Fully automatic inductor coil detection and packaging device

Abstract

The present invention provides a fully automatic inductor coil detection and packaging device, in which a loading component loads a plurality of inductor coils simultaneously through a fixture, a first manipulator component moves the inductor coil from the loading component to a waiting position, a first turntable rotates to drive a plurality of second manipulator components to pick up materials one by one at the waiting position, and the plurality of second manipulator components move the coils to a plurality of detection components, and detect the inductor coils one by one to ensure the comprehensiveness of the inductor coil detection, when an inductor coil completes the detection, the second manipulator component drives the inductor coil to move to a positioning groove on a second turntable, the second turntable drives a plurality of inductor coils to rotate, so that the inductor coil moves to a defective product unloading position and a packaging component, a second conveying component moves the inductor coil to a defective product classification component, and a third conveying component moves the inductor coil to a packaging track for packaging, and the above scheme makes the component layout of the device more reasonable and improves the work efficiency.

Description

Technical Field

[0001] The invention relates to the field of inductor coil production equipment, and in particular to a fully automatic inductor coil detection and packaging device. Background Art

[0002] After the inductor coils are obtained by winding the skeleton, a large number of inductor coils need to be inspected and packaged before shipment to ensure the quality of the inductor coils when shipped. The existing inductor coil inspection and packaging device is provided with an inspection position and a packaging component, and the quality inspection of the coil is performed in the inspection position. However, the existing inductor inspection and packaging device only has one or two small inspection positions for inspection to control the size of the device, which makes it difficult to conduct a more comprehensive inspection of the inductor coil. In order to conduct a more comprehensive inspection, a plurality of inspection positions are provided on the inspection and packaging device, and the plurality of inspection positions are arranged in a straight line, which makes it difficult to control the footprint of the device. Summary of the invention

[0003] The main purpose of the present invention is to provide a fully automatic inductive coil detection and packaging device with multiple detection stations and better control of the device size.

[0004] In order to achieve the above-mentioned main purpose, the fully automatic inductor coil detection and packaging device provided by the present invention includes a loading component, a first conveying component, a detection turret component, a transfer component, a defective product classification component, a second conveying component, a third conveying component and a packaging component. The loading component is used to drive the jig to move, and the jig is provided with multiple placement slots, and the placement slots are used to place the inductor coil; the first conveying component includes a first manipulator conveying component and a waiting position, the first manipulator conveying component includes a first manipulator component and a first driving component, and the first driving component drives the first manipulator component to move between the loading component and the waiting position; the detection turret component includes a turret component and multiple detection components, the turret component includes a first turntable and a first turntable driving component, the first turntable driving component drives the first turntable to rotate, and the first turntable is provided with multiple The second manipulator assembly, multiple second manipulator assemblies are arranged along the circumference of the first turntable, and multiple detection assemblies are arranged along the circumference of the first turntable. The second manipulator assembly is used to drive the inductor coil in the material position to move to the detection assembly; the transfer assembly includes a second turntable and a second turntable driving device, the second turntable driving device drives the second turntable, and the second turntable is provided with multiple positioning grooves along the circumference of the second turntable. The first turntable can drive the second manipulator assembly to move to the positioning groove; the defective product classification assembly includes a classification groove; the second conveying assembly is used to drive the inductor coil on the second turntable to the classification groove; the packaging assembly includes a packaging track and a carrier hot pressing assembly, the carrier hot pressing assembly includes a pressing block and a pressing block driving device, and the pressing block driving device drives the pressing block to move toward the packaging track; the third conveying assembly is used to drive the inductor coil on the second turntable to the packaging track.

[0005] It can be seen from the above scheme that the loading component loads multiple inductor coils at the same time through the fixture, the first manipulator component moves the inductor coil from the loading component to the waiting position, the first turntable driving component drives the first turntable to rotate, the multiple second manipulator components on the multiple first turntables take materials to the waiting position one by one, and the multiple second manipulator components take the inductor coils to the multiple detection components, and detect the inductor coils one by one to ensure the comprehensiveness of the inductor coil detection. When one inductor coil completes the detection, the second manipulator component drives the inductor coil to move to the positioning slot on the second turntable, the second turntable drives the multiple inductor coils to rotate, so that the inductor coil moves to the defective product unloading position and the packaging component, the second conveying component moves the inductor coil to the defective product classification component, and the third conveying component moves the inductor coil to the defective product classification component. The conveying component moves the inductor coil to the packaging paper on the packaging track, the packaging track drives the packaging paper to move, and the inductor coils are placed one by one on the packaging of the packaging paper. At the same time, the pressing block presses the sealing tape on the packaging paper. In the above process, multiple detection components are arranged along the circumference of the first turntable, so that the component layout of the device is more reasonable and the size of the device is effectively controlled. The multiple second manipulator components on the first turntable all take the material and transfer the coil to the detection component, so that each detection component simultaneously detects the inductor coil, which effectively improves efficiency, and the coil that has completed the detection is sent to the defective product classification component and the packaging component through the second turntable, so as to better unload defective products and qualified products, ensure the quality of the shipped products, and further improve work efficiency.

[0006] A further solution is that the loading assembly includes a first track assembly and a latch assembly, the first track assembly includes a first track and a first track driving assembly, the first track driving assembly is used to drive the fixture on the first track to move, the latch assembly is arranged on the first track, the latch assembly includes a latch and a latch driving device, the latch driving device drives the latch to move toward the first track, and the axial direction of the latch intersects with the extension direction of the first track.

[0007] It can be seen that multiple jigs can be driven to move simultaneously on the first track, and each jig can be separated by a latch device, so that the jig can remain in a stopped state on the first track for a certain period of time, and the first manipulator assembly can take the material from the inductor coil on the jig on the first track.

[0008] A further solution is that the loading assembly includes a loading positioning assembly, the loading positioning assembly includes at least two groups of positioning block assemblies, at least two positioning block assemblies are arranged along the extension direction of the first track, the positioning block assembly includes a first positioning block, a second positioning block and a positioning block driving device, and the positioning block driving device drives the first positioning block to move toward or away from the second positioning block.

[0009] It can be seen that the two groups of positioning block assemblies are colinearly arranged along the extension direction of the first track, and the two groups of positioning block assemblies correspond to the two ends of the jig along the extension direction of the first track respectively. The positioning block assemblies clamp the jig so that the jig cannot move on the first track or shift its position, thereby improving the accuracy of the first manipulator assembly in picking up materials.

[0010] A further solution is that the loading assembly includes a second track assembly and a clamping assembly, the second track assembly includes a second track and a second track driving assembly, the second track driving assembly is used to drive the fixture on the second track to move, the first track is arranged in parallel with the second track, the conveying direction of the first track is opposite to the conveying direction of the second track, the clamping assembly is arranged between the first track and the second track, the clamping assembly includes a clamping block assembly and a clamping block driving assembly, the clamping block driving assembly drives the clamping block assembly to move between the first track and the second track, the clamping block assembly includes a first clamping block, a second clamping block and a clamping block driving device, and the clamping block driving device drives the first clamping block to move toward or away from the second clamping block.

[0011] It can be seen that the clamping assembly is used to move the empty jig on the first track to the second track, and the second track unloads the empty jig to improve the degree of automation.

[0012] A further solution is that the first manipulator assembly includes a mounting block, a plurality of first suction nozzles and a first rotation drive device, the plurality of first suction nozzles are simultaneously arranged on the mounting block, and the first rotation drive device drives the mounting block to rotate along a horizontal plane.

[0013] It can be seen that a plurality of first suction nozzles are provided on the mounting block, and the plurality of first suction nozzles take materials at the same time, and a plurality of inductor coils are loaded at one time, so as to improve work efficiency.

[0014] A further solution is that the inductive coil detection packaging device includes a direct vibration component, the direct vibration component includes a direct vibration device, a direct vibration track and a block, the direct vibration track extends between the first conveying component and the first turntable, the direct vibration track is arranged on the direct vibration device, the block is located in the extension direction of the direct vibration track, the waiting material position is located in the direct vibration track, and the block is arranged between the first turntable and the waiting material position.

[0015] It can be seen that the first manipulator assembly places the inductor coil in the direct vibration track, and the direct vibrator continuously drives the inductor coil to move one by one to the waiting position, and cooperates with the multiple second manipulator assemblies on the first turntable to quickly pick up the materials one by one.

[0016] A further solution is that a baffle is provided above the straight vibration track, the material level is set between the baffle and the baffle, a plurality of air blowing pipes are provided on the baffle, and the air outlets of the air blowing pipes face the straight vibration track.

[0017] It can be seen that the setting of the baffle can prevent the inductor coil in the direct vibration track from falling out of the direct vibration track during the movement.

[0018] A further solution is that the inductive coil detection packaging device includes a first performance detection component and a first collecting component. The material position, the first performance detection component and the first collecting component are arranged along the moving direction of the first manipulator component. The first performance detection component is arranged between the material position and the first collecting component. The first collecting component includes a first collecting trough. The first driving component drives the first manipulator component to move between the first performance detection component and the first collecting trough.

[0019] It can be seen that before the inductor coil is moved to the first turntable, it is subjected to performance testing in the first performance testing component. If a defective product is found, the first manipulator component drives the defective product to the first collecting tank. If it is a qualified product, the first manipulator component drives the qualified product to the waiting position for the next step of testing, thereby ensuring the comprehensiveness of the inductor coil testing.

[0020] A further solution is that the multiple detection components include multiple second performance detection components and multiple lateral CCD detection components, the second performance detection components include a first test frame, the first test frame is provided with a test slot and multiple power-on slots, and the multiple power-on slots are respectively connected to the test slots; the lateral CCD detection component includes a light source, a second test frame and an image former, and the second test frame is arranged between the light source and the image former; the inductor coil detection packaging device includes multiple correction components, the correction components and the lateral CCD detection components are cross-arranged along the circumference of the first turntable, the correction components include a base and a correction clamp, and the correction clamp is arranged on the base.

[0021] It can be seen that the second performance detection component can be used to detect the electrical performance of the inductor coil, the CCD detection component can be used to detect the appearance of the inductor coil, and the positioning component and the lateral CCD detection component are cross-set, and positioning can be performed between each appearance detection of the lateral CCD detection component to ensure that each appearance detection corresponds to a different side of the inductor coil, thereby ensuring the comprehensiveness of the inductor coil detection.

[0022] A further solution is that the third conveying assembly includes a mounting frame, a second rotary drive device, a rotating block, a moving block and a second suction nozzle, the second rotary drive device is arranged on the mounting frame, a driving rod of the second rotary drive device passes through the mounting frame and is connected to the rotating block, an arc-shaped slide groove is arranged on the side wall of the mounting frame away from the second rotary drive device, one end of the rotating block moves in the slide groove, the rotating block is connected to the moving block, and the second suction nozzle is connected to the moving block.

[0023] It can be seen that the rotating block is driven to slide in the slide groove by the second rotary drive device, and the movement of the rotating block drives the movement of the moving block, thereby driving the movement of the second suction nozzle, so that the second suction nozzle transfers the material between the second turntable and the packaging assembly, and the slide groove guides the moving direction of the rotating block. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural diagram of an embodiment of the inductor coil detection packaging device of the present invention.

[0025] Figure 2 yes Figure 1 Enlarged view of point A.

[0026] Figure 3 It is a structural diagram of the clamping assembly in the embodiment of the inductive coil detection packaging device of the present invention.

[0027] Figure 4 It is a structural diagram of the flip conveying assembly in the embodiment of the inductive coil detection packaging device of the present invention.

[0028] Figure 5 It is a structural diagram of the components on the flip block in the embodiment of the inductive coil detection packaging device of the present invention.

[0029] Figure 6 It is a structural diagram of the first conveying component in the embodiment of the inductive coil detection packaging device of the present invention.

[0030] Figure 7 yes Figure 1 Enlarged view of point B.

[0031] Figure 8 It is a partial structural diagram of the direct vibration component in the embodiment of the inductive coil detection packaging device of the present invention.

[0032] Fig. 9 It is a structural diagram of the turret assembly in the embodiment of the inductance coil detection packaging device of the present invention.

[0033] Fig.10 It is a structural diagram from another angle of the turret assembly in the embodiment of the inductive coil detection packaging device of the present invention.

[0034] Fig.11 It is a partial structural diagram of the second performance detection component in the embodiment of the inductor coil detection packaging device of the present invention.

[0035] Fig.12 It is a partial structural diagram of the correction component in the embodiment of the inductance coil detection packaging device of the present invention.

[0036] Fig.13 It is a partial structural diagram of the lateral CCD detection component in the embodiment of the inductive coil detection packaging device of the present invention.

[0037] Fig.14 yes Figure 1 Enlarged view of point C.

[0038] Fig.15 It is a structural diagram of a defective product classification component in an inductive coil detection packaging device of the present invention.

[0039] Fig.16 yes Figure 1 Enlarged view of point D.

[0040] Fig.17 It is a structural diagram of the marking visual component in the inductive coil detection packaging device of the present invention.

[0041] Fig.18 It is a structural diagram of the third conveying component in the inductive coil detection packaging device of the present invention.

[0042] Fig.19 It is a structural diagram of the rotating block in the inductor coil detection packaging device of the present invention.

[0043] Fig. 20 It is a cross-sectional view of a rotating block in the inductive coil detection packaging device of the present invention.

[0044] Fig.21 It is a structural diagram of the packaging components in the inductive coil detection packaging device of the present invention.

[0045] Fig. 22 It is a structural diagram of a carrier tape hot pressing assembly in an inductor coil detection packaging device of the present invention.

[0046] Fig.23 It is a structural diagram of a carrier tape pressing and feeding assembly in an inductive coil detection packaging device of the present invention.

[0047] The present invention is further described below in conjunction with the accompanying drawings and embodiments. DETAILED DESCRIPTION

[0048] The inductor coil detection and packaging device in the present invention is used to perform the detection and packaging process of the inductor coil. Multiple detection components are arranged around the circumference of the first turntable. The first turntable drives multiple manipulator components on the first turntable to rotate, driving the inductor coils to perform electrical performance tests and appearance inspections on different sides one by one, and then the inductor coils that have completed the inspection are moved to the second turntable to unload defective products and qualified products. The qualified products are packaged after being unloaded. In the device, two turntables are used to control the layout of other components, so as to better control the layout of the device and control the size of the device.

[0049] See also Figure 1The fully automatic inductor coil detection and packaging device includes a mounting platform 11, a loading component 1, a flip conveying component 2, a first conveying component 3, a first performance detection component, a detection turret component 5, a transfer component 6, a second conveying component 7, a defective product classification component 8, a third conveying component 9 and a packaging component 10. The mounting platform 11 is provided with a mounting end surface 111 along the horizontal direction, and the loading component 1, the flip conveying component 2, the first conveying component, the first performance detection component, the direct vibration component 4, the detection turret component 5, the transfer component 6, the defective product classification component 8, the second conveying component 7, the third conveying component 9 and the packaging component 10 are arranged on the mounting end surface 111.

[0050] In this embodiment, multiple inductor coils are simultaneously loaded by the jig 12, thereby effectively improving work efficiency. The jig 12 is in a long strip shape, and multiple placement slots 121 are arranged on the jig 12 along the length direction of the jig 12, and one placement slot 121 is used to place one inductor coil.

[0051] The feeding assembly 1 includes a first track assembly 13, a latch assembly 14, a feeding positioning assembly 15, a second track assembly 16 and a clamping assembly 17. The first track assembly 13 includes a first track 131 and a first track driving assembly. The first track driving assembly is used to drive the fixture 12 on the first track 131 to move. When the fixture 12 is placed on the first track 12, the extension direction of the first track 131 is parallel to the length direction of the fixture 12. The first track 131 is provided with a feeding waiting position, a feeding material taking position and a fixture unloading position in sequence along the extension direction of the first track 131. The latch assembly 14 is provided on the first track 131, and the latch assembly 14 is provided between the feeding waiting position and the feeding material taking position. The latch assembly 14 includes a latch 141 and a latch driving device 142, and the latch driving device 142 is a cylinder. The latch driving device 142 drives the latch 141 to move toward the first track 131, and the axial direction of the latch 141 is perpendicular to the extension direction of the first track 131. When the latch driving device 142 drives the latch 141 to move toward the first track 131, the latch 141 blocks the jig 12 in the loading waiting position from moving to the loading waiting position, so that the inductor coil on the jig 12 in the loading and unloading position has enough time to complete the loading of the inductor coil. The jig 12 in the loading and unloading position completes the loading of the inductor coil, and the empty jig moves to the jig unloading position.

[0052] In this embodiment, the loading positioning assembly 15 includes two sets of positioning block assemblies, the two positioning block assemblies are arranged along the extension direction of the first track 131, and the two positioning block assemblies respectively correspond to the two ends of the jig along the length direction of the jig for positioning. Figure 2The positioning block assembly includes a first positioning block 151, a second positioning block 152 and a positioning block driving device 153. The positioning block driving device 153 drives the first positioning block 151 to move toward or away from the second positioning block 152. When the positioning block driving device 153 drives the first positioning block 151 to move toward the second positioning block 152, the first positioning block 151 and the second positioning block 152 clamp one end of the fixture 12. In this embodiment, the positioning block driving device 153 is a pneumatic clamp. The positioning block driving device 153 drives the first positioning block 151 and the second positioning block 152 to move toward or away from each other. The two groups of positioning block assemblies are collinearly arranged along the extension direction of the first track 131. The two groups of positioning block assemblies correspond to the two ends of the fixture 12 along the extension direction of the first track 131 respectively. The positioning block assemblies clamp the fixture 12 so that the fixture 12 cannot move or shift in position in the material loading and fetching position, thereby improving the accuracy of material fetching.

[0053] The second track assembly 16 includes a second track 161 and a second track driving assembly 162. The second track driving assembly 162 is used to drive the jig on the second track 161 to move. The first track 131 is arranged in parallel with the second track 161. The conveying direction of the first track 131 is opposite to the conveying direction of the second track 161. The clamping assembly 17 is arranged between the first track 131 and the second track 161. The clamping assembly 17 is used to move the empty jig on the jig lowering position of the first track 131 to the second track assembly 16. In this embodiment, the structure of the first track driving assembly is the same as that of the second track driving assembly 162. The second track driving assembly 162 drives the transmission belt to move through the motor, driving the jig 12 in the second track 161 to move.

[0054] See also Figure 3The clamping assembly 17 includes a clamping block assembly and a clamping block driving assembly. The clamping block driving assembly drives the clamping block assembly to move between the first track 131 and the second track 161. The clamping block assembly includes a first clamping block 171, a second clamping block 172 and a clamping block driving device 173. The first clamping block 171 and the second clamping block 172 have the same structure. The clamping block driving device 173 is a pneumatic clamp. The clamping block driving device 173 drives the first clamping block 171 to move toward or away from the second clamping block 172, while the clamping block driving device 173 drives the second clamping block 172 to move toward or away from the first clamping block 171. In this embodiment, the clamping block driving assembly includes a support frame 174, a linear cylinder 175, a mounting block 176 and a driving cylinder 170. The linear cylinder 175 is arranged on the support frame 174. The linear cylinder 175 drives the mounting block 176 to move in the horizontal direction. The driving cylinder is arranged on the mounting block 176. The driving cylinder drives the clamping block assembly to move in the vertical direction. The first clamping block 171 is provided with two protruding blocks 177 protruding from the side wall facing the second clamping block 172, and an avoidance space 178 is formed between the two protruding blocks 177. The clamping block assembly also includes a first pressing block 179 and a second pressing block, which are collinearly arranged along the extension direction of the first track 131, and the first pressing block 179 and the second pressing block are respectively arranged between the first clamping block 171 and the second clamping block 172. When the first clamping block 171 and the second clamping block 172 clamp the jig along the width direction of the jig 12, the first pressing block 179 and the second pressing block press the jig, so that when the jig moves between the first track 131 and the second track 161, the stability of the jig is better.

[0055] The flip conveyor assembly 2 is used to pick up the inductor coil in the loading and unloading position of the first track 131 and flip it over, so that the inductor coil can start testing after the first conveyor assembly picks up the material. Figure 4 and Figure 5 The flip conveying assembly 2 includes a fixed frame 21, a moving plate 22, a flip block 23, a flip driving assembly, a clamping assembly 24, a plurality of suction nozzles 25 and a suction nozzle mounting block 26. In this embodiment, the flip driving assembly includes a rotation driving device 27 and a moving driving cylinder 28. The moving driving cylinder 28 is arranged on the fixed frame 21. The moving driving cylinder 28 drives the moving plate 22 to move in the vertical direction. The flip block 23 and the rotation driving device 27 are respectively arranged on the fixed frame 21. The driving rod of the rotation driving device 28 passes through the moving plate 22 and is connected to the flip block 23. The rotation driving device 28 drives the flip block 23 to rotate. The clamping assembly 24, the suction nozzle 25 and the suction nozzle mounting block 26 are respectively arranged on the same side wall of the flip block 23.

[0056] The clamping assembly 24 includes a first clamping block 241, a second clamping block 242 and a clamping block driving device 243, and the clamping block driving device 243 drives the first clamping block 241 to move toward or away from the second clamping block 242. In this embodiment, the clamping block driving device 243 is a pneumatic clamping jaw, and the clamping block driving device 243 drives the first clamping block 241 and the second clamping block 242 to move toward or away from each other along the first direction X. The suction nozzle mounting block 26 is arranged between the first clamping block 241 and the second clamping block 242, and a plurality of suction nozzles 25 are arranged on the side wall of the suction nozzle mounting block 26 away from the flip block 23. When the flipping conveying assembly 2 is transferring materials, the first clamping block 241 and the second clamping block 242 in the clamping assembly 24 clamp the inductor coil on the first track 131, while the suction nozzle 25 on the suction nozzle mounting block 26 vacuum sucks the inductor coil, and the rotary drive device 27 drives the flipping block 23 to flip 180 degrees, so that the side wall of the flipping block 23 provided with the clamping assembly 24 faces upward, and after the first clamping block 241 and the second clamping block 242 release the inductor coil, the first conveying assembly picks up the material. The inductor coil is fixed by the clamping assembly 24 and the suction nozzle 25 at the same time, so as to enhance the stability of the inductor coil during the flipping process.

[0057] A first support block 243 is provided on the side wall of the first clamping block 241 facing the second clamping block 242, and a second support block 244 is provided on the side wall of the second clamping block 242 facing the first clamping block 241. The first support block 243 and the second support block 244 are located on the same horizontal plane. The suction nozzle 25 can be located between the first support block 243 and the flip block 23 and between the second support block 243 and the flip block 23. The first support block 243 is arranged at the first clamping block 241 away from the flipping block 23, and the second support block 244 is arranged at the first clamping block 241 away from the flipping block 23, so that a clamping portion 245 is formed between the first support block 243 or the second support block 244 and the flipping block 23, and the suction nozzle 25 fixes the inductor coil in the clamping portion 245, and the first support block 243 and the second support block 244 limit the inductor line in the clamping portion 245 to prevent the inductor coil from being separated or shifted from between the first clamping block 241 and the second clamping block 242 under the clamping force of the first clamping block 241 and the second clamping block 242, thereby further ensuring the stability of the inductor coil. In this embodiment, a plurality of first avoidance grooves 246 are arranged on the first support block 243, dividing the first support block 243 into a plurality of first small support blocks, and a first avoidance groove 246 is located between two adjacent first small support blocks. The second support block 244 is provided with a plurality of second avoidance grooves 247, which divide the second support block 244 into a plurality of second small support blocks. One second avoidance groove 247 is located between two adjacent first small support blocks, and the first avoidance groove 246 and the second avoidance groove 247 are arranged opposite to each other and are connected. The arrangement of the avoidance grooves enables a plurality of small support blocks to be formed on the support block, and two oppositely arranged small support blocks correspondingly support one inductor coil, and the raised portion of the inductor coil is located in the avoidance grooves, which better adapts to the shape of the inductor coil, so that the limiting effect of the first support block 243 and the second support block 244 is better, and the clamping of the inductor coil is more stable.

[0058] A plurality of positioning blocks 248 are disposed between the first clamping block 241 and the second clamping block 242. One suction nozzle 25 passes through one positioning block 248. The plurality of positioning blocks 248 are collinearly disposed along the second direction Y. The first direction X and the second direction Y may intersect. A positioning groove 2481 is disposed on the side wall of the positioning block 248 away from the flipping block 23. The opening direction of the positioning groove 2481 is away from the flipping block 23. Due to the setting of the positioning groove 2481, the positioning block 248 is respectively formed with a first positioning side plate 2482 and a second positioning side plate 2483 on both sides of the positioning groove 2481. The first positioning side plate 2482 and the second positioning side plate 2483 are arranged opposite to each other along the second direction Y. A first inclined surface 2484 is arranged on the side wall of the first positioning side plate 2482 facing the second positioning side plate 2483, and the first inclined surface 2484 extends away from the second positioning side plate 2483; a second inclined surface 2485 is arranged on the side wall of the second positioning side plate 2483 facing the first positioning side plate 2481, and the second inclined surface 2485 extends away from the first positioning side plate 2481. The setting of the first inclined surface 2484 and the second inclined surface 2485 enables the inductor coil to enter the positioning groove 2481 more quickly and accurately, and the suction nozzle 25 fixes the inductor coil in the positioning groove 2481, further improving the stability of the inductor coil.

[0059] In this embodiment, the cylinder of the clamping block driving device 243 is provided with a first mounting block 249 and a second mounting block, the first mounting block 249 and the second mounting block are respectively connected to the nozzle mounting block 26, and the first mounting block 249 and the second mounting block are arranged along the second direction Y, so that the first mounting block 249 and the second mounting block are not in the moving direction of the first clamping block 241 and the second clamping block 242, avoiding interference with the movement of the first clamping block 241 and the second clamping block 242, making the layout of the components on the flip block 23 more reasonable. Along the second direction, the first positioning side plate 2482 is arranged between two adjacent first support blocks 243, and the second positioning side plate 2483 is arranged between two adjacent second support blocks 244.

[0060] In this embodiment, a limiting column 221 is provided on the movable plate 22. The limiting column 221 and the flip block 23 are located on the same side wall of the movable plate 22. The limiting column 221 is provided in the rotation direction of the flip block 23. After the flip block 23 rotates 180 degrees, it is adjacent to the limiting column 221. The setting of the limiting column 221 can control the rotation range of the flip block 23, so that when the first conveying component takes the material, the flip block 23 can maintain the posture after flipping 180 degrees.

[0061] The movable plate 22 is also provided with a sensor 222, and a groove 223 is provided on the sensor 222. The sensor 222 and the flip block 23 are located on the same side wall of the movable plate 22. A detection plate 231 is provided on the side wall of the flip block 23 away from the clamping assembly 24, and the detection plate 231 passes through the groove 223. The rotation of the flip block 23 drives the rotation of the detection plate 231, so that the detection plate 231 passes through the groove 223, so that the sensor 222 can detect whether the flip block 23 is flipped in place.

[0062] The first conveying assembly includes a first manipulator conveying assembly 3 and a direct vibration assembly 4. In this embodiment, the first manipulator conveying assembly 3 is arranged between the flip conveying assembly 2 and the detection turret assembly 5. Figure 6 The first manipulator conveying assembly 31 includes a first manipulator assembly 31 and a first driving assembly 32. The first driving assembly 32 drives the first manipulator assembly 31 to move. The first manipulator assembly 31 includes a mounting block 311, a plurality of first suction nozzles 312 and a first rotation driving device 313. The first rotation driving device 313 is a rotary motor. The plurality of first suction nozzles 312 are simultaneously arranged on the mounting block 311. The plurality of first suction nozzles 312 simultaneously pick up materials, and multiple inductor coils are loaded at one time to improve work efficiency; the first rotation driving device 313 drives the mounting block 311 to rotate along a horizontal plane. The first driving assembly 32 drives the first manipulator assembly 31 to move horizontally and vertically in the opposite direction. The first driving assembly includes a horizontal rotary motor 321, a horizontal screw rod 322, a connecting block 323, a vertical rotary motor 324 and a vertical screw rod 325. The horizontal rotary motor 321 drives the horizontal screw rod 322 to rotate, driving the connecting block 323 connected to the horizontal screw rod 322 to move. The vertical rotary motor 324 and the vertical screw rod 325 are respectively arranged on the connecting block 323. The vertical rotary motor 324 drives the vertical screw rod 325 to rotate, driving the mounting block 326 connected to the vertical screw rod 325 to move. The first manipulator assembly is arranged on the mounting block 326, thereby driving the movement of the first suction nozzle 312.

[0063] Along the extension direction of the horizontal screw rod 322, the installation end surface 111 is respectively provided with a direct vibration component 4, a first performance detection component and a first collection component 41, and the first performance detection component is arranged between the direct vibration component 4 and the first collection component 41. In this embodiment, the first performance detection component is used to detect the voltage and current performance of the inductor coil. The first performance detection component includes a support platform and a plurality of connecting plates. A groove is arranged on the support platform. A plurality of inductor coils to be detected are placed in the groove. A plurality of connecting plates are arranged in the groove. The inductor coils are connected to the connecting plates one by one, and the connecting plates are connected to the voltage and current detection. See Figure 7The first collection component 41 includes a plurality of first collection slots 411 arranged in parallel, a plurality of push blocks 412 and a push block driving cylinder 413. The first driving component 32 drives the first manipulator component 31 to move between the first performance detection component and the first collection slot 41. The first manipulator component 31 moves the inductor coil judged as a defective product after the first performance detection component is completed from the support table to the first collection slot 411. The number of first collection slots 411 is the same as the number of push blocks 412. One push block 412 corresponds to one collection slot 411. The push block driving cylinder 413 simultaneously drives the plurality of push blocks 412 to move toward the first collection slot 411. If the inductor coil is judged as a qualified product in the first performance detection component, the first manipulator component 31 moves the qualified inductor coil to the waiting position of the direct vibration component 4.

[0064] See also Figure 8 The direct vibration assembly 4 includes a direct vibration device 41, a direct vibration track 42 and a stopper 43. The direct vibration track 42 extends between the first conveying assembly and the detection turret assembly. The direct vibration track 42 and the stopper 43 are respectively arranged on the direct vibration device 41. The stopper 43 is arranged in the extension direction of the direct vibration track 42. The material position 44 to be prepared is located in the direct vibration track 42. The stopper 43 is arranged between the detection turret assembly 5 and the material position 44 to be prepared. The first manipulator assembly 31 places the inductor coil in the direct vibration track 42. The direct vibration device 41 continuously drives the inductor coils to move one by one into the material position 44 to be prepared. The stopper 43 blocks the inductor coils in the material position 44 from continuing to move forward, thereby preventing the inductor coils from falling off the direct vibration track 42. A stopper bar 45 is arranged above the direct vibration track 42. The stopper bar 45 is in a long strip shape. The length direction of the stopper bar 45 is parallel to the extension direction of the direct vibration track 42. Along the extension direction of the direct vibration track 42, the material position 44 to be prepared is arranged between the stopper 43 and the stopper bar 45. The baffle 45 is provided with a plurality of air blowing pipes 46, and the air outlets of the air blowing pipes 46 face the direct vibration track 42. The provision of the baffle 45 can prevent the inductor coil in the direct vibration track 42 from falling from the direct vibration track 42 during the movement.

[0065] The detection turret assembly 5 includes a turret assembly 51 and a plurality of detection assemblies, see Fig. 9 and Fig.10 The turret assembly 51 includes a first turntable 511, a plurality of second manipulator assemblies 512 and a first turntable driving assembly. A plurality of detection positions are arranged on the mounting end surface 111 of the mounting platform 11. The plurality of detection positions are arranged along the circumference of the first turntable 511, and one detection assembly is located at one detection position. The plurality of second manipulator assemblies 512 are arranged along the circumference of the first turntable 511 on the side wall of the first turntable 511 facing the detection assembly. The second manipulator assemblies 512 are used to drive the inductor coil in the material position 44 to move to each detection assembly.

[0066] The first turntable drive assembly includes multiple support blocks 513, a rotation drive device 514 and a lifting drive assembly 515. A second manipulator assembly 512 is respectively connected to a support block 513. The rotation drive device 514 drives the first turntable 511 to rotate, driving the second manipulator assembly 512 on the first turntable 511 to move to each detection assembly.

[0067] The lifting drive assembly 515 includes multiple springs 5151, a push block 5152 and a mobile drive assembly. The spring 5151 abuts between the first turntable 511 and the support block 513. The push block 5152 is respectively adjacent to multiple support blocks 513. The mobile drive assembly drives the push block 5152 to move. The movement of the push block 5152 drives the support block 513 to drive the spring 5151 to compress. The compression of the spring 5151 increases the distance between the second manipulator assembly 512 and the detection assembly, which facilitates the second manipulator assembly 512 to rotate after picking up the material.

[0068] In this embodiment, the second manipulator assembly 512 includes a suction nozzle 5121 and a first vent pipe 5122, the suction nozzle 5121 and the first vent pipe 5122 are connected, the suction nozzle 5121 is arranged on the side wall of the support block 513 away from the first turntable 611, the first vent pipe 5122 runs through the second turntable 511, the suction nozzle 5121 is connected to the first vent pipe 5122, the suction nozzle 5121 is located on the side of the first turntable 511 facing the detection assembly, and the coil is fixed by the suction nozzle 5121, which can reduce the structural requirements of the positioning assembly of the inductor coil in the detection position or the processing position, and the coil can be transferred more quickly. The support block 513 is connected to the first vent pipe 5122, and the support block 513 is located between the suction nozzle 5121 and the first turntable 511. The spring 5151 is sleeved outside the first vent pipe 5122, and the spring 5151 abuts between the first turntable 511 and the support block 513. The first rotating disk 511 is provided with a plurality of anti-rotation components, one anti-rotation component is connected to a first ventilation pipe 5122, and the anti-rotation component is provided on the side wall of the first rotating disk 511 away from the suction nozzle 5121. The anti-rotation component includes an anti-rotation block 5123 and a positioning pin 5124, the anti-rotation block 5123 is fixedly connected to the first ventilation pipe 5122, an opening groove 5125 is provided on the anti-rotation block 5123, and the positioning pin 5124 is located in the opening groove 5125, so that the anti-rotation block 5123 cannot rotate. Since the anti-rotation block 5123 is fixedly connected to the first ventilation pipe 5122, the first ventilation pipe 5122 cannot rotate either, so that the suction nozzle 5121 can accurately fix the coil.

[0069] The turret assembly 51 includes a ventilation assembly 52, and the ventilation assembly 52 is used to ventilate the first ventilation pipes 5122 in each second manipulator assembly 512. The ventilation assembly 52 includes a mounting frame 521, a pneumatic slip ring 522, a plurality of second ventilation pipes 523, and a plurality of third ventilation pipes 524. The pneumatic slip ring 522 includes a stationary outer sleeve 5221 and a rotating body 5222, the rotating body 5222 is arranged in the stationary outer sleeve 5221, the rotating body 5222 is connected to the first turntable 511, and the rotating body 5222 rotates relative to the stationary outer sleeve 5221. The rotating body 5222 is connected to the plurality of second ventilation pipes 523, and the outer wall of the stationary outer sleeve 5221 is connected to the plurality of third ventilation pipes 524, the second ventilation pipes 523 and the third ventilation pipes 524 are connected in the pneumatic slip ring 522, and the second ventilation pipes 523 are connected to the first ventilation pipes 5122 one by one. Since the second manipulator assembly 512 is driven to move by the rotation of the turntable 511 , the connection of the ventilation pipe is achieved through the pneumatic slip ring 522 .

[0070] In this embodiment, the mounting frame 521 is L-shaped, and the mounting frame 521 is arranged on the mounting end surface 111 of the mounting platform 11. The mounting frame 521 includes a vertical section 5211 and a horizontal section 5212, the vertical section 5211 is connected to the horizontal section 5212, the horizontal section 5212 is parallel to the mounting end surface 111, and the horizontal section 5212 is provided with a first air outlet 5213 and a plurality of second air outlets 5214, the first air outlet 5213 is connected to the plurality of second air outlets 5214, and the plurality of second air outlets 5214 are connected to the third ventilation pipe 524 in a one-to-one correspondence. When the pneumatic slip ring 522 is ventilated, the vacuum generator is connected to the first air outlet 5213, and the air pressure changes of the plurality of second air outlets 5214 are simultaneously controlled through the first air outlet 5213, thereby simultaneously controlling the adsorption state of the plurality of suction nozzles 5121, and realizing the synchronization of the plurality of second manipulator assemblies 512 fixing the inductor coils.

[0071] See also Fig.10 The push block 5152 is in a circular shape, the push block 5152 is parallel to the first turntable 511, the rotation drive device 514 is located in the inner circle of the ring, and the plurality of second manipulator assemblies 512 are arranged along the circumference of the outer circle of the push block 5152. The inner circle of the circular push block 5152 provides a mounting position for the rotation drive device 5152, so that the layout of the turret assembly 51 is more reasonable.

[0072] The mobile driving assembly includes a mounting plate 5153, a mobile plate 5154, four guide rods 5155, a fixed plate 5156, a rotating motor 5157, a threaded rod 5158, a transmission belt 5159 and a rolling wheel 51510. The mounting plate 5153, the mobile plate 5154 and the fixed plate 5156 are respectively arranged in parallel. The rotating motor 5157 is arranged on the mounting plate 5153. The threaded rod 5158 penetrates the mounting plate 5153 and the mobile plate 5154 at the same time. The rolling wheel 51510 is sleeved on the outside of the threaded rod 5158. The rolling wheel 51510 is connected to the rotating motor 5157 through the transmission belt 5159. The threaded portion of the threaded rod 5158 is threadedly connected to the mobile plate 5154. The mobile plate 5154 is connected to the push block 5152 through four guide rods 5155. The four guide rods 5155 are arranged in parallel. The rotary drive device 514 is arranged on the fixed plate 5156, and the fixed plate 5156 is arranged between the push block 5152 and the movable plate 5154, and four guide rods 5155 respectively penetrate the fixed plate 5156. The rotary motor 5157 drives the threaded rod 5158 to rotate through the transmission belt 5159, and drives the movable plate 5154 to move. Since the movable plate 5154 is connected to the push block 5152 through the guide rod 5155, the movement of the push block 5152 is realized, and the driving support block 513 compresses the spring 5151, so that the distance between the suction nozzle 5121 and the detection component or the material position to be waited for increases. When the rotary motor 5157 drives the threaded rod 5158 to move in the reverse direction through the transmission belt 5159, the push block 5152 moves away from the first turntable 511, and the spring 5151 drives the support block 513 to move toward the detection component or the material position to be waited for, so that the suction nozzle 5121 can take the material. The guide rod 5155 guides the moving direction setting of the moving plate 5154, so that the moving direction of the push block 5152 is more precise, and the second manipulator assembly 512 is accurately pushed to move.

[0073] The suction nozzle 5121 is arranged on the side wall of the support block 513 away from the spring 5151. The support block 513 is provided with a support rod 5131 and a rolling column 5132. The rolling column 5132 is cylindrical. The support rod 5131 penetrates the rolling column 5132 along the axial direction of the rolling column 5132. The rolling column 5132 is adjacent to the push block 5152. When the first turntable 511 drives the plurality of second manipulator assemblies 512 to rotate, the rolling column 5132 on the support block 513 is adjacent to the push block 5152. When the second manipulator assemblies 512 move, the rolling column 5132 rolls on the push block 5152, which can reduce the friction between the rolling column 5131 and the push block 5152, so that the second manipulator assemblies 512 move faster.

[0074] When the rotary drive device drives the first turntable 511 to rotate, it drives the second manipulator assembly 512 to rotate, so that the second manipulator assembly 512 moves to the detection position set along the circumference of the first turntable 511. When the second manipulator assembly 512 takes or discharges materials at the detection position, the mobile drive assembly drives the push block 5152 to move, driving the support block 513 to move, so that the spring 5151 is compressed while the second manipulator assembly 512 moves to discharge materials. After the discharge is completed, the mobile drive assembly drives the push block 5152 to retreat away from the turntable 511, and the spring 5151 drives the second manipulator assembly 512 to reset, so that the second manipulator assembly 512 can take materials. Multiple detection positions can be set along the circumference of the turntable 511. While improving the comprehensiveness of the detection, the overall layout of the device can be more effectively controlled, thereby controlling the size of the device. Multiple second manipulator assemblies 512 are used to transfer materials between detection positions, improve the degree of automation, and effectively improve work efficiency.

[0075] The plurality of detection components include a plurality of second performance detection components 53, a plurality of correction components 54 and a plurality of lateral CCD detection components 55. The second performance detection component 53 is used to perform electrical performance testing, which may include resistance testing, etc. Fig.11 The second performance detection assembly 53 includes a first test frame 531 and a plurality of conductive blocks 532. The first test frame 531 is provided with a test slot 5311 and a plurality of power-on slots 5312. The plurality of power-on slots 5312 are respectively connected to the test slot 5311. The conductive blocks 532 are located in the test slots 5311. When the inductor coil is placed in the test slots 5311, the conductive blocks 532 abut against the wire pins on the inductor coil. The power-on slots 5312 are used to place the power-on wires, which are connected to the conductive blocks 532.

[0076] See also Fig.12 The correction component 54 includes a base 541 and a correction jaw 542. The correction jaw 542 is arranged on the base 541. The correction jaw 542 in this embodiment includes four claws.

[0077] See also Fig.13 The lateral CCD detection assembly 55 includes a light source 551, a second test frame 552 and an image former 553. The second test frame 552 is arranged between the light source 551 and the image former 553. In this embodiment, a clamping block assembly is arranged on the second test frame 552. The clamping block assembly includes two clamping blocks 554 and a pneumatic clamping jaw 555. The pneumatic clamping jaw 555 drives the two clamping blocks 554 to move toward or away from each other. When the inductor coil is placed on the second test frame 552, the two clamping blocks 554 in the clamping block assembly clamp the inductor coil.

[0078] Starting from the material position 44, along the circumference of the first turntable 511, a correction component 54, three second performance detection components 53, a correction component 54, a lateral CCD detection component 55, a rotation drive component, a correction component 54 and a lateral CCD detection component 55 are sequentially arranged. Before the inductor coil is detected, the inductor coil can be directional-corrected to reduce the situation where the detection accuracy is reduced due to the position offset of the inductor coil. The second performance detection component 53 can be used to detect the electrical performance of the inductor coil, and the CCD detection component can be used to detect the appearance of the inductor coil. The operator can adjust the number of the correction component 54 and the lateral CCD detection component 55 according to the actual situation, and the correction component 54 and the lateral CCD detection component 55 are cross-arranged, and can be positioned between each appearance detection of the lateral CCD detection component 55 to ensure that each appearance detection corresponds to a different side of the inductor coil to ensure the comprehensiveness of the inductor coil detection. Each lateral CCD detection component 55 corresponds to detecting different sides of the inductor coil. A rotation drive component can be provided at the two lateral CCD detection components 55 to change the direction of the inductor coil. The rotation drive component includes a rotating block, a rotation drive device and a fixed seat. The rotation drive device is provided on the fixed seat. The rotation drive device drives the rotating block to rotate. A positioning groove is provided on the side wall of the rotating block facing the second manipulator component 512. The inductor coil is placed in the positioning groove. The positioning groove is provided with an opening facing the second manipulator component 512. The second manipulator component 512 removes the inductor coil through the opening.

[0079] See also Fig.14 The transfer assembly 6 includes a second turntable 61 and a second turntable driving device. The second turntable driving device drives the second turntable 61 to rotate. The second turntable driving device is a rotating motor. A plurality of positioning grooves 62 are arranged on the second turntable 61 along the circumference of the second turntable. The first turntable 511 drives the second manipulator assembly 512 to move to the positioning groove 62. The second manipulator assembly 512 places the inductor coil in the positioning groove 62 or removes the inductor coil in the positioning groove 62.

[0080] The second conveying assembly 7 includes a third manipulator assembly 71 and a third manipulator moving drive assembly 72. The third manipulator moving drive assembly 72 drives the third manipulator assembly 71 to move between the transfer assembly 6 and the defective product classification assembly 8. The third manipulator assembly 71 is used to move the inductor coil as a defective product on the transfer assembly 6 to the defective product classification assembly 8. In this embodiment, the third manipulator assembly 71 includes a second mounting seat 711, a suction nozzle 712 and a stop assembly. The suction nozzle 712 and the stop assembly are respectively arranged on the second mounting seat 711. The stop assembly includes a stop block 713 and a positioning pin 714. The stop block 713 is provided with an opening groove 715. The positioning pin 714 is located in the opening groove 715. The suction nozzle 712 and the stop block 713 are fixedly connected. When the third manipulator assembly 71 moves between the second turntable 61 and the defective product classification assembly 8 to transfer the inductor coil, the suction nozzle 712 is used to fix the inductor coil. The suction nozzle 712 quickly fixes the inductor coil by suction. The suction nozzle 712 is fixedly connected to the anti-rotation block 713. Since the positioning pin 714 is located in the opening groove 715 of the anti-rotation block 713, the anti-rotation block 713 cannot rotate, so the suction nozzle 712 cannot rotate during the transmission of the inductor coil, thereby preventing the inductor coil from falling from the suction nozzle 712. The third manipulator moving drive assembly 72 drives the third manipulator assembly 71 to extend in the horizontal direction and the vertical direction through the connection structure of the two sets of rotating motors and the lead screw.

[0081] The positioning slot 62 on the second rotating disk 61 is provided with a first opening 621, a second opening 622 and a third opening 623, which are respectively connected to the positioning slot 62, the first opening 621 is provided on the side of the positioning slot 62 facing the suction nozzle 712, the second opening 622 and the third opening 623 are arranged opposite to each other, and the first opening 621 is located between the second opening 622 and the third opening 623. The inductor is fixed to the suction nozzle 712, the first opening 621 is arranged toward the suction nozzle 712, and the suction nozzle 712 passes through the first opening 621 to take away the inductor, which is convenient and quick, and the pins on the inductor correspondingly pass through the second opening 622 and the third opening 623, so as to prevent the pins on the inductor from being squeezed and deformed in the positioning slot 62.

[0082] See also Fig.15The defective product classification component 8 includes a push block component 81 and a classification plate 82. The classification plate 82 is provided with a plurality of classification slots 821, and the plurality of classification slots 821 are arranged in parallel. The push block component 81 includes a fixed seat 811, a first mounting seat 812, a push block 813, a pushing device 814 and a push block moving component 83. The push block 813 and the pushing device 814 are arranged on the first mounting seat 812. The pushing device 814 is a cylinder. The push block moving component 83 drives the first mounting seat 812 to move along the arrangement direction of the plurality of classification slots 821. The first mounting seat 812 and the push block moving component 83 are arranged on the fixed seat 811.

[0083] See also Fig.16 The first mounting seat 812 is provided with a material pushing position 815. In this embodiment, the material pushing position 815 is located in a groove 8121 provided on the top of the first mounting seat 812. The material pushing position 815 is provided between the pushing block 813 and the classification plate 82. The pushing device 814 drives the pushing block 813 to move toward the classification slot 821 along the extension direction of the classification slot 821. In this embodiment, a positioning step 816 is provided on one end of the push block 813 facing the pushing position 815, and the positioning step 816 is formed with a positioning recess 817 and a positioning block 818 protruding relative to the positioning recess 817. The positioning recess is adjacent to the pushing position 815. In the vertical direction, the positioning block 818 is located above the positioning recess 817. When the push block 813 pushes the inductor coil in the pushing position 815, the push block 813 moves toward the inductor coil, and the inductor coil enters the positioning recess 817. Since the positioning block 818 is provided on the positioning recess 817, the positioning block 818 limits the inductor coil in the positioning recess 817 to prevent the inductor coil from tipping over, resulting in inconsistent placement of the inductor coil in the classification slot 821.

[0084] The second mounting seat 812 is provided with a first limiting plate 8122 and a second limiting plate 8123, and the first limiting plate 8122 and the second limiting plate 8123 are arranged in the groove 8121. The push block 813 moves in the limiting groove 8124 between the first limiting plate 8122 and the second limiting plate 8123, and the push block 813 is located outside the limiting groove 8124. Since the push block 813 is located in the limiting groove 8124 between the first limiting plate 8122 and the second limiting plate 8123, the first limiting plate 8122 and the second limiting plate 8123 guide the moving direction of the push block 813, thereby improving the accuracy of the push block 813 in pushing the inductor coil.

[0085] Each classification slot 821 is provided with side panels 822 on both sides along the extension direction of the classification slot 821. The side panels 822 are provided to separate two adjacent classification slots 821 to prevent the inductors in the two adjacent classification slots 821 from colliding with each other. Two positioning bars 823 are provided in each classification slot 821. The two positioning bars 823 are parallel and extend along the extension direction of the classification slot 821. Based on the bottom surface of the classification slot 821, the protrusion height of the side panel 822 is higher than the protrusion height of the positioning bar 823. When the inductor coil slides into the classification slot 821, the positioning bar 823 supports the pins on the inductor coil, so that the skeleton part of the inductor coil is located in the two positioning bars 823, so that the inductor coil maintains the posture movement in the classification slot 821.

[0086] The classification slot 821 includes a feed port 824 and a baffle 825. The feed port 824 is arranged between the push block 813 and the baffle 825. The side plate 822 is arranged between the feed port 824 and the baffle 825. An avoidance slot 826 is arranged between the side plate 822 and the baffle 825. The avoidance slot 826 is connected to the classification slot 821. The avoidance slots 826 of adjacent classification slots 821 are connected to each other. A sensor 827 is arranged on the classification plate 82. The sensing end of the sensor 827 is arranged opposite to the avoidance slot 826. The sensing end of the sensor 827 can detect whether each classification slot 821 is filled with an inductor coil through the avoidance slot 826.

[0087] In this embodiment, the push block moving assembly 83 includes a rotating motor 831, a transmission belt 832 and a screw rod 833. The rotating motor 831 drives the screw rod 833 to rotate through the transmission belt 832. The screw rod 833 is connected to the first mounting seat 812. The rotation of the screw rod 833 drives the first mounting seat 812 to move along the arrangement direction of the plurality of classification slots 821. A guide rail 8111 is provided on the side wall of the fixed seat 811 facing the first mounting seat 812. The extension direction of the guide rail 8111 is parallel to the axial direction of the screw rod 833. The first mounting seat 812 is connected with the guide rail 8111. The setting of the guide rail 8111 guides the moving direction of the first mounting seat 812.

[0088] The control system in the inductor coil detection and packaging device classifies the classification slots 821 on the classification plate 82 according to the different detection items of the inductor coils. For example, the inductor coils that fail the electrical performance test are concentrated in the first classification slot 821, and the inductor coils that fail the appearance test are concentrated in the second classification slot 821. When unloading the inductor coils, the inductor coils that have completed the inspection are placed one by one in the positioning grooves 62 on the turntable 61. The control system controls the turntable to rotate according to the inspection results, and drives the inductor coils on the second turntable 61 to move to the unloading positions of qualified products and defective products. When the inductor coils on the second turntable 61 move to the unloading position of defective products, the second conveying component 7 conveys the inductor to the pushing position 815 on the pushing block 813. The control system drives the first mounting seat 812 to move to the corresponding classification groove 821 according to the inspection results. The pushing device 814 drives the pushing block 813 to move toward the classification groove 821, and pushes the inductor coils in the pushing position 815 into the classification groove 821, so that multiple unqualified products can be classified to avoid the waste of resources caused by stacking multiple different types of defective products together and then processing them uniformly, which can facilitate the operator to analyze the causes of defects of different types of defective products. By driving the inductor coil to the unloading position of qualified products and the unloading position of defective products through the second turntable 61, qualified products and defective products can be unloaded at the same time, so that the unloading structure can be better and more reasonably arranged, and the work efficiency can be effectively improved.

[0089] The inductor coil detection and packaging device comprises a fixing frame 84 , which is arranged on the mounting end surface 111 of the mounting platform 11 , and the second conveying assembly 7 and the third conveying assembly 9 are respectively arranged on different side walls of the fixing frame 84 .

[0090] The third conveying assembly 9 is used to drive the inductor coils on the second rotating disk 61 to the packaging assembly 10. The packaging assembly 10 is used to package the inductor coils as qualified products.

[0091] In this embodiment, a qualified product unloading place is provided at the qualified product unloading place on the second turntable 61 near the third conveying component 9, and a defective product unloading place is near the second conveying component. The inductor coil detection and packaging device includes a marking vision component 18, which is located between the second turntable 61 and the packaging component 10. The marking vision component 18 is used to mark the inductor coil as a qualified product. The qualified product unloading place on the second turntable 61 can be located between the marking vision component 18 and the packaging component 10. After the marking vision component 18 completes packaging of the qualified product inductor coil on the second turntable 61, the second turntable 61 drives the qualified product to move to the qualified product unloading place, and the third conveying component 9 transfers the qualified product to the packaging component 10. See Fig.17The marking vision component 18 includes a mounting frame 181, a marking machine 182, a light source 183 and a dust suction pipe 184. The marking machine 182 is arranged on the mounting frame 181, the second turntable 61 is located between the marking machine 182 and the light source 183, the dust suction pipe 184 is located below the second turntable 61, and the dust suction port of the dust suction pipe 184 faces the second turntable 61. The dust suction pipe 184 is used to absorb dust generated by marking.

[0092] See also Fig.18 The third conveying assembly 9 includes a fourth manipulator assembly 91 and a fourth manipulator moving drive assembly 92. The fourth manipulator moving drive assembly 92 drives the fourth manipulator assembly 91 to move between the second turntable 61 and the packaging assembly 10. The fourth manipulator moving drive assembly 92 includes a mounting frame 921, a rotation drive device 922, a rotating block 93 and a moving block 923. The mounting frame 921 is fixed on the fixed frame 84, and the rotation drive device 922 is a rotating motor. The driving rod of the rotating drive device 922 passes through the mounting frame 921 and is connected to the rotating block 93. An arc-shaped slide groove 924 is provided on the side wall of the mounting frame 921 away from the rotation drive device 922. See Fig.19 and Fig. 20 The rotating block 93 includes a protruding column 930, a first splicing block 931, a second splicing block 932 and a spring 933. The protruding column 930 is arranged on the side wall of the first splicing block 931 facing the slide groove 924. The protruding column is located in the slide groove 924 and moves in the slide groove 924. A first annular groove 934 is arranged on the side wall of the first splicing block 931 facing the second splicing block 932. A second annular groove 935 is arranged on the side wall of the second splicing block 932 facing the first splicing block 931. The first annular groove 934 and the second annular groove 935 are connected. The two ends of the spring 933 along the elastic force direction of the spring 933 are respectively located in the first annular groove 934 and the second annular groove 935. The protruding column 930 is located on the wall of the first splicing block 931 facing the slide groove 924. The driving rod of the rotating driving device 922 of the rotating block 93 is connected to the second splicing block 932. The rotating block 93 is connected to the moving block 923, and the fourth manipulator assembly 91 is arranged on the moving block 923. The rotating driving device 922 drives the rotating block 93 to move along the extension direction of the chute 924. During the movement of the rotating block 93, the spring 933 is compressed as the first splicing block 931 moves in the chute 924, so that the rotating block 93 can slide in the chute 924. The movement of the rotating block 93 drives the moving block 923 to move, thereby driving the fourth manipulator assembly 91 on the moving block 923 to move, so as to realize the transfer of materials between the second turntable 61 and the packaging assembly 10 by the fourth manipulator assembly 91. The setting of the chute 924 can guide the direction of the fourth manipulator assembly 91, so that the fourth manipulator assembly 91 can more accurately grasp the inductor coil.

[0093] In this embodiment, the fourth manipulator assembly 91 includes a mounting seat 911, a suction nozzle 912 and a stop assembly, and the suction nozzle 912 and the stop assembly are respectively arranged on the mounting seat 911. The stop assembly includes a stop block 913 and a positioning pin 914, and the suction nozzle 912 is fixedly connected to the stop block 913. The stop block 913 is provided with an opening groove 915, and the positioning pin 914 is located in the opening groove 915. Since the positioning pin 914 is located in the opening groove 915 of the stop block 913, the stop block 913 cannot rotate, so that the suction nozzle 912 cannot rotate during the transfer of the inductor coil, thereby preventing the inductor coil from falling from the suction nozzle 912.

[0094] A guide rail 925 is provided on the side wall of the mounting frame 921 facing the moving block 923. The guide rail 925 extends horizontally between the second rotating disk 61 and the packaging assembly 10. The guide rail 925 and the slide slot 924 are located on the same side of the mounting frame 921. The moving block 923 is connected with the guide rail 925. The guide rail 925 guides the moving direction of the moving block 923, so that the fourth manipulator assembly 91 can grasp the inductor coil more accurately.

[0095] See also Fig.21The packing assembly 10 includes a fixed frame 101, a packing track 102, a track driving assembly 103, a CCD detection assembly 104, a carrier tape hot pressing assembly 105 and a carrier tape pressing and feeding assembly 106. The packing track 102 and the track driving assembly 103 are arranged on the fixed frame 101. The track driving assembly 103 is used to drive the movement of materials on the packing track 102. Along the extension direction of the packing track 102, the carrier tape hot pressing assembly 105 is arranged between the CCD detection assembly 104 and the carrier tape pressing and feeding assembly 106. In this embodiment, the track driving assembly 103 includes a plurality of rolling rollers 1031, a driving motor 1032 and a transmission belt. The driving motor 1032 drives one of the rolling rollers 1031 to rotate through the transmission belt, drives the other rolling rollers 1031 to rotate, and drives the packaging belt located in the packing track 102 to move. The fixing frame 101 is provided with a first support rod 1011, a second support rod 1012 and a third support rod 1013. In the vertical direction, the first support rod 1011 is arranged below the mounting end surface 111 of the mounting platform 11, the packing track 102 is arranged between the first support rod 1011 and the second support rod 1012, the third support rod 1013 can be located in the extension direction of the packing track 102, and in the driving direction of the track driving assembly 103, the third support rod 1013 can be located downstream of the carrier hot pressing assembly 105. In the horizontal direction, the CCD detection assembly 104 is arranged between the first support rod 1011 and the second support rod 1012, and the second support rod 1013 is arranged between the CCD detection assembly 104 and the carrier hot pressing assembly 105. The first support rod 1011, the second support rod 1012 and the third support rod 1013 are respectively connected to a rotation driving device 1014, or only the third support rod 1013 is connected to the rotation driving device 1014. The first support rod 1011 is used for rolling up the packaging tape for placing the inductor coil, the second support rod 1012 is used for rolling up the sealing tape, and the third support rod 1013 is used for rolling up the packaging tape after heat pressing.

[0096] See also Fig. 22The carrier hot pressing assembly 105 includes two pressing blocks 1051, a pneumatic clamp 1052, a mobile frame 1053, a mounting frame 1054 and a pressing block driving device 1055. The pneumatic clamp 1052 drives the two pressing blocks 1051 to move toward or away from each other. The two pressing blocks 1051 and the pneumatic clamp 1052 are arranged on the mobile frame 1053. The pressing block driving device 1055 is arranged on the mounting frame 1054. The pressing block driving device 1055 drives the mobile frame 1053 to move toward the packaging track 102, driving the two pressing blocks 1051 to move simultaneously. A guide rail 1056 extending in the vertical direction is arranged on the side wall of the mounting frame 1054 facing the mobile frame 1053. The mobile frame 1053 and the guide rail 1056 are cooperatively connected, and the mobile frame 1053 moves along the extension direction of the guide rail 1056. In this embodiment, one pressing block 1051 is respectively connected to one moving block 1057, and the pneumatic clamp 1052 drives the two moving blocks 1057 to move toward or away from each other, driving the two pressing blocks 1051 to move. A spring 1058 is connected between the moving block 1057 and the pressing block 1051. The two pressing blocks 1051 are respectively connected with a heating tube 1059, which increases the temperature of the pressing blocks 1051 and adheres the sealing tape to the packaging tape. During the pressing process of the pressing blocks 1051, the spring 1059 buffers the driving force of the pressing block driving device 1055, so that the pressing effect is better.

[0097] The CCD detection assembly 104 includes a detection mounting frame 1041 and an image former 1042, and the image former 1042 is arranged on the detection mounting frame 1041. The image former 1042 is arranged above the packaging track 102, and along the driving direction of the track driving assembly 103, the CCD detection assembly 104 is located upstream of the carrier tape hot pressing assembly 105. The CCD detection assembly 104 is used to detect whether the inductor coil as a qualified product is placed in the placement grid on the packaging tape to avoid missing. The hot pressing bonding of the sealing glue fee can be carried out only after the detection is completed.

[0098] See also Fig.23The carrier tape pressing and feeding assembly 106 includes a pressing roller 1061, a fixed frame 1062 and a pressing roller driving assembly. The pressing roller driving assembly includes a cylinder 1063, a movable frame 1064 and a spring 1065. The cylinder 1063 is arranged on the fixed frame 1062. A guide rail 1065 along the vertical direction is arranged on the side wall of the fixed frame 1062 facing the movable frame 1064. The movable frame 1064 is connected with the guide rail 1065. The pressing roller 1061 is arranged on the movable frame 1064. The cylinder 1063 drives the movable frame 1064 to move along the moving direction of the guide rail 1065, driving the pressing roller 1061 to move toward the packaging track 102; along the driving direction of the track driving assembly, the carrier tape hot pressing assembly 104 is located at the upstream of the carrier tape pressing and feeding assembly 106. After the carrier tape hot pressing assembly 104 completes the hot pressing of the sealing tape, the movement of the sealing tape in the packaging track 102 drives the pressing roller 1061 to roll, and the pressing roller 1061 flattens the sealing tape to facilitate the rolling of the packaging paper.

[0099] The third conveyor assembly 9 moves the inductor coils at the unloading position of qualified products on the second turntable 61 to the packaging belt on the packaging track 102, and the packaging belt is provided with a placement grid. The track drive assembly 103 drives the packaging belt to move. While the packaging belt moves, the third conveyor assembly 9 places the inductor coils on the second turntable 61 one by one in the placement grids of the packaging belt. One placement grid corresponds to one inductor coil to avoid collision between the inductor coils and damage. The packaging belt gradually passes through the CCD detection assembly 104, and the CCD detection assembly 104 detects whether there are inductor coils placed in the placement grids on the packaging belt. The operator covers the packaging tape with the sealing tape. When passing through the carrier hot pressing assembly 105, the pressing block driving device 1055 drives the pressing block 1051 to move toward the packaging track 102. The heating tube 1059 heats the pressing block 1051. The high-temperature pressing block 1051 adheres the sealing tape to the packaging tape. The pressure roller in the carrier tape pressing and feeding assembly 106 downstream of the carrier hot pressing assembly 104 flattens the sealing tape, and the packaging paper roll is placed on the third support rod 1013.

[0100] The loading component 1 loads multiple inductor coils simultaneously through the fixture 12, the first manipulator component 31 moves the inductor coil from the loading component 1 to the waiting position 44, the first turntable driving component drives the first turntable 511 to rotate, the multiple second manipulator components 513 on the multiple first turntables 511 take materials one by one to the waiting position 44, and the multiple second manipulator components 513 take the inductor coils to the multiple detection components, and detect the inductor coils one by one to ensure the comprehensiveness of the inductor coil detection. When an inductor coil completes the detection, the second manipulator component 513 drives the inductor coil to move to the positioning groove 611 on the second turntable 61, the second turntable 61 drives the multiple inductor coils to rotate, so that the inductor coil moves to the defective product unloading position and the packaging component, the second conveying component 7 moves the inductor coil to the defective product classification component, and the third The conveying component 9 moves the inductor coil to the wrapping paper on the packaging track 102, the wrapping paper in the packaging track 102 moves, and the inductor coils are placed one by one in the placement grid of the wrapping paper. At the same time, the pressing block 1051 presses the sealing tape on the wrapping paper. In the above process, multiple detection components are arranged along the circumference of the first turntable 511, so that the component layout of the device is more reasonable and the size of the device is effectively controlled. The multiple second manipulator components 513 on the first turntable 511 all take the material and transfer the coil to the detection component, so that each detection component simultaneously performs the detection of the inductor coil, which effectively improves the efficiency, and the coil that has completed the detection is sent to the defective product classification component and the packaging component through the second turntable 61, so as to better carry out the unloading of defective products and qualified products, thereby ensuring the quality of the shipped products and further improving the work efficiency.

[0101] Finally, it should be emphasized that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and modifications. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. Fully automatic inductor coil detection and packaging device, characterized in that: include: A loading assembly, the loading assembly is used to drive the jig to move, the jig is provided with a plurality of placement slots, and the placement slots are used to place the inductor coil; A first conveying assembly, wherein the first conveying assembly comprises a first manipulator conveying assembly and a material-waiting position, wherein the first manipulator conveying assembly comprises a first manipulator assembly and a first driving assembly, and the first driving assembly drives the first manipulator assembly to move between the loading assembly and the material-waiting position; A detection turret assembly, the detection turret assembly includes a turret assembly and a plurality of detection assemblies, the turret assembly includes a first turntable and a first turntable drive assembly, the first turntable drive assembly drives the first turntable to rotate, a plurality of second manipulator assemblies are arranged on the side wall of the first turntable facing the detection assembly, the plurality of second manipulator assemblies are arranged along the circumference of the first turntable, the plurality of detection assemblies are arranged along the circumference of the first turntable, and the second manipulator assembly is used to drive the inductive coil in the material position to be moved to the detection assembly; A transfer assembly, the transfer assembly comprising a second turntable and a second turntable driving device, the second turntable driving device drives the second turntable to rotate, a plurality of positioning grooves are arranged on the second turntable along the circumference of the second turntable, and the first turntable can drive the second manipulator assembly to move to the positioning grooves; A defective product classification component, wherein the defective product classification component includes a classification slot; A second conveying assembly, the second conveying assembly is used to drive the inductive coil on the second turntable to the classification slot; A packing assembly, the packing assembly comprising a packing track and a carrier hot pressing assembly, the carrier hot pressing assembly comprising a pressing block and a pressing block driving device, the pressing block driving device drives the pressing block to move toward the packing track, and the pressing block is connected to a heating tube; The third conveying assembly is used to drive the inductive coil on the second turntable to the packaging track The loading assembly includes a first track assembly and a latch assembly, the first track assembly includes a first track and a first track driving assembly, the first track driving assembly is used to drive the fixture on the first track to move, the latch assembly is arranged on the first track, the latch assembly includes a latch and a latch driving device, the latch driving device drives the latch to move toward the first track, the axial direction of the latch intersects with the extension direction of the first track, and the first track is provided with a loading waiting position, a loading and taking position and a fixture unloading position in sequence along the extension direction of the first track; The inductive coil detection packaging device comprises a direct vibration component, the direct vibration component comprises a direct vibration device, a direct vibration track and a stopper, the direct vibration track extends between the first conveying component and the first turntable, the direct vibration track is arranged on the direct vibration device, the stopper is located in the extension direction of the direct vibration track, the waiting material position is located in the direct vibration track, and the stopper is arranged between the first turntable and the waiting material position; The inductive coil detection packaging device comprises a first performance detection component and a first collecting component, the material waiting position, the first performance detection component and the first collecting component are arranged along the moving direction of the first manipulator component, the first performance detection component is arranged between the material waiting position and the first collecting component, the first collecting component comprises a first collecting slot, and the first driving component drives the first manipulator component to move between the first performance detection component and the first collecting slot; The inductor coil detection packaging device includes a flip conveyor assembly, which is used to pick up the inductor coil in the loading and unloading position of the first track and flip it over, so that the inductor coil starts to be detected after the first conveyor assembly picks up the material; The flipping and conveying assembly includes a fixed frame, a movable plate, a flipping block, a flipping driving assembly, a clamping assembly, a plurality of suction nozzles and a suction nozzle mounting block. The flipping driving assembly includes a rotation driving device and a movable driving cylinder. The movable driving cylinder is arranged on the fixed frame. The movable driving cylinder drives the movable plate to move in a vertical direction. The flipping block and the rotation driving device are respectively arranged on the fixed frame. The driving rod of the rotation driving device passes through the movable plate and is connected to the flipping block. The rotation driving device drives the flipping block to rotate. The clamping assembly, the suction nozzle and the suction nozzle mounting block are respectively arranged on the same side wall of the flipping block.

2. The fully automatic inductor coil detection and packaging device according to claim 1 is characterized in that: The loading assembly includes a loading positioning assembly, which includes at least two groups of positioning block assemblies, at least two of which are arranged along the extension direction of the first track, and the positioning block assembly includes a first positioning block, a second positioning block and a positioning block driving device, and the positioning block driving device drives the first positioning block to move toward or away from the second positioning block.

3. The fully automatic inductor coil detection and packaging device according to claim 1 is characterized in that: The loading assembly includes a second track assembly and a clamping assembly, the second track assembly includes a second track and a second track driving assembly, the second track driving assembly is used to drive the jig on the second track to move, the first track is arranged in parallel with the second track, the conveying direction of the first track is opposite to the conveying direction of the second track, the clamping assembly is arranged between the first track and the second track, the clamping assembly includes a clamping block assembly and a clamping block driving assembly, the clamping block driving assembly drives the clamping block assembly to move between the first track and the second track, the clamping block assembly includes a first clamping block, a second clamping block and a clamping block driving device, the clamping block driving device drives the first clamping block to move toward or away from the second clamping block.

4. The fully automatic inductor coil detection and packaging device according to claim 1 is characterized in that: The first robot assembly includes a mounting block, a plurality of first suction nozzles and a first rotation drive device. The plurality of first suction nozzles are simultaneously arranged on the mounting block. The first rotation drive device drives the mounting block to rotate along a horizontal plane.

5. The fully automatic inductor coil detection and packaging device according to claim 1 is characterized in that: A baffle is arranged above the straight vibration track, the waiting material level is arranged between the baffle and the baffle, a plurality of air blowing pipes are arranged on the baffle, and the air outlets of the air blowing pipes face the straight vibration track.

6. The fully automatic inductor coil detection and packaging device according to claim 1 is characterized in that: The plurality of detection components include a plurality of second performance detection components and a plurality of lateral CCD detection components, the second performance detection component includes a first test frame, the first test frame is provided with a test slot and a plurality of power-on slots, and the plurality of power-on slots are respectively connected to the test slots; the lateral CCD detection component includes a light source, a second test frame and an image former, the second test frame is provided between the light source and the image former; The inductor coil detection packaging device includes a plurality of correction components, which are cross-arranged with the lateral CCD detection components along the circumference of the first turntable. The correction components include a base and a correction clamp, and the correction clamp is arranged on the base.

7. The fully automatic inductor coil detection and packaging device according to any one of claims 1 to 6, characterized in that: The third conveying assembly includes a mounting frame, a second rotation driving device, a rotating block, a moving block and a second suction nozzle, the second rotation driving device is arranged on the mounting frame, a driving rod of the second rotation driving device passes through the mounting frame and is connected to the rotating block, an arc-shaped sliding groove is arranged on the side wall of the mounting frame away from the second rotation driving device, one end of the rotating block moves in the sliding groove, the rotating block is connected to the moving block, and the second suction nozzle is connected to the moving block.

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