Automatic roll changing mechanism for automobile roof wet line
By designing an automatic roll changing mechanism for wet-process automotive roof panels, and utilizing lifting and horizontal drive devices to achieve automatic roll changing, the problems of low production efficiency and cumbersome operation in existing technologies have been solved. This enables automatic roll changing without stopping the production line, thereby improving production efficiency and safety.
Patent Information
- Application Number
- CN202110533443.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-05-17
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2041-05-17
AI Technical Summary
Existing wet molding lines for automotive headliners have low production efficiency and are cumbersome to operate when replenishing materials, requiring line shutdown.
Design an automatic roll changing mechanism for wet-surface lines of automotive roofs. Employ a lifting drive device and a horizontal drive device to realize the lifting of the first roller assembly and the horizontal movement of the second roller assembly, thereby automatically completing the roll changing operation.
It enables automatic roll changing without stopping the production line, improving production efficiency and ease of operation, and enhancing the safety of material replenishment.
Smart Images

Figure CN113086707B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of automobile interior part production, and particularly relates to an automatic roll changing mechanism for a wet forming line of an automobile roof. BACKGROUND
[0002] The automobile roof is a commonly used interior part of an automobile, and most of the roofs are currently formed by using a wet forming process. The replenishment of the roll is the most influential factor on the production efficiency in the wet forming line. In order to ensure safety, the line body needs to be stopped when the personnel replenish the line body. Obviously, this method has the disadvantages of low production efficiency and complicated operation. SUMMARY
[0003] The application aims to provide an automatic roll changing mechanism for a wet forming line of an automobile roof, so as to solve the problems of low production efficiency and complicated operation in the prior art.
[0004] To achieve the above-mentioned purpose, the application adopts the following technical scheme:
[0005] The automatic roll changing mechanism for the wet forming line of the automobile roof comprises a rack, a material laying platform, a first roller assembly, a lifting driving device, a second roller assembly and a horizontal driving device. The material laying platform is arranged on the top of the rack. Support wall plates are arranged on the rack at both ends of the material laying platform. The first roller assembly is assembled between the two support wall plates in a lifting manner. The lifting driving device is connected to the first roller assembly. The second roller assembly is assembled between the two support wall plates in a horizontal moving manner. The horizontal driving device is connected to the second roller assembly. When the fabric of the first roller assembly is used up, the lifting driving device lifts the first roller assembly, and the horizontal driving device pushes the second roller assembly to the original position of the first roller assembly.
[0006] In particular, the lifting driving device comprises a lifting cylinder and a first linear guide rail. The lifting cylinder is vertically fixed on the corresponding support wall plate, and the driving rod is arranged downward. The first linear guide rail is fixed on the inner side wall of the support wall plate in the height direction. The two ends of the first roller assembly are assembled on the first linear guide rail through a sliding block. The driving rod of the lifting cylinder is connected to the end of the first roller assembly.
[0007] In particular, the horizontal driving device comprises a telescopic cylinder and a second linear guide rail. The telescopic cylinder is horizontally fixed on the corresponding support wall plate. The second linear guide rail is fixed on the inner side wall of the support wall plate in the horizontal direction. The two ends of the second roller assembly are assembled on the second linear guide rail through a sliding block. The driving rod of the telescopic cylinder is connected to the end of the second roller assembly.
[0008] Particularly, the telescopic air cylinder is fixedly installed on the outer side wall of the support wall plate, two ends of the second roller assembly are provided with connecting plates, a driving rod of the telescopic air cylinder is connected to the connecting plates, and the support wall plate is provided with avoiding holes for avoiding the connecting plates.
[0009] Particularly, the first roller assembly comprises two first end plates, a first roller and a first roller driving motor, the first roller is rotatably assembled between the two first end plates, the two first end plates are both assembled on the first linear guide rail through sliding blocks, and a driving rod of the lifting air cylinder is connected to the first end plates.
[0010] Particularly, the second roller assembly comprises two second end plates, a second roller and a second roller driving motor, the second roller is rotatably assembled between the two second end plates, the two second end plates are both assembled on the second linear guide rail through sliding blocks, and the connecting plates are fixedly connected to the second end plates.
[0011] The automobile roof wet line automatic roll changing mechanism has the advantages that compared with the prior art, the automobile roof wet line automatic roll changing mechanism can realize automatic roll changing without stopping the line, is simple and compact in structure, is reasonable, can improve production efficiency, is convenient to operate, and improves the safety of material supplementing to a certain extent. BRIEF DESCRIPTION OF DRAWINGS
[0012] Fig. 1 is a perspective structural schematic view of the automobile roof wet line automatic roll changing mechanism provided by the embodiment of the application;
[0013] Fig. 2 is a front view of the automobile roof wet line automatic roll changing mechanism provided by the embodiment of the application;
[0014] Fig. 3 is a side view of the automobile roof wet line automatic roll changing mechanism provided by the embodiment of the application;
[0015] Fig. 4 is a top view of the automobile roof wet line automatic roll changing mechanism provided by the embodiment of the application. DETAILED DESCRIPTION
[0016] The technical solution of the application will be further illustrated by the embodiment in combination with the drawings.
[0017] Please refer to Figs. 1 to 4As shown, in the embodiment, the automatic roll changing mechanism for automobile roof wet line comprises a rack 1, a material laying platform 2, two lifting cylinders 3, two telescopic cylinders 4, a first roller assembly and a stacking roller assembly. The material laying platform 2 is arranged on the top of the rack 1. Two support wall plates 5 are fixed on the rack 1 at the two ends of the material laying platform 2. The two lifting cylinders 3 are fixedly installed on the two support wall plates 5 respectively, and the driving rods are arranged downward. Two first linear guides 6 extending along the height direction are fixed on the inner side walls of the two support wall plates 5 correspondingly. The first roller assembly comprises two first end plates 7, a first roller 8 and a first roller driving motor 9. The first roller 8 is rotatably assembled between the two first end plates 7. The first roller driving motor 9 drives the first roller 8 to rotate. The two first end plates 7 are assembled on the first linear guides 6 through sliding blocks. The driving rod of the lifting cylinder 3 is connected to the first end plate 7, so as to drive the whole first roller assembly to move up and down along the first linear guide 6.
[0018] The two telescopic cylinders 4 are fixed on the outer side walls of the two support wall plates 5 along the horizontal direction. Two second linear guides 10 extending along the horizontal direction are fixed on the inner side walls of the two support wall plates 5 correspondingly. The second roller assembly comprises two second end plates 11, a second roller 12 and a second roller driving motor 13. The second roller 12 is rotatably assembled between the two second end plates. The second roller driving motor 13 drives the second roller 12 to rotate. The two second end plates 11 are assembled on the second linear guides 10 through sliding blocks. The connecting plates 14 are fixed on the two second end plates 11 respectively. The connecting plates 14 pass through the corresponding support wall plates 5. The driving rod of the telescopic cylinder 4 is connected to the connecting plate 14, so as to drive the whole second roller assembly to move forward and backward along the second linear guide 10, so as to move close to or away from the first roller assembly. The avoiding holes 15 for avoiding the connecting plates 14 are arranged on the support wall plates 5.
[0019] In work, the first roller 8 and the second roller 12 are respectively threaded with the fabric. When the fabric on the first roller 8 is used up, the lifting cylinder 3 lifts the first roller 8, and the telescopic cylinder 4 pushes the second roller 12 forward. At this time, the second roller 12 moves to the position of the original first roller 8 on the material laying platform 2 (the fabric also moves to the corresponding position). At this time, the switching of the first roller 8 and the second roller 12 is completed. The line body continues to produce without stopping the line. When the personnel outside the line replenish the fabric of the first roller 8, the above-mentioned action is repeated to realize the roll changing without stopping the line.
[0020] The above embodiment only illustrates the basic principle and characteristics of the present application. The present application is not limited by the above examples. Various changes and modifications can be made without departing from the spirit and scope of the present application. These changes and modifications fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. An automatic roll changing mechanism for a car roof wet line, characterized in that, It includes rack, paving platform, first roller assembly, lifting driving device, second roller assembly and horizontal driving device, the paving platform is arranged on the top of the rack, the rack is provided with support wall plate corresponding to both ends of the paving platform, the first roller assembly is assembled between the two support wall plates, the lifting driving device is connected with the first roller assembly, the second roller assembly is assembled between the two support wall plates, the horizontal driving device is connected with the second roller assembly, when the fabric of the first roller assembly is used up, the lifting driving device lifts the first roller assembly, and the horizontal driving device pushes the second roller assembly to the original position of the first roller assembly. The lifting driving device includes lifting cylinder and first linear guide rail, the lifting cylinder is vertically fixed on the corresponding support wall plate and the driving rod is downwardly arranged, the first linear guide rail is fixed on the inner side wall of the support wall plate in the height direction, and the two ends of the first roller assembly are assembled on the first linear guide rail through the sliding block, and the driving rod of the lifting cylinder is connected with the end of the first roller assembly. The horizontal driving device includes telescopic cylinder and second linear guide rail, the telescopic cylinder is horizontally fixed on the corresponding support wall plate, the second linear guide rail is fixed on the inner side wall of the support wall plate in the horizontal direction, and the two ends of the second roller assembly are assembled on the second linear guide rail through the sliding block, and the driving rod of the telescopic cylinder is connected with the end of the second roller assembly.
2. The automotive headliner wet thread automatic changeover mechanism of claim 1, wherein, The telescopic cylinder is fixedly installed on the outer side wall of the support wall plate, the two ends of the second roller assembly are provided with connecting plates, the driving rod of the telescopic cylinder is connected with the connecting plates, and the avoiding hole for avoiding the connecting plates is formed in the support wall plate.
3. The automotive headliner wet thread automatic changeover mechanism of claim 1, wherein, The first roller assembly includes two first end plates, a first roller and a first roller driving motor, the first roller is rotatably assembled between the two first end plates, the two first end plates are assembled on the first linear guide rail through the sliding block, and the driving rod of the lifting cylinder is connected with the first end plate.
4. The automotive headliner wet thread automatic changeover mechanism of claim 2, wherein, The second roller assembly includes two second end plates, a second roller and a second roller driving motor, the second roller is rotatably assembled between the two second end plates, the two second end plates are assembled on the second linear guide rail through the sliding block, and the connecting plate is fixedly connected with the second end plate.
Citation Information
Patent Citations
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CN210393090U
Wet-process automatic reel changing mechanism for automobile ceiling
CN214934478U