Injection molding and assembly integrated machine

Abstract

The present invention discloses an injection molding assembly machine, wherein a feeding device and a conveying and pushing device are installed on the workbench, an injection molding device is arranged in the chassis, a loading device is arranged on the top of the chassis, the loading device grabs the injection molding product in the injection molding device into the conveying and pushing device, the conveying and pushing device comprises a plug-in fixing plate fixedly installed on the workbench, a plug-in base is fixedly installed on the plug-in fixing plate, a fixture for fixing the injection molding product is arranged in the plug-in base, the plug-in base and the fixture are provided with a plug-in port correspondingly, the plug-in base is provided with a conveyor belt installed on at least one side of the fixture, a pushing drive and a plug-in drive are arranged on the plug-in base, one end of the conveyor belt is installed on the pushing drive, the feeding device delivers the plug-in to the conveyor belt, the plug-in drive is arranged corresponding to the plug-in port position and pushes the plug-in on the conveyor belt into the injection molding product. Through the above-mentioned method, the present invention can reduce the risk of missing plug-ins to zero.

Description

Technical Field

[0001] The invention relates to the field of injection molding assembly, and in particular to an all-in-one injection molding assembly machine. Background Art

[0002] Injection molds are tools for producing plastic products and also tools for giving plastic products complete structures and precise dimensions. Injection molding through injection molds is a processing method used in mass production of certain parts with complex shapes. The specific steps are to inject the heated and melted plastic into the mold cavity under high pressure by the injection molding machine, and obtain the molded product after cooling and solidification.

[0003] Some injection molded products need to have some accessories inserted after they are ejected from the mold. The current method of insertion is basically to insert the product after it is ejected from the mold. Summary of the invention

[0004] The object of the present invention is to provide an all-in-one injection molding and assembly machine, which can reduce the risk of missing a plug-in to zero, improve work efficiency, reduce the number of operators, and greatly save production costs.

[0005] To solve the above technical problems, a technical solution adopted by the present invention is: to provide an injection molding assembly all-in-one machine, comprising a chassis and a workbench arranged in the chassis, a feeding device and a conveying and pushing device are installed on the workbench, an injection molding device is arranged in the chassis, and a loading device is arranged on the top of the chassis, the loading device grabs the injection molded product in the injection molding device into the conveying and pushing device, the conveying and pushing device comprises a plug-in fixing plate fixedly installed on the workbench, a plug-in base is fixedly installed on the plug-in fixing plate, a fixture for fixing the injection molded product is arranged in the plug-in base, the plug-in base and the fixture are correspondingly provided with plug-in ports, a conveyor belt is installed on at least one side of the plug-in base, a pushing drive member and a plug-in drive member are arranged on the plug-in base, the pushing drive member is installed with one end of the conveyor belt, the feeding device sends the plug-in to the conveyor belt, and the plug-in drive member is arranged corresponding to the plug-in port position and pushes the plug-in on the conveyor belt into the injection molded product.

[0006] Furthermore, the feeding device includes a moving mechanism fixedly mounted on the top of the chassis, the moving mechanism includes a vertically arranged connecting column, and a gripping mechanism is fixedly mounted on the lower end of the connecting column via an upper rotating driver.

[0007] Furthermore, a plurality of jigs are arranged in the plug-in base, a plurality of plug-in ports are correspondingly arranged on the plug-in base and the jigs, and a plurality of feeding devices are correspondingly arranged on the plurality of plug-in ports.

[0008] Furthermore, the feeding device includes a silo, a discharge trough and a vibrator, the discharge port of the silo is connected to the discharge trough, the discharge trough is installed on the vibrator, and the discharge port of the discharge trough corresponds to the conveyor belt.

[0009] Furthermore, a cover plate is provided on the conveyor belt, and the cover plate is arranged at an opening, and the opening corresponds to the position of the plug-in port, and a detector is installed at the position of the lower end surface of the cover plate corresponding to the opening.

[0010] Furthermore, the plug-in base is provided with a panel vertically arranged therewith, an upper cover body is fixedly mounted on the upper end of the panel, and an injection molding product entrance is provided on the upper cover body at a position corresponding to the jig.

[0011] Furthermore, the grabbing mechanism comprises a lower rotary driver fixedly mounted on the lower end of the connecting plate, a rotary plate is fixedly mounted on the driving end of the lower rotary driver, and grabbing manipulators are fixedly mounted on both ends of the rotary plate.

[0012] Furthermore, the grasping robot comprises a vacuum suction cup.

[0013] Furthermore, the detector is a micro switch.

[0014] Furthermore, the plug-in base includes three fixed blocks and one movable block arranged around the fixture, and the movable block is provided with a slot, and a bolt connected and fixed to the plug-in base is installed in the slot.

[0015] The beneficial effects of the injection molding assembly integrated machine of the present invention are:

[0016] 1. The two processes of injection molding and plug-in assembly are combined into one, which greatly improves efficiency and reduces operating costs;

[0017] 2. The plug-in base and the fixture are provided with plug-in ports at the assembly positions corresponding to the injection molded products. Multiple feeding devices are installed on the workbench. The feeding devices convey the plug-ins to the conveyor belt. Multiple push drive parts push the plug-ins into the injection molded products at the same time, which improves the operation accuracy. The overall reliability and stability of the device are high.

[0018] 3. The detector installed on the cover of the plug-in port reduces the risk of missing a plug-in to zero. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a structural schematic diagram of an injection molding assembly integrated machine of the present invention;

[0021] Figure 2 It is a schematic diagram of the assembly structure of an injection molding assembly integrated machine of the present invention;

[0022] Figure 3 It is a structural schematic diagram of a conveying and pushing device of an injection molding assembly integrated machine of the present invention;

[0023] Figure 4 It is a schematic diagram of the structure of a plug-in base of an injection molding assembly all-in-one machine of the present invention. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical scheme and advantages of the present invention clearer, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. Examples of these preferred embodiments are illustrated in the accompanying drawings. The embodiments of the present invention shown in the accompanying drawings and described according to the accompanying drawings are merely exemplary, and the present invention is not limited to these embodiments.

[0025] It should also be noted that, in order to avoid obscuring the present invention due to unnecessary details, only structures and / or processing steps closely related to the solutions according to the present invention are shown in the accompanying drawings, while other details that are not closely related to the present invention are omitted.

[0026] Also, in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0027] See also Figures 1 to 3 , an embodiment of the present invention includes: an injection molding assembly machine, comprising a chassis and a workbench 1 arranged in the chassis, a feeding device and a conveying and pushing device are installed on the workbench 1, an injection molding device 2 is arranged in the chassis, a loading device is arranged on the top of the chassis, the loading device grabs the injection molding product in the injection molding device into the conveying and pushing device, the conveying and pushing device comprises a plug-in fixing plate 3 fixedly installed on the workbench 1, a plug-in base 4 is fixedly installed on the plug-in fixing plate 3, a fixture for fixing the injection molding product is arranged in the plug-in base 4, the plug-in base 4 and the fixture are provided with a plug-in port 5 correspondingly, the plug-in base 4 is located on at least one side of the fixture and a conveyor belt 6 is installed, a pushing drive 7 and a plug-in drive 8 are provided on the plug-in base 4, the pushing drive 7 is installed on one end of the conveyor belt 6, the feeding device sends the plug-in to the conveyor belt 6, and the plug-in drive 8 is arranged corresponding to the plug-in port 5 and pushes the plug-in on the conveyor belt 6 into the injection molding product.

[0028] Furthermore, the feeding device includes a moving mechanism fixedly mounted on the top of the chassis, the moving mechanism includes a vertically arranged connecting column 9, the lower end of which is fixedly mounted with a grabbing mechanism via an upper rotating driver. Still further, one end of the connecting column is mounted with a connecting plate 10 via an upper rotating driver, and both ends of the connecting plate 10 are mounted with grabbing mechanisms.

[0029] Furthermore, a plurality of jigs are provided in the plug-in base 4 , and a plurality of plug-in ports 5 are provided correspondingly to the plug-in base 4 and the jigs, and a plurality of feeding devices are provided correspondingly to the plurality of plug-in ports 5 .

[0030] Furthermore, the feeding device includes a silo 11, a discharge trough 12 and a vibrator 13, the discharge port of the silo 11 is connected to the discharge trough 12, the discharge trough 12 is installed on the vibrator 13, and the discharge port of the discharge trough 12 corresponds to the conveyor belt 6.

[0031] Furthermore, a cover plate 14 is provided on the conveyor belt 6 , and the cover plate 14 is provided at an opening, and the opening corresponds to the position of the plug-in port 5 , and a detector is installed at the position of the lower end surface of the cover plate 14 corresponding to the opening.

[0032] Furthermore, the plug-in base 4 is provided with a panel 15 vertically arranged thereon, an upper cover 16 is fixedly mounted on the upper end of the panel 15, and an injection molding product inlet is arranged on the upper cover 16 at a position corresponding to the jig. Furthermore, a handle 17 is mounted on the upper cover 16.

[0033] Furthermore, the grabbing mechanism includes a lower rotary driver fixedly mounted on the lower end of the connecting plate 10, a rotary plate fixedly mounted on the driving end of the lower rotary driver, and grabbing manipulators 18 fixedly mounted on both ends of the rotary plate.

[0034] Furthermore, the grasping robot 18 includes a plurality of vacuum suction cups.

[0035] Furthermore, the detector is a micro switch.

[0036] Furthermore, the plug-in base 4 includes three fixed blocks and a movable block 19 arranged around the fixture, and the movable block 19 is provided with a slot 20, and a bolt 21 connected and fixed to the plug-in base 4 is installed in the slot 20.

[0037] The arrangement of the feeding device is different according to the different positions of the plug-in required for the injection molded product. The specific embodiments are as follows:

[0038] Embodiment 1 of the present invention:

[0039] When an injection molded product needs an insert, a silo is provided on the workbench, and a conveyor belt, a push drive and an insert drive are provided correspondingly.

[0040] Embodiment 2 of the present invention:

[0041] When two plug-ins need to be inserted into the injection molded product, and the two plug-ins are located on the same side of the injection molded product, a silo and a conveyor belt are provided on the workbench, the silo is provided with two discharge slots, and a plug-in driving member is provided on the plug-in base corresponding to the plug-in port, respectively, and the plug-in driving member pushes the plug-in on the conveyor belt into the injection molded product;

[0042] When the two plug-ins are located on both sides of the injection molded product, a silo and a conveyor belt can be respectively provided on both sides of the workbench, the silo is provided with two discharge troughs, and the rest of the structure is the same as above;

[0043] It can also be done by a robot. A silo and a conveyor belt are located on the same side. The silo is provided with two discharge slots. When working, the injection molded product is first inserted into the plug-in on one side, and then the grabbing robot lifts the injection molded product and rotates the direction and then inserts the plug-in on the other side.

[0044] Embodiment 3 of the present invention: The moving mechanism of the loading device includes an X-axis moving device and a Y-axis moving device, and the position of the grabbing robot is controlled by the X-axis moving device and the Y-axis moving device. First, the grabbing robot takes out the injection molded product in the injection molding device, and then adjusts the direction of the injection molded product through the lower rotary drive and sends the injection molded product into the fixture, and the plug-in driver pushes the plug-in into the injection molded product.

[0045] A grabbing manipulator is fixedly installed at both ends of the rotating plate of the present invention, so that the assembly action of two injection-molded products can be completed at one time.

[0046] The working process of the present invention is as follows: the grabbing robot takes the injection molded product out of the injection molding device, adjusts the position and direction, and presses the injection molded product into the fixture. At this time, the grabbing robot maintains the pressing state, and the detector on the cover plate simultaneously detects whether the plug-in driver correctly pushes the plug-in into the injection molded product. When all the plug-ins required for the injection molded product are inserted, the grabbing robot puts the assembled product on the conveyor belt of the next process.

[0047] When the detector detects that the plug-in drive is in empty motion, the signal is transmitted to the controller to send out an alarm signal, thereby reducing the risk of missing a plug-in to zero.

[0048] The beneficial effects of the injection molding assembly integrated machine of the present invention are:

[0049] 1. Combining the two processes of injection molding and plug-in assembly into one greatly improves efficiency, increases operation accuracy, reduces operating costs, and improves product quality;

[0050] 2. The plug-in base and the fixture are provided with plug-in ports at the assembly positions corresponding to the injection molded products. Multiple feeding devices are installed on the workbench. The feeding devices convey the plug-ins to the conveyor belt. Multiple push drive parts push the plug-ins into the injection molded products at the same time, which improves the operation accuracy. The overall reliability and stability of the device are high.

[0051] 3. The detector installed on the cover of the plug-in port reduces the risk of missing a plug-in to zero.

[0052] In addition, it should be noted that in this specification, "includes", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprising a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

[0053] It should be understood that although this specification is described according to implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. An injection molding assembly machine, characterized in that The invention comprises a chassis and a workbench arranged in the chassis, a feeding device and a conveying and pushing device are installed on the workbench, an injection molding device is arranged in the chassis, a loading device is arranged on the top of the chassis, the loading device grabs the injection molded product in the injection molding device and puts it into the conveying and pushing device, the conveying and pushing device comprises a plug-in fixing plate fixedly installed on the workbench, a plug-in base is fixedly installed on the plug-in fixing plate, a jig for fixing the injection molded product is arranged in the plug-in base, the plug-in base and the jig are provided with plug-in ports correspondingly, a conveyor belt is installed on at least one side of the jig on the plug-in base, a pushing drive member and a plug-in drive member are arranged on the plug-in base, one end of the conveyor belt is installed on the pushing drive member, and the The feeding device delivers the plug-in to the conveyor belt, the plug-in driving member is arranged corresponding to the plug-in port position and pushes the plug-in on the conveyor belt into the injection molded product; the loading device includes a moving mechanism fixedly installed on the top of the chassis, the moving mechanism includes a vertically arranged connecting column, and the lower end of the connecting column is fixedly installed with a grabbing mechanism through an upper rotating driver; a plurality of jigs are arranged in the plug-in base, the plug-in base and the jig are correspondingly provided with a plurality of plug-in ports, and a plurality of feeding devices are correspondingly arranged for the plurality of plug-in ports; the feeding device includes a silo, a discharge trough and a vibrator, the discharge port of the silo is connected to the discharge trough, the discharge trough is installed on the vibrator, and the discharge port of the discharge trough corresponds to the conveyor belt.

2. The injection molding assembly machine according to claim 1, characterized in that: The conveyor belt is provided with a cover plate, which is arranged at an opening corresponding to the position of the plug-in port, and a detector is installed at the position of the lower end surface of the cover plate corresponding to the opening.

3. The injection molding assembly machine according to claim 1, characterized in that: The plug-in base is provided with a panel vertically arranged therewith, an upper cover body is fixedly mounted on the upper end of the panel, and an injection molding product entrance is provided on the upper cover body at a position corresponding to the jig.

4. The injection molding assembly machine according to claim 1, characterized in that: The grabbing mechanism comprises a lower rotary driver fixedly mounted on the lower end of the connecting plate, a rotary plate fixedly mounted on the driving end of the lower rotary driver, and grabbing manipulators fixedly mounted on both ends of the rotary plate.

5. The injection molding assembly machine according to claim 4, characterized in that: The gripping robot comprises a vacuum suction cup.

6. The injection molding assembly machine according to claim 2, characterized in that: The detector is a micro switch.

7. The injection molding assembly machine according to claim 1, characterized in that: The plug-in base comprises three fixed blocks and one movable block arranged around the fixture, the movable block is provided with a slot, and bolts connected and fixed to the plug-in base are installed in the slot.

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