Inspection and processing system

Abstract

The present invention discloses a detection and processing system, which is used to detect and process a detector, and the detection and processing system includes: a frame; a conveying mechanism, which is installed below the frame and is used to convey a carrier plate, and the carrier plate is used to load the detector; a clamping mechanism, which can be movably installed below the frame and is located above the conveying mechanism, and the clamping mechanism is provided with a clamping claw to clamp the detector on the carrier plate; and a detection and processing module, which is arranged below the frame and located on both sides of the conveying mechanism, and is used to detect and process the detector clamped by the clamping mechanism. The detection and processing system of the technical solution of the present invention can improve the efficiency of detection and processing, while reducing labor costs and error rates, and ensuring product quality.

Description

Technical Field

[0001] The invention relates to the technical field of detector production equipment, and in particular to a detection processing system. Background Art

[0002] As the core component of earthquake detection instruments, the geophone needs to be strictly controlled in the production process to ensure the overall quality of the product. In the related technology, when the geophone is produced, the quality inspectors have to manually pick up the geophones one by one for inspection on the assembly line of the inspection process. This is very inefficient during the inspection process, and the labor cost and the error rate of missed inspection and wrong inspection are very high, making it difficult to ensure product quality. Summary of the invention

[0003] The main purpose of the present invention is to provide a detection and processing system, which aims to improve the efficiency of detector detection and processing, while reducing labor costs and error rates, and ensuring product quality.

[0004] To achieve the above-mentioned purpose, the detection and processing system proposed in the present invention is used to detect and process the detector, and the detection and processing system includes:

[0005] frame;

[0006] A conveying mechanism, the conveying mechanism is installed below the frame, the conveying mechanism is used to convey a carrier plate, and the carrier plate is used to load the detector;

[0007] a clamping mechanism, which can be movably mounted below the mounting beam on the top of the frame and is located above the conveying mechanism, and the clamping mechanism is provided with claws for clamping the detector on the carrier; and a detection and processing module, which is arranged below the frame and located on both sides of the conveying mechanism, and is used for detecting and processing the detector clamped by the clamping mechanism.

[0008] Optionally, there are two racks, and the two racks are arranged at intervals along the conveying direction of the conveying mechanism. Both racks are equipped with a visual detection device and the clamping mechanism. The conveying mechanism is installed below the two racks, and the visual detection device is used to detect the detector clamped by the clamping mechanism.

[0009] Optionally, the detection and processing module includes four magnetizers and four test tables, and the four magnetizers and the four test tables are all located below the two frames and on both sides of the conveying mechanism, respectively, and two magnetizers and two test tables are arranged on each side, and the two magnetizers and the two test tables are arranged at intervals in the conveying direction of the conveying mechanism.

[0010] Optionally, the test bench includes a base frame, a shock absorbing platform and a test fixture, the shock absorbing platform is mounted on the base frame, the test fixture is fixed on the shock absorbing platform, and the test fixture is used to detect the detector clamped by the clamping mechanism.

[0011] Optionally, the number of the clamping mechanisms is four, and each of the racks is respectively equipped with two of the clamping mechanisms, and each of the clamping mechanisms comprises:

[0012] A first translation module, wherein the first translation module is fixedly suspended under the crossbeam of the frame; a movement direction of a slide table of the first translation module is perpendicular to a conveying direction of the conveying mechanism;

[0013] a second translation module, wherein the second translation module is fixedly suspended under the slide table of the first translation module, and a moving direction of the slide table of the second translation module is perpendicular to a moving direction of the slide table of the first translation module; and

[0014] The lifting module is connected to the side of the slide of the second translation module and can move up and down in the vertical direction. The clamping claw is connected to the front of the slide of the lifting module.

[0015] Optionally, the frame includes a supporting frame, two mounting beams and two cross beams, the two mounting beams are fixed at intervals in the top plane of the supporting frame, the two cross beams are fixed on the two mounting beams and are arranged at intervals, the first translation module is suspended and fixed under each of the mounting beams, and the visual detection device is installed on the side of each of the cross beams.

[0016] Optionally, the conveying mechanism is equipped with four stop mechanisms, which are arranged at intervals along the conveying direction of the conveying mechanism, and each of the stop mechanisms includes a stop driving member and a stop plate, the stop driving member is installed on the frame of the conveying mechanism, the stop plate is connected to the stop driving member, and can be driven by the stop driving member to perform lifting and lowering movements to stop the carrier being transported on the conveying mechanism.

[0017] Optionally, the conveying mechanism is also equipped with four jacking mechanisms, which are arranged at intervals along the conveying direction of the conveying mechanism, and wherein there is a jacking mechanism in front of each of the stop mechanisms, and each of the jacking mechanisms includes a jacking drive and a jacking plate, the jacking drive is installed at the lower part of the interior of the frame of the conveying mechanism, the jacking plate is connected to the jacking drive and can be driven by the jacking drive to perform lifting and lowering movements to lift the carrier and separate it from the conveying mechanism.

[0018] Optionally, the conveying mechanism is further equipped with a positioning mechanism, and the positioning mechanism includes:

[0019] A positioning frame, the positioning frame is installed on the frame of the conveying mechanism;

[0020] Two left and right positioning assemblies are relatively arranged on the left and right sides of the positioning frame, and the two left and right positioning assemblies are both located above the conveying mechanism and can move toward each other at the same time; and two front and rear positioning assemblies are relatively arranged on the front and rear sides of the positioning frame, and the two front and rear positioning assemblies are both located above the conveying mechanism and can move toward each other at the same time, so as to clamp and accurately position the carrier together with the two left and right positioning assemblies.

[0021] Optionally, the detection and processing system also includes a return mechanism for returning the carrier after unloading the detector, and the return mechanism is installed at the lower part of the inner part of the frame of the conveying mechanism, and the conveying direction of the return mechanism is opposite to the conveying direction of the conveying mechanism.

[0022] In the detection and processing system of the technical solution of the present invention, during the process of detecting and processing the detector, the detector to be detected and processed is first loaded on the carrier, and then the carrier loaded with the detector is placed on the conveying mechanism for conveying through the conveying mechanism; when the carrier is conveyed to the position of the detection and processing module, the detectors on the carrier can be clamped one by one by the clamping claws through the clamping mechanism that can be moved above, and transferred to the detection and processing module for automatic detection and processing. In this solution, the detectors on the conveying mechanism are clamped by the clamping claws through the mobile clamping mechanism for movement and detection processing, and there is no need for the quality inspector to manually take them. Therefore, each system only needs to be equipped with one person to operate, which greatly reduces the labor cost and improves the efficiency of detection and processing, and can prevent missed detection and wrong detection due to human problems, effectively ensuring the quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0024] Figure 1 It is a structural schematic diagram of an embodiment of a detection and processing system of the present invention;

[0025] Figure 2 for Figure 1 Front view of the

[0026] Figure 3It is a schematic diagram of the installation structure of the clamping mechanism in the detection and processing system of the present invention;

[0027] Figure 4 for Figure 3 Another perspective view in;

[0028] Figure 5 This is a schematic diagram of the detection and processing system of the present invention after some structures are removed;

[0029] Figure 6 for Figure 5 A partial enlarged view of the middle A;

[0030] Figure 7 for Figure 5 Schematic exploded view of some structures;

[0031] Figure 8 for Figure 7 A partial enlarged view of point B in the middle.

[0032] Description of Figure Numbers:

[0033] Label name Label name 10 frame 11 frame 12 Support frame 20 Conveying mechanism 30 Gripping mechanism 30a Gripper 31 The first translation module 32 Second translation module 33 Lifting module 40 Inspection and processing module 41 Visual inspection device 42 Magnetizing machine 43 Test Bench 431 Base 432 Shock-absorbing platform 433 Test fixture 50 Electric control cabinet 60 Feedback Agency 70 Stop mechanism 71 Stop drive 72 Stop plate 80 Lifting mechanism 81 Lifting drive parts 82 Lifting plate 83 Mounting Plate 84 Guide components 90 Positioning mechanism 91 Positioning frame 92 Left and right positioning components 93 Front and rear positioning components 921 Left and right positioning cylinder 922 Left and right positioning plates 931 Front and rear cylinder 932 Front and rear positioning plates 100 Inspection and processing system 300 Carrier 500 Detector 13 Installing beams 14 beam

[0034] The purpose, features and advantages of the present invention will be further described with reference to the accompanying drawings in conjunction with the embodiments. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0037] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] In addition, in the present invention, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text is that it includes three parallel solutions. Taking "A and / or B as an example", it includes solution A, or solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0039] The present invention provides a detection and processing system 100 .

[0040] Combined with reference Figures 1 to 4 In an embodiment of the present invention, the detection and processing system 100 is used to detect and process the detector 500, and the detection and processing system 100 includes:

[0041] Rack 10;

[0042] A conveying mechanism 20, wherein the conveying mechanism 20 is installed below the frame 10, and the conveying mechanism 20 is used to convey a carrier plate 300, and the carrier plate 300 is used to load the detector 500;

[0043] a clamping mechanism 30, wherein the clamping mechanism 30 is movably mounted below the frame 10 and located above the conveying mechanism 20, and the clamping mechanism 30 is provided with a clamping claw 30a for clamping the detector 500 on the carrier 300; and a detection and processing module 40, wherein the detection and processing module 40 is arranged below the frame 10 and located on both sides of the conveying mechanism 20, and is used for detecting and processing the detector 500 clamped by the clamping mechanism 30.

[0044] In this embodiment, the frame 10 is roughly a rectangular welded frame, and the frame 10 can be welded with square metal pipes with good structural strength to form a frame structure, so as to ensure that the frame 10 will not be easily deformed when bearing weight, and to ensure the stability of each mechanism installed and fixed on the frame 10. At the same time, for greater stability, a support plate is also provided at the bottom of the frame 10, and the support plate supports the frame 10 on the ground.

[0045] The conveying direction of the conveying mechanism 20, i.e., the direction of the length of the conveying mechanism 20, is the same as the length direction of the frame 10. The conveying mechanism 20 has a loading end and a unloading end, and both the loading end and the unloading end can be located outside the frame 10, i.e., the total length of the conveying mechanism 20 is greater than the total length of the frame 10, which makes it easier to load and unload at the loading end and the unloading end. In one embodiment of the present application, the conveying mechanism 20 includes a frame 11, a conveying motor, a reducer, a drive shaft system, a passive shaft system, and two conveyor belts connected between the drive shaft system and the passive shaft system. The conveying motor is installed at the end of the frame 11, and the two conveyor belts are installed on both sides of the frame 11, so there is a large spacing between the two conveyor belts. The conveying directions of the two conveyor belts are the same as the length direction of the frame 10, and the two conveyor belts are arranged parallel to each other, so that the surfaces of the two conveyor belts are jointly formed as a conveying surface, and the carrier 300 spans across the two conveyor belts, and is blocked by the frame 11 on both sides, and can be driven steadily for transmission.

[0046] The clamping mechanism 30 can move freely above the conveying mechanism 20 and the detection and processing module 40. The clamping jaw 30a can be pneumatically driven, and can be driven by a pneumatic finger cylinder to clamp the detector 500 with a special clamping jaw to ensure that the clamping is correct and will not fall off during the movement after clamping. In actual applications, the carrier 300 is usually loaded with multiple detectors 500 to be inspected and processed, and each detector 500 is placed in a precisely located position. When the carrier 300 arrives next to a certain detection and processing module 40, if the positioning mechanism 90 next to the detection and processing module 40 is empty, the carrier 300 will be blocked and lifted to the above-mentioned positioning mechanism 90 for positioning, and then the clamping mechanism 30 drives the clamping claw 30a to move, first clamp one of the detectors 500 on the carrier 300 and move it to the detection and processing module 40. After completing all the detection and processing procedures, it is clamped and transferred back to the carrier 300, and then the next detector 500 is clamped and inspected, until all the detectors 500 on the carrier 300 are inspected, thereby ensuring that no omissions occur.

[0047] In addition, in an embodiment of the present application, an electric control cabinet 50 is also provided on the side of the frame 10, and the electrical components of the conveying mechanism 20, the clamping mechanism 30 and the detection and processing module 40 are connected to the electric control cabinet 50 through cables, so that the various mechanisms can be controlled to perform actions through an electric control system, such as a PLC, to achieve detection and processing of the detector 500.

[0048] Therefore, the detection and processing system 100 of the technical solution of the present invention does not require manual picking up by quality inspectors during the process of detecting and processing the detector 500. Therefore, each system only needs to be equipped with one person to operate, which greatly reduces the labor cost. At the same time, it also improves the efficiency of detection and processing, and can prevent missed detection and wrong detection due to human problems, effectively ensuring product quality.

[0049] Combined with reference Figure 1 and Figure 4 Furthermore, the number of the racks 10 in the present application is two, and the two racks 10 are arranged at intervals along the conveying direction of the conveying mechanism 20. The two racks 10 are both equipped with a visual inspection device 41 and the clamping mechanism 30. The conveying mechanism 20 is installed below the two racks 10, and the visual inspection device 41 is used to detect the detector clamped by the clamping mechanism 30.

[0050] Specifically, the visual inspection device 41 can be a CCD visual inspection system commonly used in the prior art, which can convert the captured target into an image signal, transmit it to a dedicated image processing system, and convert it into a digital signal according to pixel distribution, brightness, color and other information; the image system performs various operations on these signals to extract the characteristics of the target, and then controls the equipment action on site according to the results of the judgment. Therefore, when the detector 500 to be inspected is transported to the bottom of the corresponding rack 10 by the carrier 300, the clamping mechanism 30 can be used to drive the clamping claw 30a to grab the detector 500 to the camera position of the visual inspection device 41, and the visual inspection is automatically completed by the visual inspection device 41, so that there is no need for manual movement and inspection, which greatly improves the efficiency of inspection, reduces the human error rate, and improves the quality of the product. Moreover, by setting two sets of visual inspection devices 41 and two sets of clamping mechanisms 30 on both racks 10, the efficiency of inspection can be further improved.

[0051] Furthermore, the detection and processing module 40 includes four magnetizers 42 and four test tables 43, and the four magnetizers 42 and the four test tables 43 are located below the two frames 10 and are respectively located on both sides of the conveying mechanism 20, and two magnetizers 42 and two test tables 43 are arranged on each side, and the two magnetizers 42 and the two test tables 43 are arranged alternately in the conveying direction of the conveying mechanism 20.

[0052] The magnetizer 42 is mainly used to magnetize the movable core inside the geophone 500, so that the movable core has magnetism. During the seismic exploration process, the external vibration makes the movable core with magnetism move, so that the internal coil generates current. The test bench 43 is a tool used in the prior art to test the electrical performance of the geophone 500. In actual application, when the detector 500 is transferred to the side of the detection and processing module 40 through the carrier 300, if the positioning mechanism 90 next to the detection and processing module 40 is empty, the carrier 300 will be blocked and lifted to the positioning mechanism 90 for positioning, and then the clamping mechanism 30 first drives the clamping claw 30a to clamp the detector 500 and move it to the visual inspection device 41 for shooting and inspection, and then move it to the magnetizer 42 below for magnetization, and then clamp the magnetized detector 500 to the test bench 43 for electrical performance testing, and finally move the tested detector 500 back to the carrier 300 to be taken away by the conveying mechanism 20. In this way, the automatic magnetization and testing operation of the detector 500 on the conveying mechanism 20 is completed by the clamping mechanism 30 and the clamping claw 30a, without the need for the quality inspector to manually operate step by step, thereby ensuring the efficiency and quality of magnetization and testing. On both sides of the conveying mechanism 20, two magnetizers 42 and two test benches are arranged alternately, so that the detectors 500 on a maximum of four carriers 300 can be inspected and processed simultaneously, thereby improving the efficiency of the inspection and processing.

[0053] Therefore, in the embodiment of the present application, the number of the clamping mechanism 30, the visual inspection device 41 and the inspection and processing module 40 are all 4, that is, the number of the magnetizer 42 and the test bench 43 are all 4, of which 2 are arranged on each side of the conveying mechanism 20, and two clamping mechanisms 30 and two visual inspection devices 41 facing each other are arranged on each frame 10. In this way, in the actual application process, the detectors 500 on the four carriers 300 passing through the conveying mechanism 20 can be automatically inspected and processed at the same time, and there will be no interference between them, thereby further improving the efficiency of the inspection and processing system 100.

[0054] Based on the above embodiments, continue to refer to Figure 1 The test bench 43 described in the present application includes a base frame 431, a shock absorbing platform 432 and a test fixture 433. The shock absorbing platform 432 is installed on the base frame 431, and the test fixture 433 is fixed on the shock absorbing platform 432. The test fixture 433 is used to detect the detector 500 clamped by the clamping mechanism 30.

[0055] The base frame 431 may be a metal or wooden frame structure, and a universal wheel is installed at the bottom thereof to facilitate the movement and transportation of the test bench 43 as a whole. The test fixture 433 is an automatic test device for the detector 500 in the prior art, which generally has two electrodes. When the detector 500 is placed on the test fixture 433, the electrodes of the detector 500 are connected to the electrodes of the test fixture 433, so that various electrical performance parameters of the detector 500 are tested. In this embodiment, the test fixture 433 is installed on the base frame 431 through the shock absorbing platform 432. Therefore, during the test process, the shock absorbing platform 432 can buffer the external vibration, thereby effectively preventing the external vibration from affecting the test results and ensuring the accuracy of the test results.

[0056] Please refer to Figure 4 In the embodiment of the present application, the number of the clamping mechanisms 30 is four, and each frame 10 is equipped with two clamping mechanisms 30, and each clamping mechanism 30 includes:

[0057] A first translation module 31, wherein the first translation module 31 is fixedly connected to the lower portion of the crossbeam 14 of the frame 10; a movement direction of a slide table of the first translation module 31 is perpendicular to a conveying direction of the conveying mechanism 20;

[0058] A second translation module 32, wherein the second translation module 32 is fixedly connected under the slide of the first translation module 31, and the moving direction of the slide of the second translation module 32 is perpendicular to the moving direction of the slide of the first translation module 31; and a lifting module 33, wherein the lifting module 33 is connected to the side of the slide of the second translation module 32 and can move up and down in the vertical direction, and the clamp 30a is connected to the front of the slide of the lifting module 33.

[0059] Specifically, the first translation module 31 and the second translation module 32 can both be linear modules, and the first translation module 31 and the second translation module 32 are used to realize the movement of the clamp 30a in the x and y directions; the lifting module 33 can be a linear module, which is used to realize the movement of the clamp 30a in the z direction. Therefore, the clamping mechanism 30 composed of the first translation module 31, the second translation module 32 and the lifting module 33 is formed into a gantry manipulator structure, which drives the clamp 30a to move in multiple directions and three dimensions, so that the clamp 30a can grasp the detector 500 more accurately, and accurately move to the bottom of the visual inspection device 41, the magnetizer 42 and the test fixture 433 for inspection and processing, and the efficiency is relatively high.

[0060] In one embodiment of the present application, the frame 10 includes a support frame 12, two mounting beams 13 and two cross beams 14. The two mounting beams 13 are fixed at intervals in the top plane of the support frame 12. The two cross beams 14 are fixed on the two mounting beams 13 and are arranged at intervals. The first translation module 31 is suspended and fixed under each of the mounting beams 13, and the visual detection device 41 is installed on the side of each of the cross beams 14.

[0061] In this embodiment, the frame 10 is formed into a rectangular frame, two mounting beams 13 are arranged in parallel on the top of the support frame 12 and located inside the support frame 12, and two cross beams 14 are fixed in parallel on the two mounting beams 13. Such an arrangement enables the clamping mechanism 30 to be conveniently moved to the bottom of the visual inspection device 41 for inspection after being driven to move, and is not easily interfered with. Moreover, the arrangement of the cross beam 14 and the mounting beam 13 can ensure the stability of the installation of the visual inspection device 41 and the clamping mechanism 30, and it is not easy to collide with other objects.

[0062] Please refer to Figures 5 to 8 , because the clamping claw 30a on the clamping mechanism 30 needs to stop the transmission of the carrier 300 to accurately grasp the detector 500 when clamping the detector 500. In order to accurately control the parking position of the carrier 300 on the conveying mechanism 20, in one embodiment of the present application, four stop mechanisms 70 are installed in the conveying mechanism 20, and the four stop mechanisms 70 are arranged at intervals along the conveying direction of the conveying mechanism 20. Each of the stop mechanisms 70 includes a stop driving member 71 and a stop plate 72. The stop driving member 71 is installed on the lower surface of the frame 11 of the conveying mechanism 20. The stop plate 72 is connected to the stop driving member 71 and can be driven by the stop driving member 71 to move up and down to stop the carrier 300 being transported on the conveying mechanism 20.

[0063] In this embodiment, the stop driving member 71 can be a blocking cylinder or a linear module, and the stop mechanism 70 also includes a cross bar, which is fixed and spans the bottom of the frame 11 and is located below the two conveyor belts. The stop driving member 71 is installed in the middle position of the cross bar, so that the stop driving member 71 and the stop plate 72 are located below the two conveyor belts of the conveying mechanism 20. When the carrier 300 is transported to the position corresponding to the stop mechanism 70, the electric control system of the electric control cabinet 50 controls the stop driving member 71 according to the signal of the sensor to drive the stop plate 72 to rise to block the movement of the carrier 300. The four stop mechanisms 70 stop different carriers 300 accordingly.

[0064] Reference Figure 7 and Figure 8Furthermore, the conveying mechanism 20 is also equipped with four lifting mechanisms 80, which are arranged at intervals along the conveying direction of the conveying mechanism 20 and are arranged one by one with the four stop mechanisms 70, wherein there is a lifting mechanism 80 in front of each stop mechanism 70. Each lifting mechanism 80 includes a lifting drive member 81 and a lifting plate 82, wherein the lifting drive member 81 is installed at the lower part of the frame 11 of the conveying mechanism 20, and the lifting plate 82 is connected to the lifting drive member 81 and can be driven by the lifting drive member 81 to perform lifting and lowering movements, so as to lift the carrier 300 and separate it from the conveying mechanism 20.

[0065] Specifically, the lifting drive 81 can be a lifting cylinder or a linear module, etc., and the lifting plate 82 can be a flat plate structure and can be connected to the bottom of the carrier 300. In actual application, the lifting mechanism 80 is located between the two conveyor belts of the conveying mechanism 20. When the carrier 300 is stopped by the stop mechanism 70, it just stops above the lifting plate 82. Then the lifting drive 81 is started, and the carrier 300 is lifted and lifted by the lifting plate 82, so that the carrier 300 is lifted off the conveyor belt.

[0066] Continue to refer to Figure 8 , considering that when the lifting mechanism 80 is lifting and lifting the carrier plate 300 and the detector 500 to be tested, the weight is usually large, and it is easy to tip over and deflect during the lifting movement. Therefore, in one embodiment of the present application, the lifting mechanism 80 also includes a guide assembly 84 and a mounting plate 83, the mounting plate 83 is fixed at the lower part of the inside of the frame 11 and corresponds to the lower part of the lifting plate 82, the lifting drive member 81 is fixed on the mounting plate 83 and connected to the lifting plate 82, the guide assembly 84 includes a guide column and a linear bearing, the lifting plate 82 is connected to the mounting plate 83 through the matching linear bearing and guide column, the guide column and the linear bearing are matched, there are four sets in total, and they are respectively located at the four corners of the lifting plate 82. In this way, the lifting plate 82 can be guided and limited by the guide column and the linear bearing during the lifting movement, which effectively ensures the stability of the lifting movement.

[0067] Refer again Figure 8 Furthermore, the conveying mechanism 20 is also equipped with a positioning mechanism 90, and the positioning mechanism 90 includes:

[0068] A positioning frame 91, wherein the positioning frame 91 is installed on the frame 11 of the conveying mechanism 20;

[0069] Two left and right positioning components 92 are relatively arranged on the left and right sides of the upper part of the positioning frame 91, and the two left and right positioning components 92 are both located above the conveying mechanism 20 and can move toward each other at the same time; and two front and rear positioning components 93 are relatively arranged on the front and rear sides of the upper part of the positioning frame 91, and the two front and rear positioning components 93 are both located above the conveying mechanism 20 and can move toward each other at the same time, and can jointly position and clamp the carrier 300 with the two left and right positioning components 92.

[0070] The positioning frame 91 can be a rectangular frame structure and is fixedly installed on the frame 11. The left and right positioning components 92 include left and right positioning cylinders 921 fixed to the positioning frame 91 and left and right positioning plates 922 connected to the left and right positioning cylinders 921. The front and rear positioning components 93 include front and rear positioning cylinders 931 fixed to the positioning frame 91 and front and rear positioning plates 932 connected to the front and rear positioning cylinders 931. In this way, a positioning space is formed by two corresponding left and right positioning plates 922 and two corresponding front and rear positioning plates 932 to position the carrier 300, and the lifting plate 82 is correspondingly located in the middle of the positioning space. In actual applications, when the carrier 300 and the detector 500 are lifted out of the conveying mechanism 20 by the lifting mechanism 80, the positioning mechanism 90 starts to move, and the two left and right positioning plates 922 and the two front and rear positioning plates 932 move in opposite directions respectively, so that the carrier 300 is positioned and clamped, and then the lifting mechanism 80 will immediately retract to the bottom of the conveying mechanism 20 to ensure that it does not affect the transmission of other carriers 300.

[0071] It can be understood that, since a plurality of detection and processing positions are sequentially arranged in the conveying direction of the conveying mechanism 20, in order to prevent the detection and processing position at the front end from affecting the rear end, when the carrier at the front end is positioned and clamped by the positioning mechanism 90, a signal can be sent through the magnetic induction switch, and the PLC obtains a signal that the positioning mechanism 90 is in an extended positioning state. At this time, under the control of the PLC, when other carriers flow through this detection and processing position driven by the conveying mechanism 20, the blocking mechanism 70 and the lifting mechanism 80 corresponding to this detection and processing position will not rise to affect the flow of other carriers.

[0072] Reference Figure 1 Furthermore, the detection and processing system 100 in the present application further includes a return mechanism 60, which is installed at the lower part of the frame 11 of the conveying mechanism 20, and its installation height is lower than that of the blocking mechanism 70 and the lifting mechanism 80. The conveying direction of the return mechanism 60 is opposite to that of the conveying mechanism 20, and is used to return the carrier 300 after unloading the detector 500.

[0073] The conveying mechanism 20 and the return mechanism 60 are two layers, one above and one below, fixed inside the frame 11. The structure of the return mechanism 60 can be consistent with that of the conveying mechanism 20. The return mechanism 60 also includes two return belts. The aforementioned stop mechanism 70 and lifting mechanism 80 are located between the conveying mechanism 20 and the return mechanism 60. In actual practice, the carrier 300 includes a carrier and a tray. The carrier is used for conveying on the conveyor belt. The tray is used to load the detector 500, and then placed on the carrier and conveyed with the carrier. Therefore, when all the detectors 500 on the tray have completed the inspection and processing, they are transferred to the end of the conveying mechanism 20 with the carrier. At this time, the tray and the detector 500 can be taken out for the next process, and the empty carrier is placed on the return mechanism 60, and the return mechanism 60 returns it to the feeding end of the conveying mechanism 20 for reuse, thereby further improving the efficiency of the inspection and processing system 100.

[0074] Therefore, the actual detection and processing steps of the detection and processing system 100 of the present application are as follows:

[0075] 1. Place all the detectors 500 to be inspected and processed on a tray, and the tray is placed in a carrier.

[0076] Second, the loaded carrier is placed on the conveyor belt of the conveying mechanism 20, and the conveyor belt transports the carrier to the bottom of the positioning frame 91 next to one of the inspection and processing positions.

[0077] Third, the stopper mechanism 70 below the positioning frame 91 is raised to block the carrier 300, and then the lifting mechanism 80 below the positioning frame 91 is raised to lift the carrier 300 upward and away from the conveyor belt. When the carrier 300 is lifted to the highest point, the left and right positioning components 92 and the front and rear positioning components 93 installed on the upper part of the positioning frame 91 extend to accurately position and clamp the carrier 300. Finally, the stopper mechanism 70 and the lifting mechanism 80 below the positioning frame 91 are retracted and lowered to avoid affecting the transmission of other carriers 300 on the conveyor belt.

[0078] 4. After the carrier 300 is positioned in the positioning frame 91, the corresponding clamping mechanism 30 above the positioning frame 91 drives the clamping claw 30a to clamp a detector 500 from a hole in the tray on the carrier 300, first move it to the visual inspection device 41 to take pictures, and then move it to the magnetizer 42, put the detector into the magnetizing hole of the magnetizer 42, and then the clamping claw 30a releases the detector 500 and lifts it, so that the detector 500 stays in the magnetizing hole of the magnetizer 42 for magnetization.

[0079] 5. After the detector 500 is magnetized, the clamp 30a is lowered to re-clamp the detector 500 and transport it to the top of the test fixture 433 of the test table 43 next to the magnetizer 42. The detector is placed in the test point of the test fixture 433. Then the clamp 30a releases the detector and lifts it up, and the electrical performance of the detector 500 is automatically tested using the test fixture 433.

[0080] 6. After the detector 500 is tested on the test bench 43, the clamp 30a is lowered to clamp the detector 500 and return it to the original position in the tray on the carrier 300. Then, the fourth, fifth and sixth steps are repeated until all the detectors 500 on the carrier 300 are tested.

[0081] Seventh, the lifting mechanism 80 under the positioning frame 91 rises again to hold the carrier 300, and then the left and right positioning components 92 and the front and rear positioning components 93 on the positioning frame 91 retract to release the carrier 300. Finally, the lifting mechanism 80 under the positioning frame 91 retracts to allow the carrier 300 to fall back onto the conveyor belt to continue conveying.

[0082] 8. When the detector 500 that has been processed is driven to the unloading end of the conveying mechanism 20, the tray is taken out and sent to the next process, and then the empty carrier is placed on the return mechanism 60 to be returned to the loading end of the conveying mechanism 20 for reuse.

[0083] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A detection and processing system for detecting and processing a detector, characterized in that: The detection and processing system comprises: frame; A conveying mechanism, the conveying mechanism is installed below the frame, the conveying mechanism is used to convey a carrier plate, and the carrier plate is used to load the detector; A clamping mechanism, which is movably mounted below the frame and located above the conveying mechanism, and is provided with a clamping claw to clamp the detector on the carrier; and A detection and processing module, which is arranged below the frame and located on both sides of the conveying mechanism, and is used to detect and process the detector clamped by the clamping mechanism; There are two racks, the two racks are arranged at intervals along the conveying direction of the conveying mechanism, the two racks are both equipped with a visual inspection device and the clamping mechanism, the conveying mechanism is installed below the two racks, and the visual inspection device is used to inspect the detector clamped by the clamping mechanism; The detection and processing module includes four magnetizers and four test benches, which are all located below the two racks and on both sides of the conveying mechanism, and two magnetizers and two test benches are arranged on each side, respectively, and the two magnetizers and two test benches are arranged at intervals in the conveying direction of the conveying mechanism; The test bench comprises a base frame, a shock absorbing platform and a test fixture, wherein the shock absorbing platform is mounted on the base frame, the test fixture is fixed on the shock absorbing platform, and the test fixture is used to detect the detector clamped by the clamping mechanism; The test fixture generally has two electrodes. When the detector is placed in the test fixture, the electrodes of the detector are connected to and communicated with the electrodes of the test fixture to test various electrical performance parameters of the detector.

2. The detection and processing system according to claim 1, characterized in that: The number of the clamping mechanisms is four, and each of the racks is respectively equipped with two of the clamping mechanisms, and each of the clamping mechanisms comprises: A first translation module, wherein the first translation module is fixedly suspended under the crossbeam of the frame; a movement direction of a slide table of the first translation module is perpendicular to a conveying direction of the conveying mechanism; a second translation module, wherein the second translation module is fixedly suspended under the slide table of the first translation module, and a moving direction of the slide table of the second translation module is perpendicular to a moving direction of the slide table of the first translation module; and The lifting module is connected to the side of the slide of the second translation module and can move up and down in the vertical direction. The clamping claw is connected to the front of the slide of the lifting module.

3. The detection and processing system according to claim 2, characterized in that: The frame includes a supporting frame, two mounting beams and two cross beams. The two mounting beams are fixed at intervals in the top plane of the supporting frame. The two cross beams are fixed on the two mounting beams and are arranged at intervals. The first translation module is suspended and fixed under each of the mounting beams, and the visual detection device is installed on the side of each of the cross beams.

4. The detection and processing system according to claim 2, characterized in that: The conveying mechanism is equipped with four stop mechanisms, which are arranged at intervals along the conveying direction of the conveying mechanism. Each of the stop mechanisms includes a stop driving member and a stop plate. The stop driving member is installed on the frame of the conveying mechanism. The stop plate is connected to the stop driving member and can be driven by the stop driving member to perform lifting and lowering movements to stop the carrier being transported on the conveying mechanism.

5. The detection and processing system according to claim 4, characterized in that: The conveying mechanism is also equipped with four lifting mechanisms, which are arranged at intervals along the conveying direction of the conveying mechanism, wherein there is a lifting mechanism in front of each of the stop mechanisms, and each of the lifting mechanisms includes a lifting drive and a lifting plate, the lifting drive is installed at the lower part of the inner part of the frame of the conveying mechanism, the lifting plate is connected to the lifting drive and can be driven by the lifting drive to perform lifting and lowering movements to lift the carrier and separate it from the conveying mechanism.

6. The detection and processing system according to claim 5, characterized in that: The conveying mechanism is also equipped with a positioning mechanism, which includes: A positioning frame, the positioning frame is installed on the frame of the conveying mechanism; Two left and right positioning components are relatively arranged on the left and right sides of the positioning frame, and the two left and right positioning components are both located above the conveying mechanism and can move towards each other at the same time; and Two front and rear positioning components are relatively arranged on the front and rear sides of the positioning frame. The two front and rear positioning components are both located above the conveying mechanism and can move towards each other at the same time to clamp and accurately position the carrier together with the two left and right positioning components.

7. The detection and processing system according to any one of claims 1 to 6, characterized in that: The detection and processing system also includes a return mechanism for returning the carrier after unloading the detector. The return mechanism is installed at the lower part of the inner part of the frame of the conveying mechanism, and the conveying direction of the return mechanism is opposite to that of the conveying mechanism.

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