Solar panel longitudinal insulation pad equipment

Abstract

The present invention discloses equipment for longitudinally sleeve insulating blocks on solar panels, including a frame, a correction device disposed on the frame and used for correcting the solar panel, a hole-making device disposed above the correction device and used for sleeve insulating blocks on the solar panel, a raw material cutting device disposed on one side of the hole-making device and used for processing raw materials of insulating blocks, and a material preparation device disposed between the hole-making device and the raw material cutting device and used for transferring the cut insulating blocks to the hole-making device. The early punching and cutting operations of the insulating blocks are completed by the raw material cutting device, the cut insulating blocks are transferred to the hole-making device by the material preparation device, the insulating blocks are sleeved on the solar panel by the hole-making device, and the solar panel is loaded by the correction device, so as to facilitate the sleeve of the insulating blocks; the present invention realizes the sleeve of insulating blocks in the longitudinal direction, improves work efficiency, and has strong practicality.

Description

Technical Field

[0001] The invention relates to the technical field of mechanical equipment, in particular to a solar energy component longitudinally sleeved insulating pad device. Background Art

[0002] Solar panels, also known as solar cell modules, are the core and most important part of solar power generation systems. Photovoltaic power generation equipment in the prior art is an electrical appliance that uses solar energy as energy. The principle is that solar panels generate electricity by absorbing sunlight and directly power the application products or charge batteries, which are then used to power the application products. Photovoltaic power generation equipment does not require complex and expensive pipeline laying and high and low voltage conversion equipment, and the position of the product can be adjusted at will. It is safe, energy-saving, pollution-free, and stable and reliable. Insulating pads are placed on the lead-out wires of solar modules, but currently they are all manually placed, which has problems such as low work efficiency and poor accuracy.

[0003] In view of the above situation, it is necessary to improve the existing lead wire sleeve method so that it can adapt to the needs of solar module assembly operations. Summary of the invention

[0004] The purpose of the present invention is to solve the above problems and to design a solar module longitudinally sleeved insulating spacer device.

[0005] The technical solution of the present invention to achieve the above-mentioned purpose is that the solar panel is longitudinally covered with an insulating spacer device, including a frame, and also including:

[0006] A correction device, arranged on the frame, for correcting the solar module;

[0007] A hole-piercing device, arranged above the correcting device, for sheathing the insulating spacer onto the solar module;

[0008] A raw material cutting device, arranged on one side of the piercing device, for processing the insulating spacer raw material;

[0009] The material preparation device is arranged between the hole-making device and the raw material cutting device, and is used for transferring the cut insulating pads to the hole-making device.

[0010] As a further explanation of the present invention, the raw material cutting device includes a magnetic powder brake, a punching mechanism, a fixed-length traction rubber roller, a cutting mechanism and a material receiving air claw arranged in sequence in the direction of the material preparation device. The fixed-length traction rubber roller is driven and connected to the fixed-length traction motor through a belt drive, and the material receiving air claw is connected to the air claw telescopic cylinder.

[0011] As a further explanation of the present invention, the material preparation device includes a left moving mechanism, a right moving mechanism symmetrically arranged with respect to the left moving mechanism, and a lifting mechanism arranged between the left moving mechanism and the right moving mechanism. The left moving mechanism, the right moving mechanism and the lifting mechanism are all provided with a material preparation jig, and the material preparation jig is L-shaped, and a positioning pin is provided on the horizontal part of the material preparation jig.

[0012] As a further explanation of the present invention, the left moving mechanism includes a left moving motor, a left moving screw drivingly connected to the left moving motor, a left linear bearing sleeved on the left moving screw, and a left connecting plate connecting the left linear bearing and the material preparation jig.

[0013] As a further explanation of the present invention, the right moving mechanism includes a right moving motor, a right moving screw driven by the right moving motor, a right linear bearing sleeved on the right moving screw, and a right connecting plate connecting the right linear bearing and the material preparation jig.

[0014] As a further explanation of the present invention, the lifting mechanism includes a first lifting motor, a first lifting screw connected to the first lifting motor through a belt drive, and a first lifting linear bearing sleeved on the first lifting screw, wherein the first lifting linear bearing is connected to the material preparation jig.

[0015] As a further explanation of the present invention, the hole-piercing device includes a suction cup, a second lifting motor, front and rear motors, a connecting piece connected to the suction cup, a second lifting screw connected to the second lifting motor through a belt drive, a second lifting linear bearing sleeved on the second lifting screw, and front and rear drive screws driven and connected to the front and rear motors, wherein the second lifting linear bearing is connected to the connecting piece.

[0016] As a further explanation of the present invention, the hole-piercing device also includes a shaping lifting cylinder, a connecting assembly, a shaping telescopic cylinder, a shaping rod, and a support plate. The protruding end of the shaping lifting cylinder is connected to the shaping telescopic cylinder through the connecting assembly. The support plate is L-shaped. The protruding end of the shaping telescopic cylinder is connected to the vertical part of the support plate, and the shaping rod is connected to the horizontal part of the support plate.

[0017] As a further description of the present invention, the alignment device includes a plurality of alignment cylinders arranged on the frame, a conveying frame arranged between the plurality of alignment cylinders, and a conveying motor for driving the conveying frame, wherein the solar energy component is located on the conveying frame.

[0018] As a further illustration of the present invention, a camera is provided on one side of the material preparation device.

[0019] The beneficial effect lies in that the equipment for longitudinally sleeve insulating pads for solar modules of the present invention is mainly composed of a raw material cutting device, a material preparation device, a hole sleeve device and a straightening device. The raw material cutting device is used to complete the early punching and cutting operations of the insulating pads, the cut insulating pads are transferred to the hole sleeve device through the material preparation device, the insulating pads are sleeved onto the solar modules through the hole sleeve device, and the solar modules are loaded through the straightening device, which is convenient for sleeve insulating pads. The present invention realizes the completion of sleeve insulating pads from the longitudinal direction, improves work efficiency, and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the present invention;

[0021] Figure 2 It is a structural schematic diagram of the raw material cutting device of the present invention;

[0022] Figure 3 It is a structural schematic diagram of the material preparation device of the present invention;

[0023] Figure 4 It is a schematic diagram of the structure of the trepanning device of the present invention;

[0024] Figure 5 It is a structural schematic diagram of the correction device of the present invention;

[0025] Figure 6 is a schematic structural diagram of the correction device of the present invention from another perspective;

[0026] In the figure, 1, frame; 2, alignment device; 201, alignment cylinder; 202, conveying frame; 203, conveying motor; 3, hole-making device; 301, suction cup; 302, second lifting motor; 303, front and rear motor; 304, connecting piece; 305, second lifting screw; 306, second lifting linear bearing; 307, front and rear transmission screw; 308, shaping lifting cylinder; 309, shaping telescopic cylinder; 310, shaping rod; 311, support plate; 312, connecting assembly; 4, raw material cutting device; 401, magnetic powder brake; 402, punching mechanism; 403, fixed-length traction rubber roller; 404, cutting Cutting mechanism; 405, material receiving air gripper; 406, fixed-length traction motor; 407, air gripper telescopic cylinder; 5, material preparation device; 501, left moving mechanism; 5011, left moving motor; 5012, left moving screw; 5013, left linear bearing; 5014, left connecting plate; 502, right moving mechanism; 5021, right moving motor; 5022, right moving screw; 5023, right linear bearing; 5024, right connecting plate; 503, lifting mechanism; 5031, first lifting motor; 5032, first lifting screw; 5033, first lifting linear bearing; 504, material preparation fixture; 6, camera. DETAILED DESCRIPTION

[0027] Since the requirements for solar module assembly are getting higher and higher, and the existing lead-out line insulation pad operation is mostly done manually, which has problems such as low labor efficiency, poor accuracy, and high cost, we have designed a solar module longitudinal insulation pad device. The technical solution of the present invention will be described in detail below according to the accompanying drawings;

[0028] like Figure 1-6 As shown, the equipment includes a frame 1, a straightening device 2 arranged on the frame 1, a hole-making device 3 arranged above the straightening device 2, a raw material cutting device 4 arranged on one side of the hole-making device 3, a material preparation device 5 arranged between the hole-making device 3 and the raw material cutting device 4, and a camera 6 arranged on one side of the material preparation device 5, and the material preparation device 5 is located above the hole-making device 3 and the raw material cutting device 4, and the camera 6 is fixed on the frame 1; the present invention mainly completes the operation of solar panel insulating pads in the longitudinal direction by arranging the material preparation device 5 and the hole-making device 3, thereby improving work efficiency and having strong practicality.

[0029] The raw material cutting device 4 will be described in detail below. The device is used to process the raw material of the insulating gasket. It includes a magnetic powder brake 401, a punching mechanism 402 arranged in sequence in the direction of the material preparation device 5, a fixed-length traction rubber roller 403, a cutting mechanism 404 and a material receiving claw 405. The fixed-length traction rubber roller 403 is driven and connected to the fixed-length traction motor 406 through a belt drive, and the material receiving claw 405 is connected to the claw telescopic cylinder 407; the raw material of the insulating gasket is installed on the unwinding shaft, the raw material is unwound, and travels along the material path through the roller, and then the punching mechanism 402 is activated and corresponding holes are punched out on the raw material, the fixed-length traction rubber roller 403 transmits the raw material, the material receiving claw 405 grabs the end of the raw material, and the cutting mechanism 404 cuts off the excess material. At this time, the material receiving claw 405 grabs the cut and subsequently punched insulating gasket.

[0030] The material preparation device 5 will be described in detail below. The device is used to transfer the cut insulating pads to the hole-making device 3. It includes a left moving mechanism 501, a right moving mechanism 502 symmetrically arranged with the left moving mechanism 501, and a lifting mechanism 503 arranged between the left moving mechanism 501 and the right moving mechanism 502. The left moving mechanism 501, the right moving mechanism 502 and the lifting mechanism 503 are all provided with material preparation jigs 504, that is, there are three material preparation jigs 504 in the material preparation device 5; the material receiving air claw 405 will put the insulating pads on the material preparation jigs 504. Since the material preparation jigs 504 are L-shaped, the horizontal part of the material preparation jigs 504 is provided with positioning pins, so the insulating pads are placed on the horizontal part, and the insulating The hole sleeve of the pad is positioned on the positioning pin, and the material preparation device 5 can prepare one or three insulating pads at a time according to the needs. When preparing one insulating pad, the material preparation fixture 504 in the lifting mechanism 503 is used, and the left moving mechanism 501 and the right moving mechanism 502 are away from the lifting mechanism 503; when preparing three insulating pads at the same time, the left moving mechanism 501, the right moving mechanism 502 and the lifting mechanism 503 are all in operation, and the left moving mechanism 501 and the right moving mechanism 502 can adjust the distance from the lifting mechanism 503 according to the needs; at the same time, when the receiving air claw 405 places the insulating pad, the camera 6 will take a picture of the position of the insulating pad, so as to determine the position of the hole, which is convenient for accurately putting the insulating pad on the positioning pin;

[0031] The left moving mechanism 501 mentioned above includes a left moving motor 5011, a left moving lead screw 5012 connected to the left moving motor 5011, a left linear bearing 5013 sleeved on the left moving lead screw 5012, and a left connecting plate 5014 connecting the left linear bearing 5013 and the material preparation fixture 504; when the left moving motor 5011 is driven, the left moving lead screw 5012 rotates, and the left linear bearing 5013 moves horizontally on the left moving lead screw 5012, and the material preparation fixture 504 in the left moving mechanism 501 will move away from or close to the lifting mechanism 503;

[0032] The right moving mechanism 502 mentioned above includes a right moving motor 5021, a right moving lead screw 5022 connected to the right moving motor 5021, a right linear bearing 5023 sleeved on the right moving lead screw 5022, and a right connecting plate 5024 connecting the right linear bearing 5023 and the material preparation fixture 504; when the right moving motor 5021 is driven, the right moving lead screw 5022 rotates, and the right linear bearing 5023 moves horizontally on the right moving lead screw 5022, and the material preparation fixture 504 in the right moving mechanism 502 will move away from or close to the lifting mechanism 503;

[0033] The lifting mechanism 503 mentioned above includes a first lifting motor 5031, a first lifting screw 5032 connected to the first lifting motor 5031 through a belt drive, and a first lifting linear bearing 5033 mounted on the first lifting screw 5032, wherein the first lifting linear bearing 5033 is connected to a material preparation jig; the first lifting motor 5031 drives, the first lifting screw 5032 rotates, and the first lifting linear bearing 5033 moves in the vertical direction on the rotation of the first lifting screw 5032; it needs to be supplemented here that the first lifting linear bearing 5033 is not only connected to the material preparation jig 504 in the lifting mechanism 503, but also connected to a plate, which is also connected to the material preparation jig 504 in the left moving mechanism 501 and the right moving mechanism 502, so that the material preparation jig 504 in the left moving mechanism 501 and the right moving mechanism 502 can also move in the vertical direction.

[0034] The following will explain in detail the correcting device 2, which is used for correcting the solar module, and includes a plurality of correcting cylinders 201 arranged on the frame 1, a conveying frame 202 arranged between the plurality of correcting cylinders 201, and a conveying motor 203 for driving the conveying frame 202; the solar module is located on the conveying frame 202, the plurality of correcting cylinders 201 position the solar module, the conveying frame 202 and the conveying motor 203 move the solar module into place, so that the hole-making device 3 can make holes in the insulating pads.

[0035] The following will describe in detail the lower hole-making device 3, which is used to put the insulating pad onto the solar panel. It includes a suction cup 301, a second lifting motor 302, a front and rear motor 303, a connecting piece 304 connected to the suction cup 301, a second lifting screw 305 connected to the second lifting motor 302 through a belt drive, a second lifting linear bearing 306 sleeved on the second lifting screw 305, and a front and rear drive screw 307 driven and connected to the front and rear motors 303, wherein the second lifting linear bearing 306 is connected to the connecting piece 304; it also includes a shaping lifting cylinder 308, a connecting assembly 312, a shaping telescopic cylinder 309, a shaping rod 310, and a support plate 311, wherein the protruding end of the shaping lifting cylinder 308 is connected to the shaping telescopic cylinder 309 through the connecting assembly 312, the support plate 311 is L-shaped, the protruding end of the shaping telescopic cylinder 309 is connected to the vertical part of the support plate 311, and the shaping rod 310 is connected to the support plate 311. The horizontal part is connected; the suction cup 301 absorbs the insulating pad on the material preparation fixture 504 in the material preparation device 5, the second lifting motor 302 drives, the second lifting screw 305 rotates, and the second lifting linear bearing 306 moves vertically on the second lifting screw 305, the front and rear motors 303 drive, the front and rear transmission screws 307 rotate, and the transmission screws are connected to the connecting piece 304, that is, the suction cup 301 can be moved up and down, left and right, and the suction cup 301 puts the absorbed insulating pad on the shaping rod 310, and the shaping rod 310 opens the hole on the insulating pad. The shaping rod 310 is moved vertically by the shaping lifting cylinder 308 and moved horizontally by the shaping telescopic cylinder 309, so that the insulating pad is put on the bottom of the solar module lead-out line. After putting it on, the shaping rod 310 withdraws and returns to the top of the insulating pad, and then presses the insulating pad into the bottom of the solar module lead-out line to complete the hole-covering operation of an insulating pad.

[0036] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present invention and fall within the protection scope of the present invention.

Claims

1. A solar panel longitudinally sleeved insulating spacer device, comprising a frame (1), characterized in that: Also includes, A correction device (2), arranged on the frame (1), for correcting the solar module; A hole-making device (3), arranged above the correcting device (2), and used for putting the insulating spacer onto the solar module; A raw material cutting device (4), arranged on one side of the piercing device (3), and used for processing the insulating spacer raw material; A material preparation device (5), arranged between the piercing device (3) and the material cutting device (4), and used for transferring the cut insulating pads to the piercing device (3); The material preparation device (5) comprises a left moving mechanism (501), a right moving mechanism (502) symmetrically arranged with respect to the left moving mechanism (501), and a lifting mechanism (503) arranged between the left moving mechanism (501) and the right moving mechanism (502); the left moving mechanism (501), the right moving mechanism (502) and the lifting mechanism (503) are all provided with a material preparation jig (504); the material preparation jig (504) is L-shaped, and a positioning pin is provided on the horizontal part of the material preparation jig (504); The hole-piercing device (3) comprises a suction cup (301), a second lifting motor (302), a front and rear motor (303), a connecting piece (304) connected to the suction cup (301), a second lifting screw (305) connected to the second lifting motor (302) via a belt drive, a second lifting linear bearing (306) sleeved on the second lifting screw (305), and a front and rear transmission screw (307) drivingly connected to the front and rear motors (303), wherein the second lifting linear bearing (306) is connected to the connecting piece (304).

2. The solar module longitudinal insulating spacer device according to claim 1, characterized in that: The material cutting device (4) comprises a magnetic powder brake (401), a punching mechanism (402) arranged in sequence in the direction of the material preparation device (5), a fixed-length traction rubber roller (403), a cutting mechanism (404) and a material receiving air claw (405), wherein the fixed-length traction rubber roller (403) is drivingly connected to a fixed-length traction motor (406) via a belt transmission, and the material receiving air claw (405) is connected to an air claw telescopic cylinder (407).

3. The solar module longitudinal insulating spacer device according to claim 2, characterized in that: The left moving mechanism (501) comprises a left moving motor (5011), a left moving lead screw (5012) drivingly connected to the left moving motor (5011), a left linear bearing (5013) sleeved on the left moving lead screw (5012), and a left connecting plate (5014) connecting the left linear bearing (5013) and the material preparation fixture (504).

4. The solar module longitudinal insulating spacer device according to claim 1, characterized in that: The right moving mechanism (502) comprises a right moving motor (5021), a right moving lead screw (5022) drivingly connected to the right moving motor (5021), a right linear bearing (5023) sleeved on the right moving lead screw (5022), and a right connecting plate (5024) connecting the right linear bearing (5023) and the material preparation jig (504).

5. The solar module longitudinal insulating spacer device according to claim 1, characterized in that: The lifting mechanism (503) comprises a first lifting motor (5031), a first lifting screw (5032) connected to the first lifting motor (5031) via a belt drive, and a first lifting linear bearing (5033) sleeved on the first lifting screw (5032), wherein the first lifting linear bearing (5033) is connected to the material preparation fixture.

6. The solar module longitudinal insulating spacer device according to claim 1, characterized in that: The hole-piercing device (3) also includes a shaping lifting cylinder (308), a connecting assembly (312), a shaping telescopic cylinder (309), a shaping rod (310), and a support plate (311). The protruding end of the shaping lifting cylinder (308) is connected to the shaping telescopic cylinder (309) via the connecting assembly (312). The support plate (311) is L-shaped. The protruding end of the shaping telescopic cylinder (309) is connected to the vertical part of the support plate (311). The shaping rod (310) is connected to the horizontal part of the support plate (311).

7. The solar module longitudinal insulating spacer device according to claim 1, characterized in that: The alignment device (2) comprises a plurality of alignment cylinders (201) arranged on the frame (1), a conveying frame (202) arranged between the plurality of alignment cylinders (201), and a conveying motor (203) for driving the conveying frame (202), wherein the solar energy component is located on the conveying frame (202).

8. The solar module longitudinal insulating spacer device according to claim 1, characterized in that: A camera (6) is provided on one side of the material preparation device (5).

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