Halogen heating element with protective function
By setting up heat insulation gaskets and adding thermal insulation plating in the halogen heating pipe, the equipment aging and safety accidents caused by the rise in the porcelain seat temperature are solved, and the replacement tungsten wire design reduces heat energy waste and extends the service life.
Patent Information
- Application Number
- CN202011198565.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-31
- Publication Date
- 2025-03-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After a long-term use of the existing halogen heating pipe, the increase in the temperature of the porcelain seat will accelerate the aging of the equipment, increasing the risk of safety accidents. At the same time, when the tungsten wire burns out, it will affect the entire heating pipe, resulting in waste of heat energy.
A halogen heating tube with protective function is designed to block the heat transfer caused by heating of tungsten wire by setting up a heat insulation gasket, increase the thermal plating layer to reduce heat energy loss, and reduce equipment aging through an alternative tungsten wire design.
It effectively reduces the heat transfer of the equipment, extends the service life, reduces the occurrence of safety accidents, and saves costs through the alternative tungsten wire design, improving the heating effect of the heating pipe.
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Figure CN113286392B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of halogen heating tubes, in particular to a halogen heating tube with a protective function. Background Art
[0002] Halogen tube is a sealed light-emitting heating tube filled with halogen inert gas, with tungsten filament in the middle, which is divided into white and black (because the cost of white tungsten filament is much higher than that of black tungsten filament, it is not popular in the market). Halogen tube has the advantages of high thermal efficiency, no oxidation during heating, long service life, and some models also have additional functions such as timing, rotation, and humidification. Halogen heating tube uses 3400℃ tungsten filament and high temperature resistant quartz glass tube with halogen mixed gas as protective gas, and is processed into various shapes (ring, pear, U, C, straight tube) of far-infrared halogen heating lamp.
[0003] Halogen heating tubes have the following characteristics: radiation heating, high power, high thermal efficiency, fast heating, no degradation of far-infrared radiation performance after long-term use, working temperature ≤800℃; service life ≥5000 hours, low cost, easy installation, environmental protection, no pollution, etc.
[0004] Advantages of halogen heating tubes: no need for far-infrared coating, good spectral radiation matching absorption characteristics, no degradation of radiation performance after long-term use, and high electrothermal conversion efficiency. It saves about 30% energy compared to general heating elements, has a high working temperature and a wide range of choices. Among them, the ceramic cap encapsulation type has a maximum temperature resistance of 800°C, fast heating, small thermal inertia, high temperature resistance, corrosion resistance, good thermochemical performance stability, long service life, insulation strength, and no pollution. It is a clean heater that meets the requirements of high-paced and high-quality modern production, and is suitable for household appliances with high sanitation requirements. It is very convenient to design, manufacture, and install, and is economical and safe; halogen heating tubes are widely used in various types of heaters, heaters, bathroom heaters, disinfection cabinets, dishwashers, ovens, ovens, food processors (baking), fireplaces, heating lamps, heating treatment, surface heating, vegetable greenhouse insulation planting, automobiles (aircraft), paint booths, pharmaceutical industry, stadiums, open restaurants, workshops, hospitals, railway junction heating, light wave rooms, saunas, drying and drying and paint baking equipment, etc.
[0005] At present, as the heating time increases, the temperature of the porcelain seat will continue to rise with the temperature of the lamp tube, which will lead to a decrease in the service life of the equipment where the lamp tube is installed and the connection structure of the porcelain seat. The temperature of the equipment continues to increase due to long-term light exposure, which accelerates the aging of the equipment and causes many safety accidents. At the same time, since most heating tubes use tungsten filaments to directly connect with the connecting rods, when the tungsten filaments are burned out and damaged, it will affect the entire heating tube, resulting in waste. In addition, many heating tubes have high heat consumption and waste heat energy. Therefore, we have made improvements to this and proposed a halogen heating tube with a protective function. Summary of the invention
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0007] The present invention provides a halogen heating tube with a protective function, comprising a heating tube body, one side of the heating tube body is fixedly connected to an outer shell, the outer side of the outer shell is fixedly connected to a first heat-insulating collar, a fixing groove is provided inside the outer shell, a connecting head is fixedly connected inside the fixing groove, one end of the connecting head is fixedly connected to a wiring rod, the outer side of the wiring rod is threadedly connected to two wiring nuts, a washer is provided between the two wiring nuts, the washer is sleeved on the outer side of the wiring rod, one end of the heating tube body is fixedly connected to an insulating ceramic head, the outer side of the insulating ceramic head is fixedly connected to a second heat-insulating collar, and one side of the insulating ceramic head is fixedly connected to a wire.
[0008] As a preferred technical solution of the present invention, a tungsten wire is arranged inside the heating tube body, one end of the tungsten wire is fixedly connected to one side of the connecting head, the other end of the tungsten wire is fixedly connected to a stainless steel terminal, and the other end of the stainless steel terminal is fixedly connected to one side of the wire.
[0009] As a preferred technical solution of the present invention, the stainless steel terminal and one end of the wire are arranged inside the insulating ceramic head.
[0010] As a preferred technical solution of the present invention, insulators are arranged at both ends of the interior of the heating tube body, a sealing layer is fixedly connected to one side of the insulator, and a heat insulating gasket is arranged on one side of the sealing layer.
[0011] As a preferred technical solution of the present invention, the thermal insulation gasket is sleeved on the outside of the tungsten wire, and the tungsten wire passes through the sealing layer and the insulator in sequence.
[0012] As a preferred technical solution of the present invention, the interior of the heating tube body is filled with halogen.
[0013] As a preferred technical solution of the present invention, the outer side of the heating tube body is coated with a heat insulating coating.
[0014] The beneficial effects of the present invention are:
[0015] 1. This kind of halogen heating tube with protective function can effectively block the heat caused by the internal tungsten wire from being transferred to the insulating ceramic head through the set insulation gasket. Due to the material characteristics of the ceramic head, even if a small amount of heat is transferred out, it will be dispersed, thereby directly reducing the heat when using the heating tube, greatly improving the service life of the equipment, reducing the aging speed of the equipment, and reducing the occurrence of safety accidents.
[0016] Second, this kind of halogen heating tube with protective function has a connector at one end of the tungsten wire and a stainless steel terminal at the other end. When the connecting rod is connected to an external power supply, the tungsten wire will be heated through the connector, so that the heating tube body will generate heat energy. If the tungsten wire is damaged, the tungsten wire can be directly replaced and the heating tube body can be retained, thereby saving costs. In addition, the outer side of the heating tube body is coated with a heat-insulating coating, so that the heat energy generated by the tungsten wire can be preserved for a longer time, thereby improving the heating effect of the heating tube body and preventing the loss of heat energy. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 It is a plan view of a halogen heating tube with a protective function according to the present invention;
[0019] Figure 2 It is a cross-sectional view of a heating tube body of a halogen heating tube with a protective function according to the present invention;
[0020] Figure 3 It is a cross-sectional view of an insulating ceramic head of a halogen heating tube with a protective function according to the present invention.
[0021] In the figure: 1. Heating tube body; 2. First thermal insulation collar; 3. Connector; 4. Washer; 5. Wiring rod; 6. Wiring nut; 7. Fixing groove; 8. Shell; 9. Thermal insulation coating; 10. Second thermal insulation collar; 11. Insulating ceramic head; 12. Wire; 13. Tungsten wire; 14. Insulator; 15. Sealing layer; 16. Thermal insulation gasket; 17. Halogen; 18. Stainless steel terminal. DETAILED DESCRIPTION
[0022] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0023] Example: Figure 1-3As shown, the present invention is a halogen heating tube with a protective function, comprising a heating tube body 1, one side of the heating tube body 1 is fixedly connected to a shell 8, the outer side of the shell 8 is fixedly connected to a first insulation sleeve 2, the shell 8 is provided with a fixing groove 7 inside, the fixing groove 7 is fixedly connected to a connector 3, one end of the connector 3 is fixedly connected to a wiring rod 5, the outer side of the wiring rod 5 is threadedly connected to two wiring nuts 6, a washer 4 is provided between the two wiring nuts 6, the washer 4 is sleeved on the outer side of the wiring rod 5, one end of the heating tube body 1 is fixedly connected to an insulating ceramic head 11, the outer side of the insulating ceramic head 11 is fixedly connected to a second insulation sleeve 10, one side of the insulating ceramic head 11 is fixedly connected to a wire 12, when the tungsten wire 13 needs to be replaced, the first insulation sleeve 2 and the second insulation sleeve 10 can be held by the user to avoid safety accidents.
[0024] Among them, a tungsten wire 13 is arranged inside the heating tube body 1, one end of the tungsten wire 13 is fixedly connected to one side of the connecting head 3, and the other end of the tungsten wire 13 is fixedly connected to a stainless steel terminal 18, and the other end of the stainless steel terminal 18 is fixedly connected to one side of the wire 12.
[0025] The stainless steel terminal 18 and one end of the wire 12 are arranged inside the insulating ceramic head 11 .
[0026] Insulators 14 are arranged at both ends of the heating tube body 1 , a sealing layer 15 is fixedly connected to one side of the insulator 14 , and a heat insulating gasket 16 is arranged on one side of the sealing layer 15 .
[0027] The heat-insulating gasket 16 is sleeved on the outside of the tungsten wire 13 , and the tungsten wire 13 passes through the sealing layer 15 and the insulator 14 in sequence.
[0028] The heating tube body 1 is filled with halogen 17 .
[0029] The outer side of the heating tube body 1 is coated with a heat-insulating coating 9 , which can avoid the heat energy loss of the heating tube body 1 and improve the heating effect of the heating tube body 1 .
[0030] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0031] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A halogen heating tube with protective function, characterized in that: The invention comprises a heating tube body (1), wherein one side of the heating tube body (1) is fixedly connected to an outer shell (8), the outer side of the outer shell (8) is fixedly connected to a first heat-insulating sleeve ring (2), the inner side of the outer shell (8) is provided with a fixing groove (7), the inner side of the fixing groove (7) is fixedly connected to a connector (3), one end of the connector (3) is fixedly connected to a wiring rod (5), the outer side of the wiring rod (5) is threadedly connected to two wiring nuts (6), a washer (4) is provided between the two wiring nuts (6), the washer (4) is sleeved on the outer side of the wiring rod (5), one end of the heating tube body (1) is fixedly connected to an insulating ceramic head (11), the outer side of the insulating ceramic head (11) is fixedly connected to a second heat-insulating sleeve ring (10), and one side of the insulating ceramic head (11) is fixedly connected to a wire (12); A tungsten wire (13) is arranged inside the heating tube body (1), one end of the tungsten wire (13) is fixedly connected to one side of the connector (3), the other end of the tungsten wire (13) is fixedly connected to a stainless steel terminal (18), and the other end of the stainless steel terminal (18) is fixedly connected to one side of the wire (12); The stainless steel terminal (18) and one end of the wire (12) are arranged inside the insulating ceramic head (11); Insulators (14) are provided at both ends of the interior of the heating tube body (1); a sealing rubber layer (15) is fixedly connected to one side of the insulator (14); and a heat-insulating gasket (16) is provided on one side of the sealing rubber layer (15); The heat-insulating gasket (16) is sleeved on the outside of the tungsten wire (13), and the tungsten wire (13) passes through the sealing layer (15) and the insulator (14) in sequence; The interior of the heating tube body (1) is filled with halogen (17); The outer side of the heating tube body (1) is coated with a heat-insulating coating (9).
Citation Information
Patent Citations
Single -ended mariages halogen heating pipe of explosion -proof two accuses
CN208210343U
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CN210274576U
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CN213485188U