Magnetic Ring Inductor Board-Piercing Shaping Machine

Abstract

The present invention belongs to the technical field of magnetic ring inductor production equipment, and particularly relates to a magnetic ring inductor board-piercing and shaping machine, including: a magnetic ring inductor positioning and board-piercing device for inserting the pins on the magnetic ring inductor into the openings on the partition plate to form a semi-finished magnetic ring inductor; and a displacement and shaping device assembled on the magnetic ring inductor positioning and board-piercing device for adjusting the positions of the pins on the semi-finished magnetic ring inductor on the magnetic ring inductor positioning and board-piercing device and shaping the pins to form a finished magnetic ring inductor. The magnetic ring inductor board-piercing and shaping machine of the present invention has the advantages of reasonable structural design and convenient product assembly, saves manpower, simplifies the production process of the product, improves the assembly efficiency of the product, and greatly improves the assembly accuracy of the product, thereby improving the qualified rate of product assembly and ensuring the uniformity of the product assembly style.

Description

Technical Field

[0001] The present invention belongs to the technical field of magnetic ring inductor production equipment, and particularly relates to a magnetic ring inductor board-piercing and shaping machine. Background Art

[0002] A magnetic ring inductor is an electronic component, and its main function is electromagnetic induction conversion. Among them, the magnetic ring inductor is composed of a magnetic ring body and an enameled wire wound around the magnetic ring body, and there is no gap between the coils. At present, a plastic partition is often added at the pins of the magnetic ring inductor to ensure the safety distance between the two windings of the magnetic ring inductor, thereby preventing the line contact between the two windings from affecting the inductance of the magnetic ring inductor. During the assembly process of the magnetic ring inductor and the partition, on the market, the pins on the magnetic ring inductor are manually inserted into the openings on the partition and the pins are shaped, and finally the finished product of the magnetic ring inductor is produced. Therefore, there are problems of low assembly efficiency and non-uniform product styles. Summary of the Invention

[0003] The purpose of the present invention is to provide a magnetic ring inductor board-piercing and shaping machine, aiming to solve the technical problems in the prior art that the finished product of the magnetic ring inductor is produced manually, resulting in low assembly efficiency and non-uniform product styles.

[0004] To achieve the above purpose, an embodiment of the present invention provides a magnetic ring inductor board-piercing and shaping machine, including:

[0005] A magnetic ring inductor positioning and board-piercing device for inserting the pins on the magnetic ring inductor into the openings on the partition to form a magnetic ring inductor semi-finished product;

[0006] And a shifting and shaping device, which is assembled on the magnetic ring inductor positioning and board-piercing device, for adjusting the positions of the pins on the magnetic ring inductor semi-finished product on the magnetic ring inductor positioning and board-piercing device and shaping the pins to form a magnetic ring inductor finished product.

[0007] Optionally, the magnetic ring inductor positioning and board-piercing device includes:

[0008] A board-piercing base for supporting the partition;

[0009] A partition storage and conveying mechanism, which is arranged on the board-piercing base, for storing a batch of partitions before conveying in batches and sending out the partitions one by one;

[0010] And a magnetic ring inductor positioning and inserting mechanism, which is arranged on the board-piercing base and at the conveying end of the partition storage and conveying mechanism to receive the partition, and is used for correcting the pins on the magnetic ring inductor to accurately insert them into the openings on the partition.

[0011] Optionally, a product carrying rod is provided on the base passing through the board; the product carrying rod is arranged at the conveying end of the partition storage and conveying mechanism and is located below the magnetic ring inductor positioning and inserting mechanism to support the partition; the base passing through the board is provided with through holes on both sides of the product carrying rod for the two side pins on the magnetic ring inductor to pass through.

[0012] Optionally, the partition storage and conveying mechanism includes:

[0013] A partition storage unit, which is installed on the base passing through the board and is connected to the inside of the base passing through the board, and is used for feeding a batch of the partitions into the inside of the base passing through the board one by one;

[0014] And a partition conveying unit, which is installed on the base passing through the board, and the output end of the partition conveying unit extends into the inside of the base passing through the board, and is used for sending a single partition to the magnetic ring inductor positioning and inserting mechanism.

[0015] Optionally, a number of positioning and guiding jacks corresponding one by one to the through holes on the partition are formed on the magnetic ring inductor positioning and inserting mechanism, and the pins on the magnetic ring inductor penetrate through the positioning and guiding jacks and move along the vertical direction thereof.

[0016] Optionally, the magnetic ring inductor positioning and inserting mechanism includes a first positioning and inserting unit and a second positioning and inserting unit arranged oppositely; notches are formed on the opposite sides of the first positioning and inserting unit and the second positioning and inserting unit; when the first positioning and inserting unit and the second positioning and inserting unit are closed, the notches on the first positioning and inserting unit and the second positioning and inserting unit enclose to form the positioning and guiding jacks.

[0017] Optionally, grooves are further formed on the opposite sides of the first positioning and inserting unit and the second positioning and inserting unit; when the first positioning and inserting unit and the second positioning and inserting unit are closed, the grooves on the first positioning and inserting unit and the second positioning and inserting unit enclose to form a partition guiding chute for cooperating with the partition storage and conveying mechanism, and a number of the positioning and guiding jacks are correspondingly opened at the end of the partition guiding chute, and the partition moves along the partition guiding chute to the positioning and guiding jacks.

[0018] Optionally, the shifting and shaping device includes:

[0019] A linear movement driving mechanism, which is assembled on the magnetic ring inductor positioning and board-passing device;

[0020] A pin clamping mechanism, which is assembled on the linear movement driving mechanism;

[0021] and a pin opening and bending mechanism assembled on the pin clamping mechanism;

[0022] Wherein, the pin clamping mechanism and the pin opening and bending mechanism close synchronously to clamp the two-side pins on the semi-finished magnetic ring inductor; the linear movement driving mechanism drives the pin clamping mechanism and the pin opening and bending mechanism to move downward to drive the two-side pins on the semi-finished magnetic ring inductor to move downward relative to the partition board; the pin clamping mechanism and the pin opening and bending mechanism separate synchronously to open the two-side pins on the semi-finished magnetic ring inductor, making the two-side pins in a V shape and abutting against the bottom of the partition board.

[0023] Optionally, the pin clamping mechanism includes a dual-output clamping driving source and a pin clamping unit; the dual-output clamping driving source is assembled on the linear movement driving mechanism; the pin clamping unit is assembled on the output shaft of the dual-output clamping driving source, and a clamping area is formed on the pin clamping unit to clamp the pins on the semi-finished magnetic ring inductor; the dual-output clamping driving source drives the pin clamping unit to act to realize the reduction or opening of the clamping area.

[0024] Optionally, the pin opening and bending mechanism includes a dual-output pin opening driving source and a pin bending unit; the dual-output pin opening driving source is assembled on the pin clamping mechanism; the pin bending unit is assembled on the output shaft of the dual-output pin opening driving source; the dual-output pin opening driving source drives the pin bending unit to open to realize the opening of the two-side pins on the semi-finished magnetic ring inductor.

[0025] One or more of the above technical solutions in the magnetic ring inductor board-piercing and shaping machine provided by the embodiments of the present invention at least have the following technical effects: Compared with the prior art, the magnetic ring inductor board-piercing and shaping machine of the present invention realizes the operations of inserting the pins on the magnetic ring inductor into the openings on the partition board, adjusting the positions of the pins, and shaping the pins by the mutual cooperation between the magnetic ring inductor positioning and board-piercing device and the shifting and shaping device. In summary, the magnetic ring inductor board-piercing and shaping machine has the advantages of reasonable structural design and convenient product assembly, saves manpower, simplifies the production process of the product, improves the assembly efficiency of the product, and greatly improves the assembly accuracy of the product, thereby improving the qualified rate of product assembly and ensuring the unity of the product assembly style. Description of the Drawings

[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0027] Figure 1 This is a perspective view of the magnetic ring inductor board-piercing and shaping machine provided by the embodiment of the present invention.

[0028] Figure 2 This is an exploded schematic view of the magnetic ring inductor board-piercing and shaping machine provided by the embodiment of the present invention.

[0029] Figure 3 This is a front view of the magnetic ring inductor board-piercing and shaping machine (omitting the installation housing) provided by the embodiment of the present invention.

[0030] Figure 4 This is a perspective view of the magnetic ring inductor positioning and board-piercing device in the closed state provided by the embodiment of the present invention.

[0031] Figure 5 This is a perspective view of the magnetic ring inductor positioning and board-piercing device in the separated state provided by the embodiment of the present invention.

[0032] Figure 6 This is a bottom view of the magnetic ring inductor positioning and board-piercing device (omitting the board-piercing base) provided by the embodiment of the present invention.

[0033] Figure 7 This is a structural schematic view of the first positioning and plugging unit and the second positioning and plugging unit provided by the embodiment of the present invention.

[0034] Figure 8 This is a perspective view of the shifting and shaping device provided by the embodiment of the present invention.

[0035] Figure 9 This is a front view of the shifting and shaping device provided by the embodiment of the present invention.

[0036] Figure 10 This is a perspective view of the linear movement driving mechanism provided by the embodiment of the present invention.

[0037] Figure 11 This is a perspective view of the pin clamping mechanism provided by the embodiment of the present invention.

[0038] Figure 12 This is a perspective view of the pin-opening and bending mechanism provided by the embodiment of the present invention.

[0039] Among them, the reference numerals in the figures are as follows:

[0040] 100. Magnetic ring inductor positioning and board-piercing device;

[0041] 200. Board-piercing base; 210. Product carrying rod; 220. First side positioning and guiding seat; 221. Partition discharging hole; 222. Partition transportation chute; 230. Second side positioning and guiding seat;

[0042] 300. Partition storage and conveying mechanism; 310. Partition storage unit; 311. Partition limit guide post; 320. Partition conveying unit; 321. Partition push rod; 322. Partition pushing drive source

[0043] 400. Magnetic ring inductor positioning and plugging mechanism; 410. Positioning and guiding jack; 420. Partition guiding chute; 430. First positioning and plugging unit; 440. Second positioning and plugging unit; 450. Positioning and plugging board; 460. Plugging board drive source; 470. Drive connection block

[0044] 500. Shifting and shaping device

[0045] 600. Linear movement drive mechanism; 610. Moving installation platform; 620. Moving and stretching drive source; 630. Drive source installation bracket

[0046] 700. Pin clamping mechanism; 710. Dual-output clamping drive source; 720. Pin clamping unit; 721. First clamping member; 722. Second clamping member; 723. Connection part; 724. Clamping part

[0047] 800. Pin opening and bending mechanism; 810. Dual-output pin opening drive source; 820. Pin bending unit; 821. First bending member; 822. Second bending member; 823. Fixed part; 824. Pushing and expanding part

[0048] 900. Installation housing Detailed implementation manners

[0049] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the embodiments of the present invention and should not be construed as limiting the present invention.

[0050] In the description of the embodiments of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.

[0051] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present invention, the meaning of "a plurality" is two or more, unless otherwise specifically defined.

[0052] In the embodiments of the present invention, unless otherwise clearly specified and limited, terms such as "mounted", "connected", "coupled", "fixed", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0053] In one embodiment of the present invention, as Figures 1 to 3 shown, a magnetic ring inductor through-hole shaping machine is provided, including:

[0054] A magnetic ring inductor positioning through-hole device 100, configured to insert the pins on the magnetic ring inductor into the openings on the partition board, thereby forming a magnetic ring inductor semi-finished product;

[0055] And a displacement shaping device 500, the displacement shaping device 500 is assembled on the magnetic ring inductor positioning through-hole device 100, and is used to adjust the positions of the pins on the magnetic ring inductor semi-finished product on the magnetic ring inductor positioning through-hole device 100 and shape the pins, thereby forming a magnetic ring inductor finished product.

[0056] Specifically, in this embodiment, when the magnetic ring inductor through-board shaping machine is in use: First, the pins on the magnetic ring inductor are inserted into the openings on the partition board by manually combining with the magnetic ring inductor positioning through-board device 100 to obtain a semi-finished magnetic ring inductor; Then, the position of the pins on the semi-finished magnetic ring inductor on the magnetic ring inductor positioning through-board device 100 is adjusted and the pins are shaped by using the shifting and shaping device 500, and finally a finished magnetic ring inductor is produced. Thus, it can be seen that the magnetic ring inductor through-board shaping machine of the present invention realizes the operations of inserting the pins on the magnetic ring inductor into the openings on the partition board, adjusting the pin positions, and shaping the pins by the mutual cooperation between the magnetic ring inductor positioning through-board device 100 and the shifting and shaping device 500. To sum up, the magnetic ring inductor through-board shaping machine has the advantages of reasonable structural design and convenient product assembly, saves manpower, simplifies the production process of the product, and improves the assembly efficiency of the product. At the same time, it greatly improves the assembly accuracy of the product, thereby improving the qualified rate of product assembly and ensuring the unity of the product assembly style.

[0057] In addition, the magnetic ring inductor through-board shaping machine further has an installation housing 900. The magnetic ring inductor positioning through-board device 100 and the shifting and shaping device 500 are assembled in the installation housing 900 to obtain a sealed protection, thereby extending the service life.

[0058] In another embodiment of the present invention, as Figures 4 to 5 shown, the magnetic ring inductor positioning through-board device 100 includes:

[0059] A through-board base 200 for supporting the partition board;

[0060] A partition board storage and conveying mechanism 300. The partition board storage and conveying mechanism 300 is arranged on the through-board base 200 and is used for storing before batch partition board conveying and sending out the batch partition boards one by one;

[0061] And a magnetic ring inductor positioning and inserting mechanism 400. The magnetic ring inductor positioning and inserting mechanism 400 is arranged on the through-board base 200 and is located at the conveying end of the partition board storage and conveying mechanism 300 to receive the partition board, and is used for correcting the pins on the magnetic ring inductor to accurately insert them into the openings on the partition board.

[0062] Specifically, in this embodiment, when the magnetic ring inductor positioning and board-piercing device 100 is in use: First, a batch of partitions are stored in the partition storage and conveying mechanism 300. Then, the partition storage and conveying mechanism 300 sends out the batch of partitions one by one to the magnetic ring inductor positioning and plugging mechanism 400. By manually combining with the magnetic ring inductor positioning and plugging mechanism 400, the pins on the magnetic ring inductor are plugged into the openings on the partition to obtain semi-finished magnetic ring inductors. Thus, the magnetic ring inductor positioning and board-piercing device 100 realizes the operations of feeding the partition and plugging the pins on the magnetic ring inductor into the openings on the partition through the mutual cooperation between the partition storage and conveying mechanism 300 and the magnetic ring inductor positioning and plugging mechanism 400. In summary, with the assistance of the magnetic ring inductor positioning and plugging mechanism 400, it can adapt to the outer contour of the pins on the magnetic ring inductor, realize the flexibility of pin piercing, shorten the cycle of pin piercing, and improve the assembly efficiency.

[0063] In another embodiment of the present invention, as Figure 5 shown, a product carrying rod 210 is provided on the board-piercing base 200; the product carrying rod 210 is arranged at the conveying end of the partition storage and conveying mechanism 300 and is located below the magnetic ring inductor positioning and plugging mechanism 400 to support the partition; the board-piercing base 200 is provided with through holes on both sides of the product carrying rod 210 for the two-side pins on the magnetic ring inductor to pass through. Specifically, in this embodiment, by setting the product carrying rod 210 to support the partition and thus position the partition, it is not only convenient for manual operation to plug the pins on the magnetic ring inductor into the openings on the partition by using the magnetic ring inductor positioning and plugging mechanism 400, but also convenient for the displacement and shaping device 500 to adjust the positions of the two-side pins on the semi-finished magnetic ring inductor relative to the partition.

[0064] In another embodiment of the present invention, as Figures 4 to 5 shown, the partition storage and conveying mechanism 300 includes:

[0065] A partition storage unit 310, which is installed on the board-piercing base 200 and is connected to the inside of the board-piercing base 200, and is used to send a batch of the partitions into the inside of the board-piercing base 200 one by one;

[0066] And a partition conveying unit 320, which is installed on the board-piercing base 200, and the output end of the partition conveying unit 320 extends into the inside of the board-piercing base 200 and is used to send a single partition to the magnetic ring inductor positioning and plugging mechanism 400.

[0067] Specifically, in this embodiment, when the partition storage and conveying mechanism 300 is in use: First, a batch of partitions are stored in the partition storage unit 310. Then, the batch of partitions fall one by one from the partition storage unit 310 and are sent into the interior of the through-board base 200. Finally, the output end of the partition conveying unit 320 extends into the interior of the through-board base 200 and sends a single partition to the magnetic ring inductor positioning and plugging mechanism 400, completing a process of feeding the partition. Thus, through the mutual cooperation between the partition storage unit 310 and the partition conveying unit 320, the partition storage and conveying mechanism 300 realizes the automated operation of feeding the partition, simplifies the production process of the product, and improves the assembly efficiency of the product.

[0068] Furthermore, in this embodiment, the partition storage unit 310 includes a number of partition limiting guide posts 311 vertically arranged on the through-board base 200, and a batch of partitions are stored in the space enclosed by the number of partition limiting guide posts 311. Among them, by blocking the partitions with the partition limiting guide posts 311 around, a batch of partitions are neatly stacked up and down.

[0069] Even further, in this embodiment, the partition conveying unit 320 includes a partition push rod 321 and a partition pushing drive source 322; the front end of the partition push rod 321 is movably arranged inside the through-board base 200; the partition pushing drive source 322 is installed on the through-board base 200, and the output shaft of the partition pushing drive source 322 is connected to the tail end of the partition push rod 321 to drive the partition push rod 321 to move. Among them, the partition pushing drive source 322 can be but is not limited to, for example, an electric screw group, an oil cylinder or a pneumatic cylinder, etc., and is not limited in the present invention.

[0070] In another embodiment of the present invention, as Figures 4 to 6 shown, a first side positioning and guiding seat 220 and a second side positioning and guiding seat 230 are arranged on the through-board base 200; the partition storage and conveying mechanism 300 is cooperatively connected with the first side positioning and guiding seat 220; the first side positioning and guiding seat 220 and the second side positioning and guiding seat 230 are arranged at intervals and a sliding track is formed in the middle, and the magnetic ring inductor positioning and plugging mechanism 400 is slidably arranged in the sliding track. Specifically, in this embodiment, by setting the first side positioning and guiding seat 220 and the second side positioning and guiding seat 230 to provide a guiding effect on the magnetic ring inductor positioning and plugging mechanism 400, it has the characteristics of compact structure, high guiding accuracy, small resistance, and lubrication-free, thereby ensuring the accurate positioning of the magnetic ring inductor positioning and plugging mechanism 400 and guaranteeing the product quality.

[0071] In another embodiment of the present invention, asFigures 4 to 6 As shown, a partition discharge hole 221 for the partition to fall is formed on the first-side positioning and guiding seat 220. A partition transportation chute 222 for transporting the partition is formed through the middle of the first-side positioning and guiding seat 220 from both ends, and the partition transportation chute 222 is communicated with the partition discharge hole 221. Specifically, in this embodiment, by providing the partition discharge hole 221 and the partition transportation chute 222, the cooperation tightness between the partition storage and transportation mechanism 300 and the first-side positioning and guiding seat 220 is improved, the structure is compact and firm, and the operation reliability is strong.

[0072] In another embodiment of the present invention, as Figure 4 shown, a plurality of positioning and guiding insertion holes 410 corresponding one by one to the openings on the partition are formed on the magnetic ring inductor positioning and plugging mechanism 400. The pins on the magnetic ring inductor penetrate through the positioning and guiding insertion holes 410 and move along the vertical direction thereof.

[0073] Among them, the positioning and guiding insertion hole 410 is a tapered hole with a wider upper part and a narrower lower part, and the diameter of the upper opening of the positioning and guiding insertion hole 410 is larger than the diameter of the lower opening of the positioning and guiding insertion hole 410.

[0074] Furthermore, the shape of the lower opening of the positioning and guiding insertion hole 410 matches the shape of the opening on the partition.

[0075] Even further, the diameter of the lower opening of the positioning and guiding insertion hole 410 is equal to or smaller than the diameter of the opening on the partition.

[0076] Specifically, in this embodiment, since the positioning and guiding insertion hole 410 is provided with a wider upper part and a narrower lower part, the smoothness of the pins on the magnetic ring inductor inserted into the openings on the partition can be improved, and at the same time, the pins on the magnetic ring inductor with different outer profiles can be adapted to smoothly introduce the pins into the openings on the partition.

[0077] In another embodiment of the present invention, the number of pins on the magnetic ring inductor, the number of openings on the partition, and the number of positioning and guiding insertion holes 410 are the same, and all are set to four, thereby ensuring that each pin on the magnetic ring inductor can be smoothly and correspondingly inserted into the openings on the partition.

[0078] In another embodiment of the present invention, as Figures 4 to 5As shown, the magnetic ring inductor positioning and plugging mechanism 400 includes a first positioning and plugging unit 430 and a second positioning and plugging unit 440 which are oppositely arranged; notches are formed on the opposite sides of the first positioning and plugging unit 430 and the second positioning and plugging unit 440; when the first positioning and plugging unit 430 and the second positioning and plugging unit 440 are closed, the notches on the first positioning and plugging unit 430 and the second positioning and plugging unit 440 enclose to form the positioning and guiding jack 410. Specifically, in this embodiment, the first positioning and plugging unit 430 and the second positioning and plugging unit 440 can be close to and closed or far from and separated. When the first positioning and plugging unit 430 and the second positioning and plugging unit 440 are close to and closed, the positioning and guiding jack 410 is formed to realize the positioning of the pins on the magnetic ring inductor. When the first positioning and plugging unit 430 and the second positioning and plugging unit 440 are far from and separated, the magnetic ring inductor is released for the next processing or picking and placing. The overall structure is simple, the tooling cost is lower, and the operation is more convenient.

[0079] In another embodiment of the present invention, as Figure 6 shown, grooves are also formed on the opposite sides of the first positioning and plugging unit 430 and the second positioning and plugging unit 440; when the first positioning and plugging unit 430 and the second positioning and plugging unit 440 are closed, the grooves on the first positioning and plugging unit 430 and the second positioning and plugging unit 440 enclose to form a partition guiding chute 420 which is used in cooperation with the partition storage and conveying mechanism 300. A plurality of the positioning and guiding jacks 410 are correspondingly opened at the end of the partition guiding chute 420, and the partition moves along the partition guiding chute 420 to the positioning and guiding jack 410. Specifically, in this embodiment, when the first positioning and plugging unit 430 and the second positioning and plugging unit 440 are close to and closed, the partition guiding chute 420 is formed at the same time, which guides the partition conveyed by the partition storage and conveying mechanism 300, so as to ensure that the partition can accurately run to the positioning and guiding jack 410, and the positioning accuracy is higher.

[0080] In another embodiment of the present invention, as Figure 7As shown, the first positioning and plugging unit 430 and the second positioning and plugging unit 440 have the same structure, and both include a positioning and plugging plate 450 and a plugging plate driving source 460. One end of the positioning and plugging plate 450 adjacent to the plugging plate driving source 460 is connected to the output shaft of the plugging plate driving source 460 through a driving connection block 470. The notch and the groove are provided at one end of the positioning and plugging plate 450 away from the plugging plate driving source 460. Specifically, in this embodiment, the positioning and plugging plate 450 is driven to move by the plugging plate driving source 460. Among them, the plugging plate driving source 460 can be, but is not limited to, for example, an electric screw group, an oil cylinder or a pneumatic cylinder, etc., and is not limited in the present invention.

[0081] In another embodiment of the present invention, as Figures 8 to 9 shown, the shifting and shaping device 500 includes:

[0082] A linear movement driving mechanism 600, which is assembled on the magnetic ring inductor positioning and penetrating plate device 100;

[0083] A pin clamping mechanism 700, which is assembled on the linear movement driving mechanism 600;

[0084] And a lead opening and bending mechanism 800, which is assembled on the pin clamping mechanism 700.

[0085] Specifically, in this embodiment, when the shifting and shaping device 500 is in use: First, the pin clamping mechanism 700 and the lead opening and bending mechanism 800 are closed synchronously and clamp the two sides of the pins on the semi-finished magnetic ring inductor. Then, the linear movement driving mechanism 600 drives the pin clamping mechanism 700 and the lead opening and bending mechanism 800 to move downward and drives the two sides of the pins on the semi-finished magnetic ring inductor to move downward relative to the partition plate. Finally, the pin clamping mechanism 700 and the lead opening and bending mechanism 800 are separated synchronously and open the two sides of the pins on the semi-finished magnetic ring inductor, so that the two sides of the pins form an eight-shaped and abut against the bottom of the partition plate, thereby obtaining a finished magnetic ring inductor. It can be seen that the shifting and shaping device 500 realizes the fully automated operation of adjusting the position of the partition plate on the magnetic ring inductor and shaping the pins through the mutual cooperation between the linear movement driving mechanism 600, the pin clamping mechanism 700 and the lead opening and bending mechanism 800, greatly improving the efficiency of product assembly. In addition, the linear movement driving mechanism 600, the pin clamping mechanism 700 and the lead opening and bending mechanism 800 are fixed as a whole, so the time for repeated movement and positioning can be saved during the processing, thus greatly improving the operation efficiency.

[0086] In another embodiment of the present invention, as Figure 10 shown, the linear movement driving mechanism 600 includes a moving mounting platform 610 and a moving stretching driving source 620; the moving stretching driving source 620 is assembled to the magnetic ring inductor positioning and penetrating plate device 100, and the output shaft of the moving stretching driving source 620 is connected to the moving mounting platform 610; the pin clamping mechanism 700 is assembled on the moving mounting platform 610; the moving stretching driving source 620 drives the moving mounting platform 610 and the pin clamping mechanism 700 to perform linear motion. Specifically, in this embodiment, the moving stretching driving source 620 has a simple structure, can ensure a high walking accuracy, and thus accurately control the displacements of the pin clamping mechanism 700 and the open-foot bending mechanism 800, improving the machining accuracy. Among them, the moving stretching driving source 620 can be, but is not limited to, for example, an electric screw group, an oil cylinder or a pneumatic cylinder, etc., which is not limited in the present invention.

[0087] In another embodiment of the present invention, as Figure 10 shown, there are two moving stretching driving sources 620; the two moving stretching driving sources 620 are spaced apart at both ends of the moving mounting platform 610, and an active accommodation space for the pin clamping mechanism 700 to work is formed between the two moving stretching driving sources 620, and the pin clamping mechanism 700 is arranged in the active accommodation space and clamped between the two moving stretching driving sources 620. Specifically, in this embodiment, by the two symmetrically arranged moving stretching driving sources 620, the stability of the pin clamping mechanism 700 and the open-foot bending mechanism 800 during linear motion can be improved, and at the same time, the inertia generated during motion can be well controlled.

[0088] In another embodiment of the present invention, as Figure 10 shown, the main body of the moving stretching driving source 620 is assembled to the magnetic ring inductor positioning and penetrating plate device 100 through a driving source mounting bracket 630; the driving source mounting bracket 630 is arranged in an L shape, the vertical side of the driving source mounting bracket 630 is attached to and fixed to the main body of the moving stretching driving source 620, and the horizontal side of the driving source mounting bracket 630 is attached to and fixed to the magnetic ring inductor positioning and penetrating plate device 100. Specifically, in this embodiment, the driving source mounting bracket 630 has a simple structure, can not only improve the installation speed of the moving stretching driving source 620, but also ensure the installation and fixing reliability of the moving stretching driving source 620, and has the advantages of few installation parts and low installation cost.

[0089] In another embodiment of the present invention, as Figure 11As shown, the pin clamping mechanism 700 includes a dual-output clamping drive source 710 and a pin clamping unit 720; the dual-output clamping drive source 710 is assembled on the linear movement drive mechanism 600; the pin clamping unit 720 is assembled on the output shaft of the dual-output clamping drive source 710, and a clamping area is formed on the pin clamping unit 720 for clamping the pins on the semi-finished magnetic ring inductor; the dual-output clamping drive source 710 drives the pin clamping unit 720 to act to realize the reduction or opening of the clamping area. Specifically, in this embodiment, the pin clamping mechanism 700 is easy to be micro-machined through the mutual cooperation between the dual-output clamping drive source 710 and the pin clamping unit 720, improving the operation accuracy and reliability.

[0090] In another embodiment of the present invention, as Figure 11 shown, the pin clamping unit 720 includes a first clamping member 721 and a second clamping member 722; the first clamping member 721 and the second clamping member 722 are arranged opposite to each other and on both sides of the dual-output clamping drive source 710; the clamping area is formed between the first clamping member 721 and the second clamping member 722; the output shafts on both sides of the dual-output clamping drive source 710 are respectively connected to the first clamping member 721 and the second clamping member 722 for driving the first clamping member 721 and the second clamping member 722 to move relatively to adjust the distance between the two. Specifically, in this embodiment, the dual-output clamping drive source 710 is selected as a wide-type air claw cylinder, so as to realize that the first clamping member 721 and the second clamping member 722 can be driven to perform clamping actions by one dual-output clamping drive source 710. Its operation is convenient, and the clamping and positioning operations can be effectively and quickly completed, which is beneficial to ensuring the processing efficiency and processing accuracy, with good use stability, strong applicability and good practicability.

[0091] In another embodiment of the present invention, as Figure 11 shown, the first clamping member 721 and the second clamping member 722 have the same structure, and both include a connecting portion 723 for connecting with the output shaft of the dual-output clamping drive source 710 and a clamping portion 724 for clamping the pins on the semi-finished magnetic ring inductor. The connecting portion 723 and the clamping portion 724 are integrally formed and arranged in a trapezoidal shape. Specifically, in this embodiment, the connecting portion 723 and the clamping portion 724 have high integrity, stable structure and can effectively prevent deformation, and have a long service life.

[0092] In another embodiment of the present invention, as Figure 12As shown, the open-foot bending mechanism 800 includes a dual-output open-foot driving source 810 and a pin bending unit 820; the dual-output open-foot driving source 810 is assembled on the pin clamping mechanism 700; the pin bending unit 820 is assembled on the output shaft of the dual-output open-foot driving source 810; the dual-output open-foot driving source 810 drives the pin bending unit 820 to open, so as to open the two side pins on the semi-finished magnetic ring inductor. Specifically, in this embodiment, through the mutual cooperation between the dual-output open-foot driving source 810 and the pin bending unit 820, the open-foot bending mechanism 800 can bend the two side pins at one time while ensuring the bending quality, with less manual labor intensity and time and labor saving, meeting the requirements of mass production.

[0093] In another embodiment of the present invention, as Figure 12 shown, the pin bending unit 820 includes a first bending member 821 and a second bending member 822; the first bending member 821 and the second bending member 822 are arranged adjacent to each other and on both sides of the dual-output open-foot driving source 810; the output shafts on both sides of the dual-output open-foot driving source 810 are respectively connected to the first bending member 821 and the second bending member 822, and are used to drive the first clamping member 721 and the second clamping member 722 to move relatively to adjust the distance between the two. Specifically, in this embodiment, the dual-output open-foot driving source 810 is selected as a pneumatic gripper, so that the first bending member 821 and the second bending member 822 can be driven to move relatively by one dual-output open-foot driving source 810. Its operation is convenient, and the operation of opening the two side pins can be effectively and quickly completed, which is beneficial to ensuring the processing efficiency and accuracy, with good use stability, strong applicability and good practicability.

[0094] In another embodiment of the present invention, as Figure 12 shown, the first bending member 821 and the second bending member 822 have the same structure, and both include a fixing part 823 for connecting to the output shaft of the dual-output open-foot driving source 810 and a pushing part 824 for opening the pins on the semi-finished magnetic ring inductor. The fixing part 823 and the pushing part 824 are integrally formed and arranged in an L shape. Specifically, in this embodiment, the fixing part 823 and the pushing part 824 have high integrity, stable structure and can effectively prevent deformation, with a long service life.

[0095] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. Magnetic ring inductor board-piercing and shaping machine, Characterized in that, Comprising: A magnetic ring inductor positioning and board-piercing device for inserting the pins on the magnetic ring inductor into the openings on the partition board to form a semi-finished magnetic ring inductor; And a shifting and shaping device, the shifting and shaping device is assembled on the magnetic ring inductor positioning and board-piercing device for adjusting the positions of the pins on the semi-finished magnetic ring inductor on the magnetic ring inductor positioning and board-piercing device and shaping the pins to form a finished magnetic ring inductor; The magnetic ring inductor positioning and board-piercing device includes: a board-piercing base for supporting the partition board; a partition board storage and conveying mechanism, the partition board storage and conveying mechanism is arranged on the board-piercing base for storing before batch partition board conveying and sending out the batch partition boards one by one; and a magnetic ring inductor positioning and inserting mechanism, the magnetic ring inductor positioning and inserting mechanism is arranged on the board-piercing base and at the conveying end of the partition board storage and conveying mechanism to receive the partition board, and is used for correcting the pins on the magnetic ring inductor to accurately insert into the openings on the partition board; The partition board storage and conveying mechanism includes: A partition board storage unit, the partition board storage unit is installed on the board-piercing base and is connected to the inside of the board-piercing base for sending the batch of partition boards into the inside of the board-piercing base one by one; And a partition board conveying unit, the partition board conveying unit is installed on the board-piercing base, and the output end of the partition board conveying unit extends into the inside of the board-piercing base for sending a single partition board to the magnetic ring inductor positioning and inserting mechanism; The shifting and shaping device includes: A linear movement driving mechanism, the linear movement driving mechanism is assembled on the magnetic ring inductor positioning and board-piercing device; A pin clamping mechanism, the pin clamping mechanism is assembled on the linear movement driving mechanism; And a pin-opening and bending mechanism, the pin-opening and bending mechanism is assembled on the pin clamping mechanism; Wherein, the pin clamping mechanism and the pin-opening and bending mechanism close synchronously for clamping the two-side pins on the semi-finished magnetic ring inductor; the linear movement driving mechanism drives the pin clamping mechanism and the pin-opening and bending mechanism to move downward for driving the two-side pins on the semi-finished magnetic ring inductor to move downward relative to the partition board; the pin clamping mechanism and the pin-opening and bending mechanism separate synchronously for opening the two-side pins on the semi-finished magnetic ring inductor to make the two-side pins in a V shape and abut against the bottom of the partition board.

2. The magnetic ring inductor board-piercing and shaping machine according to claim 1, Characterized in that: A product bearing rod is arranged on the board-piercing base; the product bearing rod is arranged at the conveying end of the partition board storage and conveying mechanism and below the magnetic ring inductor positioning and inserting mechanism to support the partition board; the board-piercing base is provided with through holes on both sides of the product bearing rod for the two-side pins on the magnetic ring inductor to pass through.

3. The magnetic ring inductor board-piercing and shaping machine according to claim 1, Characterized in that: A plurality of positioning and guiding jacks corresponding one by one to the openings on the partition board are formed on the magnetic ring inductor positioning and inserting mechanism, and the pins on the magnetic ring inductor pass through the positioning and guiding jacks and move along their vertical directions.

4. The magnetic ring inductor board-piercing and shaping machine according to claim 3, characterized in that: the magnetic ring inductor positioning and plugging mechanism includes a first positioning and plugging unit and a second positioning and plugging unit which are arranged oppositely; notches are formed on the opposite sides of the first positioning and plugging unit and the second positioning and plugging unit; when the first positioning and plugging unit and the second positioning and plugging unit are closed, the notches on the first positioning and plugging unit and the second positioning and plugging unit enclose to form the positioning and guiding jack.

5. The magnetic ring inductor board-piercing and shaping machine according to claim 4, characterized in that: grooves are further formed on the opposite sides of the first positioning and plugging unit and the second positioning and plugging unit; when the first positioning and plugging unit and the second positioning and plugging unit are closed, the grooves on the first positioning and plugging unit and the second positioning and plugging unit enclose to form a partition guiding chute for cooperating with the partition storage and conveying mechanism, and a plurality of the positioning and guiding jacks are correspondingly opened at the end of the partition guiding chute, and the partition moves along the partition guiding chute to the positioning and guiding jack.

6. The magnetic ring inductor board-piercing and shaping machine according to claim 5, characterized in that: the pin clamping mechanism includes a double-output clamping drive source and a pin clamping unit; the double-output clamping drive source is assembled on the linear movement drive mechanism; the pin clamping unit is assembled on the output shaft of the double-output clamping drive source, and a clamping area is formed on the pin clamping unit for clamping the pins on the semi-finished magnetic ring inductor; the double-output clamping drive source drives the pin clamping unit to act to realize the reduction or opening of the clamping area.

7. The magnetic ring inductor board-piercing and shaping machine according to claim 5, characterized in that: the pin separating and bending mechanism includes a double-output pin separating drive source and a pin bending unit; the double-output pin separating drive source is assembled on the pin clamping mechanism; the pin bending unit is assembled on the output shaft of the double-output pin separating drive source; the double-output pin separating drive source drives the pin bending unit to open to realize the separation of the two side pins on the semi-finished magnetic ring inductor.

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