A new high-frequency oscillation mineral processing device and mineral processing method
By designing a new type of high-frequency oscillation mineral processing equipment, high-frequency oscillation waves and specific gravity differences are used to separate minerals, which solves the problems of low recovery rate, small processing capacity, unstable operation and large footprint of gravity separation equipment, and achieves efficient and stable mineral processing effects.
Patent Information
- Application Number
- CN202110697182.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-23
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2041-06-23
AI Technical Summary
Existing gravity separation equipment has problems such as low recovery rate, small processing capacity, unstable operation and large floor space.
A new type of high-frequency oscillation mineral processing device is designed, which adopts a rectangular frame, a trough, a corrugated bottom plate, a vibrator and a spring shock absorber. It separates minerals through high-frequency oscillation waves and uses the difference in mineral specific gravity to achieve efficient separation. The position of the cutter is adjusted in combination with an automatic frequency regulator and a fixed adjustment device.
It achieves high recovery rate, large processing capacity, stable operation and small footprint mineral processing effect, with simple equipment, low electricity consumption and easy maintenance.
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Figure CN113304871B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a mineral processing device, in particular to a novel high-frequency oscillation mineral processing device and a mineral processing method, belonging to the technical field of mineral processing equipment. Background Art
[0002] With the increasing scarcity of mineral resources, the use of various new equipment to recover valuable metals from tailings is becoming increasingly popular. Gravity separation equipment, commonly used, offers low operating costs and requires no chemical reagents. Gravity separation equipment utilizes differences in specific gravity between minerals, leveraging water buoyancy, gravity, or centrifugal forces to separate and separate them. Currently in use include hydraulic classifiers, sludge hoppers, shaking tables, spiral chutes, jigs, centrifugal concentrators, and dense medium cyclones.
[0003] However, all existing gravity separation equipment have certain problems, some of which have low recovery rates, some have small processing capacity, some are unstable in operation, some occupy a large area, etc. Therefore, it is very meaningful to develop a new type of gravity separation equipment to solve the above problems. Summary of the Invention
[0004] The purpose of the present invention is to solve the shortcomings of existing gravity separation equipment technology such as low recovery rate, small processing capacity, unstable operation, and large footprint, and to provide a new high-frequency oscillation mineral separation device and mineral separation method to achieve the goals of high recovery rate, large processing capacity, stable operation, and small footprint.
[0005] In order to solve the above problems, the novel high-frequency oscillation type mineral processing device of the present invention is realized by the following technical solutions:
[0006] A novel high-frequency oscillation beneficiation device comprises a rectangular frame 1, a trough 3, a bracket 5, and a vibrator 6. The device is special in that: a corrugated bottom plate 4 is mounted at the bottom of the trough 3, a material cutter 7 is mounted in the middle of each corrugation of the corrugated bottom plate 4, a discharge valve 8 is mounted at the lowest point of each corrugation of the corrugated bottom plate 4, a bracket 5 is mounted at the upper end of the trough 3, and a vibrator 6 is mounted on the bracket 5;
[0007] Preferably, a mounting frame 3-1 is installed around the trough body 3, and a spring shock-absorbing device 2 is installed above the rectangular frame 1;
[0008] Preferably, the spring shock-absorbing device 2 includes a column 2-1 mounted on the rectangular frame 1, a shock-absorbing spring 2-2 is mounted above the column 2-1, a bracket 2-3 is mounted above the shock-absorbing spring 2-2, and a mounting frame 3-1 is mounted above the bracket 2-3;
[0009] Preferably, four spring shock absorbing devices 2 are provided;
[0010] Preferably, the climbing angle of the corrugated bottom plate 4 can be determined according to the size and specific gravity of the ore sand particles, and is generally maintained at 5 to 20 degrees with the horizontal plane. The corrugated bottom plate 4 is composed of a plurality of triangular waveforms composed of a down-inclined plate 4-1 and an up-inclined plate 4-2, and the angle between the down-inclined plate 4-1 and the up-inclined plate 4-2 is 50 to 120 degrees;
[0011] The climbing angle refers to the angle between the up-tilt plate 4-2 and the horizontal plane;
[0012] Preferably, a fixed adjustment device 9 for adjusting the position of the material cutter 7 is installed between the material cutter 7 and the corrugated bottom plate 4, and the fixed adjustment device includes a support rod 9-1 respectively installed on the lower inclined plate 4-1 and the upper inclined plate 4-2, and a nut 9-2 is installed on one side of the support rod 9-1. A support frame 9-4 is installed on the material cutter 7, and a screw rod 9-3 is installed on the outer side of the support frame 9-4. The screw rod 9-3 cooperates with the nut 9-2 to adjust the upper and lower positions of the material cutter 7 on the corrugated bottom plate 4;
[0013] Preferably, the vibrator 6 is equipped with an automatic frequency regulator.
[0014] A novel high-frequency oscillation beneficiation method of the present invention is achieved through the following technical solutions:
[0015] A novel high-frequency oscillation beneficiation method is special in that it includes the following steps: injecting ore slurry from the upper end of the trough body 3 and flowing it to the corrugated bottom plate 4; the high-frequency oscillation waves generated by the vibrator 6 oscillate the ore slurry on the corrugated bottom plate 4; under the action of the oscillation waves and the buoyancy of water, the ore slurry utilizes the difference in specific gravity between different minerals to sink heavy minerals to the bottom tip of the corrugated bottom plate 4 and float light minerals to the top, thereby achieving separation; as the ore slurry is continuously injected, the later injected material continuously squeezes the previous material on the corrugated bottom plate 4 toward the discharge port; the heavy minerals sinking to the bottom tip of the corrugated bottom plate 4 are intercepted by the cutter 7 on the way to the discharge port and discharged first as mineral concentrate products; the remaining slurry continues to be squeezed on the corrugated bottom plate to the discharge port and discharged as tailings;
[0016] Preferably, the ore slurry is a mixture of water and ore sand, and the mass ratio of water to ore sand is 1-2:1;
[0017] Preferably, the diameter of the ore sand particles in the ore slurry is 0.1-3 mm.
[0018] The novel high-frequency oscillation mineral separation device of the present invention has a simple structure, good stability, high recovery rate, low equipment investment, small occupied space, and low electricity consumption, which solves the problems of low output, low recovery rate and unstable operation in the gravity separation industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 : The front view of the present invention;
[0020] Figure 2 : Figure 1 Side view of;
[0021] Figure 3 : Figure 1 A top view of
[0022] Figure 4 : Figure 1 Installation diagram of the fixed adjustment device;
[0023] Figure 5 : Schematic diagram of the working principle of the present invention;
[0024] In the figure: 1. Rectangular frame, 2. Spring shock absorber, 2-1. Column, 2-2. Shock absorber spring, 2-3. Bracket, 3. Trough, 3-1. Mounting frame, 4. Corrugated bottom plate, 4-1. Down-tilt plate, 4-2. Up-tilt plate, 5. Bracket, 6. Vibrator, 7. Cutter, 8. Discharge valve, 9. Fixed adjustment device, 9-1. Support rod, 9-2. Nut, 9-3. Screw. DETAILED DESCRIPTION
[0025] The following provides specific embodiments of the present invention with reference to the accompanying drawings to further illustrate the structure of the present invention.
[0026] Example 1. Figure 1-3 The novel high-frequency oscillation beneficiation device shown in the figure comprises a rectangular frame 1, a trough body 3, a bracket 5, and a vibrator 6. A corrugated bottom plate 4 is installed at the bottom of the trough body 3, one end of the corrugated bottom plate 4 extends out of the trough body 3, a material cutter 7 is installed in the middle of each corrugation of the corrugated bottom plate 4, and a discharge valve 8 is installed at the lowest point of each corrugation of the corrugated bottom plate 4. A bracket 5 is installed at the upper end of the trough body 3, and a vibrator 6 is installed on the bracket 5. The upper part of the trough body 3 is a feed port, and the end of the corrugated bottom plate 4 extending out of the trough body 3 is a discharge port. The provision of the discharge valve 8 facilitates equipment maintenance and cleaning.
[0027] In order to prevent the rectangular frame 1 from vibrating excessively, mounting brackets 3-1 are installed around the trough body 3, and a spring shock-absorbing device 2 is installed above the rectangular frame 1; the spring shock-absorbing device 2 includes four columns 2-1 installed on the rectangular frame 1, and a shock-absorbing spring 2-2 is installed above each of the columns 2-1, and a bracket 2-3 is installed above the shock-absorbing spring 2-2, and a mounting bracket 3-1 is installed above the bracket 2-3; the spring shock-absorbing device 2 supports the trough body 3;
[0028] In order to keep a certain amount of water in the tank, the corrugated bottom plate 4 is designed to discharge at a climbing angle. The climbing angle of the corrugated bottom plate 4 can be determined according to the size and specific gravity of the ore sand particles, and is generally maintained at 5 to 20 degrees with the horizontal plane. The corrugated bottom plate 4 is composed of a plurality of triangular waveforms composed of a down-inclined plate 4-1 and an up-inclined plate 4-2. The angle between the down-inclined plate 4-1 and the up-inclined plate 4-2 is 50 to 120 degrees. The climbing angle refers to the angle between the up-inclined plate 4-2 and the horizontal plane.
[0029] A fixed adjustment device 9 for adjusting the position of the cutter 7 is installed between the cutter 7 and the corrugated bottom plate 4. The fixed adjustment device includes a support rod 9-1 respectively installed on the lower inclined plate 4-1 and the upper inclined plate 4-2. A nut 9-2 is installed on one side of the support rod 9-1. A screw rod 9-3 is installed on the cutter 7. The screw rod 9-3 cooperates with the nut 9-2 to adjust the upper and lower positions of the cutter 7 on the corrugated bottom plate 4. The size of the cut-off opening can be adjusted according to the proportion of mineral concentrate in the material. Figure 4 As shown;
[0030] In order to adjust the vibration frequency according to the coarseness and specific gravity of the material particles and improve the recovery rate and processing volume, the vibrator 6 is installed with an automatic frequency regulator.
[0031] like Figure 5 A novel high-frequency oscillation beneficiation method is shown, comprising the following steps:
[0032] The ore slurry is injected from the upper end of the trough body 3 and flows to the corrugated bottom plate 4. The high-frequency oscillation wave generated by the vibrator 6 oscillates the ore slurry on the corrugated bottom plate 4. Under the action of the oscillation wave and the buoyancy of water, the ore slurry utilizes the difference in specific gravity between different minerals to sink the heavy minerals to the bottom tip of the corrugated bottom plate 4 and float the light minerals to the top, thereby playing a role in separation. As the ore slurry is continuously injected, the later injected material continuously squeezes the previous material on the corrugated bottom plate 4 toward the discharge port. The heavy minerals sunk at the bottom tip of the corrugated bottom plate 4 are intercepted by the cutter 7 on the way to the discharge port and discharged first as mineral concentrate products. The remaining slurries are further squeezed on the corrugated bottom plate to the discharge port and discharged as tailings.
[0033] The ore slurry is a mixture of water and ore sand, and the mass ratio of water to ore sand is 1-2:1;
[0034] The diameter of the ore sand particles in the ore slurry is 0.1-3 mm. It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present invention will not further describe various possible combinations.
[0035] In addition, the various embodiments of the present invention may be arbitrarily combined, and as long as they do not violate the concept of the present invention, they should also be regarded as the contents disclosed by the present invention.
Claims
1. A high-frequency oscillation beneficiation method, characterized in that: The following steps are involved: The ore slurry is injected from the upper end of the trough body (3) and flows to the corrugated bottom plate (4). The high-frequency oscillation wave generated by the vibrator (6) oscillates the ore slurry on the corrugated bottom plate (4). Under the action of the oscillation wave and the buoyancy of water, the ore slurry uses the difference in specific gravity between different minerals to sink the heavy minerals to the bottom tip of the corrugated bottom plate (4) and float the light minerals to play a role in separation. As the ore slurry is continuously injected, the later injected material continuously squeezes the previous material on the corrugated bottom plate (4) toward the discharge port. The heavy minerals sinking to the bottom tip of the corrugated bottom plate (4) are intercepted by the cutter (7) on the way to the discharge port and discharged as mineral concentrate products. The remaining slurry is further squeezed on the corrugated bottom plate to the discharge port and discharged as tailings. The high-frequency oscillation type mineral processing device used in the method comprises a rectangular frame (1), a trough body (3), a bracket (5), and a vibrator (6); a corrugated bottom plate (4) is installed at the bottom of the trough body (3); a material cutter (7) is installed in the middle of each corrugation of the corrugated bottom plate (4); a discharge valve (8) is installed at the lowest point of each corrugation of the corrugated bottom plate (4); a bracket (5) is installed at the upper end of the trough body (3); and a vibrator (6) is installed on the bracket (5); The climbing angle of the corrugated bottom plate (4) is maintained at 5-20° with respect to the horizontal plane. The corrugated bottom plate (4) is composed of a plurality of triangular waveforms consisting of a down-inclined plate (4-1) and an up-inclined plate (4-2). The angle between the down-inclined plate (4-1) and the up-inclined plate (4-2) is 50-120°. A fixed adjustment device (9) for adjusting the position of the material cutter (7) is installed between the material cutter (7) and the corrugated base plate (4). The fixed adjustment device comprises a support rod (9-1) respectively installed on the down-inclined plate (4-1) and the up-inclined plate (4-2). A nut (9-2) is installed on one side of the support rod (9-1). A screw rod (9-3) is installed on the material cutter (7). The screw rod (9-3) cooperates with the nut (9-2) to adjust the upper and lower positions of the material cutter (7) on the corrugated base plate (4).
2. A high-frequency oscillation beneficiation method according to claim 1, characterized in that: Mounting frames (3-1) are installed around the trough body (3), and a spring shock-absorbing device (2) is installed above the rectangular frame (1).
3. A high-frequency oscillation beneficiation method according to claim 2, characterized in that: The spring shock-absorbing device (2) comprises a column (2-1) mounted on a rectangular frame (1); a shock-absorbing spring (2-2) is mounted above the column (2-1); a bracket (2-3) is mounted above the shock-absorbing spring (2-2); and a mounting frame (3-1) is mounted above the bracket (2-3).
4. A high-frequency oscillation beneficiation method according to claim 3, characterized in that: Four spring damping devices (2) are provided.
5. A high-frequency oscillation beneficiation method according to any one of claims 1 to 4, characterized in that: An automatic frequency regulator is installed on the vibrator (6).
6. A high-frequency oscillation beneficiation method according to claim 5, characterized in that: The ore slurry is a mixture of water and ore sand, and the mass ratio of the water to the ore sand is 1-2:
1.
7. A high-frequency oscillation beneficiation method according to claim 6, characterized in that: The diameter of the ore sand particles in the ore slurry is 0.1-3 mm.
Citation Information
Patent Citations
Motor vibration feeder with splitting function
CN211366281U
Novel high-frequency oscillation type ore dressing device
CN215029954U