23, a primary piston 24 and a secondary cylinder guide sleeve 23 are sequentially sleeved. The piston rod 22 passes through the grouting cylinder and the hydraulic cylinder. The primary piston is placed at the connection between the grouting cylinder and the hydraulic cylinder to seal the connection between the grouting cylinder and the hydraulic cylinder and also acts as a bearing. Two groups of secondary cylinder guide sleeves 23 are respectively placed in the hydraulic cylinder and the grouting cylinder. Two groups of interfaces are respectively arranged on the protective cylinder, the hydraulic cylinder and the grouting cylinder. The interface on the hydraulic cylinder side is used to connect the hydraulic pipeline (oil supply pipeline) so as to input and output hydraulic oil in the hydraulic cylinder, and the hydraulic cylinder is used to provide power to the piston assembly in the hydraulic cylinder. The interface on the grouting cylinder is used to connect the import and export equipment, and the slurry inlet pipe and the slurry outlet pipe are connected through the import and export equipment to realize the transportation of grouting materials, so that two slurries or two workstations can be operated simultaneously.
[0064] Among them, both ends of the piston rod 22 are placed outside the grouting cylinder and the hydraulic cylinder, thereby providing a longer stroke for the piston assembly and making the pressure adjustment range more delicate. A protection cylinder is also connected to the far hydraulic cylinder connection end of the grouting cylinder. The piston rod 22 outside the grouting cylinder is placed in the protection cylinder, so that this section of the piston rod 22 is protected by the protection cylinder, which can increase the effective service life. When setting up, the protection cylinder can also be provided with a group of interfaces connected to the inside of the protection cylinder. When the piston rod 22 runs into the protection cylinder, it can be maintained by the material in the protection cylinder, thereby increasing the effective service life of the piston rod 22 on this side.
[0065] Any inlet and outlet equipment is mainly composed of three parts: a tee 5, an inlet part and an outlet part. The two ends of the tee 5 are respectively connected to the inlet part and the outlet part. The last interface of the tee 5 is connected to the interface of the grouting cylinder. In actual application, the grouting cylinder body of the existing hydraulic high-pressure grouting machine can be replaced with the power cylinder, so that its inlet and outlet oil pipes (oil inlet pipe and oil outlet pipe) are connected to the interface on the hydraulic cylinder side of the power cylinder, and the slurry inlet pipe and slurry outlet pipe for conveying slurry are respectively connected to the inlet part and the outlet part. When the hydraulic cylinder starts to move, for example, when the hydraulic oil in the hydraulic cylinder pushes the secondary cylinder guide sleeve 23 in the hydraulic cylinder to move toward the grouting cylinder side, the secondary cylinder guide sleeve 23 on the hydraulic cylinder side drives the piston rod 22. Since the piston rod 22 is located on the grouting cylinder side, it is also A secondary cylinder guide sleeve 23 is provided, and the secondary cylinder guide sleeve 23 on the grouting cylinder side moves toward the far hydraulic cylinder side. At this time, the inlet and outlet components on the far hydraulic cylinder side of the grouting cylinder are pressurized; conversely, when the hydraulic cylinder in the hydraulic cylinder pushes the secondary cylinder guide sleeve 23 in the hydraulic cylinder to move toward the far grouting cylinder side, the secondary cylinder guide sleeve 23 on the hydraulic cylinder side drives the piston rod 22. Since the piston rod 22 is located on the grouting cylinder side and a secondary cylinder guide sleeve 23 is also provided, the secondary cylinder guide sleeve 23 on the grouting cylinder side moves toward the near hydraulic cylinder side. At this time, the inlet and outlet components on the near hydraulic cylinder side of the grouting cylinder are pressurized; when the piston rod 22 runs into the protection cylinder, it can collect the material in the protection cylinder for maintenance, thereby increasing the effective service life of the piston rod 22 on this side.
[0066] When one inlet and outlet device of the grouting cylinder is pressurized during use, its inlet side is opened (the outlet side is closed), and the inlet and outlet side of the corresponding other inlet and outlet device is closed (the outlet side is opened), and vice versa.
[0067] Embodiment 2:
[0068] This embodiment is further optimized on the basis of the above embodiment, and the same parts as the above technical solution will not be repeated here. Figures 1 to 16As shown, in order to better realize the present invention, the following setting structure is particularly adopted: the radiator 46 and the oil tank 44 are arranged on the same installation plane, the electric control box 48, the electronic valve 47 and the motor 45 are all installed on the oil tank 44, and the grouting equipment 49 is arranged on the oil tank 44 or above the oil tank 44 through a mounting frame.
[0069] The mounting frame includes a bracket arranged on the oil tank 44 and a top plate arranged on the bracket. When the grouting equipment 49 is arranged above the oil tank 44 using the mounting frame, the grouting equipment 49 is arranged on the top plate.
[0070] As a preferred setting scheme, during installation, the radiator 46 and the oil tank 44 are installed on the same installation plane, and the electric control box 48, the electronic valve 47 and the motor 45 are installed and fixed with the surface of the oil tank 44 as the installation surface, preferably on the top surface of the oil tank 44, but not limited to this; and the grouting equipment 49 is installed and set on the oil tank 44 (or the top) or is set above the oil tank 44 through a mounting frame.
[0071] During the specific installation, the motor 45 is vertically installed on the top of the oil tank 44, and at this time, the electric control box 48 is preferably installed on the top of the oil tank 44. If the motor 45 is horizontally installed on the top of the oil tank 44, at this time, the electric control box 48 is preferably installed on the side panel of the oil tank 44, and the electric control box 48 and the radiator 46 are located on both sides of the oil tank 44.
[0072] When a mounting frame is used to install the grouting equipment 49, the mounting frame mainly consists of a bracket and a top plate arranged on the bracket. During installation, the bracket can be installed on the top or side wall of the oil tank 44, and the top plate is arranged on the top of the bracket. The grouting equipment 49 is arranged on the top of the top plate or the lower part of the top plate, but is not limited to this.
[0073] Embodiment 3:
[0074] This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the above technical solutions will not be repeated here. Figures 1 to 16 As shown, in order to better realize the present invention, the following setting structure is particularly adopted: it also includes a hydraulic press frame for setting the oil tank 44 and the radiator 46, and the hydraulic press frame includes a base plate 51 for setting the oil tank 44 and the radiator 46, and handrails 50 and casters 52 are also arranged on the base plate 51. Preferably, the casters 52 are arranged on the opposite side of the base plate 51 where the oil tank 44 and the radiator 46 are arranged, and the handrail 50 is arranged at one end of the base plate 51 and is arranged near the end where the oil tank 44 is arranged.
[0075] As a preferred arrangement, a hydraulic press frame is provided for fixing the oil tank 44 and the radiator 46. The hydraulic press frame is an L-shaped structure consisting of a base plate 51 and an armrest 50. The oil tank 44 and the radiator 46 are both arranged on the base plate 51 of the L-shaped structure. Casters 52 are provided on the base plate 51 opposite to the surface where the oil tank 44 and the radiator 46 are arranged, and the armrest 50 is provided on the end surface adjacent to the oil tank 44.
[0076] However, when the motor 45 is installed in a horizontal installation manner, the handrail 50 is preferably arranged on the side of the electric control box 48 .
[0077] As a preferred setting scheme, a hose-type oil supply pipeline is connected between the motor 45 and the oil tank 44, a hard tube-type or hose-type oil supply pipeline is connected between the motor 45 and the radiator 46, a hard tube-type or hose-type oil supply pipeline is connected between the output side of the radiator 46 and the electronic valve 47, and between the output side of the motor 45 and the electronic valve 47. The radiator 46 is respectively connected to one interface of the hydraulic cylinder and the protection cylinder of the grouting equipment 49 through two hard tube-type or hose-type oil supply pipelines, and the other interface of the hydraulic cylinder and the protection cylinder is connected to the oil tank 44 through a hard tube-type or hose-type oil supply pipeline. The electric control box 48 controls the connection of the electronic valve 47, the radiator 46 and the motor 45 respectively.
[0078] When in use, the electric control box 48 controls the operation of the motor 45, and the motor 45 pumps the hydraulic oil in the oil tank 44 into the radiator 46. The radiator 46 cools the hydraulic oil and then transports it to one end of the hydraulic cylinder, and under the pressure of the hydraulic oil, pushes the piston assembly in the power cylinder to perform reciprocating motion in the power cylinder. Another oil supply pipeline of the hydraulic cylinder outputs the hydraulic oil in the hydraulic cylinder to the oil tank 44. The hydraulic oil cooled by the radiator 46 will also be transported to the protection cylinder through an oil supply pipeline. The piston rod 22 on the grouting cylinder side will be lubricated and protected in the protection cylinder, and the hydraulic oil in the protection cylinder will be returned to the oil tank 44 through another oil supply pipeline.
[0079] During operation, the hydraulic oil on the output layer side of the radiator 46 and the hydraulic oil on the output side of the motor 45 are output to the electronic valve for pressure monitoring. When the pressure value is abnormal (too high or too low or an unnecessary value, etc.), the oil supply into the pipeline on the input side of the motor 45 is adjusted in time (for example, when it is too high, the oil supply into the pipeline on the input side of the motor 45 is reduced; when it is too low, the oil supply into the pipeline on the input side of the motor 45 is increased, etc.).
[0080] Embodiment 4:
[0081] This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the above technical solutions will not be repeated here. Figures 1 to 16As shown, in order to better realize the present invention, the following setting structure is particularly adopted: the first-stage piston 24 adopts a coaxially arranged large and small cylindrical tube structure, and the large cylindrical tube is sleeved in the second-stage cylinder 31, and the small cylindrical tube is sleeved in the flange end side of the first-stage cylinder 33.
[0082] As a preferred setting scheme, the primary piston 24 adopts a coaxially arranged large and small cylindrical tube structure. The large cylindrical tube is sleeved in the secondary cylinder 31 to seal the connection between the secondary cylinder 31 and the primary cylinder 33. The small cylindrical tube is sleeved in the flange of the primary cylinder 33 and can be further extended into the primary cylinder 33, and is also used to seal the connection with the secondary cylinder 31. When the piston rod 22 and the secondary cylinder guide sleeve 23 move, the primary piston 24 serves as a connecting piece between the primary cylinder 33 and the secondary cylinder 31 and also acts as a bearing, so that the resulting piston rod 22 can run in the primary piston 24.
[0083] Embodiment 5:
[0084] This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the above technical solutions will not be repeated here. Figures 1 to 16 As shown, in order to better realize the present invention, the following setting structure is particularly adopted: the secondary cylinder guide sleeve 23 includes a three-petal retaining ring 25, a secondary piston skeleton 26 and a two-petal retaining ring 27, the three-petal retaining ring 25 and the two-petal retaining ring 27 are placed at both ends of the secondary piston skeleton 26, and the three-petal retaining ring 25 and the two-petal retaining ring 27 are both sleeved between the secondary piston skeleton 26 and the piston rod 22.
[0085] As a preferred setting scheme, the secondary cylinder guide sleeve 23 is provided with a secondary piston skeleton 26 mounted on the piston rod 22, and a three-petal retaining ring 25 and a two-petal retaining ring 27 are respectively mounted at both ends of the secondary piston skeleton 26, and the three-petal retaining ring 25 and the two-petal retaining ring 27 of the assembled secondary cylinder guide sleeve 23 are both mounted between the secondary piston skeleton 26 and the piston rod 22. Such a setting can make the airtightness between the inner walls of the primary cylinder barrel 33 and the secondary cylinder barrel 31 better, thereby ensuring the stability of pressure.
[0086] Embodiment 6:
[0087] This embodiment is further optimized on the basis of the above embodiment, and the same parts as the above technical solution will not be repeated here. Figures 1 to 16 As shown, in order to better realize the present invention, the following setting structure is particularly adopted: the two-petal retaining ring 27 is arranged on the side close to the first-stage piston 24, and the number of the two-petal retaining ring 27 on each side is 1, and the number of the three-petal retaining ring 25 is 2.
[0088] Embodiment 7:
[0089] This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the above technical solutions will not be repeated here. Figures 1 to 16 As shown, in order to better realize the present invention, the following setting structure is particularly adopted: a protection cylinder is connected to the remote hydraulic cylinder connection end of the grouting cylinder, a group of interfaces connected to the inside of the protection cylinder are arranged on the outer periphery of the protection cylinder, the piston rod 22 placed outside the grouting cylinder is placed in the protection cylinder, and the two interfaces of the protection cylinder are respectively connected to the radiator and the oil tank through the oil supply pipeline.
[0090] As a preferred setting scheme, a protection cylinder is connected to the remote hydraulic cylinder connection end of the grouting cylinder, and the piston rod 22 outside the grouting cylinder is placed in the protection cylinder, so that this section of the piston rod 22 is protected by the protection cylinder, which can increase the effective service life. When setting, the protection cylinder can also be provided with a group of interfaces connected to the inside of the protection cylinder. The two interfaces are respectively connected to the radiator 46 and the oil tank 44 through an oil supply pipeline. When started, the hydraulic oil will also be transported from the radiator 46 to the protection cylinder, and then returned from the protection cylinder to the oil tank 44. When the piston rod 22 runs into the protection cylinder, it can collect the hydraulic oil in the protection cylinder for maintenance, thereby increasing the effective service life of the piston rod 22 on this side.
[0091] Embodiment 8:
[0092] This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the above technical solutions will not be repeated here. Figures 1 to 16 As shown, in order to better realize the present invention, the following structure is particularly adopted: the protection cylinder includes a three-stage cylinder barrel 38, one end of the three-stage cylinder barrel 38 is connected to the remote hydraulic cylinder connection end of the grouting cylinder, and the other end of the three-stage cylinder barrel 38 is sealed or connected to the end plate flange 41, and the interface of the three-stage cylinder barrel includes an E port and an F port arranged on the outer periphery of the three-stage cylinder barrel and connected to the inside of the three-stage cylinder barrel, and hydraulic oil is arranged in the protection cylinder.
[0093] As a preferred arrangement, the protection cylinder includes a three-stage cylinder barrel 38, one end of which is connected to the distal hydraulic cylinder connection end of the grouting cylinder by means of interference fit, clamping or screw connection, and the other end of the three-stage cylinder barrel 38 is sealed or connected to the end plate flange 41 by means of interference fit, clamping or screw connection. A total of two interfaces, E port 39 and F port 40, which are connected to the interior of the three-stage cylinder barrel 38, are provided on the outer periphery of the protection cylinder. When in use, an oil supply pipeline, an oil tank 44, and a radiator 46 are led out. An oil supply pipeline is led out and connected to the E port (or F port 40) 39 and the F port (or E port 39) 40 respectively, so as to provide hydraulic oil for the protection cylinder. When the piston rod 22 on the grouting cylinder side leaves the grouting cylinder and enters the third-stage cylinder barrel 38, the piston rod 22 can be lubricated with hydraulic oil for maintenance; when a flange is required to be provided on the protection cylinder, the protection cylinder can adopt a cylinder barrel with its own flange, so that the end plate flange 41 does not need to be provided separately; the E port 39 and the F port 40 are preferably provided on the same side.
[0094] Embodiment 9:
[0095] This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the above technical solutions will not be repeated here. Figures 1 to 16 As shown, in order to better realize the present invention, the following setting structure is particularly adopted: the grouting cylinder includes a cylinder bottom flange 29 and a secondary cylinder barrel 31, the hydraulic cylinder includes a primary cylinder barrel 33 and a guide flange 34, the primary cylinder barrel 33 has its own flange, the flange end of the primary cylinder barrel 33 is connected to one end of the secondary cylinder barrel 31, the other end of the secondary cylinder barrel 31 is connected to the cylinder bottom flange 29, the non-flange end of the primary cylinder barrel 33 is connected to the guide flange 34, and the non-secondary cylinder barrel connection end of the cylinder bottom flange 29 is connected to the tertiary cylinder barrel 38.
[0096] As a preferred setting scheme, the grouting cylinder includes a cylinder bottom flange 29 and a secondary cylinder barrel 31, and the hydraulic cylinder includes a primary cylinder barrel 33 with its own flange and a guide flange 34. The guide flange 34 is connected to the non-flange end of the primary cylinder barrel 33 by interference fit, clip connection or screw connection. The flange end of the primary cylinder barrel 33 is connected to the secondary cylinder barrel 31 by interference fit, clip connection or screw connection. The cylinder bottom flange 29 is connected between one end of the secondary cylinder barrel 31 and the tertiary cylinder barrel 38 by interference fit, clip connection or screw connection.
[0097] Embodiment 10:
[0098] This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the above technical solutions will not be repeated here. Figures 1 to 16As shown, in order to better realize the present invention, the following structure is particularly adopted: a fastening assembly for fastening the protection cylinder, the grouting cylinder and the hydraulic cylinder is also provided on the power cylinder, the fastening assembly includes a connecting rod 35 and a nut, and preferably four connecting rods 35 are provided, and the four connecting rods 35 all pass through the guide flange 34, the flange of the first-stage cylinder barrel 33, the cylinder bottom flange 29 and the end plate flange 41, and the end of the first-stage cylinder barrel 33 farthest from the guide flange 34 and the end of the third-stage cylinder barrel 38 farthest from the end plate flange 41 can be locked with nuts.
[0099] Embodiment 11:
[0100] This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the above technical solutions will not be repeated here. Figures 1 to 16 As shown, in order to better realize the present invention, the following configuration is particularly adopted: an interface connected to the interior of the secondary cylinder 31 is provided in the radial direction of the cylinder bottom flange 29, an interface connected to the interior of the secondary cylinder 31 is provided on the outer periphery of the secondary cylinder 31, an interface connected to the interior of the primary cylinder 33 is provided in the radial direction of the guide flange 34, and an interface connected to the interior of the primary cylinder 33 is provided on the outer periphery of the primary cylinder 33, that is, the interface of the hydraulic cylinder includes an A port 30 connected to the interior of the secondary cylinder 31 and an A port 31 connected to the interior of the secondary cylinder 31, provided in the radial direction of the cylinder bottom flange 29. A B port 32 is connected to the interior of the secondary cylinder 31 on the outer periphery of the secondary cylinder 31. In the axial direction of the grouting cylinder, the A port 30 and the B port 32 are arranged on the same axis, and the B port 32 is arranged far from the cylinder bottom flange 29 end; the interface on the hydraulic cylinder includes a D port 37 arranged in the radial direction of the guide flange 34 and connected to the interior of the primary cylinder 33, and a C port 36 is arranged on the outer periphery of the primary cylinder 33 and connected to the interior of the primary cylinder 33. In the axial direction of the hydraulic cylinder, the C port 36 and the D port 37 are arranged on the same axis, and the C port 36 is arranged close to the flange end of the primary cylinder 33.
[0101] As a preferred setting scheme, the grouting cylinder is provided with port A 30 and port B 32, wherein port A 30 is radially arranged on the cylinder bottom flange 29 and connected to the interior of the secondary cylinder barrel 31, and port B 32 is arranged on the outer periphery of the secondary cylinder barrel 31 and connected to the interior of the secondary cylinder barrel 31. When used, port A 30 and port B 32 can be connected to two inlet and outlet devices at the same time, but only port A 30 or port B 32 can be used. When only port A 30 is used, the corresponding port B 32 can be blocked with a blocking piece, and vice versa.
[0102] When the A port 30 of the grouting cylinder is pressurized during use, if the inlet side of the inlet and outlet equipment connected to it is opened (if the outlet side is closed), the inlet side of the inlet and outlet equipment connected to the corresponding B port 32 is closed (the outlet side is opened), and vice versa.
[0103] In the specific setting, the A port 30 and the B port 32 are arranged on the same side in the axial direction of the grouting cylinder, and the B port 32 is arranged far from the cylinder bottom flange 29. In the specific setting, it is ensured that the movement limit of the secondary cylinder guide sleeve 23 can reach the A port 30 and the B port 32 are alternately pressurized.
[0104] The hydraulic cylinder is provided with a C port 36 and a D port 37, wherein the C port 36 is provided on the outer periphery of the primary cylinder barrel 33 and communicates with the interior of the primary cylinder barrel 33, and the D port 37 is provided in the radial direction of the guide flange 34, and the D port 37 is also communicated with the interior of the primary cylinder barrel 33. When in use, the C port 36 and the D port 37 are respectively connected to the oil inlet pipe (or oil outlet pipe) and the oil outlet pipe (or oil inlet pipe), that is, when in use, when the C port 36 is connected to the radiator 46, the D port 37 will be connected to the oil tank 44, and vice versa.
[0105] In the specific configuration, the C port 36 and the D port 37 are arranged on the same side in the axial direction of the hydraulic cylinder, and the C port 36 is arranged close to the flange end of the primary cylinder barrel 33 .
[0106] Preferably, the interface of the hydraulic cylinder and the interface of the grouting cylinder are arranged inversely or crosswise at 90 degrees, so that application and installation are convenient.
[0107] Embodiment 12:
[0108] This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the above technical solutions will not be repeated here. Figures 1 to 16 As shown, in order to better implement the present invention, the following configuration structure is particularly adopted:
[0109] The inlet part includes a flat square valve sleeve 2 and a valve core assembly arranged in the flat square valve sleeve 2, and the inlet joint 1 and the three-way interface 3 are respectively connected at both ends of the flat square valve sleeve 2; the outlet part includes a flat square valve sleeve 2 and a valve core assembly arranged in the flat square valve sleeve 2, and the outlet joint 6 and the three-way interface 3 are respectively connected at both ends of the flat square valve sleeve 2; the interior of the flat square valve sleeve 2 is partitioned into a valve core assembly installation side and a non-valve core assembly installation side by a chassis 22, the non-valve core assembly installation side of the inlet part is connected to the tee 5 through the three-way interface 3, and the valve core assembly installation side of the outlet part is connected to the tee 5 through the three-way interface 3.
[0110] As a preferred setting scheme, the inlet part is mainly composed of an inlet joint 1, a flat square valve sleeve 2, a valve core assembly and a three-way interface 3. The interior of the flat square valve sleeve 2 is divided into a valve core assembly installation side and a non-valve core assembly installation side by a chassis 22. The inlet joint 1 is connected to the valve core assembly installation side of the flat square valve sleeve 2. The inlet joint 1 and the valve core assembly installation side of the flat square valve sleeve 2 constitute an activity space for the valve core assembly. The valve core assembly can be installed in the activity space and reciprocate in the activity space under the action of force. The non-valve core assembly installation side of the flat square valve sleeve 2 is connected to the three-way 5 through the three-way interface 3;
[0111] The outlet component is mainly composed of an outlet connector 6, a flat square valve sleeve 2, a valve core assembly and a three-way interface 3, wherein the outlet connector 6 and the three-way interface 3 are respectively connected to the two ends of the flat square valve sleeve 2, and the interior of the flat square valve sleeve 2 of the outlet component is partitioned into a valve core assembly installation side and a non-valve core assembly installation side by a chassis 22, and the outlet connector 6 is connected to the non-valve core assembly installation side of the flat square valve sleeve 2, and the three-way interface 3 and the valve core assembly installation side of the flat square valve sleeve 2 constitute an activity space for the valve core assembly, and the valve core assembly can be installed in the activity space and make reciprocating motion in the activity space under the action of force, and the valve core assembly installation side of the flat square valve sleeve 2 is connected to the three-way 5 through the three-way interface 3.
[0112] When in use, the inlet joint 1 of the inlet part can be connected to the slurry inlet pipe, and the outlet joint 6 can be connected to the slurry outlet pipe. Under the action of high pressure (the interface of the hydraulic cylinder provides pressure through the last channel of the tee 5), the valve core assembly will reciprocate in the installation side of the valve core assembly with the flat square valve sleeve 2. At the beginning, since the valve core assemblies are all pressed against the same side, assuming that the movement of the valve core assembly on the inlet part side is taken as the reference, when the valve core assembly on the inlet part side moves in the direction of the tee, the valve core assembly on the outlet part side does not move. At this time, the slurry in the slurry inlet pipe enters the inlet part, and the slurry on the inlet part side will pass through the space formed by the valve core assembly and the flat square valve sleeve 2 through the tee 5 to the outlet. The valve core assembly on the inlet piece side will move in the opposite direction under its own action, blocking the inlet on the inlet piece side. At this time, the valve core assembly on the outlet piece side will move toward the outlet joint 6 side under the action of pressure, and the valve core assembly on the outlet piece side will form a flow channel with the flat square valve sleeve 2. The slurry on the inlet piece side will be pressurized and flow out of the outlet piece through the flow channel and flow into the outlet pipe connected to the outlet piece. Then the pressure reverses again. At this time, the channel on the inlet piece side is opened, and the valve core assembly on the outlet piece side will be reset due to its own setting and block the outlet piece side. This process is repeated to achieve the purpose of slurry inlet and outlet.
[0113] Embodiment 13:
[0114] This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the above technical solutions will not be repeated here. Figures 1 to 16 As shown, in order to better realize the present invention, the following structure is particularly adopted: the inner wall of the flat square valve sleeve 2 on the installation side of the valve core assembly is contracted to form an inner ring layer 12, and a center hole 9 and a slurry hole 10 are provided on the chassis 11 along the thickness direction of the chassis 11, and the slurry hole 10 is penetrated on the valve core assembly side along the axial direction of the inner ring layer 12. The valve core assembly reciprocates in the space on the installation side of the valve core assembly with the flat square valve sleeve 2 under the action of force.
[0115] As a preferred setting scheme, the flat square valve sleeve 2 serves as the main body forming the activity space, and its interior is divided into two parts (referred to as the valve core assembly installation side and the non-valve core assembly installation side) by a formed chassis 11. The interior of the flat square valve sleeve 2 on the valve core assembly installation side is thickened toward the center of the flat square valve sleeve 2 to form an inner ring layer 12. The height (also called depth) of the inner ring layer 12 is lower than the overall height of the valve core assembly installation side. A center hole 9 and a slurry hole 10 are provided on the chassis 11 along the thickness direction of the chassis 11 (i.e., the axial direction of the flat square valve sleeve 2). Preferably, the slurry hole 10 is evenly arranged on the outside of the center hole 9, and the slurry hole 10 is penetrated on the valve core assembly side along the axial direction of the inner ring layer 12 (i.e., a through groove (slurry hole wall 13) is formed in the height direction of the inner ring layer 12).
[0116] Embodiment 14:
[0117] This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the above technical solutions will not be repeated here. Figures 1 to 16 As shown, in order to better realize the present invention, the following setting structure is particularly adopted: the valve core assembly includes a valve core 42 and a valve core spring 43 mounted on the valve core 42, the valve core 42 is composed of a large cylinder and a small cylinder to form a concentric T-shaped structure, the valve core spring 43 is mounted on the small cylinder, and the small cylinder can reciprocate in the center hole 9, and the outer diameter of the large cylinder is smaller than the inner ring inner wall 14 of the inner ring layer 12.
[0118] As a preferred setting scheme, the valve core assembly consists of a valve core 42 and a valve core spring 43, wherein the valve core is a T-shaped structure formed by a large cylinder concentrically connected to a small cylinder, the valve core spring 43 is sleeved on the small cylinder, the outer diameter of the large cylinder is smaller than the inner wall 14 of the inner ring layer 12, in specific applications, the far cylindrical end of the small cylinder is set in the center hole 9, the large cylinder of the valve core 42 on the inlet side is located on the connection side of the inlet joint 1, and the large cylinder of the valve core 42 on the outlet side is located on the connection side of the three-way interface 3; at the inlet end, the large cylinder compresses the valve core spring 43 under the action of pressure to make the valve core 42 run toward the non-valve core assembly installation side with the flat square valve sleeve 2, so that the slurry can pass through the gap between the outer diameter of the large cylinder and the inner wall 14 of the inner ring layer and through the slurry hole 11 to the non-valve core assembly installation side with the flat square valve sleeve 2 and further enter the three-way 5; then the pressure reverses , under the elastic action of the valve core spring 43 on the inlet part side, the valve core 42 will be pushed back in the reverse direction and fit tightly with the inlet joint 1 on the large cylindrical side of the valve core 42, thereby closing this side, so that the inlet part is in a blocked state; at this time, the valve core 42 on the outlet part side will compress the valve core spring 43 and run toward the outlet joint 6 side. At this time, the pressurized slurry will flow through the gap between the outer diameter of the large cylinder of the valve core on the outlet part side and the inner wall 14 of the inner ring layer and through the slurry hole 11 to the non-valve core component setting side with the flat square valve sleeve and further enter the outlet pipe connected to the outlet part; then the pressure is reversed again, at this time the valve core 42 on the inlet part side compresses the valve core spring 43, the channel on the inlet part side is opened, the slurry enters, and the valve core 42 on the outlet part side is affected by the rebound force of the valve core spring 43 to block the channel on the outlet part side. This is repeated to achieve the purpose of slurry inlet and outlet.
[0119] Embodiment 15:
[0120] This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the above technical solutions will not be repeated here. Figures 1 to 16 As shown, in order to better realize the present invention, the following setting structure is particularly adopted: any one of the flat square valve sleeves 2 has at least 3 slurry holes 10, and the center hole 9 is located at the center of the bottom plate 11, the diameter of the center hole 9 is smaller than the diameter of the slurry hole 10, and the inner wall 14 of the inner ring layer 12 intersects with the center of any slurry hole 10.
[0121] As a preferred setting scheme, at least three slurry holes 10 are respectively set on the two flat square valve sleeves 2, and at least three slurry holes 10 are evenly distributed on the periphery of the center hole 9. The center hole 9 is set with the geometric center of the flat square valve sleeve 2 as the center. The center hole 9 is used to limit the valve core assembly, and the slurry holes 10 are used to pass slurry. When setting, the diameter of the center hole 9 is smaller than the diameter of the slurry holes 10, and the number of slurry holes 10 is preferably 4.
[0122] When setting, preferably, on any flat square valve sleeve 2, the circle formed by the inner wall 14 of the inner ring layer 12 intersects with the center of any slurry hole 10, so as to achieve better slurry passing capacity, but it is not limited to this in the specific setting.
[0123] Embodiment 16:
[0124] This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the above technical solutions will not be repeated here. Figures 1 to 16 As shown, in order to better realize the present invention, the following setting structure is particularly adopted: the outlet joint 6 includes an outer thread interface 15, a square seat 16 and an inner thread interface 17 connected to each other, the middle parts of the outer thread interface 15 and the square seat 16 are penetrated by a first channel 19, and the inner thread interface 17 is provided with an inner concave channel 21 which is concave in a circular arc shape along the connection direction between the flat square valve sleeve 2 and the outlet joint 6, and the inner concave channel 21 is coaxial with the first channel 19.
[0125] Among them, the outlet connector 6 is composed of three parts, namely, an outer thread interface 15, a square seat 16 and an inner thread interface 17, which are arranged in sequence. The three parts are preferably an integrally formed structure. The inner thread interface 17 of the outlet connector 6 is screwed on the non-valve core component installation side with the flat square valve sleeve 2. The middle of the outer thread interface 15 and the square seat 16 are connected by a first channel 19. An inner concave channel 21 is provided on the inner thread interface 17, which is concave in an arc shape toward the side of the square seat 16, that is, the longitudinal section of the inner concave channel 21 is an arc shape, and the connecting end with the flat square valve sleeve 2 is an arc-shaped Xuan; the inner The concave channel 21 passes through the internal thread interface 17. When set, the first channel 19 and the concave channel 21 are coaxial. When set in a specific application, the first channel 19 can adopt a channel setting method that combines a large flow path and a small flow path (but it can also adopt a setting method with the same flow path, that is, the first channel 19 is a cylindrical tube), and the flow path at the far end of the concave channel 21 is a large flow path. When used, the first channel 19 and the concave channel 21 form a funnel-shaped channel, and the slurry converges after passing through the concave channel 21 and is ejected at high speed through the first channel 19 with a smaller flow path.
[0126] Embodiment 17:
[0127] This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the above technical solutions will not be repeated here. Figures 1 to 16 As shown, in order to better realize the present invention, the following setting structure is particularly adopted: the inlet joint 1 includes a square seat 16 and an internal thread interface 17 connected to each other, and the middle parts of the square seat 16 and the internal thread interface 17 are coaxially penetrated by a first channel 19 and a second channel 20, the contact surface 18 of the internal thread interface 17 in contact with the valve core assembly is a plane, and the first channel penetrates the square seat 16.
[0128] The inlet joint 1 may include an outer thread interface 15, a square seat 16 and an inner thread interface 17 which are interconnected, and the middle parts of the outer thread interface 15, the square seat 16 and the inner thread interface 17 are coaxially penetrated by a first channel 19 and a second channel 20, the contact surface 18 of the inner thread interface 17 in contact with the valve core assembly is a plane, and the first channel 19 penetrates the outer thread interface 15 and the square seat 16.
[0129] Among them, the inlet joint 1 is composed of three parts, namely, an outer thread interface 15, a square seat 16 and an inner thread interface 17, which are arranged in sequence. The three parts are preferably an integrally formed structure, and the square seat 16 and the inner thread interface 17 can also be an integrally formed structure. The outer thread interface 15 is screwed to the far inner thread interface 17 side of the square seat 16, and the inner thread interface 17 of the inlet joint 1 is screwed to the installation side of the valve core assembly with the flat square valve sleeve 2. The middle of the outer thread interface 15, the square seat 16 and the inner thread interface 17 are coaxially connected through the first channel 19 and the second channel 20. The first channel 19 passes through the outer thread interface 15 and the square seat 16, and the second channel 20 passes through the inner thread interface 17. In a specific application setting, when an integrated structure of the inner thread interface 17, the square seat 16 and the outer thread interface 15 is adopted, the flow radius of the first channel 19 is smaller than the flow radius of the second channel 20, and the flow path at the far end of the first channel 19 connected to the second channel 20 is preferably set to be larger than the flow path of the second channel 20, and the contact surface 18 of the inner thread interface 17 of the inlet joint 1 and the valve core assembly is set to be a plane (that is, the second channel 20 is a cylindrical tube); when an inlet joint 1 composed of the square seat 16 and the inner thread interface 17 is adopted, the flow radius of the first channel 19 is larger than the flow radius of the second channel 20.
[0130] Embodiment 18:
[0131] This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the above technical solutions will not be repeated here. Figures 1 to 16 As shown, in order to better realize the present invention, the following setting structure is particularly adopted: the three-way interface 3 includes an outer thread interface 15, a square seat 16 and an inner thread interface 17 which are interconnected, and the middle parts of the outer thread interface 15, the square seat 16 and the inner thread interface 17 are coaxially penetrated by a first channel 19 and a second channel 20, and the first channel 19 penetrates the outer thread interface 15.
[0132] Among them, the three-way interface 3 is composed of three parts, namely, an outer thread interface 15, a square seat 16 and an inner thread interface 17, which are arranged in sequence. The three parts are preferably an integrally formed structure. The inner thread interface 17 of the three-way interface 3 on the inlet side is screwed on the non-valve core component installation side with the flat square valve sleeve 2, and the inner thread interface 17 of the three-way interface 3 on the outlet side is screwed on the valve core component installation side with the flat square valve sleeve 2. The outer thread interface 15 is connected to the three-way 5; the middle parts of the outer thread interface 15, the square seat 16 and the inner thread interface 17 are coaxially penetrated by the first channel 19 and the second channel 20. The first channel 19 penetrates the outer thread interface 15, and the second channel 20 penetrates the square seat 16 and the inner thread interface 17. The flow radius of the first channel 19 is smaller than the flow radius of the second channel 20, and the surface of the inner thread interface 17 of the three-way interface 3 entering the flat square valve sleeve 2 is set to be a plane (that is, the second channel 20 is a cylindrical tube).
[0133] Embodiment 19:
[0134] This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the above technical solutions will not be repeated here. Figures 1 to 16 As shown, in order to better realize the present invention, the following structure is particularly adopted: the part where the inlet joint 1 is connected to the flat square valve sleeve 2, the part where the outlet joint 6 is connected to the flat square valve sleeve 2, and the part where the three-way interface 3 is connected to the flat square valve sleeve 2 are all provided with a sealing ring 4.
[0135] When setting up the application, a sealing ring 4 is configured when the inlet joint 1, the outlet joint 6 and the three-way interface 3 are connected to the flat square valve sleeve 2, so that there is good sealing between the two ends of the flat square valve sleeve 2 and the square seat 16. During installation, the sealing ring 4 is sleeved on the internal thread interface 17, and the sealing ring 4 is preferably a metal-rubber composite sealing ring.
[0136] Embodiment 20:
[0137] This embodiment is further optimized on the basis of any of the above embodiments, and the same parts as the above technical solutions will not be repeated here. Figures 1 to 16 As shown, in order to better realize the present invention, the following configuration is particularly adopted: a thread connection interface and a quick connector are also connected to the connection end of the outlet connector far from the flat square valve sleeve.
[0138] During design and application, when an inlet joint 1 consisting of an internal thread interface 17 and a square seat 16 is used, a thread interface 7 is connected to the square seat 16 of the inlet joint 1, and a quick connector 8 is connected to the distal seat 16 end of the thread interface 7, thereby facilitating the connection of the slurry inlet pipe to the inlet part to improve work efficiency.
[0139] Embodiment 21:
[0140] This embodiment is further optimized based on any of the above embodiments. Figures 1 to 16 As shown, the same parts as the above-mentioned technical scheme will not be repeated here. When in use, the grouting cylinder body of the existing hydraulic high-pressure grouting machine can be replaced with the hydraulic grouting equipment, so that its oil inlet pipe (or oil outlet pipe) and oil outlet pipe (or oil inlet pipe) are connected to the C port 36 and D port 37 of the hydraulic cylinder, and the import and export equipment for conveying slurry is connected to the A port 30 and B port 32 of the grouting cylinder. When in use, an oil supply pipeline can be led out from the radiator 46 and the oil tank 44 respectively, and the two oil supply pipelines are respectively connected to the E port (or F port 40) 39 and the F port (or E port 39) 40, so as to provide hydraulic oil for protecting the cylinder. When the piston rod on the grouting cylinder side leaves the grouting cylinder and enters the three-stage cylinder barrel 38, the piston rod 22 can be lubricated by hydraulic oil for maintenance; when the hydraulic cylinder starts to move For example, when the hydraulic cylinder in the hydraulic cylinder pushes the secondary cylinder guide sleeve 23 in the hydraulic cylinder to move toward the grouting cylinder side, the secondary cylinder guide sleeve 23 on the hydraulic cylinder side drives the piston rod 22. Since the piston rod 22 is located on the grouting cylinder side and a secondary cylinder guide sleeve 23 is also provided, the secondary cylinder guide sleeve 23 on the grouting cylinder side moves toward the far hydraulic cylinder side. At this time, the inlet and outlet equipment on the A port 30 on the grouting cylinder is pressurized; conversely, when the hydraulic cylinder in the hydraulic cylinder pushes the secondary cylinder guide sleeve 23 in the hydraulic cylinder to move toward the far grouting cylinder side, the secondary cylinder guide sleeve 23 on the hydraulic cylinder side drives the piston rod 22. Since the piston rod 22 is located on the grouting cylinder side and a secondary cylinder guide sleeve 23 is also provided, the secondary cylinder guide sleeve 23 on the grouting cylinder side moves toward the near hydraulic cylinder side. At this time, the inlet and outlet equipment on the B port 32 on the grouting cylinder is pressurized.
[0141] When the A port 30 (or B port 32) of the grouting cylinder is pressurized during use, the inlet side of the inlet and outlet equipment connected thereto is opened (the outlet side is closed), and the inlet side of the inlet and outlet equipment connected to the corresponding B port 32 (or A port 30) is closed (the outlet side is opened), and vice versa.
[0142] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention is within the protection scope of the present invention.
Claims
1. A hydraulic linkage grouting machine, comprising an oil tank (44), a motor (45), a radiator (46), an electronic valve (47), an electric control box (48) and a grouting device (49), characterized in that: The grouting equipment comprises a power cylinder and an inlet and outlet device detachably connected to the power cylinder. The power cylinder comprises a protective cylinder, a grouting cylinder and a hydraulic cylinder which are connected to each other. A piston assembly (28) is arranged in the grouting cylinder and the hydraulic cylinder. The piston assembly (28) comprises a piston rod (22) which passes through the grouting cylinder and the hydraulic cylinder. A primary piston (24) and a secondary cylinder guide sleeve (23) are sleeved on the piston rod (22). The primary piston (24) seals the connection between the grouting cylinder and the hydraulic cylinder. Two groups of secondary cylinder guide sleeves (23) are arranged, and the two groups of secondary cylinder guide sleeves (23) are respectively placed in the grouting cylinder and the hydraulic cylinder. Two groups of interfaces are respectively arranged on the protective cylinder, the hydraulic cylinder and the grouting cylinder. Both ends of the piston rod (22) are The piston rod (22) is arranged outside the grouting cylinder and the hydraulic cylinder, and the piston rod (22) outside the grouting cylinder is arranged inside the protection cylinder; the inlet and outlet devices include a tee (5) for connecting the interface of the grouting cylinder and an inlet part and an outlet part connected to both ends of the tee (5); under the condition of force, the inlet part and the outlet part of any inlet and outlet device are alternately connected or cut off; the oil tank (44) is connected to the motor (45) through the oil supply pipeline, the motor (45) is respectively connected to the radiator (46) and the electronic valve (47) through the oil supply pipeline, the radiator (46) is respectively connected to one interface of the hydraulic cylinder and the protection cylinder through the oil supply pipeline, and the other interfaces of the protection cylinder and the hydraulic cylinder are both connected to the oil tank (44) through the oil supply pipeline, and the electronic valve (47) controls the connection of the oil tank (44); The radiator (46) and the oil tank (44) are arranged on the same installation plane, the electric control box (48), the electronic valve (47) and the motor (45) are all installed on the oil tank (44), and the grouting equipment (49) is arranged on the oil tank (44) or is arranged above the oil tank (44) through a mounting frame; The protection cylinder comprises a three-stage cylinder barrel (38), one end of the three-stage cylinder barrel (38) is connected to the remote hydraulic cylinder connection end of the grouting cylinder, and the other end of the three-stage cylinder barrel (38) is sealed or connected to the end plate flange (41); The grouting cylinder comprises a cylinder bottom flange (29) and a secondary cylinder barrel (31), and the hydraulic cylinder comprises a primary cylinder barrel (33) and a guide flange (34). The primary cylinder barrel (33) has its own flange, the flange end of the primary cylinder barrel (33) is connected to one end of the secondary cylinder barrel (31), the other end of the secondary cylinder barrel (31) is connected to the cylinder bottom flange (29), and the non-flange end of the primary cylinder barrel (33) is connected to the guide flange (34); An interface connected to the interior of the secondary cylinder barrel (31) is provided in the radial direction of the cylinder bottom flange (29), an interface connected to the interior of the secondary cylinder barrel (31) is provided on the outer periphery of the secondary cylinder barrel (31), an interface connected to the interior of the primary cylinder barrel (33) is provided in the radial direction of the guide flange (34), and an interface connected to the interior of the primary cylinder barrel (33) is provided on the outer periphery of the primary cylinder barrel (33); The inlet component comprises a flat square valve sleeve (2) and a valve core assembly arranged in the flat square valve sleeve (2), and the two ends of the flat square valve sleeve (2) are respectively connected to the inlet joint (1) and the three-way interface (3); The outlet component comprises a flat square valve sleeve (2) and a valve core assembly arranged in the flat square valve sleeve (2), and the two ends of the flat square valve sleeve (2) are respectively connected to an outlet joint (6) and a three-way interface (3); The interior of the flat square valve sleeve (2) is divided into a valve core assembly installation side and a non-valve core assembly installation side by a bottom plate (11); the non-valve core assembly installation side of the inlet part is connected to the tee (5) via a tee interface (3); and the valve core assembly installation side of the outlet part is connected to the tee (5) via a tee interface (3); The inner wall of the flat square valve sleeve (2) on the installation side of the valve core assembly is contracted to form an inner ring layer (12), and a center hole (9) and a slurry hole (10) are provided on the bottom plate (11) along the thickness direction of the bottom plate (11), and the slurry hole (10) is penetrated on the valve core assembly side along the axial direction of the inner ring layer (12). Under the action of force, the valve core assembly reciprocates in the space on the installation side of the valve core assembly with the flat square valve sleeve (2).
2. A hydraulic linkage grouting machine according to claim 1, characterized in that: The valve core assembly comprises a valve core (42) and a valve core spring (43) sleeved on the valve core (42); the valve core (42) is composed of a large cylinder and a small cylinder to form a concentric T-shaped structure; the valve core spring (43) is sleeved on the small cylinder, and the small cylinder can reciprocate in the center hole (9); the outer diameter of the large cylinder is smaller than the inner wall (14) of the inner ring layer (12).
3. A hydraulic linkage grouting machine according to claim 1, characterized in that: Any of the flat square valve sleeves (2) has at least three pulp holes (10), and the center hole (9) is located at the center of the bottom plate (11). The diameter of the center hole (9) is smaller than the diameter of the pulp hole (10), and the inner wall (14) of the inner ring layer (12) intersects with the center of any pulp hole (10).
4. A hydraulic linkage grouting machine according to any one of claims 1 to 3, characterized in that: The outlet connector (6) comprises an outer thread connector (15), a square seat (16) and an inner thread connector (17) which are connected to each other. The middle parts of the outer thread connector (15) and the square seat (16) are connected by a first channel (19). The inner thread connector (17) is provided with an inner concave channel (21) which is concave in an arc shape along the connection direction between the flat square valve sleeve (2) and the outlet connector (6). The inner concave channel (21) is coaxial with the first channel (19).
Citation Information
Patent Citations
Grouting cylinder body for small hydraulic pushing type grouting machine
CN112482766A
Hydraulic linkage type grouter
CN217128989U
High pressure grouting apparatus with dual-cylinder
TWM312570U