Mobile pile head steel bar automatic straightening device

Abstract

The present invention discloses a mobile pile head steel bar automatic straightening device, which includes a walking mechanism, a traction mechanism, and a positioning and straightening mechanism. The walking mechanism is arranged at the bottom to drive the traction mechanism and the positioning and straightening mechanism to move. The traction mechanism is arranged on the walking mechanism to adjust the traction angle as needed and drive the traction mechanism to move up and down along it. The positioning and straightening mechanism is connected to the traction mechanism and is arranged on the pile head steel bar to be straightened, and is used to straighten the pile head steel bar. The present invention has a reasonable design structure, stable traction and stretching, dual power drive, high safety performance, and adopts a movable bracket, which is more convenient and quick to move. No other lifting equipment is required during operation. Hydraulic drive is adopted during adjustment, that is, there is a traction mechanism for adjustment and straightening, and there is also self-driving power. The operation speed is fast, the stability performance is strong, and the safety factor of the construction operation is high, which greatly improves the work efficiency and meets the quality requirements and safety requirements.

Description

Technical Field

[0001] The invention belongs to the field of construction machinery and equipment, and particularly relates to a mobile pile head steel bar automatic straightening device. Background Art

[0002] In recent years, construction projects have placed higher demands on construction equipment and machinery, and stricter energy conservation and environmental protection requirements have increased costs for construction companies. Construction companies are also pursuing refined management, demanding efficiency and effectiveness from management, reducing the workload of construction workers, improving operational efficiency, and promoting high-quality development. Furthermore, they are also demanding that environmental pollution be reduced and protected during construction. Most importantly, this requires improving worker efficiency and safety. Currently, concrete is removed from the pile head using jackhammers, electric picks, or hammers. This concrete breakage causes deformation and bending of the main reinforcement around the pile head, requiring alignment before further construction. This alignment relies on several workers using rebar wrenches to pry and adjust the reinforcement. This makes access difficult for workers inside the pile cage, and the small, inconvenient location directly impacts construction quality and progress, increasing costs. Currently, there is no mobile, simple, fast, and efficient automatic straightening device for pile head reinforcement. Summary of the Invention

[0003] In view of this, the main purpose of the present invention is to provide a mobile pile head steel bar automatic straightening device.

[0004] To achieve the above object, the technical solution of the present invention is achieved as follows:

[0005] An embodiment of the present invention provides a mobile pile head steel bar automatic straightening device, which includes a walking mechanism, a traction mechanism, and a positioning and straightening mechanism. The walking mechanism is arranged at the bottom to drive the traction mechanism and the positioning and straightening mechanism to move. The traction mechanism is arranged on the walking mechanism to adjust the traction angle as needed and drive the traction mechanism to move up and down along it. The positioning and straightening mechanism is connected to the traction mechanism and is arranged on the pile head steel bar to be straightened, and is used to straighten the pile head steel bar.

[0006] In the above solution, the walking mechanism includes a moving frame and moving wheels, and a plurality of moving wheels are evenly distributed on the moving frame.

[0007] In the above scheme, the traction mechanism includes a traction frame, a traction wheel, a traction chain, a traction reducer, and an adjustment plate. The two sides of the lower end of the traction frame are hinged to the mobile frame of the walking mechanism in the vertical direction. The traction wheels are respectively arranged on the upper and lower sides of the middle position of the traction frame. The two traction wheels are connected by a traction chain. The traction reducer is connected to the traction wheel on the lower side, the adjustment plate is connected to the traction chain on one side, and the positioning and straightening mechanism is arranged on the adjustment plate.

[0008] The above solution further includes an angle adjustment component, two of which are provided and located outside on both sides of the lower end of the traction frame, for adjusting the inclination angle of the traction frame.

[0009] In the above scheme, the angle adjustment assembly includes a support rod and an angle adjustment cylinder. One end of the support rod is hinged to the outside of the lower end side of the guide frame, and the other end is hinged to the outside of the mobile frame of the walking mechanism. The fixed end of the angle adjustment cylinder is connected to the outside of the mobile frame of the walking mechanism, and the output end is connected to the end of the other end of the support rod.

[0010] In the above scheme, the positioning and straightening mechanism includes a driving wheel, a positioning wheel, an adjusting wheel group, and a driving motor. Several driving wheels are arranged in sequence from top to bottom in the vertical direction and are located on one side of the pile head steel bar to be straightened. Two adjacent driving wheels are connected by a sprocket and a driving chain. One of the driving wheels is connected to the driving motor. Positioning wheels are respectively arranged on the upper and lower sides of the other side of the pile head steel bar to be straightened, and several adjusting wheel groups are arranged in sequence from top to bottom in the vertical direction between the two positioning wheels.

[0011] In the above solution, the adjusting wheel assembly includes an adjusting wheel, an adjusting wheel frame, and an adjusting screw. The adjusting wheel is arranged on the adjusting wheel frame through the adjusting screw to adjust the distance from the other side of the pile head steel bar to be straightened.

[0012] Compared with the existing technology, the present invention has a reasonable design structure, stable traction and stretching, dual power drive, high safety performance, and adopts a movable bracket, which makes movement more convenient and quick. No other lifting equipment is required during operation. Hydraulic drive is used for adjustment, that is, there is a traction mechanism for adjustment and straightening, and there is self-driving power. The operation speed is fast, the stability performance is strong, the construction operation safety factor is high, and the work efficiency is greatly improved, achieving a mobile pile head steel bar automatic straightening device that meets quality requirements and safety requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings described herein are used to further understand the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0014] Figure 1A structural schematic diagram of a mobile pile head steel bar automatic straightening device is provided for an embodiment of the present invention;

[0015] Figure 2 A side view of a mobile pile head steel bar automatic straightening device is provided in accordance with an embodiment of the present invention. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0017] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", "inner", "outer", etc. indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0018] It should be noted that, in this document, the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, article, or device comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, article, or device comprising the element.

[0019] The embodiment of the present invention provides a mobile pile head steel bar automatic straightening device, such as Figure 1 、 2As shown, the device includes a walking mechanism 1, a traction mechanism 2, and a positioning and straightening mechanism 3. The walking mechanism 1 is arranged at the bottom to drive the traction mechanism 2 and the positioning and straightening mechanism 3 to move. The traction mechanism 2 is arranged on the walking mechanism 1, and is used to adjust the traction angle as needed and drive the traction mechanism 2 to move up and down along it. The positioning and straightening mechanism 3 is connected to the traction mechanism 2 and is arranged on the pile head steel bar 4 to be straightened, and is used to straighten the pile head steel bar 4. In this way, the device is moved to the position of the pile head steel bar 4 to be straightened in the pile foundation through the walking mechanism 1, and the walking mechanism 1 and the lower end of the pile head steel bar 4 are fixed by the buckle 5. The traction mechanism 2 adjusts the inclination of the pile head steel bar 4 over a large range, and at the same time, the positioning and straightening mechanism 3 straightens the locally distorted parts of the pile head steel bar 4.

[0020] The traveling mechanism 1 includes a moving frame 11 and moving wheels 12 , and a plurality of moving wheels 12 are evenly distributed on the moving frame 11 .

[0021] The traction mechanism 2 includes a traction frame 21, a traction wheel 22, a traction chain 23, a traction reducer 24, and an adjustment plate 25. The lower ends of the traction frame 21 are hinged to the movable frame 11 of the walking mechanism 1 in the vertical direction. The traction wheels 22 are respectively arranged on the upper and lower sides of the middle position of the traction frame 21. The two traction wheels 22 are connected by a traction chain 23. The traction reducer 24 is connected to the traction wheel 22 on the lower side. The adjustment plate 25 is connected to the traction chain 23 on one side. The positioning and straightening mechanism 3 is arranged on the adjustment plate 25.

[0022] The traction frame 21 further includes an angle adjustment assembly 26 . Two angle adjustment assemblies 26 are provided and are located outside on both sides of the lower end of the traction frame 21 for adjusting the tilt angle of the traction frame 21 .

[0023] The angle adjustment assembly 26 includes a strut 261 and an angle adjustment cylinder 262. One end of the strut 261 is hinged to the outside of the lower end side of the guide frame 21, and the other end is hinged to the outside of the mobile frame 11 of the walking mechanism 1. The fixed end of the angle adjustment cylinder 262 is connected to the outside of the mobile frame 11 of the walking mechanism 1, and the output end is connected to the end of the other end of the strut 261.

[0024] The positioning and straightening mechanism 3 includes a driving wheel 31, a positioning wheel 32, an adjusting wheel group 33, and a driving motor 34. Several driving wheels 31 are arranged in sequence from top to bottom in the vertical direction and are located on one side of the pile head steel bar 4 to be straightened. Two adjacent driving wheels 31 are connected by a sprocket 35 and a driving chain 36. One of the driving wheels 31 is connected to the driving motor 34. Positioning wheels 32 are respectively arranged on the upper and lower sides of the other side of the pile head steel bar 4 to be straightened, and several adjusting wheel groups 33 are arranged in sequence from top to bottom in the vertical direction between the two positioning wheels 32.

[0025] The adjusting wheel assembly 33 includes an adjusting wheel 331 , an adjusting wheel frame 332 , and an adjusting screw 333 . The adjusting wheel 331 is arranged on the adjusting wheel frame 332 via the adjusting screw 333 to adjust the distance from the other side of the pile head steel bar 4 to be straightened.

[0026] The working process of the present invention:

[0027] The device is moved to the inclined position of the pile head steel bar 4 in the pile foundation by the walking mechanism 1, and the movable frame 11 is fixed to the lower end of the pile head steel bar 4 by the buckle 5, and the angle adjustment cylinder 262 is extended to tilt the traction frame 21 backward to make the inclination of the pile head steel bar 4 equivalent, and then the pile head steel bar 4 is placed between the driving wheel 31 and the positioning wheel 32 on the adjustment plate 25, and the adjusting screw 333 is tightened at the same time so that the adjusting wheel 331 abuts the pile head steel bar 4, after which the angle adjustment cylinder 262 slowly contracts and slowly lifts the traction frame 21 so that the pile head steel bar 4 is straightened. At the same time, the driving motor 34 works, and driven by the driving wheel 31, the positioning wheel 32 and the adjusting wheel 331 move from bottom to top along the pile head steel bar 4, so that the locally distorted part of the pile head steel bar 4 is straightened.

[0028] The above description is merely a preferred embodiment of the present invention and is not intended to limit the scope of protection of the present invention.

Claims

1. A mobile pile head steel bar automatic straightening device, characterized in that: The device includes a walking mechanism, a traction mechanism, and a positioning and straightening mechanism. The walking mechanism is arranged at the bottom to drive the traction mechanism and the positioning and straightening mechanism to move. The traction mechanism is arranged on the walking mechanism to adjust the traction angle according to needs. The positioning and straightening mechanism is connected to the traction mechanism and is arranged on the pile head steel bars to be straightened, so as to straighten the pile head steel bars; the traction mechanism includes a traction frame, a traction wheel, a traction chain, a traction reducer, and an adjustment plate. The two sides of the lower end of the traction frame are hinged to the moving frame of the walking mechanism in a vertical direction. The traction wheels are respectively arranged on the upper and lower sides of the middle position of the traction frame. The two traction wheels are connected by a traction chain. The traction reducer is connected to the traction wheel on the lower side. The adjustment plate is connected to the traction chain on one side. The positioning and straightening mechanism is arranged on the adjustment plate; The positioning and straightening mechanism includes a driving wheel, a positioning wheel, an adjusting wheel group, and a driving motor. The driving wheels are arranged in sequence from top to bottom in the vertical direction and are located on one side of the pile head steel bar to be straightened. Two adjacent driving wheels are connected by a sprocket and a driving chain. One of the driving wheels is connected to the driving motor, and positioning wheels are respectively arranged on the upper and lower sides of the other side of the pile head steel bar to be straightened, and a plurality of adjusting wheel groups are sequentially arranged from top to bottom in the vertical direction between the two positioning wheels; The adjusting wheel assembly comprises an adjusting wheel, an adjusting wheel frame, and an adjusting screw. The adjusting wheel is arranged on the adjusting wheel frame through the adjusting screw to adjust the distance from the other side of the pile head steel bar to be straightened. Tilt the traction frame backward so that its inclination is equal to that of the pile head steel bars, then place the pile head steel bars between the driving wheel and the positioning wheel on the adjusting plate, and tighten the adjusting screw at the same time so that the adjusting wheel abuts against the pile head steel bars. Afterwards, lift the traction frame to straighten the pile head steel bars. At the same time, the driving motor works, and the positioning wheel and the adjusting wheel move from bottom to top along the pile head steel bars to straighten the locally distorted parts of the pile head steel bars.

2. The mobile pile head steel bar automatic straightening device according to claim 1 is characterized in that: The walking mechanism comprises a moving frame and moving wheels, and a plurality of moving wheels are evenly distributed on the moving frame.

3. The mobile pile head steel bar automatic straightening device according to claim 2 is characterized in that: It also includes an angle adjustment component, two of which are arranged and located outside the two sides of the lower end of the traction frame, and are used to adjust the inclination angle of the traction frame.

4. The mobile pile head steel bar automatic straightening device according to claim 3 is characterized in that: The angle adjustment assembly includes a support rod and an angle adjustment cylinder. One end of the support rod is hinged to the outside of the lower end side of the traction frame, and the other end is hinged to the outside of the mobile frame of the walking mechanism. The fixed end of the angle adjustment cylinder is connected to the outside of the mobile frame of the walking mechanism, and the output end is connected to the end of the other end of the support rod.

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