A high performance concrete production system
By designing a high-performance concrete production system, including multi-layer filtering coarse aggregate filtration vibration device, sand and gravel separation device for separation bins and talc tanks, pre-wetting device for water jets and mixing production device for rotating cylinders, the current solution is to be solved In the technology, there are problems such as uneven concrete filtration, incomplete separation of sand and gravel, difficulty in controlling aggregate usage and uneven mixing, which has achieved efficient and uniform concrete production.
Patent Information
- Application Number
- CN202110363451.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-04-02
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2041-04-02
AI Technical Summary
The existing concrete production system cannot effectively filter large pieces of soil and gravel in coarse aggregate, resulting in a decrease in the quality of concrete; the function of the sand and gravel separation device is not perfect, resulting in low working efficiency; the different water content of aggregates affects the concrete water consumption and bones Control of material usage; the mixing barrel of high-performance concrete production equipment is larger and higher, the feeding process is inconvenient, and the mixing is uneven, which affects the quality of the finished product.
A high-performance concrete production system is designed, including a coarse aggregate filter vibration device, a sand and gravel separation device, a pre-wetting device and a mixing production device. The coarse aggregate filter vibration device is filtered through the upper load-bearing net, the middle-layer coarse filter and the lower-layer fine filter to prevent damage to the filter; the sand and gravel separation device ensures the accuracy of sand and stones through separation chambers, talc troughs and positioning plates. Separation; the pre-wetting device uniformly pre-wet the aggregate through the spray head; the mixing production device reduces the inlet height by rotating the cylinder and rotating the motor, which facilitates quick feeding, and ensures uniform stirring and finished product quality through the mixing blade and screen.
It effectively solves the problems of uneven concrete filtration, incomplete separation of sand and gravel, difficulty in controlling aggregate usage, and uneven mixing of high-performance concrete, and improves the efficiency of concrete production and finished product quality.
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Figure CN113199631B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of concrete manufacturing, and more specifically to a high-performance concrete production system. Background Art
[0002] High-performance concrete is a new type of high-tech concrete. It uses conventional materials and production processes and has all the mechanical properties required for concrete structures. It is a concrete with high durability, high workability and high volume stability. Compared with ordinary concrete, high-performance concrete has higher advantages and wider applicability, and is therefore widely used in bridges, high-rise buildings, and seaport buildings.
[0003] Concrete coarse aggregate raw materials are generally mixed with large pieces of soil and gravel, which will seriously reduce the quality of concrete, so they need to be filtered out from the concrete raw materials. Therefore, a concrete filtering and vibration device is needed. After filtering by the concrete vibration filtering device, the concrete raw materials will be more delicate and more convenient to use. The filter screen set in the existing concrete filtering and vibration device is generally set below the hopper. When discharging materials over a large area, due to the presence of gravel and large pieces of soil in the concrete raw materials, the higher throwing will easily increase the vertical force of large pieces of soil and gravel, which will cause a greater impact force on the filter screen, easily causing the mesh of the filter screen to sag and break, and increase the maintenance cost of the device.
[0004] Secondly, fine aggregate sand is mixed with crushed stone, soil, etc. and cannot be used directly for concrete mixing. The existing sand and gravel separation device is not perfect in function and there is no device for the next step of processing of the separated sand and gravel, resulting in low work efficiency.
[0005] Third, when mixing concrete, the different water content of aggregates will affect the amount of water and aggregate used in concrete. When calculating the mix ratio of various materials in concrete, if the saturated surface dry aggregate is used as the basis, it will not affect the amount of water and aggregate used in concrete, because the saturated surface dry aggregate neither absorbs water from the concrete nor releases water into the concrete mixture, so the control of the amount of water and aggregate used in concrete is more accurate. When the existing concrete aggregate conveying pre-wetting device conveys concrete aggregate on the conveyor belt, concrete aggregate is easy to leak from both sides, which not only makes the machine inconvenient to clean, but also too much concrete aggregate leaking into the machine will affect its normal use.
[0006] In the production process of high-performance concrete, a mixing device is required to mix the materials used for high-performance concrete evenly for use in construction projects. However, the existing high-performance concrete production devices often have large and high mixing barrels, and the feeding process is very inconvenient. Workers are required to transport the materials to a high place and then pour them into the production device, which is time-consuming and labor-intensive, and reduces the speed of concrete production. In addition, the existing high-performance concrete production devices often cannot mix the high-performance concrete evenly. The high-performance concrete produced usually has large particles, uneven density, and poor quality of the finished product, which affects subsequent use and reduces production efficiency.
[0007] Therefore, the existing concrete production system cannot meet the needs in actual use, so the market is in urgent need of improved technology to solve the above-mentioned problems. Summary of the invention
[0008] The purpose of the present invention is to overcome the defects of the prior art and provide a high performance concrete production system.
[0009] In order to achieve the above object, the technical solution adopted by the present invention is as follows:
[0010] A high-performance concrete production system comprises a coarse aggregate filtering and vibrating device, a sand and gravel separation device, and a mixing production device, wherein a pre-wetting device is provided between the coarse aggregate filtering and vibrating device, the sand and gravel separation device and the mixing production device;
[0011] The pre-wetting device includes a material lowering bin, a conveying frame, a first conveyor belt and a water spraying mechanism; the conveying frame is provided with a first conveyor belt, a material lowering bin is provided on the upper rear portion of the conveying frame, and a water spraying mechanism is provided on the upper front portion; leak-proof strips are fixedly connected to both sides of the outer portion of the first conveyor belt;
[0012] The water spray mechanism includes a water inlet pipe, a water delivery pipe and a water spray head. One end of the water inlet pipe is fixedly connected to the water delivery pipe, and a plurality of water spray heads are fixedly connected to the lower part of the water delivery pipe.
[0013] The coarse aggregate filtering and vibrating device and the sand and gravel separation device are respectively connected to the top edge of the lower silo through the second conveyor belt and the third conveyor belt;
[0014] A fourth conveyor belt is attached to the front of the conveyor frame, and the other end of the fourth conveyor belt is located above the feed inlet of the mixing production device.
[0015] Preferably, the coarse aggregate filtering and vibration device comprises a hopper mechanism and a filtering mechanism; the bottom of the hopper mechanism is fixedly connected to the filtering mechanism, and a discharge port is provided at the bottom of the filtering mechanism.
[0016] Preferably, the hopper mechanism comprises a lower hopper, a vibrator and a bracket, the lower hopper is fixedly connected to the brackets on both sides, the upper part of the bracket is fixedly connected to the vibrator, and one side of the vibrator is fixedly connected to the lower hopper.
[0017] Preferably, the filtering mechanism comprises an outer box, an inner box, a propeller, a rocking rod, a rocking pulley, an upper load-bearing net, a fixed shaft, a slideway, a slide bar, a middle coarse filter screen and a lower fine filter screen;
[0018] The two sides of the outer box are fixedly connected with a propeller, one end of the propeller is fixedly connected to the rocker, and one side of the rocker is movably connected to the rocking pulley;
[0019] One side of the rocking pulley is fixedly connected to the fixed shaft, one end of the fixed shaft is fixedly connected to the inner box, two sides of the inner box are fixedly connected with slide bars, one side of the slide bar is slidably connected to the slideway, and one side of the slideway is fixedly connected to the outer box;
[0020] An upper load-bearing net, a middle coarse filter net and a lower fine filter net are fixedly connected to the interior of the inner box body in sequence from top to bottom; a discharge port is arranged below the lower fine filter net.
[0021] Preferably, a second conveyor belt is provided between the discharge port and the lower bin.
[0022] Preferably, the sand and gravel separation device comprises a push-pull handle, a waste cart, a separation bin, a fixed bracket and a swivel caster, and the separation bin is fixedly connected to the fixed bracket;
[0023] The four corners of the waste cart are fixedly connected to swivel casters, and one side edge of the top of the waste cart is fixedly connected to a push-pull handle;
[0024] A material discharge port is fixedly connected to the top of the separation bin, a separation net is fixedly connected to the bottom of the separation bin, a sand leakage port is fixedly connected to the bottom of the separation bin, a sliding door is provided on one side of the separation bin, and a talc trough is fixedly connected to the separation bin below the outside of the sliding door; the waste vehicle is located below the talc trough;
[0025] The four corners of the fixing bracket are fixedly connected with supporting legs, a positioning plate is fixedly connected between the two supporting legs at the rear of the fixing bracket, and a fixing block is fixedly connected inside the fixing bracket;
[0026] The sand leakage port is in contact with one end of the third conveyor belt.
[0027] Preferably, the mixing production device comprises a fixed frame, a rotating cylinder, a mixing barrel and a rotating motor; the rotating cylinder is plugged and fixed to the upper end of the rear side of the fixed frame, the mixing barrel is clamped on the inner side of the fixed frame, the rotating cylinder and the mixing barrel are slidably connected, and the rotating motor is inserted through the upper end of the mixing barrel;
[0028] A fixing opening is formed through the upper rear end of the fixing frame, rotation grooves are fixed at both ends of the inner side of the fixing frame, buffer columns are welded around the bottom end of the fixing frame, and a buffer pad is bonded to the bottom end of the buffer column.
[0029] Preferably, a push rod is clamped on the front side of the rotary cylinder, and slide plates are clamped on the front ends of both sides of the push rod, and the slide plates are rotatably clamped on the front ends of the push rod.
[0030] Preferably, a top cover is fixed on the upper end of the mixing barrel, a through hole is opened through the center of the top cover, a pushing cylinder is fixed around the through hole, a fixing plate is fixed on the upper end of the pushing cylinder, a through hole is opened through the center of the fixing plate, and a feed port is opened through the upper end of the top cover on one side of the through hole.
[0031] Preferably, rotating columns are welded to the bottom ends of both sides of the mixing barrel, a slide groove is provided on the rear side of the mixing barrel, a limiting plate is welded to the outer side of the slide groove, and an insertion port is provided through the bottom end of the mixing barrel.
[0032] Preferably, a rotating rod is clamped at the bottom end of the rotating motor, a fixed frame is welded from top to bottom on the side circumference of the rotating rod, stirring blades are welded on the inside of the fixed frame, a scraper is welded on the outside of the fixed frame, a discharge barrel is welded on the bottom end of the rotating rod, and a screen is fixed through the upper end of the side circumference of the discharge barrel.
[0033] Preferably, the rotating cylinder is inserted into the inner side of the fixed port, the mixing barrel is connected to the inner side of the fixed frame through a rotating column, the rotating column is inserted into the inner side of the rotating groove, the mixing barrel is connected to the front end of the rotating cylinder through a slide plate, the slide plate is inserted into the inner side of the slide groove, the rotating motor is inserted into the inner side of the mixing barrel through a rotating rod, the rotating rod is inserted into the inner side of the through hole, the rotating rod is attached to the inner wall of the mixing barrel through a scraper, the rotating motor is fixed to the upper end of the fixed plate, and the rotating motor is inserted into the inner side of the plug-in interface through a discharge barrel.
[0034] Preferably, leakage-proof strips are fixedly connected to both sides of the outside of the second conveyor belt, the third conveyor belt and the fourth conveyor belt.
[0035] The present invention has the following beneficial effects due to the adoption of the above technical solution:
[0036] 1. The pre-wetting device of the present invention is provided with a water spraying mechanism, a water inlet pipe, a water delivery pipe and a water spraying head. When working, water flows into the water spraying mechanism from the water inlet pipe, and the water delivery pipe transmits the water flow to the water spraying head. Several water spraying heads are evenly distributed above the conveyor belt, and water flows from the water spraying heads to the concrete aggregates on the conveyor belt to pre-wet them. Several equidistantly arranged water spraying heads make the pre-wetting of the concrete aggregates more uniform. This solves the problem that the existing concrete aggregate conveying pre-wetting device pre-wets the concrete aggregates unevenly, resulting in the concrete aggregates that have been pre-wetted not being pre-wetted enough to meet the standard when the next step is carried out.
[0037] 2. The coarse aggregate filtering vibration device of the present invention solves the problem of filter screen damage in the existing concrete filtering vibration device by setting a filtering mechanism. The filtering mechanism is provided with an upper load-bearing net, a middle coarse filter screen and a lower fine filter screen. The upper load-bearing net is closest to the hopper port and is used to withstand the direct impact force of sand and gravel to prevent damage to the lower coarse filter screen and fine filter screen. The coarse filter screen and fine filter screen are used to filter sand and gravel comprehensively to ensure the construction quality of concrete. After the raw materials are received by the upper load-bearing net, the direct force generated on the raw materials is offset, thereby avoiding damage to the filter screen by sand and gravel.
[0038] 3. The sand and gravel separation device of the present invention solves the problem that the sand and stones separated by the existing sand and gravel separation device are easy to leak out of the device when taking, which brings certain inconvenience to the work by setting a separation bin, a talc trough, a fixed bracket and a positioning plate. The scrap car of the present invention contacts the positioning plate at one end, so that the separated stones can fall accurately into the scrap car. The talc trough is an inclined landslide, and baffles are fixedly connected on both sides to prevent stones from rolling out from both sides.
[0039] 4. The mixing production device of the present invention solves the problem that the existing high-performance concrete production device often has a large and high mixing barrel, and the feeding process is very inconvenient, requiring the staff to transport the materials to a high place and then pour them into the production device, or the angle is too large when using a conveyor belt to feed the materials, which consumes too much energy, is time-consuming and labor-intensive, and reduces the concrete production speed. The rotary cylinder drives the push rod to move forward and backward, and the slide plate can rotate at the front end of the push rod. The slide plate can slide in the slide groove to make the mixing barrel rotate with the rotating column as the axis, thereby reducing the height of the feed port, facilitating and quickly feeding the materials, saving time and labor costs, and increasing the production speed.
[0040] The device solves the problem that the existing high-performance concrete production devices often cannot mix the high-performance concrete evenly, the high-performance concrete produced usually has large particles, uneven density, poor quality of the finished product, affecting subsequent use and reducing production efficiency by arranging a mixing barrel and a rotating motor. The device drives the rotating motor to rotate the mixing blades, so that the raw materials of the high-performance concrete can be quickly mixed. After mixing evenly, the cylinder belt pass fixing plate and the rotating motor are pushed upward, and the rotating motor drives the rotating rod and the discharge barrel to move upward, so that the screen moves to the inside of the mixing barrel, and the high-performance concrete is screened and flows out of the device through the discharge barrel, thereby ensuring the quality of the high-performance concrete produced and improving production efficiency.
[0041] 5. The present invention provides a conveyor belt and a leak-proof strip both made of rubber material, which can be slightly deformed and restored, and has a waterproof function, thereby preventing materials in the conveyor belt from leaking from both sides of the conveyor belt, making cleaning inconvenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0043] Figure 2 It is a schematic diagram of the overall structure of the coarse aggregate filtering and vibration device of the present invention.
[0044] Figure 3 For attachment Figure 2 Schematic diagram of the structure of the middle hopper mechanism.
[0045] Figure 4 For attachment Figure 2 Schematic diagram of the structure of the filtering mechanism.
[0046] Figure 5 It is a schematic diagram of the overall structure of the sand and gravel separation device of the present invention.
[0047] Figure 6 For attachment Figure 5 Schematic diagram of the structure of the separation silo.
[0048] Figure 7 For attachment Figure 5 Schematic diagram of the structure of the fixed bracket.
[0049] Figure 8 It is a schematic diagram of the overall structure of the mixing production device of the present invention.
[0050] Fig. 9 For attachment Figure 8 Schematic diagram of the structure of the fixed frame.
[0051] Fig.10 For attachment Figure 8 Schematic diagram of the structure of the rotating cylinder.
[0052] Fig.11 For attachment Figure 8 Schematic diagram of the structure of the mixing barrel.
[0053] Fig.12 For attachment Figure 8 Schematic diagram of the structure of the rotating motor.
[0054] Fig.13 It is a schematic diagram of the overall structure of the pre-wetting device of the present invention.
[0055] In the attached figure, 1-coarse aggregate filtering vibration device:
[0056] 101- hopper mechanism, 1011- lower hopper, 1012- vibrator, 1013- bracket;
[0057] 102-filtering mechanism, 10201-outer box, 10202-inner box, 10203-thruster, 10204-rocker, 10205-rocking pulley, 10206-upper load-bearing net, 10207-fixed shaft, 10208-slideway, 10209-slide bar, 10210-middle coarse filter screen, 10211-lower fine filter screen, 10212-discharge port.
[0058] 2-Sand and gravel separation device:
[0059] 201- push and pull handle, 202- waste cart, 203- separation bin, 204- fixed bracket, 205- material discharge port, 206- separation net, 207- sand leakage port, 208- sliding door, 209- talc trough, 210- supporting leg, 211- positioning plate, 212- fixed block.
[0060] 3-Mixing production equipment:
[0061] 301-fixed frame, 3011-fixed port, 3012-rotation slot, 3013-buffer column, 3014-buffer pad;
[0062] 302-rotating cylinder, 3021-pushing rod, 3022-sliding plate;
[0063] 303-mixing barrel, 3031-top cover, 3032-feeding port, 3033-fixing plate, 3034-pushing cylinder, 3035-through hole, 3036-rotating column, 3037-slideway, 3038-limiting plate, 3039-plug interface;
[0064] 304-rotating motor, 3041-rotating rod, 3042-fixed frame, 3043-stirring blade, 3044-scraper, 3045-storage barrel, 3046-screen.
[0065] 4-Pre-wetting device:
[0066] 401 - lower silo, 402 - conveying frame, 403 - first conveyor belt, 4031 - leak-proof strip, 404 - water spraying mechanism, 4041 - water inlet pipe, 4042 - water delivery pipe, 4043 - water spraying head.
[0067] 5- Second conveyor belt.
[0068] 6- The third conveyor belt.
[0069] 7- Fourth conveyor belt. DETAILED DESCRIPTION
[0070] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, preferred embodiments are given below to further describe the present invention in detail. However, it should be noted that many details listed in the specification are only for the purpose of enabling the reader to have a thorough understanding of one or more aspects of the present invention, and these aspects of the present invention can be implemented even without these specific details.
[0071] A high-performance concrete production system comprises a coarse aggregate filtering and vibrating device, a sand and gravel separation device, and a mixing production device, wherein a pre-wetting device is arranged between the coarse aggregate filtering and vibrating device, the sand and gravel separation device and the mixing production device.
[0072] For pre-wet devices:
[0073] It comprises a material lowering bin, a conveying frame, a first conveying belt and a water spraying mechanism; the conveying frame is provided with the first conveying belt, the upper rear part of the conveying frame is provided with a material lowering bin, and the upper front part is provided with a water spraying mechanism.
[0074] The water spraying mechanism comprises a water inlet pipe, a water delivery pipe and a water spraying head. One end of the water inlet pipe is fixedly connected to the water delivery pipe, and a plurality of water spraying heads are fixedly connected to the lower part of the water delivery pipe.
[0075] The coarse aggregate filtering and vibrating device and the sand and gravel separation device are respectively connected to the top edge of the lower silo through the second conveyor belt and the third conveyor belt.
[0076] A fourth conveyor belt is attached to the front of the conveyor frame, and the other end of the fourth conveyor belt is located above the feed inlet of the mixing production device.
[0077] Anti-leakage strips are fixedly connected to the outer sides of the first conveyor belt, the second conveyor belt, the third conveyor belt and the fourth conveyor belt respectively.
[0078] For the coarse aggregate filtering vibration device:
[0079] It comprises a hopper mechanism and a filtering mechanism; the lower part of the hopper mechanism is fixedly connected to the filtering mechanism, and the bottom of the filtering mechanism is provided with a discharge port.
[0080] The hopper mechanism comprises a lower hopper, a vibrator and a bracket. The two sides of the lower hopper are fixedly connected with the brackets. The upper part of the bracket is fixedly connected with the vibrator. One side of the vibrator is fixedly connected with the lower hopper.
[0081] The filtering mechanism comprises an outer box body, an inner box body, a propeller, a rocking rod, a rocking pulley, an upper load-bearing net, a fixed shaft, a slideway, a slide bar, a middle coarse filter screen and a lower fine filter screen.
[0082] The two sides of the outer box body are fixedly connected with propellers, one end of the propeller is fixedly connected to the rocker, and one side of the rocker is movably connected to the rocking pulley.
[0083] One side of the rocking pulley is fixedly connected to the fixed shaft, one end of the fixed shaft is fixedly connected to the inner box body, both sides of the inner box body are fixedly connected with sliding bars, one side of the sliding bar is slidably connected to the slideway, and one side of the slideway is fixedly connected to the outer box body.
[0084] The inner layer box body is fixedly connected with an upper load-bearing net, a middle coarse filter net and a lower fine filter net in order from top to bottom; a discharge port is arranged below the lower fine filter net, and a second conveyor belt is arranged between the discharge port and the lower bin.
[0085] For sand and gravel separation device:
[0086] The utility model comprises a push-pull handle, a waste material cart, a separation bin, a fixed bracket and a rotating caster, wherein the separation bin is fixedly connected inside the fixed bracket.
[0087] The four corners of the lower part of the waste cart are fixedly connected with swivel casters, and one side edge of the top of the waste cart is fixedly connected with a push-pull handle.
[0088] A discharge port is fixedly connected to the top of the separation bin, a separation net is fixedly connected to the bottom of the separation bin, a sand leakage port is fixedly connected to the bottom of the separation bin, a sliding door is provided on one side of the separation bin, and a talc trough is fixedly connected to the separation bin below the outside of the sliding door; the waste truck is located below the talc trough.
[0089] The four corners below the fixed bracket are fixedly connected with supporting legs, a positioning plate is fixedly connected between the two supporting legs at the rear below the fixed bracket, and a fixing block is fixedly connected inside the fixed bracket; the sand leakage port is in contact with one end of the third conveyor belt.
[0090] For mixing production plants:
[0091] It includes a fixed frame, a rotating cylinder, a stirring barrel and a rotating motor; the rotating cylinder is plugged and fixed on the upper end of the rear side of the fixed frame, the stirring barrel is clamped on the inner side of the fixed frame, the rotating cylinder and the stirring barrel are slidably connected, and the rotating motor is inserted through the upper end of the stirring barrel.
[0092] A fixing opening is formed through the upper rear end of the fixing frame, rotation grooves are fixed at both ends of the inner side of the fixing frame, buffer columns are welded around the bottom end of the fixing frame, and a buffer pad is bonded to the bottom end of the buffer column.
[0093] A push rod is clamped on the front side of the rotary cylinder, and slide plates are clamped on the front ends of both sides of the push rod, and the slide plates are rotatably clamped on the front ends of the push rods.
[0094] A top cover is fixed on the upper end of the mixing barrel, a through hole is formed in the center of the top cover, a pushing cylinder is fixed around the through hole, a fixing plate is fixed on the upper end of the pushing cylinder, a through hole is formed in the center of the fixing plate, and a feeding port is formed on one side of the through hole through the upper end of the top cover.
[0095] Rotating columns are welded to the bottom ends of both sides of the mixing barrel, a slide groove is provided on the rear side of the mixing barrel, a limiting plate is welded to the outer side of the slide groove, and an insertion port is provided through the bottom end of the mixing barrel.
[0096] A rotating rod is clamped at the bottom end of the rotating motor, a fixed frame is welded from top to bottom on the side circumference of the rotating rod, a stirring blade is welded on the inside of the fixed frame, a scraper is welded on the outside of the fixed frame, a discharge barrel is welded on the bottom end of the rotating rod, and a screen is fixed through the upper end of the side circumference of the discharge barrel.
[0097] The rotating cylinder is inserted through the inner side of the fixed port, the mixing barrel is connected to the inner side of the fixed frame through a rotating column, the rotating column is inserted into the inner side of the rotating groove, the mixing barrel is connected to the front end of the rotating cylinder through a slide plate, the slide plate is inserted into the inner side of the slide groove, the rotating motor is inserted into the inner side of the mixing barrel through a rotating rod, the rotating rod is inserted through the inner side of the through hole, the rotating rod is attached to the inner wall of the mixing barrel through a scraper, the rotating motor is fixed to the upper end of the fixed plate, and the rotating motor is inserted through the discharge barrel into the inner side of the plug-in interface.
[0098] Working process of the present invention:
[0099] (1) Pour the coarse aggregate raw materials into the lower hopper of the coarse aggregate filtering vibration device, start the equipment, and the vibrator accelerates the descending speed of the raw materials by generating vibration. The raw materials fall into the upper load-bearing net in the inner box body. At this time, the propeller pushes the rocker, and the rocker drives the inner box body. The inner box body moves back and forth through the slide to achieve screening. The upper load-bearing net blocks the falling raw materials, slows down their falling speed, and performs preliminary filtration on the raw materials. The raw materials passing through the upper load-bearing net are filtered by the middle coarse filter screen and the lower fine filter screen, and then fall from the discharge port onto the second conveyor belt, and are conveyed by the second conveyor belt to the lower bin of the pre-wetting device.
[0100] (2) The unscreened coarse sand is fed into the separation bin from the discharge port of the sand and gravel separation device, where the sand leaks out from the small holes on the separation net, and the stones remain in the separation bin above the separation net. The sand leaking out of the separation net falls from the sand discharge port onto the third conveyor belt, and is then conveyed to the discharge bin of the pre-wetting device by the third conveyor belt. When it is necessary to take out the stones in the separation bin, the sliding door is opened, and the stones leave the separation bin through the sliding door. The stones taken out from the sliding door slide down the chute into the waste truck. The chute is an inclined landslide with baffles fixedly connected on both sides to prevent the stones from rolling out from both sides.
[0101] (3) The screened coarse aggregate and fine aggregate respectively pass through the second conveyor belt and the third conveyor belt to the lower bin of the pre-wetting device. The mixed aggregate flows down from the lower opening of the lower bin to the first conveyor belt. The other end of the water inlet pipe is connected to an external water source. When working, water flows into the water spraying mechanism from the water inlet pipe. The water pipe transmits the water flow to the water spraying head. Several water spraying heads are evenly distributed above the first conveyor belt. Water flows from the water spraying heads to the mixed aggregate on the conveyor belt to pre-wet it. Several equidistantly arranged water spraying heads make the pre-wetting of the mixed aggregate more uniform.
[0102] (4) The pre-wetted mixed aggregate is transported from the second conveyor belt to the fourth conveyor belt, and then reaches the top of the inlet of the mixing production device, and then falls into the mixing barrel. To facilitate the pouring of the mixed aggregate, a trumpet-shaped expansion port can be installed at the inlet for enclosure during pouring. Since the mixing barrel can adjust its angle, the fourth conveyor belt can reduce its angle with the horizontal.
[0103] The process of adjusting the angle of the mixing barrel is as follows: by pushing the cylinder downward to pull the fixed plate and rotating the motor, the top of the discharge barrel fits the plug-in interface to prevent the raw materials from flowing out through the discharge barrel. The rotating cylinder pushes the slide plate and the push rod forward, so that the mixing barrel can rotate in the fixed frame with the rotating column as the axis, lowering the height of the inlet.
[0104] After adding other raw materials of high-performance concrete into the mixing barrel, close the feed port, and pull the push rod and the slide backward by rotating the cylinder to rotate the mixing barrel back to the vertical state. The center of gravity of the device is lowered by the buffer column to avoid tipping. The vibration between the ground and the device is reduced by the buffer pad to avoid damage to the device after long-term use and extend the service life of the device. Start the rotating motor to make the stirring blade mix the raw materials evenly, keep the stirring blade rotating, and push the fixed plate and the rotating motor upward by pushing the cylinder to move the discharge barrel upward and move the screen to the inside of the mixing barrel. The screen will screen and refine the high-performance concrete and flow out through the discharge barrel. The rotating stirring blade can speed up the discharge speed, so that the device can produce high-quality high-performance concrete and improve production efficiency.
[0105] The conveyor belt and leak-proof strip mentioned above are made of rubber, which can be slightly deformed and restored, and have waterproof function. The leak-proof strip and conveyor belt can prevent materials from leaking from both sides of the conveyor belt, which is inconvenient to clean.
Claims
1. A high performance concrete production system, comprising a coarse aggregate filtering and vibrating device, a sand and gravel separation device, and a mixing production device, characterized in that: A pre-wetting device is provided between the coarse aggregate filtering and vibrating device, the sand and gravel separation device and the mixing production device; The pre-wetting device includes a material lowering bin, a conveying frame, a first conveyor belt and a water spraying mechanism; the conveying frame is provided with a first conveyor belt, a material lowering bin is provided on the upper rear portion of the conveying frame, and a water spraying mechanism is provided on the upper front portion; leak-proof strips are fixedly connected to both sides of the outer portion of the first conveyor belt; The water spray mechanism comprises a water inlet pipe, a water delivery pipe and a water spray head, one end of the water inlet pipe is fixedly connected to the water delivery pipe, and a plurality of water spray heads are fixedly connected to the lower part of the water delivery pipe; The coarse aggregate filtering and vibrating device and the sand and gravel separation device are respectively connected to the top edge of the lower silo through the second conveyor belt and the third conveyor belt; A fourth conveyor belt is attached to the front of the conveyor frame, and the other end of the fourth conveyor belt is located above the feed inlet of the mixing production device; The mixing production device comprises a fixed frame, a rotating cylinder, a mixing barrel and a rotating motor; the rotating cylinder is plugged and fixed on the upper end of the rear side of the fixed frame, the mixing barrel is clamped on the inner side of the fixed frame, the rotating cylinder and the mixing barrel are slidably connected, and the rotating motor is inserted through the upper end of the mixing barrel; A fixing opening is formed through the upper rear end of the fixing frame, rotation grooves are fixed at both ends of the inner side of the fixing frame, buffer columns are welded around the bottom end of the fixing frame, and a buffer pad is bonded to the bottom end of the buffer column; A rotating rod is clamped at the bottom end of the rotating motor, a fixed frame is welded from top to bottom on the side circumference of the rotating rod, a stirring blade is welded on the inside of the fixed frame, a scraper is welded on the outside of the fixed frame, a discharge barrel is welded on the bottom end of the rotating rod, and a screen is fixed through the upper end of the side circumference of the discharge barrel.
2. The high performance concrete production system according to claim 1, characterized in that: The coarse aggregate filtering and vibration device comprises a hopper mechanism and a filtering mechanism; the bottom of the hopper mechanism is fixedly connected to the filtering mechanism, and the bottom of the filtering mechanism is provided with a discharge port; The hopper mechanism comprises a lower hopper, a vibrator and a bracket, the lower hopper is fixedly connected to the brackets on both sides, the upper part of the bracket is fixedly connected to the vibrator, and one side of the vibrator is fixedly connected to the lower hopper; The filtering mechanism comprises an outer box, an inner box, a propeller, a rocking lever, a rocking pulley, an upper load-bearing net, a fixed shaft, a slideway, a slide bar, a middle coarse filter screen and a lower fine filter screen; The two sides of the outer box are fixedly connected with a propeller, one end of the propeller is fixedly connected to the rocker, and one side of the rocker is movably connected to the rocking pulley; One side of the rocking pulley is fixedly connected to the fixed shaft, one end of the fixed shaft is fixedly connected to the inner box, two sides of the inner box are fixedly connected with slide bars, one side of the slide bar is slidably connected to the slideway, and one side of the slideway is fixedly connected to the outer box; An upper load-bearing net, a middle coarse filter net and a lower fine filter net are fixedly connected to the interior of the inner box body in sequence from top to bottom; a discharge port is arranged below the lower fine filter net.
3. The high performance concrete production system according to claim 2, characterized in that: A second conveyor belt is provided between the discharge port and the lower bin.
4. The high performance concrete production system according to claim 1, characterized in that: The sand and gravel separation device comprises a push-pull handle, a waste material cart, a separation bin, a fixed bracket and a swivel caster, wherein the separation bin is fixedly connected to the fixed bracket; The four corners of the waste cart are fixedly connected to swivel casters, and one side edge of the top of the waste cart is fixedly connected to a push-pull handle; A material discharge port is fixedly connected to the top of the separation bin, a separation net is fixedly connected to the bottom of the separation bin, a sand leakage port is fixedly connected to the bottom of the separation bin, a sliding door is provided on one side of the separation bin, and a talc trough is fixedly connected to the separation bin below the outside of the sliding door; the waste vehicle is located below the talc trough; The four corners of the fixing bracket are fixedly connected with supporting legs, a positioning plate is fixedly connected between the two supporting legs at the rear of the fixing bracket, and a fixing block is fixedly connected inside the fixing bracket; The sand leakage port is in contact with one end of the third conveyor belt.
5. The high performance concrete production system according to claim 1, characterized in that: A push rod is clamped on the front side of the rotary cylinder, and slide plates are clamped on the front ends of both sides of the push rod, and the slide plates are rotatably clamped on the front ends of the push rods.
6. The high performance concrete production system according to claim 1, characterized in that: A top cover is fixed on the upper end of the mixing barrel, a through hole is formed in the center of the top cover, a pushing cylinder is fixed around the through hole, a fixing plate is fixed on the upper end of the pushing cylinder, a through hole is formed in the center of the fixing plate, and a feeding port is formed on one side of the through hole through the upper end of the top cover.
7. The high performance concrete production system according to claim 1, characterized in that: Rotating columns are welded to the bottom ends of both sides of the mixing barrel, a slide groove is provided on the rear side of the mixing barrel, a limiting plate is welded to the outer side of the slide groove, and an insertion port is provided through the bottom end of the mixing barrel.
8. The high performance concrete production system according to claim 1, characterized in that: The rotating cylinder is inserted through the inner side of the fixed port, the mixing barrel is connected to the inner side of the fixed frame through a rotating column, the rotating column is inserted into the inner side of the rotating groove, the mixing barrel is connected to the front end of the rotating cylinder through a slide plate, the slide plate is inserted into the inner side of the slide groove, the rotating motor is inserted into the inner side of the mixing barrel through a rotating rod, the rotating rod is inserted through the inner side of the through hole, the rotating rod is attached to the inner wall of the mixing barrel through a scraper, the rotating motor is fixed to the upper end of the fixed plate, and the rotating motor is inserted through the discharge barrel into the inner side of the plug-in interface.
Citation Information
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