Motor steering test fixture
By designing motor steering test tooling, using Hall sensors, steering test components and fiber sensors, the motor steering and magnetic steel polarity test are automated, solving the problems of cumbersome and time-consuming operation in the existing technology, and improving testing efficiency and accuracy.
Patent Information
- Application Number
- CN202110364672.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-04-06
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2041-04-06
AI Technical Summary
In the prior art, a variety of testing devices are required to test various parts of the motor, which is cumbersome and difficult to operate, and the test results require manual processing, which is time-consuming and labor-intensive.
A motor steering test tool is designed, including a panel, a steering test mechanism, a control box and a switch box. The steering and magnetic steel polarity of the motor is automatically tested through components such as Hall sensors, steering test components and fiber sensors, and the test results are displayed through the control box and switch box.
It realizes automation of motor steering and magnetic steel polarity testing, simplifies the operation process, saves time, and avoids the cumbersome and errors of manual operation.
Smart Images

Figure CN112964990B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of motor testing equipment, and in particular to a motor steering testing tool. Background Art
[0002] At present, for the test of the steering of the permanent magnet DC motor, only the steering test is performed on the output shaft of the motor, and the factors affecting the steering of the motor include the direction of the S and N grade magnetic steels in the casing of the permanent magnet DC motor, the welding direction and the position of the red and black leads of the PCB board assembly, and the wiring position of the red and black leads of the PCB board assembly during the test; it is obviously not accurate enough to only test the steering of the motor, but testing other factors requires a variety of testing devices, and after obtaining the test results, the next step of testing needs to be performed manually, which is cumbersome, difficult, time-consuming and labor-intensive. Summary of the invention
[0003] The main purpose of the present invention is to provide a motor steering test tool, aiming to solve the technical problem in the prior art that multiple test devices are needed to test various parts of the motor, which is cumbersome and difficult to operate.
[0004] The present invention provides a motor steering test tool.
[0005] It includes a panel, a steering test mechanism, a control box and a switch box; the steering test mechanism is used to place the motor and test the steering direction of the motor, the steering test mechanism includes a steering test component and a Hall sensor, the steering test component and the Hall sensor are both arranged on the panel, the steering test component is used to place the motor and test the steering direction of the motor, and the Hall sensor is close to the magnetic steel of the motor;
[0006] The control box and the switch box are both arranged on the panel, the control box is respectively connected to the steering test assembly, the Hall sensor and the switch box through a wiring harness, the control box receives signals from the steering test assembly and the Hall sensor and displays the test results through the switch box;
[0007] When the motor is placed on the steering test assembly, the Hall sensor tests the polarity of the motor magnet and transmits a signal to the control box, which makes a judgment and displays the polarity test result through the switch box; when the motor is powered on, the output shaft of the motor starts to rotate, and the steering test assembly tests the direction of the output shaft of the motor and transmits a signal to the control box, which makes a judgment and displays the steering test result through the switch box.
[0008] Furthermore, it also includes a DC power supply, which is arranged on the top surface of the control box and is electrically connected to the control box.
[0009] Furthermore, the control box is also provided with a power interface for accessing the mains.
[0010] Furthermore, the switch box includes a box body, an indicator light, a buzzer, a test button and a reset switch. The indicator light, the buzzer, the test button and the reset switch are arranged on the top surface of the box body and are respectively connected to the control box through a wiring harness. The indicator light is used to display the polarity test result and the steering test result of the motor. The buzzer issues an alarm when the test result is wrong.
[0011] Furthermore, the reset switch is a key reset switch, and is unlocked and reset by a key matching the key reset switch.
[0012] Furthermore, the steering test mechanism further includes an optical fiber sensor and a power supply access socket, both of which are arranged on the panel, the power supply access socket is used to insert the wiring terminal of the motor so that the motor is connected to the power supply, and the optical fiber sensor is close to the lead-out wire of the motor;
[0013] The control box is connected to the fiber optic sensor. When the wiring terminals of the motor are inserted into the power socket, the fiber optic sensor senses the color of the lead wires of the motor and transmits a signal to the control box. The control box makes a judgment and displays the insertion result of the wiring terminals of the motor through the switch box to determine whether the motor is correctly connected to the power supply.
[0014] Furthermore, the steering test assembly includes a steering sensor, a motor mounting seat and a steering assembly, the steering assembly is arranged below the motor mounting seat, the motor mounting seat is provided with a mounting hole for the output shaft of the motor to pass through, the mounting hole is opposite to the steering assembly, the steering sensor is close to the steering assembly, and when the motor is mounted on the motor mounting seat, the steering assembly rotates with the rotation of the output shaft of the motor.
[0015] Further, the steering assembly includes a rotating rod, a rotating protective sleeve, a steering wheel and a bearing, the rotating rod is aligned with the mounting hole, the rotating rod is cylindrical and a spring is provided at the bottom, the rotating protective sleeve is sleeved on the outer surface of the rotating rod and rotates with the rotation of the rotating rod, the bearing and the steering wheel are both sleeved on the outer surface of the rotating protective sleeve, and the steering wheel rotates with the rotation of the rotating protective sleeve, and a reflective film is also provided on the outer side of the steering wheel;
[0016] When the motor is mounted on the motor mounting seat and connected to a power source, the output shaft of the motor abuts against the rotating rod and drives the rotating rod to rotate, thereby driving the steering wheel to rotate. The steering sensor tests the steering direction of the motor by sensing the reflective film.
[0017] Furthermore, a terminal interface is provided on the top surface of the power supply socket, and a probe is provided in the terminal interface for contacting the lead wire in the connection terminal of the motor to connect the power supply.
[0018] Furthermore, the indicator lights include a turn indicator light, a polarity indicator light, and a lead indicator light, and the turn indicator light, polarity indicator light, and lead indicator light display the correct and incorrect results of the motor direction, magnetic steel polarity, and lead wire in green and red respectively.
[0019] The motor steering test tool provided by the present invention comprises a panel, a steering test mechanism, a control box and a switch box. The control box is respectively connected to a Hall sensor, a steering test assembly and a switch box through a wiring harness. The steering test mechanism, the control box and the switch box are all arranged on the panel to form an integrated motor steering test tool. The steering test mechanism comprises a steering test assembly and a Hall sensor. The Hall sensor tests the polarity of the motor's magnet and transmits a signal to the control box. After the control box determines the polarity signal, the test result is displayed through the switch box. The steering test assembly tests the steering direction of the motor after the motor is installed and connected to a power source, and transmits a signal to the control box. After the control box determines the steering signal, the test result is displayed through the switch box. Through the motor steering test tool of the present invention, the user only needs to install the motor into the steering test mechanism and connect it to a power source, and start the test to test the motor steering and the polarity of the motor magnet. There is no need for manual multiple operations, the operation is simple, and time is saved. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic diagram of the structure of a motor steering test tool according to an embodiment of the present invention;
[0021] Figure 2 An exploded view of a steering test mechanism according to an embodiment of the present invention;
[0022] In the accompanying drawings, there are panel 1, control box 2, DC power supply 3, switch box 4, reset switch 41, test button 42, indicator light 43, steering test mechanism 5, steering sensor 51, Hall sensor 52, fiber optic sensor 53, motor mounting seat 54, power access seat 55, square plate 56, rotating protective cover 57, bearing 58, steering wheel 59, probe 510, rotating rod 511, spring 512, and motor 6.
[0023] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0026] In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0027] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.
[0028] like Figure 1 , Figure 2 As shown, the present invention provides a motor steering test tool, including a panel 1, a steering test mechanism 5, a control box 2 and a switch box 4; the steering test mechanism 5 includes a steering test component and a Hall sensor 52, both of which are arranged on the panel 1, and the steering test component is used to place a motor 6 and test the steering direction of the motor 6, and the Hall sensor 52 is close to the magnetic steel of the motor 6;
[0029] The control box 2 and the switch box 4 are both arranged on the panel 1. The control box 2 is respectively connected to the steering test component, the Hall sensor 52 and the switch box 4 through a wiring harness. The control box 2 receives signals from the steering test component and the Hall sensor 52 and displays the test results through the switch box 4.
[0030] When the motor 6 is placed on the steering test assembly, the Hall sensor 52 tests the polarity of the motor magnet and transmits a signal to the control box 2, and the control box 2 makes a judgment and displays the polarity test result through the switch box 4; when the motor 6 is powered on, the output shaft of the motor 6 starts to rotate, and the steering test assembly tests the direction of the output shaft of the motor 6 and transmits a signal to the control box 2, and the control box 2 makes a judgment and displays the steering test result through the switch box 4.
[0031] In this embodiment, the control box 2 outputs the voltage of the tested motor 6, checks the test signal, and finally sends the result to the indicator light 43 on the switch box 4; the DC power supply 3 can adjust the voltage of the test motor 6 to adapt to the testing of motors of different models; the steering test mechanism 5 is designed with a motor mounting seat 54 for a specific motor, and performs lead wire color and output shaft steering tests. Different steering test mechanisms 5 are replaced according to different motor products for quick installation and use; the switch box 4 starts the test and displays the results of the lead wire color test, motor magnet test and motor steering test.
[0032] The panel 1 is a thin plate in the shape of a rectangular parallelepiped, which is used to fix the steering test mechanism 5, the control box 2 and the switch box 4, and integrates the various components together to form a test fixture to avoid the loss of each part due to separate storage. The steering test mechanism 5, the control box 2 and the switch box 4 are all fixed to the panel 1 by screws. The steering test mechanism 5 includes a steering test assembly and a Hall sensor 52. The steering test assembly is used to place the motor 6 and test the steering direction of the motor 6. The Hall sensor 52 is fixed to the panel 1 by a fixing device, and the Hall sensor 52 is close to the magnet of the motor 6. The Hall sensor 52 has three pins, so it is connected to the control box 2 through three connecting wires to transmit the magnet polarity test signal.
[0033] The control box 2 is provided with a power switch, and the control box 2 is connected to the switch box 4 through a wiring harness. The switch box 4 is provided with indicator lights 43, a test button 42, a reset switch 41 and a buzzer. The indicator lights 43 can quickly display the test results of various parts of the motor 6. The test is started by pressing the test button 42. When the result is wrong, an alarm can be given through a buzzer to avoid entering the next step after an error, so that unqualified products flow into the next process.
[0034] The motor steering test tooling provided in this embodiment includes a panel 1, a steering test mechanism 5, a control box 2 and a switch box 4. The control box 2 is respectively connected to a Hall sensor 52, a steering test assembly and a switch box 4 through a wiring harness. The steering test mechanism 5, the control box 2 and the switch box 4 are all arranged on the panel 1 to form an integrated motor steering test tooling; the steering test mechanism 5 includes a steering test assembly and a Hall sensor 52. The steering test assembly and the Hall sensor 52 can be fixed on a square plate 56 to form a steering test mechanism 5, and then the square plate 56 is fixed on the panel 1 for easy unified replacement. The Hall sensor 52 tests the polarity of the magnet of the motor 6 and transmits a signal to the control box 2. After the control box 2 determines the polarity signal, the test result is displayed through the switch box 4. The steering test component tests the steering of the motor 6 after the motor 6 is installed and connected to the power supply, and transmits a signal to the control box 2. After the control box 2 determines the steering signal, the test result is displayed through the switch box 4. With the motor steering test tooling of the present invention, the user only needs to install the motor 6 into the steering test mechanism 5 and connect the power supply, and start the test to test the motor steering and the polarity of the motor magnet. There is no need for multiple manual operations, the operation is simple, and time is saved.
[0035] In one embodiment, a DC power supply 3 is further included. The DC power supply 3 is arranged on the top surface of the control box 2 and is electrically connected to the control box 2 .
[0036] In this embodiment, the DC power supply 3 is arranged on the top surface of the control box 2 to reduce the occupied area of the motor steering test tooling. The DC power supply 3 is electrically connected to the control box 2 to provide power for the control box 2, the steering test mechanism 5, and the switch box 4.
[0037] In one embodiment, the control box 2 is also provided with a power interface for connecting to the mains.
[0038] In this embodiment, the control box 2 is provided with a power supply structure for connecting wires to the mains to provide power to the control box 2 , the steering test mechanism 5 , and the switch box 4 .
[0039] In one embodiment, the switch box 4 includes a box body, an indicator light 43, a buzzer, a test button 42 and a reset switch 41. The indicator light 43, the buzzer, the test button 42 and the reset switch 41 are arranged on the top surface of the box body and are respectively connected to the control box 2 through a wiring harness. The indicator light 43 is used to display the polarity test result and the steering test result of the motor 6, and the buzzer sends an alarm reminder when the test result is wrong.
[0040] In this embodiment, the switch box 4 includes a box body, a connecting plate extends from the bottom of the box body, and a through hole is set on the connecting plate. The switch box 4 is fixed to the panel 1 by screws passing through the through hole and the panel 1. The box body is provided with an indicator light 43, a buzzer, a test button 42 and a reset switch 41. The number of indicator lights 43 can be set to multiple, and each indicator light 43 is connected to the control box 2 through a connecting line to display the test results of the motor magnetic steel polarity, lead wire and direction. The test results can also be displayed by different colors displayed by an indicator light 43, which is not limited here. The buzzer is connected to the control box 2 through a connecting line. When any test result of the motor magnetic steel polarity, lead wire and direction is incorrect, an alarm is given through the buzzer to avoid continuing the test without noticing the wrong result, resulting in unqualified products flowing into the next process. The reset switch 41 is connected to the control box 2 through a connecting line. After the entire motor 6 test is completed, it is reset by the reset switch 41, which is convenient for testing the next motor 6.
[0041] In one embodiment, the reset switch 41 is a key reset switch, which is unlocked and reset by a key matching the key reset switch.
[0042] In this embodiment, after the motor steering test result is wrong, the indicator light 43 will light up to display the error result, and the buzzer will sound an alarm to remind that the steering test result is wrong. At this time, authorized personnel need to hold the key and insert the key reset switch to unlock and reset the test tooling to prevent the operator from ignoring the wrong test result or changing the operator, etc., which will cause the unqualified motor 6 to flow into the next process.
[0043] In one embodiment, the steering test mechanism 5 further includes an optical fiber sensor 53 and a power supply socket 55, both of which are arranged on the panel 1, and the power supply socket 55 is used to insert the wiring terminal of the motor 6 so that the motor 6 is connected to the power supply, and the optical fiber sensor 53 is close to the lead-out wire of the motor 6;
[0044] The control box 2 is connected to the optical fiber sensor 53. When the wiring terminal of the motor 6 is inserted into the power socket 55, the optical fiber sensor 53 senses the color of the lead wire of the motor 6 and transmits a signal to the control box 2. The control box 2 makes a judgment and displays the insertion result of the wiring terminal of the motor 6 through the switch box 4 to determine whether the motor 6 is correctly connected to the power supply.
[0045] In this embodiment, the power supply socket 55 is a rectangular parallelepiped structure, which is fixed on the square plate 56 of the steering test mechanism 5 by screws, and can also be directly fixed on the panel 1 by screws. The power supply socket 55 is connected to the control box 2 through a connecting line, and the wiring terminal of the motor 6 is inserted into the power supply. The optical fiber sensor 53 is set on the square plate 56 of the steering test mechanism 5 through a connecting plate. The optical fiber sensor 53 is connected to the control box 2 through a connecting line to transmit signals to the control box 2; the optical fiber sensor 53 is close to the lead wire above the wiring terminal of the motor 6, and the optical fiber sensor 53 has a test area. When the wiring terminal of the motor 6 is inserted into the power supply socket 55, the lead wire above the wiring terminal is located in the test area of the optical fiber sensor 53. In this embodiment, the optical fiber sensor 53 senses whether the color of the lead wire is red. When the color of the lead wire is red, it indicates that the connection is correct and the motor 6 has been connected to the power supply; if the color of the lead wire is black, it indicates that the connection is wrong, and the test button 42 cannot be started for testing. The optical fiber sensor 53 transmits a signal to the control box 2. After judgment, the control box 2 displays whether the color of the lead wire is correct through the indicator light 43 of the switch box 4. An indicator light 43 can be set on the switch box 4 to display the result. Green indicates correct and red indicates incorrect; or two indicator lights 43 are set to indicate correct and incorrect results respectively. When the correct indicator light 43 is on, it means the result is correct, and when the incorrect indicator light 43 is on, it means the result is incorrect.
[0046] In one embodiment, the steering test assembly includes a steering sensor 51, a motor mounting seat 54 and a steering assembly, wherein the steering assembly is arranged below the motor mounting seat 54, and the motor mounting seat 54 is provided with a mounting hole for the output shaft of the motor 6 to pass through, and the mounting hole is opposite to the steering assembly, and the steering sensor 51 is close to the steering assembly. When the motor 6 is mounted on the motor mounting seat 54, the steering assembly rotates with the rotation of the output shaft of the motor 6.
[0047] In this embodiment, the steering test assembly includes a steering sensor 51, a motor mounting seat 54 and a steering assembly. The motor mounting seat 54 is fixed to the square plate 56 of the steering test mechanism 5 or directly fixed to the panel 1 by screws. A supporting component is provided below the motor mounting seat 54, so that a space can be formed below the motor mounting seat 54 for installing the steering assembly. The mounting hole provided on the motor mounting seat 54 is a through hole, so that the output shaft of the motor 6 can extend into the space below the motor 6 when inserted, abut against the steering assembly, and drive the steering assembly to rotate, so that the steering sensor 51 can be tested. The steering sensor 51 is fixed to the panel 1 by screws and is close to the steering assembly. The number of steering sensors 51 is usually set to two, respectively sensing left steering and right steering. Each steering sensor 51 is connected to the control box 2 by a connecting line to transmit the steering test signal.
[0048] In one embodiment, the steering assembly includes a rotating rod 511, a rotating protective cover 57, a steering wheel 59 and a bearing 58. The rotating rod 511 is aligned with the mounting hole. The rotating rod 511 is cylindrical and has a spring 512 at the bottom. The rotating protective cover 57 is sleeved on the outer surface of the rotating rod 511 and rotates with the rotation of the rotating rod 511. The bearing 58 and the steering wheel 59 are both sleeved on the outer surface of the rotating protective cover 57, and the steering wheel 59 rotates with the rotation of the rotating protective cover 57. A reflective film is also provided on the outer side of the steering wheel 59.
[0049] When the motor 6 is mounted on the motor mounting base 54 and connected to a power source, the output shaft of the motor 6 abuts against the rotating rod 511 and drives the rotating rod 511 to rotate, thereby driving the steering wheel 59 to rotate. The steering sensor 51 tests the steering direction of the motor 6 by sensing the reflective film.
[0050] In this embodiment, the rotating rod 511 is a cylindrical rod, and a spring 512 is arranged at the bottom of the rotating rod 511. The rotating protective cover 57 is in the shape of a circular ring, and its inner diameter is the same as the diameter of the rotating rod 511. It is sleeved on the outer surface of the rotating rod 511 and surrounds the spring 512. The rotating protective cover 57 is used to protect the rotating rod 511 and rotates with the rotation of the rotating rod 511, and can avoid direct contact with the steering wheel 59 to generate wear during the rotation. A steering wheel 59 and a bearing 58 are sleeved on the outer surface of the rotating protective cover 57. There are two bearings 58, which are respectively located above and below the steering wheel 59. A recessed position corresponding to the bearing 58 is provided on the square plate 56 of the steering test mechanism 5. The bearing 58 below the steering wheel 59 is arranged in the recessed position. The bearing 58 can support the rotation of the rotating protective cover 57 to reduce friction. The steering wheel 59 is a cylindrical structure, which is sleeved on the outer surface of the rotating protective cover 57 and rotates with the rotation of the rotating protective cover 57. A reflective film is provided on the outer side of the steering wheel 59. There are multiple reflective films, which are spaced and evenly arranged on the outer surface of the steering wheel 59.
[0051] A first protrusion is provided on the top of the rotating rod 511, and the first protrusion protrudes upward from the edge of the top surface of the rotating rod 511, and the first protrusion is integrally formed with the rotating rod 511; a second protrusion is provided on the free end of the output shaft of the motor 6, and the second protrusion protrudes downward from the edge of the bottom surface of the output shaft of the motor 6, and the second protrusion is integrally formed with the output shaft of the motor 6; the diameter of the rotating rod 511 is the same as the diameter of the output shaft of the motor 6, and the first protrusion and the second protrusion can complement each other to form a cylinder with the same diameter as the rotating rod 511. When the motor 6 is installed on the motor mounting seat 54, the second protrusion of the motor output shaft and the rotating rod 5 The first protrusions of 11 cannot correspond to each other, and the output shaft of the motor 6 presses the rotating rod 511 downward, and the rotating rod 511 compresses the spring 512 at the bottom. When the motor 6 is connected to the power supply and started, the output shaft starts to rotate. During the rotation process, the second protrusion also rotates until it complements the first protrusion of the rotating rod 511. At this time, due to the action of the spring 512 at the bottom of the rotating rod 511, the rotating rod 511 is pushed upward, and the second protrusion complements the first protrusion, so that the output shaft of the motor 6 can better drive the rotating rod 511 to rotate, and then drive the steering wheel 59 to rotate, so that the steering sensor 51 can be tested.
[0052] In one embodiment, a terminal interface is disposed on the top surface of the power supply socket 55, and a probe 510 is disposed in the terminal interface for contacting the lead wires in the connection terminals of the motor 6 to connect the power supply.
[0053] In this embodiment, the terminal interface is a downwardly concave groove connected to the top surface of the power socket, and a probe 510 is arranged in the groove. There are two probes 510, which are respectively used to contact the red lead wire and the black lead wire in the terminal of the motor 6. The two probes 510 are connected to the control box 2 through a connecting wire. When the terminal of the motor 6 is inserted, the red lead wire and the black lead wire are properly contacted with the two probes 510 respectively, and the power is connected. A ball screw can also be set on the side wall of the groove. When the terminal is inserted into the groove, the head of the ball screw will be squeezed. Since the head is connected to a spring, the spring squeezes the head of the ball screw toward the terminal, thereby giving the terminal a thrust, so that the terminal can be stuck in the groove, and a certain force is required to pull the terminal out.
[0054] In one embodiment, the indicator light 43 includes a turn indicator light, a polarity indicator light, and a lead indicator light. The turn indicator light, polarity indicator light, and lead indicator light display the correct and incorrect results of the motor direction, magnetic steel polarity, and lead wire in green and red respectively.
[0055] In this embodiment, there are multiple indicator lights 43, and each indicator light 43 is connected to the control box 2 by a connecting wire, which is used to display the correct and incorrect results of the motor direction, magnetic polarity, and lead wire respectively. The red and green colors of an indicator light 43 can be used to display error or correctness, or different indicator lights 43 can be lit to represent different test results.
[0056] The working process of the motor steering test tooling of the present invention is as follows: connect the connecting wires of the control box 2, the switch box 4, and the steering test mechanism 5, and start the power switch on the control box 2; put the motor 6 into the motor mounting seat 54, the Hall sensor 52 tests the polarity of the motor magnet and transmits a signal to the control box 2, the control box 2 judges, if qualified, the polarity indicator light on the switch box 4 lights up green, if unqualified, the polarity indicator light on the switch box 4 lights up red, and the buzzer sounds an alarm to remind; when the polarity test of the motor 6 magnet is qualified, the wiring terminal of the motor 6 is inserted into the power access seat 55, so that the motor 6 is connected to the power supply, and at the same time, the optical fiber sensor 53 starts to work, and tests whether the color of the lead wire in the sensing area is a red lead wire. If the color of the lead wire is black, the test button 42 cannot be started to switch on. Start the steering test. If the lead wire color is red, the lead indicator light will light up green. When the lead indicator light is green, press the test button 42, the motor 6 starts to start, the output shaft drives the rotating rod 511 to rotate, and then drives the steering wheel 59 to rotate. The steering sensor 51 senses the reflective film on the steering wheel 59 and sends a signal to the control box 2. After the control box 2 judges the steering signal, it sends the judgment result to the switch box 4. If the steering is correct, the steering indicator light will light up green, the motor 6 will stop working, and the steering test of the entire motor 6 will be completed. If the steering is wrong, the steering indicator light will light up red, and the buzzer will sound an alarm to remind you. The test tooling can only be reset after the authorized personnel inserts the key into the reset switch 41 to unlock it. After the motor 6 passes the test, the qualified motor is taken out and the tooling is reset before the next steering test can be carried out.
[0057] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, device, article or method including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, device, article or method. In the absence of further restrictions, an element defined by the sentence "includes a ..." does not exclude the presence of other identical elements in the process, device, article or method including the element.
[0058] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A motor steering test tool, characterized in that: It includes a panel, a steering test mechanism, a control box and a switch box; the steering test mechanism includes a steering test component and a Hall sensor, both of which are arranged on the panel, the steering test component is used to place the motor and test the steering direction of the motor, and the Hall sensor is close to the magnet of the motor; The control box and the switch box are both arranged on the panel, the control box is respectively connected to the steering test assembly, the Hall sensor and the switch box through a wiring harness, the control box receives signals from the steering test assembly and the Hall sensor and displays the test results through the switch box; When the motor is placed on the steering test assembly, the Hall sensor tests the polarity of the motor magnet and transmits a signal to the control box, and the control box makes a judgment and displays the polarity test result through the switch box; when the motor is powered on, the output shaft of the motor starts to rotate, and the steering test assembly tests the direction of the output shaft of the motor and transmits a signal to the control box, and the control box makes a judgment and displays the steering test result through the switch box; The switch box includes a box body, an indicator light, a buzzer, a test button and a reset switch. The indicator light, the buzzer, the test button and the reset switch are arranged on the top surface of the box body and are respectively connected to the control box through a wiring harness. The indicator light is used to display the polarity test result and the steering test result of the motor. The buzzer sends an alarm reminder when the test result is wrong. The steering test mechanism further includes an optical fiber sensor and a power supply access socket, both of which are arranged on the panel, the power supply access socket is used to insert the wiring terminal of the motor so that the motor is connected to the power supply, and the optical fiber sensor is close to the lead-out wire of the motor; The control box is connected to the optical fiber sensor. When the wiring terminal of the motor is inserted into the power socket, the optical fiber sensor senses the color of the lead wire of the motor and transmits a signal to the control box. The control box makes a judgment and displays the insertion result of the wiring terminal of the motor through the switch box to judge whether the motor is correctly connected to the power supply. It also includes a DC power supply, which is arranged on the top surface of the control box and is electrically connected to the control box.
2. The motor steering test fixture according to claim 1, characterized in that: The control box is also provided with a power supply interface for accessing the mains.
3. The motor steering test fixture according to claim 1, characterized in that: The reset switch is a key reset switch, which is unlocked and reset by a key matching the key reset switch.
4. The motor steering test fixture according to claim 1, characterized in that: The steering test assembly includes a steering sensor, a motor mounting seat and a steering assembly. The steering assembly is arranged below the motor mounting seat. The motor mounting seat is provided with a mounting hole for the output shaft of the motor to pass through. The mounting hole is opposite to the steering assembly. The steering sensor is close to the steering assembly. When the motor is mounted on the motor mounting seat, the steering assembly rotates with the rotation of the output shaft of the motor.
5. The motor steering test fixture according to claim 4, characterized in that: The steering assembly comprises a rotating rod, a rotating protective sleeve, a steering wheel and a bearing, wherein the rotating rod is aligned with the mounting hole, the rotating rod is cylindrical and a spring is arranged at the bottom, the rotating protective sleeve is sleeved on the outer surface of the rotating rod and rotates with the rotation of the rotating rod, the bearing and the steering wheel are sleeved on the outer surface of the rotating protective sleeve, and the steering wheel rotates with the rotation of the rotating protective sleeve, and a reflective film is also arranged on the outer side of the steering wheel; When the motor is mounted on the motor mounting seat and connected to a power source, the output shaft of the motor abuts against the rotating rod and drives the rotating rod to rotate, thereby driving the steering wheel to rotate. The steering sensor tests the steering direction of the motor by sensing the reflective film.
6. The motor steering test fixture according to claim 1, characterized in that: The top surface of the power supply socket is provided with a terminal interface, and a probe is provided in the terminal interface for contacting the lead wire in the connection terminal of the motor to connect the power supply.
7. The motor steering test fixture according to claim 1, characterized in that: The indicator lights include a turn indicator light, a polarity indicator light and a lead indicator light. The turn indicator light, polarity indicator light and lead indicator light respectively display the correct and incorrect results of the motor direction, magnetic steel polarity and lead wire in green and red.
Citation Information
Patent Citations
Motor steering measuring device
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