A gas-liquid separation and recovery device for steel processing and production

By designing the gas -liquid separation and recycling device for steel processing production, the problem of being unable to recycle and solid impurities affects processing during the quenching process, and achieves the effect of resource recovery and cost reduction.

CN113244649BActive Publication Date: 2025-01-24DONGTAI CITY ZHENGXIANG METAL PROD CO LTD
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Patent Information

Application Number
CN202110668271.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-06-16
Publication Date
2025-01-24
Estimated Expiration
2041-06-16

AI Technical Summary

Technical Problem

During the processing and production of steel profiles, the water vapor generated during the quenching process cannot be recycled, resulting in serious waste of resources. At the same time, a large number of solid impurities will be generated internally, affecting processing and production and increasing later processing costs.

Method used

Design a type of steel processing and production gas -liquid separation recovery device, including the main transfer platform, electric pump pump and electric air pump, equipped with high -adjustable top gas liquid separation cover, pumping separation sealing plate and removable filtering device. Realize the recycling of water vapor and filtering of quenching liquid.

Benefits of technology

Effective recovery of water vapor generated during the quenching process, reduce waste of resources, reduce the internal temperature of the quenching equipment, and simplify the later cleaning and maintenance through the filtering device to reduce the processing cost.

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Abstract

The present invention relates to the technical field of steel processing and production, and in particular to a gas-liquid separation and recovery device for steel processing and production, comprising a main conveying platform, an electric liquid pump and an electric air pump. A gas-liquid separation and recovery device for steel processing and production of the present invention is provided with a first lateral sealing closure plate and a second lateral sealing closure plate installed inside the main conveying platform, forming a water accumulation chamber inside the main conveying platform, and in conjunction with the upper support roller and the height-adjustable top gas-liquid separation hood, the upper and lower surfaces of the steel can be quenched without affecting the conveying of the steel, thereby reducing the processing cost and facilitating the transformation on the existing production line, which is low-cost and easy to popularize and promote; while being easy to control, it is also convenient for elastic rolling and storage, reducing the external space occupied.
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Description

Technical Field

[0001] The invention relates to the technical field of section steel processing and production, in particular to a gas-liquid separation and recovery device for section steel processing and production. Background Art

[0002] Steel is one of the four major types of steel (plate, tube, profile, wire). Steel is divided into simple section steel and complex section steel (special-shaped steel). During the production process of steel, it is necessary to quench the steel. The quenching of steel is a heat treatment process that heats the steel to a temperature above the critical temperature, keeps it warm for a period of time, and then cools it at a cooling rate greater than the critical cooling rate to perform a transformation.

[0003] High-quality profiles are made of high-quality steel, including hot-rolled (forged) high-quality profiles, cold-drawn (pulled) high-quality profiles and other varieties.

[0004] At present, a large amount of water vapor will be generated during the quenching process of steel sections. The water vapor generated by the quenching mechanism during the quenching process is directly discharged into the air and cannot be recycled, resulting in serious waste of resources. At the same time, after long-term processing, a large amount of solid impurities will be generated inside, and the internal impurities need to be cleaned and maintained regularly. The cleaning and maintenance process will affect the processing and production, resulting in high later processing costs. Summary of the invention

[0005] The technical problem to be solved by the present invention is: in order to solve the problems existing in the above-mentioned background technology, an improved gas-liquid separation and recovery device for steel section processing and production is provided to solve the problem that the water vapor generated by the quenching mechanism during the quenching process cannot be recycled, resulting in serious waste of resources. At the same time, after long-term processing, a large amount of solid impurities will be generated inside, and the cleaning and maintenance process will affect the processing and production, resulting in high later processing costs.

[0006] The technical solution adopted by the present invention to solve its technical problems is: a gas-liquid separation and recovery device for steel section processing and production, including a main conveying platform with a built-in internal conveying mechanism, an electric liquid pump and an electric air pump, the internal conveying mechanism including a plurality of bottom support frames fixedly mounted on the inner bottom surface of the main conveying platform, an upper support roller movably mounted on the upper end of the bottom support frame through a lateral rotating shaft, a first lateral sealing closure plate and a second lateral sealing closure plate, a height-adjustable top gas-liquid separation hood is fixedly installed on the inner side surface of the main conveying platform by bolts, the top gas-liquid separation hood is connected to the liquid outlet of the electric liquid pump through a first liquid infusion pipe, and the top gas-liquid separation hood is connected to the air inlet of the electric air pump through a first air infusion pipe.

[0007] A bottom liquid collection box is installed on the lower surface of the main conveying platform between the first lateral sealing closure plate and the second lateral sealing closure plate, a first loading and unloading port with a built-in pull-out and separation sealing plate is provided on the outer side of the bottom liquid collection box, a second loading and unloading port with a built-in detachable filtering device is provided on the outer side of the bottom liquid collection box below the first loading and unloading port, and a bottom liquid outlet pipe for connecting to the liquid inlet of an electric liquid pump and a bottom air inlet pipe for connecting to the air outlet of an electric air pump are fixed at the lower end of the bottom liquid collection box.

[0008] The inner bottom surface of the bottom liquid collection box is located between the first lateral sealing closure plate and the second lateral sealing closure plate and has a liquid guide groove which gradually descends from the outside to the center.

[0009] The inner side surface of the main conveying platform is symmetrically provided with a longitudinal assembly port at the assembly end of the top gas-liquid separation hood. The top gas-liquid separation hood includes a top air collecting hood, a plurality of U-shaped water guide frames fixed on the lower surface of the top air collecting hood, and an integrated longitudinal assembly frame fixed on the upper surface of the top air collecting hood. The longitudinal assembly frame is horizontally penetrated by lateral assembly bolts.

[0010] A top air inlet groove with a U-shaped structure is provided on the edge of the inner curved surface of the top air collecting hood, a top connecting pipe for connecting to the first air supply pipe is fixedly connected to the upper surface of the top air collecting hood, and an internal connecting flow channel for connecting the top air inlet groove and the top connecting pipe is provided inside the top air collecting hood.

[0011] The upper surface of the top air collecting hood is fixedly connected with a top assembly pipe for connecting the first liquid infusion pipe and the water guide frame.

[0012] The pull-out detachable sealing plate comprises an external fixed sealing plate fixed inside the first loading and unloading port, an internal movable sealing plate plugged into the first loading and unloading port, a telescopic control rod transversely passing through the interior of the external fixed sealing plate, and an external control handle fixed outside the telescopic control rod.

[0013] An external winding drum with a built-in flexible roller blind sealing cloth is fixedly connected to the outer side surface of the external fixed sealing plate, and a plurality of bottom support plates for improving its bottom support are fixedly connected to the lower surface of the flexible roller blind sealing cloth. A transverse winding shaft for elastically winding and winding the flexible roller blind sealing cloth is connected to the inside of the external winding drum through a coil spring.

[0014] The inner side surface of the bottom liquid accumulation box is provided with a side guide groove and a top support groove matched with the flexible rolling curtain sealing cloth and the bottom support plate at the upper end opening position.

[0015] The detachable filtering device comprises an external drawable frame inserted into the second loading and unloading port and a metal filter screen fixed on the inner bottom surface of the external drawable frame.

[0016] The beneficial effects of the present invention are:

[0017] (1) A gas-liquid separation and recovery device for steel processing and production of the present invention is provided with a first side sealing closure plate and a second side sealing closure plate installed inside the main conveying platform, forming a water accumulation chamber inside the main conveying platform, and in conjunction with the upper support roller and the height-adjustable top gas-liquid separation cover, the upper and lower surfaces of the steel can be quenched without affecting the conveying of the steel, thereby reducing the processing cost and facilitating the transformation on the existing production line, which is low in cost and easy to popularize and promote;

[0018] (2) A height-adjustable top gas-liquid separation hood consisting of a top gas collection hood, a water guide frame and a longitudinal assembly frame is installed on the main conveying platform. Together with an electric liquid pump and an electric air pump, it can be sprayed and recycled, and quickly pump water vapor into the bottom liquid accumulation box, greatly improving the resource recovery rate and reducing the internal temperature of the entire quenching equipment;

[0019] (3) A bottom liquid accumulation box is fixed at the lower end of the main conveying platform, and a first loading and unloading port with a built-in pull-out separation sealing plate and a second loading and unloading port with a built-in detachable filtering device are opened on the outer surface of the bottom liquid accumulation box. The main conveying platform and the bottom liquid accumulation box can be isolated by pulling out the separation sealing plate, thereby reducing the quenching chamber and the water storage capacity;

[0020] (4) The quenching liquid in the main conveying platform can be introduced into the bottom liquid accumulation box by pulling out the separate sealing plate, and the quenching liquid is filtered by the detachable filtering device, which is convenient for later cleaning and maintenance, and does not affect the normal processing of the steel section, thereby reducing the later use cost;

[0021] (5) The pull-out separation sealing plate is composed of an external fixed sealing plate, an internal movable sealing plate, a telescopic control rod, an external control handle and an external winding drum with a built-in flexible roller curtain sealing cloth. It is convenient for control and elastic rolling and storage, thereby reducing the external space occupied. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0023] Figure 1 It is a structural schematic diagram of the present invention.

[0024] Figure 2 It is a cross-sectional view of the top gas-liquid separation cover in the present invention.

[0025] Figure 3 It is a cross-sectional view of the interior of the bottom liquid collection box in the present invention. DETAILED DESCRIPTION

[0026] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0027] Figure 1 , Figure 2 and Figure 3 The gas-liquid separation and recovery device for steel processing production shown in the figure includes a main conveying platform 1 with a built-in internal conveying mechanism, an electric liquid pump 2 and an electric air pump 3, the internal conveying mechanism includes a plurality of bottom support frames 4 fixedly mounted on the inner bottom surface of the main conveying platform 1, an upper support roller 5 movably mounted on the upper end of the bottom support frame 4 through a lateral rotating shaft, a first lateral sealing closure plate 6 and a second lateral sealing closure plate 7, a height-adjustable top gas-liquid separation hood is fixedly installed on the inner side surface of the main conveying platform 1 by bolts, the top gas-liquid separation hood is connected to the liquid outlet of the electric liquid pump 2 through a first liquid infusion pipe 8, and the top gas-liquid separation hood is connected to the air inlet of the electric air pump 3 through a first air infusion pipe 9.

[0028] Furthermore, in order to cooperate with lateral loading and unloading, a bottom liquid collection box 10 is installed on the lower surface of the main conveying platform 1 between the first lateral sealing closure plate 6 and the second lateral sealing closure plate 7. A first loading and unloading port 11 with a built-in pull-out separation sealing plate is provided on the outer side of the bottom liquid collection box 10. A second loading and unloading port 12 with a built-in detachable filtering device is provided on the outer side of the bottom liquid collection box 10 below the first loading and unloading port 11. A bottom liquid outlet pipe 13 for connecting to the liquid inlet of the electric liquid pump 2 and a bottom air inlet pipe 14 for connecting to the air outlet of the electric air pump 3 are fixed at the lower end of the bottom liquid collection box 10.

[0029] Furthermore, in order to cooperate with the bottom liquid conduction and reflux, the inner bottom surface of the bottom liquid accumulation box 10 is located between the first lateral sealing closure plate 6 and the second lateral sealing closure plate 7 and has a liquid conduction groove 15 which gradually decreases from the outside to the center. Furthermore, in order to cooperate with installation and adjustment, the inner side surface of the main conveying platform 1 is located at the assembly end of the top gas-liquid separation hood and is symmetrically provided with a longitudinal assembly port 18. The top gas-liquid separation hood includes a top air collecting hood 19, two U-shaped water guide frames 20 fixed on the lower surface of the top air collecting hood 19, and an integral structure longitudinal assembly frame 21 fixed on the upper surface of the top air collecting hood 19, and the longitudinal assembly frame 21 is laterally penetrated by lateral assembly bolts 22.

[0030] Furthermore, in order to cooperate with the top air extraction, a top air inlet groove 23 with a U-shaped structure is opened on the edge of the internal curved surface of the top air collecting hood 19, and a top connecting pipe 24 for connecting the first air supply pipe 9 is fixedly connected to the upper surface of the top air collecting hood 19. An internal connecting channel 25 for connecting the top air inlet groove 23 and the top connecting pipe 24 is opened inside the top air collecting hood 19. Further, in order to facilitate assembly and liquid supply, a top assembly pipe 26 for connecting the first liquid supply pipe 8 and the water guide frame 20 is fixedly connected to the upper surface of the top air collecting hood 19.

[0031] Furthermore, in order to facilitate adjustment and control, the pull-out separation sealing plate includes an external fixed sealing plate 27 fixed inside the first loading and unloading port 11, an internal movable sealing plate 28 inserted into the first loading and unloading port 11, a telescopic control rod 29 transversely passing through the inside of the external fixed sealing plate 27, and an external control handle 30 fixed on the outside of the telescopic control rod 29. Furthermore, in order to cooperate with elastic winding and bottom support, an external winding drum 32 with a built-in flexible roller curtain sealing cloth 31 is fixedly connected to the outer side surface of the external fixed sealing plate 27, and a plurality of bottom support plates 33 for enhancing its bottom support are fixedly connected to the lower surface of the flexible roller curtain sealing cloth 31. Adjacent bottom support plates 33 are movably assembled through lateral rotating shafts and then fixed to the lower end of the flexible roller curtain sealing cloth 31. This can facilitate winding and rolling while improving support and sealing. The inside of the external winding drum 32 is connected to a transverse winding shaft 34 for elastically winding and rolling up the flexible roller curtain sealing cloth 31 through a coil spring.

[0032] Furthermore, in order to cooperate with the internal sliding adjustment and limit support, the inner side surface of the bottom liquid collection box 10 is located at the upper opening position and is provided with a side guide groove 35 and a top support groove 36 that cooperate with the flexible roller curtain sealing cloth 31 and the bottom support plate 4. Furthermore, in order to cooperate with the purification and filtration of the quenching liquid, the detachable filtering device includes an external pull-out frame 37 inserted into the second loading and unloading port 12 and a metal filter mesh 38 fixed on the inner bottom surface of the external pull-out frame 37.

[0033] Embodiment: The electric liquid pump 2 and the electric air pump 3 are powered by an external power supply, and a pressure switch or an infrared switch can be fixedly installed on the upper end of the first lateral sealing closure plate 6 and the second lateral sealing closure plate 7. When the steel plate passes the upper end of the second lateral sealing closure plate 7 from right to left, the electric liquid pump 2 and the electric air pump 3 are controlled to start, and the electric liquid pump 2 draws the coolant of the bottom liquid accumulation box 10 into the upper quenching tank composed of the first lateral sealing closure plate 6 and the second lateral sealing closure plate 7 to form an upper water tank, and the electric air pump 3 draws out the water vapor generated during the quenching process, and passes through the cooling liquid inside the top gas-liquid separation cover. Condensation, the condensed water flows back into the upper water tank, and the water vapor is introduced into the bottom liquid collection box 10 through the electric vacuum pump 3 for cooling and reflux, and then passes through the first lateral sealing closing plate 6, and the electric liquid pump 2 and the electric vacuum pump 3 are closed; when the quenching is completed, people only need to pull the separate sealing plate outward, then the upper end opening of the bottom liquid collection box 10 can be opened, and the cooling water in the upper water tank will flow back into the bottom liquid collection box 10, and be filtered through the metal filter mesh 38. Later, the pull-out separate sealing plate will be reinserted into the upper end opening of the bottom liquid collection box 10, thereby forming upper and lower independent chambers.

[0034] A gas-liquid separation and recovery device for steel processing and production of the present invention is equipped with a first lateral sealing closure plate 6 and a second lateral sealing closure plate 7 inside the main conveying platform 1, forming a water accumulation chamber inside the main conveying platform 1, and cooperates with the upper support roller and the height-adjustable top gas-liquid separation hood, so that the upper and lower sides of the steel can be quenched without affecting the conveying of the steel, thereby reducing the processing cost and facilitating the transformation on the existing production line, which is low in cost and easy to popularize and promote; a height-adjustable top gas-liquid separation hood composed of a top gas collecting hood 19, a water guide frame 20 and a longitudinal assembly frame 21 is installed on the main conveying platform 1, and cooperates with the electric liquid pump 2 and the electric vacuum pump 3, so that spraying and recycling can be carried out, and water vapor can be quickly pumped into the bottom liquid accumulation box 10, thereby greatly improving the resource recovery utilization rate and reducing the internal temperature of the entire quenching equipment; on the main conveying platform 1 A bottom liquid accumulation box 10 is fixed at the lower end, and a first loading and unloading port 11 with a built-in pull-out separation sealing plate and a second loading and unloading port 12 with a built-in detachable filtering device are provided on the outer side surface of the bottom liquid accumulation box 10. The main conveying platform 1 and the bottom liquid accumulation box 10 can be isolated by pulling out the separation sealing plate, thereby reducing the quenching chamber and the water storage capacity; the quenching liquid in the main conveying platform 1 can be introduced into the bottom liquid accumulation box 10 by pulling out the separation sealing plate, and the quenching liquid is filtered by the detachable filtering device, which is convenient for later cleaning and maintenance, and does not affect the normal processing of the steel section, thereby reducing the later use cost; the pull-out separation sealing plate is composed of an external fixed sealing plate 27, an internal movable sealing plate 28, a telescopic control rod 29, an external control handle 30 and an external winding drum 32 with a built-in flexible roller curtain sealing cloth 31, which is convenient for elastic rolling and storage while being easy to control, thereby reducing the external space occupied.

[0035] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A gas-liquid separation and recovery device for steel processing and production, comprising a main conveying platform (1) with a built-in internal conveying mechanism, an electric liquid pump (2) and an electric air pump (3), characterized in that: The internal conveying mechanism comprises a plurality of bottom support frames (4) fixedly mounted on the inner bottom surface of the main conveying platform (1), an upper support roller (5) movably mounted on the upper end of the bottom support frame (4) via a lateral rotating shaft, a first lateral sealing closing plate (6) and a second lateral sealing closing plate (7), a height-adjustable top gas-liquid separation hood is fixedly mounted on the inner side surface of the main conveying platform (1) via bolts, the top gas-liquid separation hood is connected to the liquid outlet of the electric liquid pump (2) via a first liquid infusion pipe, and the top gas-liquid separation hood is connected to the air inlet of the electric air pump (3) via a first air infusion pipe (9); The lower surface of the main conveying platform (1) is provided with a bottom liquid collection box (10) between the first lateral sealing closure plate (6) and the second lateral sealing closure plate (7); the outer side surface of the bottom liquid collection box (10) is provided with a first loading and unloading port (11) with a built-in pull-out separation sealing plate; the outer side surface of the bottom liquid collection box (10) is provided with a second loading and unloading port (12) with a built-in detachable filtering device below the first loading and unloading port (11); the lower end of the bottom liquid collection box (10) is fixed with a bottom liquid outlet pipe (13) for connecting to the liquid inlet of the electric liquid pump (2) and a bottom air inlet pipe (14) for connecting to the air outlet of the electric air pump (3); The inner side surface of the main conveying platform (1) is symmetrically provided with a longitudinal assembly opening (18) at the assembly end of the top gas-liquid separation hood, and the top gas-liquid separation hood comprises a top gas collecting hood (19), a plurality of U-shaped water guide frames (20) fixed to the lower surface of the top gas collecting hood (19), and an integral longitudinal assembly frame (21) fixed to the upper surface of the top gas collecting hood (19), and the longitudinal assembly frame (21) is laterally penetrated by lateral assembly bolts (22); A top air inlet groove (23) with a U-shaped structure is provided at the edge of the internal arc surface of the top air collecting hood (19); a top connecting pipe (24) for connecting to the first air delivery pipe (9) is fixedly connected to the upper surface of the top air collecting hood (19); an internal connecting flow channel (25) for connecting the top air inlet groove (23) and the top connecting pipe (24) is provided inside the top air collecting hood (19); A top assembly pipe (26) for connecting the first liquid infusion pipe and the water guide frame (20) is fixedly connected to the upper surface of the top air collecting hood (19); The pull-out detachable sealing plate comprises an external fixed sealing plate (27) fixed inside the first loading and unloading port (11), an internal movable sealing plate (28) plugged into the first loading and unloading port (11), a telescopic control rod (29) transversely penetrating the inside of the external fixed sealing plate (27), and an external control handle (30) fixed outside the telescopic control rod (29); An external winding drum (32) with a built-in flexible rolling curtain sealing cloth (31) is fixedly connected to the outer side surface of the external fixed sealing plate (27); a plurality of bottom support plates (33) for improving the bottom support of the flexible rolling curtain sealing cloth (31) are fixedly connected to the lower surface of the flexible rolling curtain sealing cloth (31); and a transverse winding shaft (34) for elastically winding up the flexible rolling curtain sealing cloth (31) is connected inside the external winding drum (32) via a winding spring.

2. The gas-liquid separation and recovery device for steel processing and production according to claim 1 is characterized in that: The inner bottom surface of the bottom liquid collection box (10) is located between the first lateral sealing closure plate (6) and the second lateral sealing closure plate (7) and has a liquid guide groove (15) that gradually descends from the outside to the center.

3. The gas-liquid separation and recovery device for steel processing and production according to claim 1 is characterized by: The inner side surface of the bottom liquid accumulation box (10) is provided with a side guide groove (35) and a top support groove (36) which cooperate with the flexible rolling curtain sealing cloth (31) and the bottom support plate (33) at the upper end opening.

4. The gas-liquid separation and recovery device for steel processing and production according to claim 1 is characterized by: The detachable filter device comprises an external pull-out frame (37) inserted into the second loading and unloading port (12) and a metal filter screen (38) fixed on the inner bottom surface of the external pull-out frame (37).

Citation Information

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