Stripping equipment to prevent reverse separation
By designing a reverse-release-preventing peeling device for composite die cutting of OCA and composite material, the contact connection between the stripper and the second circular roller and the vertical traction force of the third circular roller are solved, and the continuous production of the composite material is realized.
Patent Information
- Application Number
- CN202110898281.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-05
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2041-08-05
AI Technical Summary
In the prior art, when OCA is combined with other materials with release films, reverse release stripping is prone to occur, resulting in the production line being shut down.
A stripping device for preventing anti-release is designed, including a stripping device, a second stripping lower assembly, a first round cutter device and a second round cutter device. The peeling device is connected to the second circular roller through a contact stripper, applying downforce, pre-layering with bending stress of the release film, and providing a vertical traction force through the third circular roller to ensure that the peeling angle is greater than 90°.
It effectively prevents the delamination between OCA and composite materials, reduces the removal force of composite materials, avoids production line shutdown, and ensures production continuity.
Smart Images

Figure CN113459176B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of circular knife die cutting, in particular to a stripping device for preventing reverse separation. Background Art
[0002] OCA is a special double-sided adhesive without substrate used to bond transparent optical components (such as lenses, etc.). It has a release film on the top and bottom. Generally, the upper release film is also called light release film, and the lower release film is also called heavy release film.
[0003] The commonly used peeling device is generally a circular knife die-cutting machine. During the processing of the upper and lower composite OCA of the adhered material, the circular knife die-cutting machine in the prior art needs to peel off the release film from the material. If the peeling force of the release film of the adhered material is greater than the adhesion force of the heavy release film of the OCA, the OCA body and the heavy release film will be separated when the release film of the adhered material is peeled off. This reverse release phenomenon will cause the production line to stop and production cannot be carried out.
[0004] Therefore, it is necessary to design a new stripping device for preventing reverse separation during composite die-cutting of OCA and other materials with release films. Summary of the invention
[0005] Therefore, the technical problem to be solved by the present invention is to overcome the technical defect of reverse release peeling that occurs when OCA is composite-die-cut with other materials with release films in the prior art.
[0006] In order to solve the above technical problems, the present invention provides a peeling device for preventing reverse separation, comprising a peeling device, a second peeling lower assembly, a first circular knife machine device and a second circular knife machine device;
[0007] The stripping device comprises an upper stripping component and a first lower stripping component with a symmetrical structure, the upper stripping component comprises a first round roller and a stripping knife, the first round roller is connected to the stripping knife, the two ends of the first round roller are mounted on the first round knife machine device, the first lower stripping component comprises a second round roller and a first bracket axis, the two ends of the second round roller are connected to the first bracket axis, the first bracket axis is mounted on the first round knife machine device, when the device is working, the blade of the stripping knife is in contact with the highest point of the second round roller, the stripped material is placed at the connection between the two, and the connection must ensure that a certain downward pressure can be applied at the stripping location;
[0008] The second peeling lower component includes a third circular roller and a second bracket axis, both ends of the third circular roller are connected to the second bracket axis, and the second bracket axis is installed on the second circular knife machine device. When working, the horizontal axis of the second circular roller and the third circular roller passing through the center of the circle are parallel to each other, and the third circular roller provides a vertical downward traction force for the second circular roller, and at the same time ensures that the peeling angle position is greater than 90°.
[0009] In one embodiment of the present invention, the stripping knife includes a sloped surface and a non-sloped surface, and the non-sloped surface is perpendicular to the horizontal axis of the second round roller passing through the center of the circle.
[0010] In one embodiment of the present invention, the blade edge of the stripping knife is rounded.
[0011] In one embodiment of the present invention, an anti-scratch member is provided on the stripping knife.
[0012] In one embodiment of the present invention, foam is arranged on the second round roller.
[0013] In one embodiment of the present invention, the peeling upper component includes a first connecting member and a second connecting member, wherein the first connecting member connects the first round roller and the peeling knife, and the second connecting member connects the first round roller and the first round knife machine device.
[0014] In one embodiment of the present invention, the first peeling lower component is included, and the first peeling lower component also includes a third connecting member, and the third connecting member connects the second circular roller and the first circular knife machine device.
[0015] In one embodiment of the present invention, the second peeling lower component is included, and the second peeling lower component also includes a fourth connecting member, and the fourth connecting member connects the third circular roller and the second circular knife machine device.
[0016] In one embodiment of the present invention, bearings are provided on both end surfaces of the second round roller and the third round roller.
[0017] In one embodiment of the present invention, it includes the first circular knife machine device, which includes a first circular knife machine tool seat, a first circular knife machine bracket, a first fixing member, a first rubber roller and a second rubber roller. The first circular knife machine tool seat is provided with the first circular knife machine bracket, and the first circular knife machine bracket is provided with the first fixing member, a first rubber roller and a second rubber roller. The first fixing member connects the first circular roller and the axis of the first bracket. When the device is working, the material to be peeled is placed between the first rubber roller and the second rubber roller.
[0018] The above technical solution of the present invention has the following advantages compared with the prior art:
[0019] The blade of the stripping knife of the present invention is in contact with the highest point of the second roller when the device is working. The connection structure can apply a certain downward pressure at the stripping point. The composite material relies on its own release film bending stress to pre-delaminate the composite material in the stripped material and the release film; at the same time, the third roller provides a vertical downward traction force for the second roller, and ensures that the stripping angle position is greater than 90°. The downward traction force can realize the stripping of the composite material from the release film to prevent the OCA on the attached composite material from delaminating. Using this device, the composite material can rely on its own release film bending stress to pre-delaminate the composite material in the stripped material and the release film. The peeling force of the original release film of the attached composite material is lighter and no delamination occurs. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to make the content of the present invention more clearly understood, the present invention is further described in detail below according to the specific embodiments of the present invention and in conjunction with the accompanying drawings, wherein
[0021] Figure 1 It is the overall structural diagram of the stripping device for preventing reverse separation of the present invention.
[0022] Figure 2 It is a structural diagram of a stripping device of a stripping device for preventing reverse separation according to the present invention.
[0023] Figure 3 It is a structural diagram of the peeling upper component of the peeling device for preventing reverse separation of the present invention.
[0024] Figure 4 It is a structural diagram of the first peeling lower component of the peeling device for preventing reverse separation of the present invention.
[0025] Figure 5 It is a structural diagram of the second peeling lower component of the peeling device for preventing reverse separation of the present invention.
[0026] Figure 6 yes Figure 1 A partial enlarged schematic diagram of point A above.
[0027] Figure 7 It is a structural diagram of the first circular knife machine device of the peeling equipment for preventing reverse separation of the present invention.
[0028] Figure 8 It is a structural diagram of the second circular knife machine device of the peeling equipment for preventing reverse separation of the present invention.
[0029] Description of the accompanying drawings: 1. Stripping device; 11. Stripping upper assembly; 111. First round roller; 112. Stripping knife; 113. First connecting member; 114. Second connecting member; 12. First stripping lower assembly; 121. Second round roller; 122. First bracket axis; 123. Third connecting member; 2. Second stripping lower assembly; 21. Third round roller; 22. Second bracket axis; 23. Fourth connecting member; 3. First round knife machine device; 31. First round knife machine knife seat; 32. First round knife machine bracket; 33. First fixing member; 34. First driving shaft; 35. First rubber Rubber roller; 36, second rubber roller; 37, first pressure block group; 38, first clamping screw assembly; 39, first transmission gear group; 4, second circular knife machine device; 41, second circular knife machine knife seat; 42, second circular knife machine bracket; 43, second fixing member; 44, second drive shaft; 45, third rubber roller; 46, fourth rubber roller; 47, second pressure block group; 48, second clamping screw assembly; 49, second transmission gear group; 5, anti-scratch member; 6, foam; 7, guide assembly; 71, first guide member; 72, second guide member; 73, third guide member; 8, winding tube. DETAILED DESCRIPTION
[0030] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
[0031] The present invention provides a stripping device for preventing reverse separation, which comprises a stripping device 1, a second stripping lower component 2, a first circular knife device 3 and a second circular knife device 4.
[0032] Reference Figure 7As shown, in an embodiment of the present invention, the first circular knife machine device 3 includes a first circular knife machine tool seat 31, a first circular knife machine bracket 32, a first fixing member 33, a first driving shaft 34, a first rubber roller 35, a second rubber roller 36, a first pressure block group 37, a first clamping screw assembly 38 and a first transmission gear group 39. The first circular knife machine tool seat 31 is provided with a first circular knife machine bracket 32, and the first circular knife machine bracket 32 is provided with a first fixing member 33, a first driving shaft 34, a first rubber roller 35 and a second rubber roller 36. The first fixing member 33 connects the first circular roller 111 and the first bracket axis 122, and is used to connect the peeling upper component 11 and the first peeling lower component 12 of the peeling device 1. The first driving shaft 34 is connected to a driving source. Preferably, the driving source is a driving motor. The present invention is not limited to this. The first driving shaft 34 is installed at one end of the first circular knife machine bracket 32 close to the first circular knife machine tool seat 31, and the connection method is a fixed connection, which can be bolted, welded or riveted. Then, a second rubber roller 36 is installed at the other end of the first circular knife machine bracket 32 away from the first circular knife machine knife seat 31, and a first rubber roller 35 is installed between the first driving shaft 34 and the second rubber roller 36. The connection between the first rubber roller 35 and the second rubber roller 36 can be a detachable threaded connection. When the equipment is working, the stripped material is placed between the first rubber roller 35 and the second rubber roller 36. The first rubber roller 35 and the second rubber roller 36 are mainly used to drive the material to move. At the same time, there will be a power source device behind the first circular knife machine device 3 to provide a main traction force. A first transmission gear set 39 is set at the same end of the first driving shaft 34, the first rubber roller 35 and the second rubber roller 36. The number of gears is at least three, and the three gears are respectively set on three shafts. A first pressing block group 37 is set at the connection between the second rubber roller 36 and the two ends of the first circular knife machine bracket 32. A first clamping screw assembly 38 is set on the first pressing block group 37 to fix the three shafts so that the transmission gears are more tightly engaged.
[0033] Reference Figure 8As shown, in the embodiment of the present invention, the structure of the second circular knife machine device 4 can refer to the first circular knife machine device 3, and the second circular knife machine device 4 includes a second circular knife machine tool seat 41, a second circular knife machine bracket 42, a second fixing member 43, a second driving shaft 44, a third rubber roller 45, a fourth rubber roller 46, a second pressure block group 47, a second clamping screw assembly 48 and a second transmission gear group 49. The second circular knife machine tool seat 41 is provided with a second circular knife machine bracket 42, and the second circular knife machine bracket 42 is provided with a second fixing member 43, a second driving shaft 44, a third rubber roller 45 and a fourth rubber roller 46. The second fixing member 43 is connected to the second bracket axis 22, and the second driving shaft 44 is connected to the driving source. Preferably, the driving source is a driving motor, but the present invention is not limited thereto. The second circular knife machine bracket 42 is installed with a second driving shaft 44 at one end close to the second circular knife machine tool seat 41, and the connection method is a fixed connection, which can be bolted, welded or riveted. A fourth rubber roller 46 is installed at the other end of the frame 42 away from the second circular knife machine knife seat 41, and a third rubber roller 45 is installed between the second drive shaft 44 and the fourth rubber roller 46. The connection between the third rubber roller 45 and the fourth rubber roller 46 can be a detachable threaded connection. When the equipment is working, the stripped material is placed between the third rubber roller 45 and the fourth rubber roller 46. The third rubber roller 45 and the fourth rubber roller 46 mainly drive the material to move. At the same time, there will be a power source device behind the second circular knife machine device 4 to provide a main traction force. A second transmission gear set 49 is set at the same end of the second drive shaft 44, the third rubber roller 45 and the fourth rubber roller 46. The number of gears is at least three, and the three gears are respectively set on three shafts. A second pressure block group 47 is set at the connection between the fourth rubber roller 46 and the two ends of the second circular knife machine bracket 42. A second clamping screw assembly 48 is set on the second pressure block group 47 to fix the three shafts so that the transmission gears are more tightly engaged.
[0034] Reference Figure 1 As shown, in an embodiment of the present invention, the stripping device 1 is installed at both ends of the first circular knife machine bracket 32, the second stripping lower component 2 is installed at both ends of the second circular knife machine bracket 42, and the first circular knife machine tool holder 31 and the second circular knife machine tool holder 41 are placed on the ground at the same horizontal height.
[0035] Reference Figure 2-4As shown, in an embodiment of the present invention, the stripping device 1 includes a stripping upper component 11 and a first stripping lower component 12 with a symmetrical structure. The stripping upper component 11 includes a first round roller 111, a stripping knife 112, a first connecting member 113 and a second connecting member 114. Preferably, the stripping knife 112 can be made of steel, but the present invention is not limited thereto. The blade edge is rounded to prevent scratches on the surface of the material during the production process. To further prevent scratches on the surface of the material, the stripping knife 112 is provided with an anti-scratch member 5. Preferably, the anti-scratch member 5 is selected from an adhesive tape, and the non-adhesive surface of the adhesive tape needs to be smooth, not easy to adhere to any substance, and have good anti-stickiness to prevent the adhesive tape surface from absorbing foreign matter to scratch the composite material, thereby avoiding the composite material from being scratched. The surface of the composite material is uneven, the adhesive surface needs to be firmly adhered to the metal and not easy to fall off, and has a long service life. It is finally determined to be Teflon tape, which is attached to the two surfaces of the stripping knife 112 as a whole. The width of the Teflon tape must exceed the width of the stripped composite material. The first connecting piece 113 connects the first round roller 111 and the stripping knife 112, and the second connecting piece 114 connects the first round roller 111 and the first fixing piece 33, so that the stripping upper component 11 is installed on the first round knife machine device 3. Preferably, the connection method here is a detachable threaded connection. The first round roller 111 can freely adjust the angle position of the stripping knife 112 with it as the radius through the first connecting piece 113, and the second connecting piece 114 can fix the first round roller 111, and The position with it as the radius can be freely adjusted without removing the overall bracket. The first fixing parts 33 are symmetrically distributed on the first circular knife machine bracket 32. The connection here adopts a detachable connection with threaded bolts, which is convenient for the staff to install and maintain the equipment; the first peeling lower component 12 includes a second circular roller 121, a first bracket axis 122 and a third connecting part 123. Preferably, the surface of the second circular roller 121 is sandblasted and smooth without bumps. Foam 6 is arranged on the second circular roller 121, and the two ends are connected to the first bracket axis 122. The foam 6 with a thickness of 1 mm adheres to the entire surface of the circular roller and is penetrated by the axis. The two end faces of the second circular roller 121 are equipped with bearings and can rotate freely. The axis 1 of the first bracket 22 is connected to the first fixing member 33 through the third connecting member 123. The third connecting member 123 can fix the axis 122 of the first bracket and can freely adjust the position of the second round roller 121 with it as the radius without removing the overall bracket. Preferably, the connection method here is a detachable threaded connection. The first fixing member 33 is symmetrically distributed on the first circular knife machine bracket 32. The connection here adopts a detachable connection with threaded bolts, which is convenient for the staff to install and maintain the equipment; specifically, the stripping upper component 11 is installed on the first stripping lower component 12. When the equipment is working, the blade of the stripping knife 112 is in contact with the highest point of the second round roller 121, and the non-sloped surface is perpendicular to the horizontal axis of the second round roller 121 passing through the center of the circle.
[0036] Reference Figure 5As shown, in an embodiment of the present invention, a second peeling lower component 2 with a symmetrical structure includes a third round roller 21, a second bracket axis 22 and a fourth connecting member 23. The surface of the third round roller 21 is sandblasted to be smooth and without bumps. Both ends of the third round roller 21 are connected to the second bracket axis 22. The two end faces of the third round roller 21 are equipped with bearings and can rotate freely. The second bracket axis 22 is connected to the second fixing member 43 through the fourth connecting member 23. The fourth connecting member 23 can fix the second bracket axis 22 and can freely adjust the position of the third round roller 21 with it as the radius without removing the overall bracket. Preferably, the connection method here is a detachable threaded connection. The second fixing members 43 are symmetrically distributed on the second circular knife machine bracket 42. The connection here adopts a detachable connection with threaded bolts, which is convenient for the staff to install and maintain the equipment.
[0037] Reference Figure 6 As shown, in an embodiment of the present invention, when the device is working, the stripped material is placed at the connection between the blade of the stripping knife 112 and the second round roller 121, and the connection must ensure that a certain downward pressure can be applied at the stripping point. At the same time, the cushioning performance of the foam 6 is utilized, and the composite material relies on its own release film bending stress to pre-delaminate the composite material in the stripped material and the release film. The horizontal axes of the second round roller 121 and the third round roller 21 passing through the center of the circle are parallel to each other. At the same time, the stripped material is placed on the third round roller 21, and the third round roller 21 provides a vertical downward traction force for the second round roller 121, and at the same time ensures that the stripping angle position is greater than 90°. The downward traction force can realize the stripping of the composite material from the release film. When using the device, the composite material can rely on its own release film bending stress to pre-delaminate the composite material in the stripped material and the release film, and the peeling force of the original release film of the attached composite material is lighter, and no delamination phenomenon occurs.
[0038] Please continue to refer to Figure 1 As shown, in the embodiment of the present invention, when OCA is laminating foam and carrier tape, the OCA double-sided adhesive tape has removed the light release film, the first guide 71 carries the laminating material foam, and the second guide 72 carries the laminating material carrier tape. The entire device is equipped with a driving source, which drives the first driving shaft 34, the second driving shaft 44 and the winding tube 8 to rotate, and the first rubber roller 35 and the second rubber roller 36 start to roll, and the laminated composite material moves into the first circular knife machine device 3. After being peeled off by the peeling device 1, the foam release film is rolled up by the winding tube 8 through the third guide 73, and the laminated composite material enters the second circular knife machine device 4 through the second peeling lower component 2. The second driving shaft 44 rotates, and the third rubber roller 45 and the fourth rubber roller 46 start to roll, driving the laminated composite material to enter the next process.
[0039] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the present invention.
Claims
1. A stripping device for preventing reverse separation, characterized in that: It includes a stripping device, a second stripping lower assembly, a first round knife machine device and a second round knife machine device; The stripping device comprises an upper stripping component and a first lower stripping component with a symmetrical structure, the upper stripping component comprises a first round roller and a stripping knife, the first round roller is connected to the stripping knife, the two ends of the first round roller are mounted on the first round knife machine device, the first lower stripping component comprises a second round roller and a first bracket axis, the two ends of the second round roller are connected to the first bracket axis, the first bracket axis is mounted on the first round knife machine device, when the device is working, the blade of the stripping knife is in contact with the highest point of the second round roller, the stripped material is placed at the connection between the two, and the connection must ensure that a certain downward pressure can be applied at the stripping location; The second peeling lower component includes a third circular roller and a second bracket axis, both ends of the third circular roller are connected to the second bracket axis, and the second bracket axis is installed on the second circular knife machine device. When working, the horizontal axis of the second circular roller and the third circular roller through the center of the circle are parallel to each other, and the third circular roller provides a vertical downward traction force for the second circular roller, and at the same time ensures that the peeling angle position is greater than 90°; foam is arranged on the second circular roller.
2. The stripping device for preventing reverse separation according to claim 1, characterized in that: The stripping knife comprises a slope surface and a non-slope surface, wherein the non-slope surface is perpendicular to a horizontal axis through the center of the second round roller.
3. A stripping device for preventing reverse separation according to claim 1 or 2, characterized in that: The blade of the stripping knife is rounded.
4. A stripping device for preventing reverse separation according to claim 1 or 2, characterized in that: The stripping knife is provided with an anti-scratch member.
5. The stripping device for preventing reverse separation according to claim 1, characterized in that: The stripping upper assembly further comprises a first connecting member and a second connecting member, wherein the first connecting member connects the first round roller and the stripping knife, and the second connecting member connects the first round roller and the first round knife device.
6. The stripping device for preventing reverse separation according to claim 1, characterized in that: The first peeling lower assembly also includes a third connecting member, and the third connecting member connects the second round roller and the first round knife device.
7. The stripping device for preventing reverse separation according to claim 1, characterized in that: The second peeling lower assembly also includes a fourth connecting member, and the fourth connecting member connects the third circular roller and the second circular knife device.
8. The stripping device for preventing reverse separation according to claim 1, characterized in that: Both end surfaces of the second round roller and the third round roller are provided with bearings.
9. The stripping device for preventing reverse separation according to claim 1, characterized in that: The first circular knife machine device includes a first circular knife machine seat, a first circular knife machine bracket, a first fixing member, a first rubber roller and a second rubber roller. The first circular knife machine seat is provided with the first circular knife machine bracket. The first circular knife machine bracket is provided with the first fixing member, a first rubber roller and a second rubber roller. The first fixing member connects the first circular roller and the axis of the first bracket. When the device is working, the material to be peeled is placed between the first rubber roller and the second rubber roller.
Citation Information
Patent Citations
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CN102419489A
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