A round tube grinding machine

By designing a circular tube grinder, the circular polishing of the condenser circular tube is achieved by using guide holes and grinding bearings, which solves the problem that traditional condenser circular tubes are not easy to remove zinc, and improves the welding firmness and heat dissipation effect of the condenser tube and the refrigerator side plates. .

CN113523990BActive Publication Date: 2024-12-24HEFEI LANYU ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202110850705.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-27
Publication Date
2024-12-24
Estimated Expiration
2041-07-27

AI Technical Summary

Technical Problem

The circular tube on traditional condensers is inconvenient to remove zinc, resulting in the unsolid welding of the condenser tube and the refrigerator side plate and poor heat dissipation effect.

Method used

Design a circular tube grinder, by inserting the circular tube on the condenser into the guide hole in the guide nozzle, and performing circumferential polishing by grinding the bearing and turntable assembly, the end of the circular tube is polished by driving the grinding disc by stepper motor. Ensure that the length of zinc removal is consistent.

Benefits of technology

The uniform grinding of the ends of the condenser round tube is achieved, and the welding firmness between the condenser tube and the refrigerator side plate is improved, thereby improving the heat dissipation effect.

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Abstract

The present invention discloses a round tube grinding machine, including an assembly box with an opening at the top, a dust cover fixedly installed on the top of the assembly box, a base plate installed at the bottom of the dust cover, a slip ring stop plate fixedly attached to the left end of the base plate by bolts, a flange bearing seat installed on the right end of the base plate, and a flange rotatably installed on the flange bearing seat through a deep groove ball bearing. Beneficial effect: the round tube extends through a guide hole into a placement groove formed by two grinding bearings and abuts against the side of a turntable. Then, the stepper motor is started to drive the rotation of the grinding disc, and the end of the round tube of the condenser is ground and dezincified. Under the action of the motor driving the driving spindle, the turntable is rotated, thereby realizing circumferential grinding and dezincification of the end of the round tube of the condenser. During grinding, the round tube of the condenser is fixed, and the circumferential grinding of the round tube is realized by the rotation of the grinding disc assembly. The dezincification length is consistent and the grinding effect is good.
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Description

Technical Field

[0001] The invention relates to the technical field of condensers, and in particular to a round tube grinding machine. Background Art

[0002] In the refrigerator's refrigeration system, the condenser acts as a heat dissipation component, dissipating the high-temperature and high-pressure refrigerant vapor to the external environment, so that the high-temperature and high-pressure gaseous refrigerant is converted into normal-temperature and high-pressure liquid refrigerant. The built-in condenser is arranged on the left and right side panels of the refrigerator, and plays an extremely important role in the refrigerator's refrigeration system.

[0003] The round tubes on the traditional condenser are not convenient to remove zinc, and the length of the zinc removal is different, so that the condenser tube and the refrigerator side panel cannot be firmly welded, resulting in poor heat dissipation effect. Summary of the invention

[0004] The purpose of the present invention is to provide a round tube grinding machine. This technical solution achieves plug-in fixation by inserting the round tube on the condenser through the opening on the side of the dust cover into the guide hole in the guide nozzle, and extending through the guide hole to the placement groove formed by the cooperation of two grinding bearings and abutting against the side of the turntable. Then start the stepper motor to drive the rotation of the grinding disc, grind and remove zinc from the end of the round tube of the condenser, and under the action of the motor driving the driving spindle, the turntable rotates, thereby achieving circumferential grinding and zinc removal of the end of the round tube of the condenser. During grinding, the round tube of the condenser is fixed, and the circumferential grinding of the round tube is achieved by the rotation of the grinding disc assembly, the zinc removal length is consistent, and the grinding effect is good.

[0005] The technical solution of the present invention is achieved in this way:

[0006] A round tube grinder comprises an assembly box with an opening at the top, a dust cover is fixedly installed on the top of the assembly box, a base plate is installed on the bottom of the dust cover, a slip ring stop plate is bolted to the left end of the base plate, a flange bearing seat is installed on the right end of the base plate, a flange is rotatably installed on the flange bearing seat through a deep groove ball bearing, a guide nozzle is fixedly installed on the flange bearing seat by screws, the left end of the guide nozzle passes through the flange, a guide hole matching the round tube is arranged in the guide nozzle, and a grinding disc assembly matching the round tube is arranged on the left side of the guide nozzle.

[0007] The surface of the base plate is connected with a bearing seat A and a bearing seat B by support rod bolts. The bearing seat A is located on the left side of the bearing seat B, and a driving spindle is rotatably installed through the bearing seat A and the bearing seat B. The left end of the driving spindle cooperates with a slip ring, and the slip ring is fixedly installed on the side of the slip ring stop plate by bolts. The right end of the driving spindle cooperates with the grinding disc assembly.

[0008] A driven pulley is installed on the driving main shaft between the bearing seat A and the bearing seat B. The driven pulley is connected to the driving pulley connected to the output end of the motor through a belt. The motor is installed at the bottom of the base plate and is located in the assembly box.

[0009] The grinding disc assembly includes a turntable installed on the right end of the driving main shaft through a driving shaft end seat, a slide groove is opened on the turntable, an electric cylinder is installed on the turntable at the slide groove through an electric cylinder seat, the output end of the electric cylinder is connected to a louver wheel bearing seat, the louver wheel bearing seat is located in the slide groove and slides with the louver wheel bearing seat, a stepper motor is fixedly installed on the left side of the louver wheel bearing seat by bolts, and the output end of the stepper motor is connected to a grinding wheel shaft, and the grinding wheel shaft passes through the louver wheel bearing seat and is connected to the grinding disc on the right side of the turntable.

[0010] A pair of mutually matching roller seats A and B are fixed on the turntable below the grinding disc by bolts, and grinding bearings are fixedly installed on the roller seats A and B by screws. A placement groove for the end of a round tube is formed between the grinding bearings. The round tube is inserted into the guide hole in the guide nozzle through the opening on the side of the dust cover, and extends through the guide hole to the placement groove formed between the grinding bearings, and abuts against the sides of the roller seats A and B.

[0011] Furthermore, a groove matching the grinding disc assembly is opened on the surface of the bottom plate, a dust box is installed at the bottom of the groove, the bottom of the dust box is connected to the dust box through a cloth bag, and the dust box is connected to the vortex fan through a dust suction pipe.

[0012] Furthermore, the cloth bag is clamped and fixed to the top of the dust box through a chuck clamp.

[0013] Furthermore, a belt hole matching with the belt is provided on the bottom plate below the driven pulley, and a belt protection cover matching with the belt is installed through the bottom plate.

[0014] Furthermore, a counterweight is mounted on the turntable via screws.

[0015] Furthermore, the side and top of the dust cover are hinged with door bodies.

[0016] The beneficial effects of the present invention are as follows: the technical solution inserts the round tube on the condenser into the guide hole in the guide nozzle through the opening on the side of the dust cover to achieve plug-in fixation, and extends through the guide hole to the placement groove formed by the cooperation of two grinding bearings and abuts against the side of the turntable. Then the stepper motor is started to drive the rotation of the grinding disc to grind and remove zinc from the end of the round tube of the condenser, and the turntable rotates under the action of the motor driving the driving spindle, thereby achieving circumferential grinding and zinc removal of the end of the round tube of the condenser. During grinding, the round tube of the condenser is fixed, and the circumferential grinding of the round tube is achieved by the rotation of the grinding disc assembly. The zinc removal length is consistent and the grinding effect is good, which solves the inconvenience of grinding the round tube of the condenser in the prior art and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a schematic diagram of assembling the box body and the dust cover;

[0019] Figure 2 It is a structural schematic diagram of a round tube grinding machine;

[0020] Figure 3 for Figure 2 The main view;

[0021] Figure 4 for Figure 2 A top view of

[0022] Figure 5 It is the left side view of the grinding assembly;

[0023] Figure 6 for Figure 5 Sectional view in the AA direction;

[0024] Figure 7 is a schematic diagram of the structure of the grinding assembly;

[0025] Figure 8 for Figure 1 Schematic diagram of the internal local structure;

[0026] Fig. 9 This is a schematic diagram of the assembly box;

[0027] Fig.10 This is a schematic diagram of the dust cover;

[0028] Fig.11is a schematic diagram of a condenser;

[0029] Fig.12 It is a structural schematic diagram of a round tube grinder in another state. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0032] According to an embodiment of the present invention, a round tube grinding machine is provided.

[0033] Reference Figure 1-12 The round tube grinding machine according to the embodiment of the present invention comprises an assembly box 1 with an opening at the top, a dust cover 2 is fixedly installed on the top of the assembly box 1, a bottom plate 3 is installed at the bottom of the dust cover 2, a slip ring stop plate 4 is bolted to the left end of the bottom plate 3, a flange bearing seat 5 is installed at the right end of the bottom plate 3, a flange 6 is rotatably installed on the flange bearing seat 5 through a deep groove ball bearing, a guide nozzle 7 is fixedly installed on the flange bearing seat 5 through screws, the left end of the guide nozzle 7 passes through the flange 6, a guide hole 8 matching the round tube is arranged in the guide nozzle 7, and a grinding disc assembly 9 matching the round tube is arranged on the left side of the guide nozzle 7.

[0034] The surface of the base plate 3 is bolted to a bearing seat A11 and a bearing seat B12 via a support rod 10. The bearing seat A11 is located on the left side of the bearing seat B12, and a driving spindle 13 is rotatably installed via the bearing seat A11 and the bearing seat B12. The left end of the driving spindle 13 cooperates with a slip ring 14, and the slip ring 14 is fixedly installed on the side of the slip ring stop plate 4 by bolts. The right end of the driving spindle 13 cooperates with the grinding wheel assembly 9.

[0035] A driven pulley 15 is installed on the driving shaft 13 between the bearing seat A11 and the bearing seat B12. The driven pulley 15 is connected to a driving pulley 17 connected to the output end of the motor 16 through a belt. The motor 16 is installed at the bottom of the base plate 3 and is located in the assembly box 1.

[0036] The grinding disc assembly 9 includes a turntable 92 installed on the right end of the driving main shaft 13 through a driving shaft end seat 91, a slide groove 93 is opened on the turntable 92, and an electric cylinder 95 is installed on the turntable 92 at the slide groove 93 through an electric cylinder seat 94, and the output end of the electric cylinder 95 is connected to a louver wheel bearing seat 96, and the louver wheel bearing seat 96 is located in the slide groove 93 and slides with it. A stepper motor 97 is fixedly installed on the left side of the louver wheel bearing seat 96 by bolts, and the output end of the stepper motor 97 is connected to a grinding wheel shaft, and the grinding wheel shaft passes through the louver wheel bearing seat 96 and is connected to a grinding disc 98 on the right side of the turntable 92.

[0037] A pair of mutually matching roller seats A99 and B910 are bolted to the turntable 92 below the grinding disc 98, and grinding bearings 911 are fixedly installed on the roller seats A99 and B910 by screws. A placement groove for the end of a round tube is formed between the grinding bearings 911, and the round tube is inserted into the guide hole 8 in the guide nozzle 7 through the opening on the side of the dust cover 2, and extends through the guide hole 8 to the placement groove formed between the grinding bearings 911, and abuts against the sides of the roller seats A99 and B910.

[0038] Furthermore, a groove 18 matching with the grinding disc assembly 9 is opened on the surface of the bottom plate 3, and a dust box 19 is installed at the bottom of the groove 18. The bottom of the dust box 19 is connected with the dust box 21 through a cloth bag 20, and the dust box 21 is connected with the vortex fan 23 through a dust suction pipe 22.

[0039] Furthermore, the cloth bag 20 is clamped and fixed to the top of the dust box 21 through a chuck clamp 24 .

[0040] Furthermore, a belt hole 25 matching with the belt is provided below the driven pulley 15 at the bottom plate 3 , and a belt protection cover 26 matching with the belt is installed through the bottom plate 3 .

[0041] Furthermore, a counterweight 27 is also installed on the turntable 92 by screws. According to the above technical solution, by installing the counterweight 27 on the turntable 92, the vibration of the stepper motor 97 and the electric cylinder 95 during operation can be reduced; in addition, the eccentricity of the swing during rotation can be reduced.

[0042] Furthermore, the dust cover 2 is hinged with doors on the side and top to facilitate inspection and maintenance.

[0043] When implementing it, Figure 1-4In the embodiment, the top of the assembly box 1 is fixed with a dust cover 2 by bolts, and the bottom of the dust cover 2 is installed with a bottom plate 3. The left side of the bottom plate 3 drives the rotation of the driving spindle 13 through the driving structure, and the right end of the driving spindle 13 drives the rotation of the grinding disc assembly 9. Specifically, the motor 16 drives the driving pulley 17 connected to its output end to rotate, and the driving pulley 17 is connected to the driven pulley 15 through a belt, and the driving spindle 13 is driven to rotate through the driven pulley 15. The right end of the driving spindle 13 drives the rotation of the grinding assembly 9 and grinds with the round tube 28 on the condenser.

[0044] like Figure 5-7 In the embodiment, when the driving main shaft 13 drives the grinding disc assembly 9 to rotate, specifically, the driving main shaft 13 is provided with a turntable 92 through a driving shaft end seat 91, a slide groove 93 is provided on the turntable 92, a shutter wheel bearing seat 96 is slidably arranged in the slide groove 93, an electric cylinder 95 is installed at the slide groove 93 through an electric cylinder seat 94, and the output end of the electric cylinder 95 is connected to the shutter wheel bearing seat 96.

[0045] A stepper motor 97 is bolted to the left side of the shutter wheel bearing seat 96 , and an output end of the stepper motor 97 is connected to a grinding disc 98 through a grinding wheel shaft that penetrates the shutter wheel bearing seat 96 . The grinding disc 98 is driven to rotate by the stepper motor 97 .

[0046] A roller seat A99 and a roller seat B910 are installed on the side of the turntable 92 below the grinding disc 98. The roller seats A99 and B910 are symmetrically arranged and tilted to form an eight-shaped structure, and grinding bearings 911 are installed on the top of the roller seats A99 and B910 by screws. The grinding bearings 911 cooperate to form a placement groove for the round tube 28 on the condenser. The grinding bearings 911 can support the end of the round tube 28 and rotate with the round tube 28 at the same time.

[0047] During specific grinding, the round tube 28 on the condenser is inserted into the guide hole 8 in the guide nozzle 7 through the opening on the side of the dust cover 2, and extends through the guide hole 8 to the placement groove formed by the two grinding bearings 911, and is fixed in position by abutting against the sides of the roller seat A99 and the roller seat B910. Then the stepper motor 97 is started to drive the rotation of the grinding disc 98, and the end of the round tube 28 on the condenser is positioned and ground to remove zinc, and the length of zinc removal is controllable, and under the action of the driving spindle 13, the turntable 92 is rotated, so that the end of the round tube 28 on the condenser is circularly ground to remove zinc. Among them, the electric cylinder 95 drives the louver wheel bearing seat 96 to slide along the slide groove 93, which can conveniently adjust the distance between the grinding disc 98 and the grinding bearing 911, and facilitate the insertion and removal of the round tube 28 on the condenser.

[0048] like Figure 8As shown, when the condenser circular tube 28 is being polished, the debris falls into the dust box 19 through the groove 18 on the surface of the base plate 3. The dust box 19 is connected to the dust box 21 through the cloth bag 20. The dust box 21 is connected to the vortex fan 23 through the dust suction pipe 22. The outer side of the cloth bag 20 is clamped by a chuck clamp 24, which is convenient for disassembly and installation, and the debris in the dust box 21 is cleaned regularly.

[0049] like Fig.11 As shown, one end of the condenser is connected to a condenser round tube 28, and the condenser round tube 28 needs to be polished and dezincified so that the condenser tube can be firmly welded to the refrigerator side plate to improve the heat dissipation effect.

[0050] like Fig.12 As shown, on the one hand, the roller seat A99 and the roller seat B910 can be installed with a grinding bearing 911 to facilitate the support of the end of the round tube 28 and can rotate with the round tube 28; on the other hand, the roller seat A99 and the roller seat B910 can limit the free end of the round tube 28 to ensure that each round tube 28 is inserted into a certain position, thereby ensuring a certain grinding position.

[0051] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A round tube grinding machine, characterized in that: It comprises an assembly box (1) with an opening at the top, a dust cover (2) fixedly mounted on the top of the assembly box (1), a bottom plate (3) mounted on the bottom of the dust cover (2), a slip ring stop plate (4) bolted to the left end of the bottom plate (3), a flange bearing seat (5) mounted on the right end of the bottom plate (3), a flange (6) rotatably mounted on the flange bearing seat (5) via a deep groove ball bearing, a guide nozzle (7) fixedly mounted on the flange bearing seat (5) via screws, the left end of the guide nozzle (7) passing through the flange (6), a guide hole (8) matched with a round tube (28) on a condenser is arranged in the guide nozzle (7), and a grinding disc assembly (9) matched with the round tube (28) is arranged on the left side of the guide nozzle (7); The surface of the bottom plate (3) is connected with a bearing seat A (11) and a bearing seat B (12) by bolts via a support rod (10); the bearing seat A (11) is located on the left side of the bearing seat B (12), and a driving spindle (13) is rotatably mounted via the bearing seat A (11) and the bearing seat B (12); the left end of the driving spindle (13) is matched with a slip ring (14), and the slip ring (14) is fixedly mounted on the side of the slip ring stop plate (4) by bolts; and the right end of the driving spindle (13) is matched with a grinding disc assembly (9); A driven pulley (15) is mounted on the driving spindle (13) between the bearing seat A (11) and the bearing seat B (12), and the driven pulley (15) is connected to a driving pulley (17) connected to the output end of a motor (16) via a belt, and the motor (16) is mounted at the bottom of the base plate (3) and is located in the assembly box (1); The grinding disc assembly (9) comprises a turntable (92) mounted on the right end of the driving main shaft (13) through a driving shaft end seat (91), the turntable (92) is provided with a slide groove (93), a side of the turntable (92) is provided with an electric cylinder (95) located at the slide groove (93) through an electric cylinder seat (94), the output end of the electric cylinder (95) is connected to a shutter wheel bearing seat (96), the shutter wheel bearing seat (96) is located in the slide groove (93) and is slidably matched therewith, a stepper motor (97) is fixedly mounted on the left side of the shutter wheel bearing seat (96) by bolts, and the output end of the stepper motor (97) is connected to a grinding wheel shaft, and the grinding wheel shaft passes through the shutter wheel bearing seat (96) and is connected to a grinding disc (98) on the right side of the turntable (92); A pair of mutually matching roller seats A (99) and roller seats B (910) are fixedly attached to the rotating disk (92) below the grinding disk (98) by bolts, and grinding bearings (911) are fixedly installed on the roller seats A (99) and the roller seats B (910) by screws, and the grinding bearings (911) cooperate with each other to form a placement groove for the end of the round tube (28), and the rotating disk (92) is connected to the flange (6) by a support rod, and the round tube (28) is inserted into the guide hole (8) in the guide nozzle (7) through the opening on the side of the dust cover (2), and extends through the guide hole (8) to the placement groove formed between the grinding bearings (911), and abuts against the side of the roller seats A (99) and the roller seats B (910); The surface of the bottom plate (3) is provided with a notch (18) which matches the grinding disc assembly (9); a dust collecting box (19) is installed at the bottom of the notch (18); the bottom of the dust collecting box (19) is connected to a dust collecting box (21) via a cloth bag (20); and the dust collecting box (21) is connected to a vortex fan (23) via a dust suction pipe (22); A belt hole (25) matching with the belt is provided at the bottom plate (3) below the driven pulley (15), and a belt protection cover (26) matching with the belt is installed through the bottom plate (3).

2. A round tube grinding machine according to claim 1, characterized in that: The cloth bag (20) is clamped and fixed to the top of the dust collecting box (21) via a clamping hoop (24).

3. A round tube grinding machine according to claim 1, characterized in that: A counterweight block (27) is also mounted on the rotating disk (92) via screws.

4. A round tube grinding machine according to any one of claims 1 to 3, characterized in that: The dust cover (2) is hingedly provided with door bodies on the side and top.