Cable bundling device and cable bundling method

By designing a cable bundling device including a fuselage, a wire feeding mechanism, a wire crimping mechanism and a wire clamping mechanism, the problems of high-strength, slow speed, low efficiency and high-altitude operation safety hazards in the prior art are solved, and efficient and safe cable bundling effects are achieved.

CN113479368BActive Publication Date: 2025-04-15冯增
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Patent Information

Application Number
CN202110813122.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-19
Publication Date
2025-04-15
Estimated Expiration
2041-07-19

AI Technical Summary

Technical Problem

In the prior art, cable bundling operation has high strength, slow speed and low efficiency, and there are safety hazards and aging problems when operating at high altitudes.

Method used

A cable bundling device is designed, including the fuselage, the wire feeding mechanism, the wire crimping mechanism and the wire clamping mechanism. The automated cable bundling process is realized through components such as hanging arms, top tongue, top part, clamping parts and gear sets.

Benefits of technology

The device is convenient for use at high altitude, easy to use, good bundling effect, high efficiency, and can effectively reduce the intensity and time of manual operation and improve safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a cable bundling device and a bundling method, comprising a fuselage: the fuselage is provided with a wire feeding mechanism hinged thereto, the fuselage is provided with a wire pressing mechanism and a wire clamping bundling mechanism matched with the wire feeding mechanism; the wire feeding mechanism comprises a hanging arm hinged thereto, the hanging arm is provided with a top tongue matched with the wire pressing mechanism, the hanging arm is provided with a top piece matched with the wire clamping bundling mechanism, and the fuselage is provided with an opening and closing driving mechanism for controlling the opening and closing of the hanging arm; the wire clamping bundling mechanism comprises a screw rod rotatably connected to the fuselage, the screw rod drives a rotating part to rotate through a gear set, and the rotating part is provided with a wire clamping part matched with the top piece; a blade matched with the hanging arm is provided on one side of the fuselage; the fuselage is provided with a driving mechanism for driving the screw rod to rotate, which is convenient for high-altitude use, easy to use, good bundling effect, high efficiency, and can bundle high-altitude cables.
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Description

Technical Field

[0001] The present invention relates to the technical field of cable bundling, in particular to a cable bundling device and a bundling method. Background Art

[0002] Cable bundling is indispensable for line installation and later maintenance. At present, cables are mostly bundled in sections by tying wires and manually, which is labor-intensive, slow and inefficient. More importantly, some cables are in the air, requiring construction workers to climb to bundle them, which is troublesome and time-consuming. In addition, cables are aged during maintenance, and construction workers may get electric shock when climbing to bundle cables, affecting work safety. Summary of the invention

[0003] In view of the deficiencies in the prior art, the present invention provides a cable bundling device and a cable bundling method, which are convenient for high-altitude use, easy to use, have good bundling effects, high efficiency, and can bundle high-altitude cables.

[0004] A cable bundling device, comprising a body:

[0005] The fuselage is provided with a wire feeding mechanism hinged thereto.

[0006] The machine body is provided with a wire pressing mechanism and a wire clamping and bundling mechanism which cooperate with the wire feeding mechanism;

[0007] The wire feeding mechanism comprises a hanging arm hinged to the fuselage, the hanging arm is provided with a top tongue matched with the wire pressing mechanism, the hanging arm is provided with a top piece matched with the wire clamping and bundling mechanism, and the fuselage is provided with an opening and closing driving mechanism for controlling the opening and closing of the hanging arm;

[0008] The wire clamping and bundling mechanism comprises a screw rod rotatably connected to the body, the screw rod drives a rotating member to rotate through a gear set, and the rotating member is provided with a wire clamping member matched with a top member;

[0009] A blade matching the hanging arm is provided on one side of the fuselage;

[0010] The machine body is provided with a driving mechanism for driving the screw rod to rotate.

[0011] The wire pressing mechanism comprises a card slot arranged on the body and a pressing tongue arranged in the card slot and sleeved with a spring.

[0012] The driving mechanism adopts a screw rod pressing and rotating mechanism or a driving motor.

[0013] The opening and closing driving mechanism adopts a hand brake mechanism or an electric driving mechanism.

[0014] The gear set is provided with a gear orientation mechanism.

[0015] A wire tying positioning piece is provided on the same side of the hanging arm of the fuselage.

[0016] A tie wire placement mechanism is provided on one side of the fuselage.

[0017] The screw rod downward pressing and rotating mechanism includes a screw sleeve mounted on the screw rod and cooperating therewith, and sliding parts cooperating with the slide rails are arranged on both sides of the screw sleeve. A sliding sleeve is arranged under the fuselage, and the sliding sleeve pulls the screw sleeve downward by a pull rope, and a spring is arranged on the screw rod to facilitate the return of the screw sleeve.

[0018] The screw sleeve comprises a lower screw sleeve and an upper sleeve connected to the lower screw sleeve via teeth, no threads are arranged in the upper sleeve, and sliding pieces are arranged on both sides of the upper sleeve.

[0019] The upper part of the rotating part of the fuselage is provided with a blade matched with the hanging arm, the top tongue and the top part are both provided with a wire binding guide groove, and the top part is provided with a clamping groove matched with the wire clamping part.

[0020] The gear set comprises a driven gear which is sleeved on the screw rod and meshed with the driving gear, and a rotating member is arranged under the shaft of the driven gear.

[0021] The gear orientation mechanism adopts a ratchet or a pressure rod orientation mechanism, which includes a pressure rod arranged on a driving gear or a driven gear. A rotating platform is arranged on the driving gear or the driven gear, and a compression spring can be mounted on the pressure rod.

[0022] The opening of the clamping piece is V-shaped.

[0023] A cable bundling method comprises the following steps:

[0024] 1) Clamp the tie wire onto the top tongue from the top;

[0025] 2) The opening and closing driving mechanism drives the hanging arm to close, and the tie wire is pressed under the tongue. The opening and closing driving mechanism releases the hanging arm to open, and the tie wire is under the tongue;

[0026] 3) Hold the body and clamp the cables to be bundled in the hanging arm. The opening and closing drive mechanism drives the hanging arm to close, and presses the cables at both ends of the cable into the clamping member. The opening and closing drive mechanism releases the hanging arm to open, and the cables are in the clamping member. At the same time, the blade cuts off the cables on the upper part of the rotating member, and the cables are bent on the top tongue.

[0027] 4) The driving mechanism works, driving the gear set to rotate, and the rotating part rotates to drive the wire to twist and knot.

[0028] Repeat steps 2 to 4 to bundle the cables again.

[0029] The opening and closing driving mechanism adopts a hand brake mechanism. The hand brake is squeezed to drive the hanging arm to close. The hanging arm opens after the hand brake is opened. The driving mechanism adopts a screw pressing and rotating mechanism. The sliding sleeve moves downward to drive the screw (the screw rotation is adjusted to a full circle by adjusting the length of the screw and the screw thread) to rotate a full circle, thereby driving the driving gear and the driven gear to rotate, and the driven gear drives the rotating part to rotate. The present invention provides a cable bundling device and a bundling method, which are convenient for high-altitude use, easy to use, good bundling effect, and high efficiency. By selecting fuselages of different lengths, cables at different heights can be bundled to meet the needs of high-altitude cable bundling. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0031] Figure 1 It is a structural schematic diagram of the present invention;

[0032] Figure 2 It is a schematic diagram of the partial internal structure of the present invention;

[0033] Figure 3 It is an enlarged schematic diagram of the upper part of the fuselage of the present invention;

[0034] Figure 4 It is a schematic diagram of the enlarged cross-sectional structure of the upper fuselage of the present invention. DETAILED DESCRIPTION

[0035] The following is combined with Figure 1 , 2 The present invention is further described with examples:

[0036] Embodiment 1: A cable bundling device, comprising a body 1:

[0037] The fuselage 1 is provided with a wire feeding mechanism hinged thereto.

[0038] The fuselage 1 is provided with a wire pressing mechanism 3 and a wire clamping and bundling mechanism that cooperate with the wire feeding mechanism;

[0039] The wire feeding mechanism comprises a hanging arm 13 hinged to the fuselage 1, and a top tongue 11 cooperating with the wire pressing mechanism 3 is provided on the upper part of the hanging arm 13. After the hanging arm 13 closes the top tongue 11 and contacts the pressing tongue 31, the pressing tongue 31 can be lifted up, so that the binding wire 15 on the top of the top tongue 11 is pushed under the pressing tongue 31, and the hanging arm 13 opens the top tongue 11 and withdraws, and the pressing tongue 31 presses the binding wire 15 tightly; the hanging arm 13 is provided with a top piece 12 cooperating with the wire clamping and bundling mechanism, which plays a pulling role when the hanging arm 13 is closed for the second time. The wire 15 is pulled to facilitate the blade 4 to cut the wire 15; on the other hand, more importantly, the wire 15 on the top piece 12 can be pushed into the clamping piece 7, and the wire 15 is stuck in the clamping piece 7 after the top piece 12 is withdrawn; the body 1 is provided with an opening and closing driving mechanism for controlling the opening and closing of the hanging arm 13; the wire clamping and bundling mechanism includes a screw rod 6 rotatably connected to the body 1, the upper part of the screw 6 drives the rotating piece 8 to rotate through a gear set, and the rotating piece 8 is provided with a clamping piece 7 that matches the top piece 12;

[0040] A blade 4 is provided on one side of the body 1 to match the hanging arm 13; the blade 4 contacts the hanging arm 13 to facilitate cutting of the tie wire 15;

[0041] The body 1 is provided with a driving mechanism for driving the screw 6 to rotate. The driving mechanism drives the screw 6 to rotate, drives the gear set to rotate, and further drives the rotating member 8 to rotate.

[0042] The difference between Example 2 and Example 1 is that the wire pressing mechanism 3 includes a slot 33 arranged in the body 1 and a pressing tongue 31 arranged in the slot 33 and equipped with a spring, and the pressing tongue 31 is slidably connected to the body 1 through a slide rail 34 in the slot.

[0043] The difference between Example 3 and Example 2 is that the driving mechanism adopts a screw-down rotating mechanism or a driving motor. The screw 6 is manually controlled and does not require electricity. The screw is rotatably connected to the fuselage through a bearing sleeve, and the upper part of the screw rotates with the rotating part 8 through a gear set. A driving motor is used, and the driving motor is connected to a switch and a power supply. The driving motor drives the screw to rotate, and the screw drives the gear set to rotate, and then drives the rotating part to rotate. Electric control is convenient and fast.

[0044] The difference between Example 4 and Example 3 is that the opening and closing drive mechanism adopts a hand brake mechanism or an electric drive mechanism, the hand brake mechanism includes a hand brake 20, the hand brake is connected to the hanging arm 13 through a connecting rod 10, squeezing the hand brake connecting rod 10 drives the hanging arm 13 to close, and releasing the hand brake drives the hanging arm 13 to open; a spring can be installed on the connecting rod to facilitate the connecting rod to drive the hand brake to open and reset; the electric drive mechanism includes a switch and an electric telescopic rod, the electric telescopic rod is linked with the hanging arm 13, and drives the hanging arm 13 to close.

[0045] The difference between Example 5 and Example 4 is that a gear orientation mechanism 2 is provided on the gear set.

[0046] The difference between Example 6 and Example 5 is that a wire tying positioning member 14 is provided on the same side of the hanging arm 13 of the fuselage 1 to further store and position the cables.

[0047] The difference between Example 7 and Example 6 is that a wire tying placing mechanism is provided on one side of the fuselage 1, and the wire tying placing mechanism 15 is a hanging plate 17 provided on the fuselage 1 and a wire tying plate 16 placed on the hanging plate.

[0048] The difference between Example 8 and Example 7 is that the screw rod downward pressing and rotating mechanism includes a screw sleeve 9 mounted on the screw rod 6 and matched therewith, the lower part of the screw rod 6 is provided with a thread matching the screw sleeve 9, and the two sides of the screw sleeve 9 are provided with slides 91 matching the slide rail, and the body 1 is provided with a slide sleeve 18, and the slide sleeve 18 pulls the screw sleeve 9 downward through the pull rope 92, and the screw rod 6 is provided with a spring 19 for facilitating the return of the screw sleeve 9. The screw sleeve 9 moves downward to drive the screw rod 6 to rotate, and the screw sleeve moves downward so that the slide slides up and down on the slide rail.

[0049] The difference between Example 9 and Example 8 is that the screw sleeve 9 includes a lower screw sleeve 93 and an upper sleeve 94 connected to the lower screw sleeve by teeth, the upper sleeve 94 is not provided with threads, and slides 91 are provided on both sides of the upper sleeve. When the spring 19 lifts the screw sleeve, the lower screw sleeve rotates, the lower screw sleeve does not drive the upper sleeve to rotate, and the upper sleeve does not drive the screw rod 6 to rotate, so as to ensure that the screw rod 6 does not rotate during the return process of the screw sleeve 9.

[0050] The difference between Example 10 and Example 9 is that: the upper part of the rotating part 8 of the body 1 is provided with a blade 4 that matches the hanging arm 13, the blade is located on the body of the rotating part, and the blade is fixed on the body to facilitate cutting the wire tie; the top tongue 11 and the top piece 12 are both provided with a wire tie 15 guide groove 111 to prevent the wire tie from slipping out; the top piece 12 is provided with a groove 121 that matches the clamping piece 7, and the top piece is a concave structure when viewed from the side. The wire tie 15 is located on the top piece 12, the clamping piece 7 enters the groove of the top piece 12, and the wire tie 15 is pressed into the clamping piece 7. The difference between Example 11 and Example 10 is that the gear set includes a driving gear 51 mounted on the screw rod 6 and meshed with a driven gear 52, and a rotating part 8 is provided under the shaft of the driven gear 52, and the driving gear drives the driven gear to rotate a full circle, so that the clamping piece 7 after the rotating part 8 rotates corresponds to the top piece 12 of the hanging arm 13 after closing.

[0051] The difference between Example 12 and Example 11 is that the gear orientation mechanism 2 adopts a ratchet or pressure rod orientation mechanism, and the pressure rod orientation mechanism includes a pressure rod 29 arranged on the driving gear 51 or the driven gear 52. The driving gear or the driven gear is provided with a rotating table 28, and the rotating table is a rotating table arranged on the driving gear and gradually increases in axial direction. The rotating table is one circle, and the driving gear rotates to gradually lift the pressure rod. When the pressure rod 29 reaches the highest position, the pressure rod falls on the driving gear. The pressure rod continues to rotate and is lifted up again, and the cycle is repeated in sequence. The rotating table acts to tighten the driving gear and cannot rotate reversely. A compression spring can be installed on the pressure rod, and the pressure rod can be elastically pressed down.

[0052] The difference between Example 13 and Example 12 is that the opening of the wire clamping member 7 is V-shaped, which is convenient for the wire binding 15 to be inserted; according to the height of the cable, the fuselage 1 of different lengths can be used to meet the cable bundling requirements of different heights.

[0053] Embodiment 14: A cable bundling method, comprising the following steps:

[0054] 1) Clamp the tie wire 15 onto the top tongue 11 from the upper part of the top tongue 11;

[0055] 2) The opening and closing driving mechanism drives the hanging arm 13 to close, and the binding wire 15 is pressed under the tongue 31, and the opening and closing driving mechanism releases the hanging arm 13 to open, and the binding wire 15 is under the tongue 31;

[0056] 3) Holding the body 1, clamp the wire 15 to be tied in the hanging arm 13, the opening and closing driving mechanism drives the hanging arm 13 to close, presses the wires 15 at both ends of the cable into the clamping member 7, and the opening and closing driving mechanism releases the hanging arm 13 to open, the wires 15 are in the clamping member 7, and at the same time, the blade 4 cuts off the wires 15 on the upper part of the rotating member 8, and the wires 15 are bent on the top tongue 11;

[0057] 4) The driving mechanism works, driving the gear set to rotate, and the rotating member 8 rotates to drive the tie wire 15 to twist and knot.

[0058] The difference between Example 15 and Example 14 is that the cables can be bundled again by repeating steps 2 to 4.

[0059] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims

1. A cable bundling device, comprising a body, characterized in that: The fuselage is provided with a wire feeding mechanism hinged thereto. The machine body is provided with a wire pressing mechanism and a wire clamping and bundling mechanism which cooperate with the wire feeding mechanism; The wire feeding mechanism comprises a hanging arm hinged to the fuselage, the hanging arm is provided with a top tongue matched with the wire pressing mechanism, the hanging arm is provided with a top piece matched with the wire clamping and bundling mechanism, and the fuselage is provided with an opening and closing driving mechanism for controlling the opening and closing of the hanging arm; The wire clamping and bundling mechanism comprises a screw connected to the body for rotation, the screw drives a rotating member to rotate through a gear set, and the rotating member is provided with a wire clamping member matched with a top member; A blade matching the hanging arm is provided on one side of the fuselage; The machine body is provided with a driving mechanism for driving the screw rod to rotate.

2. A cable bundling device according to claim 1, characterized in that: The wire pressing mechanism comprises a card slot arranged on the body and a pressing tongue arranged in the card slot and sleeved with a spring.

3. A cable bundling device according to claim 2, characterized in that: The driving mechanism adopts a screw rod pressing and rotating mechanism or a driving motor.

4. A cable bundling device according to claim 3, characterized in that: The opening and closing driving mechanism adopts a hand brake mechanism or an electric driving mechanism.

5. A cable bundling device according to claim 4, characterized in that: The gear set is provided with a gear orientation mechanism.

6. A cable bundling device according to claim 5, characterized in that: A wire tying positioning piece is arranged on the same side of the hanging arm of the fuselage; a wire tying placing mechanism is arranged on one side of the fuselage, and the wire tying placing mechanism is a hanging plate arranged on the fuselage and a wire tying plate placed on the hanging plate.

7. A cable bundling device according to claim 6, characterized in that: The screw rod downward pressing and rotating mechanism includes a screw sleeve mounted on the screw rod and cooperating therewith, and sliding parts cooperating with the slide rails are arranged on both sides of the screw sleeve. A sliding sleeve is arranged under the fuselage, and the sliding sleeve pulls the screw sleeve downward by a pull rope, and a spring is arranged on the screw rod to facilitate the return of the screw sleeve.

8. A cable bundling device according to claim 7, characterized in that: The screw sleeve comprises a lower screw sleeve and an upper sleeve connected to the lower screw sleeve via teeth, no threads are arranged in the upper sleeve, and sliding pieces are arranged on both sides of the upper sleeve; A blade matching with the hanging arm is arranged on the upper part of the rotating part of the fuselage, a wire binding guide groove is arranged on the top tongue and the top part, and a clamping groove matching with the wire clamping part is arranged on the top part; The gear set includes a driven gear which is mounted on the screw and meshes with a driving gear, and a rotating member is provided under the shaft of the driven gear; The gear orientation mechanism adopts a ratchet or a pressure rod orientation mechanism, and the pressure rod orientation mechanism includes a pressure rod arranged on the driving gear or the driven gear, and the driving gear or the driven gear is provided with a rotating platform, and a compression spring can be mounted on the pressure rod; The opening of the wire clamping piece is V-shaped.

9. A cable bundling method according to any one of claims 1 to 8, characterized in that: The following steps are involved: 1) Clamp the tie wire onto the top tongue from the top; 2) The opening and closing driving mechanism drives the hanging arm to close, and the tie wire is sent under the pressing tongue. The opening and closing driving mechanism releases the hanging arm to open, and the tie wire is under the pressing tongue; 3) Hold the body and clamp the cables to be bundled in the hanging arm. The opening and closing drive mechanism drives the hanging arm to close, presses the cables at both ends of the cable into the clamping piece, and at the same time, the blade cuts the cables on the upper part of the rotating piece; the opening and closing drive mechanism releases the hanging arm and opens it, the cables are in the clamping piece, and the cables are bent on the top tongue; 4) The driving mechanism works, driving the gear set to rotate, and the rotating part rotates to drive the wire to twist and knot.

10. The cable bundling method according to claim 9, characterized in that: Repeat steps 2 to 4 to bundle the cables again.

Citation Information

Patent Citations

  • Cable bundling device

    CN215514286U