Air duct installation structure and air conditioner indoor unit having the same

By designing the air duct structure and the preset angle of the installation panel in the air conditioning indoor unit, the problem of condensate cannot enter the water connection tray is solved, the safety and water diversion efficiency of the whole machine are improved, and the outflow of condensate is avoided, ensuring that The condensate of the air duct flows smoothly into the water connection tray.

CN113566405BActive Publication Date: 2024-12-31ZHUHAI GREE REFRIGERATION TECH CENT OF ENERGY SAVING & ENVIRONMENTAL PROTECTION
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Patent Information

Application Number
CN202110921578.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-08-11
Publication Date
2024-12-31
Estimated Expiration
2041-08-11

AI Technical Summary

Technical Problem

The air duct structure in the existing air conditioning indoor unit causes the condensate to fail to enter the water connection tray smoothly, which poses safety risks.

Method used

Design an air duct installation structure, through the preset angle of the air duct structure and the installation panel, the height of the first communication port of the water guide groove is reduced and the height of the second communication port is increased, thereby facilitating water flow to the water connection tray and reducing Outflow of condensate.

Benefits of technology

It effectively solves the problem that condensate cannot enter the water connection tray smoothly, improves the safety and reliability of the whole machine, prevents condensate water from dripping under the air conditioner, and enhances the water diversion efficiency.

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Abstract

The present invention provides an air duct installation structure and an air conditioner indoor unit having the same, comprising: an air duct structure and a water receiving tray, the water receiving tray being installed on the air duct structure, a water diversion groove being provided on the air duct structure and docking with the water receiving tray, the water diversion groove having a first connecting port and a second connecting port being arranged oppositely, the first connecting port being located on a side of the second connecting port close to the water receiving tray; along the extension direction from the second connecting port to the first connecting port, the height of the groove bottom of the water diversion groove gradually decreases; an installation panel, the air duct structure being installed on the side of the installation panel, the air duct structure being arranged at an inclined angle relative to the installation panel at a preset angle, so that the height of the first connecting port is reduced and the height of the second connecting port is increased. The technical solution provided by the present invention can solve the technical problem in the prior art that condensed water on the air duct structure cannot smoothly enter the water receiving tray.
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Description

Technical Field

[0001] The present invention relates to the technical field of air conditioner indoor units, and in particular to an air duct installation structure and an air conditioner indoor unit having the same. Background Art

[0002] At present, the upper and lower air cabinet can achieve carpet-style heating and shower-style cooling, which is comfortable and has great development prospects. When the upper and lower air cabinet is cooling, the normal temperature air will become cold air after passing through the evaporator, so that there is a temperature difference between the inside and outside of the volute and the volute cover of the air duct, and condensation water is very easy to form on the surface of the volute and the volute cover. The air duct components and the air inlet panel components in the prior art are generally designed to be assembled vertically.

[0003] However, due to the problem of volute demolding, the water receiving surface of the water receiving structure on the volute is demolded toward the outside, causing the condensed water left on the volute water receiving surface to easily flow outward instead of toward the water receiving pan, posing a major safety hazard. Summary of the invention

[0004] The main purpose of the present invention is to provide an air duct installation structure and an air conditioner indoor unit having the same, so as to solve the technical problem in the prior art that condensed water on the air duct structure cannot smoothly enter the water receiving tray.

[0005] In order to achieve the above-mentioned purpose, according to one aspect of the present invention, there is provided an air duct installation structure, comprising: an air duct structure and a water receiving tray, the water receiving tray being installed on the air duct structure, a water diversion trough docking with the water receiving tray being provided on the air duct structure, the water diversion trough having a first connecting port and a second connecting port which are arranged opposite to each other, the first connecting port being located on a side of the second connecting port close to the water receiving tray, and a height of a bottom of the water diversion trough gradually decreasing along an extension direction from the second connecting port to the first connecting port; and an installation panel, the air duct structure being installed on a side of the installation panel, the air duct structure being inclined at a preset angle relative to the installation panel so that a height of the first connecting port is reduced and a height of the second connecting port is increased.

[0006] Further, the preset angle is α, the included angle between the extension direction from the first communication port to the second communication port and the horizontal direction is β, and α>β.

[0007] Furthermore, the mounting panel has an assembly plane, and the assembly plane is arranged at a preset angle to the vertical plane, so that the air duct structure is installed on the assembly plane at an inclined angle of the preset angle.

[0008] Furthermore, the air duct structure includes: a volute, a water inlet trough is arranged on the volute; a volute cover, installed on the volute, and the volute cover is provided with a water inlet hole connected with the water inlet trough, and a water receiving pan is installed on the side of the volute cover away from the volute, and the water inlet hole is connected to the water receiving pan so that water in the water inlet trough enters the water receiving pan through the water inlet hole.

[0009] Furthermore, a first water receiving strip is provided on the side of the volute cover away from the volute, the first water receiving strip protruding from the side wall of the volute cover, and the first water receiving strip is located between the water inlet hole and the water receiving tray, so that the liquid flowing out of the water inlet hole enters the water receiving tray through the first water receiving strip.

[0010] Furthermore, at least a portion of the first water receiving bar is arranged to be inclined relative to the vertical direction.

[0011] Furthermore, a second water receiving bar is provided on the side of the volute away from the volute cover, the second water receiving bar protrudes from the side wall of the volute, and at least part of the second water receiving bar is located above the water diversion groove so that water on the second water receiving bar flows into the water diversion groove.

[0012] Furthermore, the installation panel is an air inlet panel, an air inlet portion is arranged on the air inlet panel, and the air duct structure is arranged opposite to the air inlet portion.

[0013] Furthermore, an evaporator assembly is provided between the air duct structure and the air inlet portion, and a water receiving tray is provided on a side of the air duct structure close to the air inlet portion and is located at the bottom of the evaporator assembly.

[0014] According to another aspect of the present invention, an air conditioner indoor unit is provided, which includes an air duct installation structure, and the air duct installation structure is the air duct installation structure provided above.

[0015] By applying the technical solution of the present invention, the height of the first communication port is reduced and the height of the second communication port is increased through the installation method of being inclined at a preset angle, so that the water in the water diversion trough can flow out in the direction of the first communication port better, so that it can flow smoothly into the water receiving tray through the first communication port, reducing the outflow of condensed water. Therefore, the technical solution provided by this embodiment can solve the technical problem that condensed water on the air duct structure in the prior art cannot smoothly enter the water receiving tray. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0017] Figure 1 A side view of an air duct installation structure provided according to an embodiment of the present invention is shown;

[0018] Figure 2 A schematic structural diagram of a volute provided according to an embodiment of the present invention is shown;

[0019] Figure 3 A schematic structural diagram of a volute cover provided according to an embodiment of the present invention is shown;

[0020] Figure 4A schematic diagram of the structure of a mounting panel provided according to an embodiment of the present invention is shown;

[0021] Figure 5 shows a side view of a mounting panel provided according to an embodiment of the present invention;

[0022] Figure 6 Shows Figure 1 A partial enlarged view of the .

[0023] The above drawings include the following reference numerals:

[0024] 10. Air duct structure; 11. Water diversion groove; 111. First connecting port; 112. Second connecting port; 12. Volute; 13. Volute cover; 14. Water diversion hole; 15. First water receiving strip; 16. Second water receiving strip; 20. Water receiving tray; 30. Installation panel; 31. Assembly plane; 32. Air inlet. DETAILED DESCRIPTION

[0025] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0026] like Figures 1 to 6 As shown, the first embodiment of the present invention provides an air duct installation structure, which includes an air duct structure 10, a water receiving tray 20 and an installation panel 30. The water receiving tray 20 is installed on the air duct structure 10. The air duct structure 10 is provided with a water diversion groove 11 that is connected to the water receiving tray 20. The water diversion groove 11 has a first connecting port 111 and a second connecting port 112 that are arranged oppositely. The first connecting port 111 is located on a side of the second connecting port 112 close to the water receiving tray 20. Along the extension direction from the second connecting port 112 to the first connecting port 111, the height of the groove bottom of the water diversion groove 11 gradually decreases. The air duct structure 10 is installed on the side of the installation panel 30. The air duct structure 10 is inclined at a preset angle relative to the installation panel 30, so that the height of the first connecting port 111 is reduced and the height of the second connecting port 112 is increased. Specifically, the height difference between the first connecting port 111 and the second connecting port 112 of the water diversion groove 11 is caused when demolding.

[0027] With such a structural setting, the height of the first communication port is reduced and the height of the second communication port is increased by installing the device at a preset angle, so that the water in the water diversion groove 11 can flow out in the direction of the first communication port better, so that the water can flow smoothly into the water receiving pan 20 through the first communication port, thereby reducing the outflow of condensed water. Therefore, the technical solution provided by this embodiment can solve the technical problem in the prior art that the condensed water on the air duct structure 10 cannot smoothly enter the water receiving pan 20.

[0028] Specifically, the preset angle in this embodiment is α, and the angle between the extension direction from the first communication port to the second communication port and the horizontal direction is β, α>β. With such a structural arrangement, the height of the first communication port can be lower than the height of the second communication port, so that the water in the water diversion groove 11 can smoothly flow from the second communication port to the first communication port, and smoothly flow into the water receiving tray 20.

[0029] In this embodiment, the mounting panel 30 has an assembly plane 31, and the assembly plane 31 is set at a preset angle with the vertical plane, so that the air duct structure 10 is installed on the assembly plane 31 at a preset angle. With such a structural setting, during installation, it is only necessary to directly assemble the air duct structure 10 with the assembly plane 31, which is simple to operate and convenient for assembly.

[0030] Specifically, the air duct structure 10 in this embodiment includes a volute 12 and a volute cover 13, and the water diversion groove 11 is arranged on the volute 12. The volute cover 13 is installed on the volute 12, and a water diversion hole 14 connected with the water diversion groove 11 is arranged on the volute cover 13. The water receiving pan 20 is installed on the side of the volute cover 13 away from the volute 12, and the water diversion hole 14 is connected with the water receiving pan 20, so that the water in the water diversion groove 11 enters the water receiving pan 20 through the water diversion hole 14. With such a structural arrangement, it is convenient for the water on the volute 12 and the volute cover 13 to enter the water receiving pan 20 smoothly.

[0031] In this embodiment, a first water receiving strip 15 is further provided on the side of the volute cover 13 away from the volute 12. The first water receiving strip 15 protrudes from the side wall of the volute cover 13. The first water receiving strip 15 is located between the water inlet hole 14 and the water receiving tray 20 to facilitate the liquid flowing out of the water inlet hole 14 to enter the water receiving tray 20 through the first water receiving strip 15.

[0032] Specifically, at least a portion of the first water receiving bar 15 is tilted relative to the vertical direction, so that the water on the first water receiving bar 15 can flow smoothly into the water receiving tray 20 .

[0033] In this embodiment, a second water receiving bar 16 is provided on the side of the volute 12 away from the volute cover 13. The second water receiving bar 16 protrudes from the side wall of the volute 12. At least a portion of the second water receiving bar 16 is located above the water diversion groove 11 to facilitate the water on the second water receiving bar 16 to flow into the water diversion groove 11 and then enter the water receiving tray 20.

[0034] Specifically, the mounting panel 30 in this embodiment is an air inlet panel, on which an air inlet portion 32 is disposed, and the air duct structure 10 is disposed opposite to the air inlet portion 32. With such a structural arrangement, it is convenient to allow air to enter the air duct structure 10 through the air inlet panel.

[0035] In this embodiment, an evaporator assembly is provided between the air duct structure 10 and the air inlet 32, and a water receiving tray 20 is provided on one side of the air duct structure 10 close to the air inlet 32 ​​and at the bottom of the evaporator assembly to receive condensed water on the evaporator assembly. The above structure is compact, optimizes the structural layout, and is also convenient for collecting condensed water in the air duct installation structure.

[0036] The present invention solves the following technical problems: due to the demoulding problem of the volute 12, the water receiving surface of the water receiving structure below the volute 12 is tilted outward, causing condensed water to flow outward, which easily causes condensed water to drip to the bottom, causing great safety hazards and affecting the reliability of the whole machine. The water receiving surface of the water receiving structure of the volute cover 13 has a small tilt angle, which makes it difficult for the water in the volute cover 13 to be discharged to the water receiving tray 20.

[0037] The present invention is designed to be assembled at a certain angle between the air duct component and the air inlet panel, and the angle of inclination α is greater than the draft angle β of the water receiving surface of the water receiving structure of the volute 12, which can effectively prevent the outward inclination of the drainage surface of the water diversion structure of the volute 12 of the air duct component, causing the condensed water generated in the volute 12 to flow outward, and ensure that the condensed water of the volute 12 flows to the water receiving structure of the volute cover 13, and at the same time, the angle of the water receiving surface of the water receiving structure of the volute cover 13 can be increased, so that the condensed water on the volute cover 13 is easier to flow to the water receiving tray 20. This structure effectively ensures that the condensed water of the air duct flows to the water receiving tray 20, and ensures the safety and reliability of the whole machine.

[0038] The air duct components and air inlet panels of existing upper and lower air outlet cabinets are generally assembled vertically. A water collecting structure is generally designed under the volute 12 and the volute cover 13 of the air duct components to receive the condensed water generated on the volute 12 and the volute cover 13. Since the water collecting surface of the water collecting structure of the volute 12 is demolded outward, the maximum demolding angle of the volute 12 is β, which causes the condensed water generated on the volute 12 to flow outward easily and drip under the cabinet, where there are electrical box components, etc., which may easily cause greater safety hazards and reduce the reliability of the entire machine.

[0039] The present invention provides a water diversion structure for the inclined assembly of air duct components, and the surface where the air inlet panel and the air duct component are assembled is designed to be inclined at an angle α. The assembly surface of the air duct component is a vertical surface, and after being assembled with the inclined assembly surface of the air inlet panel, the air duct component as a whole is in a state of inclination angle α. Since the air inlet panel is inclined backward at an angle α, the air duct component is also synchronously inclined backward at an angle α after assembly. The water receiving surface of the volute 12 of the air duct component is prone to cause condensed water to flow outward due to the demolding angle β (also known as the demolding angle β). However, when the air duct inclination angle α is greater than the maximum demolding angle β of the water receiving surface of the volute 12 of the air duct component, the water receiving surface of the volute 12 is always in a state of inclination toward the inside of the water receiving tray 20, rather than inclination toward the outside, ensuring that the water received by the volute 12 flows toward the water receiving tray 20, rather than outward. The condensed water of the volute 12 is discharged to the water receiving structure of the volute cover 13 through the drain port, and finally discharged to the water receiving tray 20. This structure prevents condensed water from dripping under the air conditioner cabinet, thereby improving the safety and reliability of the entire machine.

[0040] At the same time, since the air duct component is tilted backward at an angle α, the tilt angle of the water receiving surface of the volute cover 13 of the air duct component also increases at an angle α, making it easier for the condensed water of the volute cover 13 to flow to the water receiving tray 20, improving the water diversion and water receiving efficiency, and making the whole machine more reliable. The water diversion structure of the duct component of the present invention is simple in structure and cleverly designed. It can prevent the condensed water of the volute 12 from dripping under the air conditioner to ensure the safety of the whole machine, and can improve the efficiency of the volute cover 13 in diverting water to the water receiving tray 20, and has a very large development prospect.

[0041] A second embodiment of the present invention provides an air conditioner indoor unit including an air duct installation structure, and the air duct installation structure is the air duct installation structure provided in the above embodiment.

[0042] From the above description, it can be seen that the above-mentioned embodiments of the present invention achieve the following technical effects: the present invention designs a water diversion structure for inclined assembly of the air duct. The effects achieved are as follows: the air duct component and the air inlet panel are assembled at a certain inclination angle, and the assembly inclination angle α is greater than the draft angle β of the water receiving surface of the volute water receiving structure, which can effectively prevent the drainage surface of the volute water diversion structure of the air duct component from tilting outward, causing the condensed water generated in the volute to flow outward, and ensure that the condensed water of the volute flows to the water receiving structure of the volute cover. At the same time, the angle of the water receiving surface of the volute cover water receiving structure can be increased, so that the condensed water on the volute cover can flow more easily to the water receiving tray. This structure effectively ensures that the condensed water in the air duct flows to the water receiving tray, ensuring the safety and reliability of the entire machine.

[0043] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0044] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the parts and steps set forth in these embodiments do not limit the scope of the present application. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so that once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.

[0045] In the description of the present application, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present application; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0046] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0047] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of this application.

[0048] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A duct installation structure, characterized in that: include: An air duct structure (10) and a water receiving tray (20), wherein the water receiving tray (20) is mounted on the air duct structure (10), and a water diversion trough (11) is provided on the air duct structure (10) and is connected to the water receiving tray (20), wherein the water diversion trough (11) has a first connecting port and a second connecting port which are arranged opposite to each other, wherein the first connecting port (111) is located on a side of the second connecting port (112) close to the water receiving tray (20), and along an extending direction from the second connecting port (112) to the first connecting port (111), the height of the bottom of the water diversion trough (11) gradually decreases; The air duct structure (10) is installed on a side of the installation panel (30), and the air duct structure (10) is arranged to be inclined at a preset angle relative to the installation panel (30), so that the height of the first communication port (111) is reduced and the height of the second communication port (112) is increased.

2. The air duct installation structure according to claim 1, characterized in that: The preset angle is α, the included angle between the extension direction from the first connecting port to the second connecting port and the horizontal direction is β, β is the demoulding angle of the air duct structure (10), and α>β.

3. The air duct installation structure according to claim 1, characterized in that: The mounting panel (30) has an assembly plane (31), and the assembly plane (31) is arranged at the preset angle with the vertical plane, so that the air duct structure (10) is installed on the assembly plane (31) at an inclined angle at the preset angle.

4. The air duct installation structure according to claim 1, characterized in that: The air duct structure (10) comprises: A volute (12), wherein the water diversion channel (11) is arranged on the volute (12); A volute cover (13) is mounted on the volute (12); a water inlet hole (14) connected to the water inlet groove (11) is provided on the volute cover (13); the water receiving pan (20) is mounted on a side of the volute cover (13) away from the volute (12); the water inlet hole (14) is connected to the water receiving pan (20) so that water in the water inlet groove (11) enters the water receiving pan (20) through the water inlet hole (14).

5. The air duct installation structure according to claim 4, characterized in that: A first water receiving strip (15) is further provided on a side of the volute cover (13) away from the volute (12); the first water receiving strip (15) protrudes from a side wall of the volute cover (13); the first water receiving strip (15) is located between the water inlet hole (14) and the water receiving tray (20), so that liquid flowing out of the water inlet hole (14) enters the water receiving tray (20) through the first water receiving strip (15).

6. The air duct installation structure according to claim 5, characterized in that: At least part of the first water receiving strip (15) is arranged inclined relative to the vertical direction.

7. The air duct installation structure according to claim 4, characterized in that: A second water receiving strip (16) is provided on a side of the volute (12) away from the volute cover (13); the second water receiving strip (16) protrudes from a side wall of the volute (12); at least a portion of the second water receiving strip (16) is located above the water diversion groove (11), so that water on the second water receiving strip (16) flows into the water diversion groove (11).

8. The air duct installation structure according to claim 1, characterized in that: The installation panel (30) is an air inlet panel, an air inlet portion (32) is provided on the air inlet panel, and the air duct structure (10) is arranged opposite to the air inlet portion (32).

9. The air duct installation structure according to claim 8, characterized in that: An evaporator assembly is provided between the air duct structure (10) and the air inlet portion (32), and the water receiving tray (20) is arranged on a side of the air duct structure (10) close to the air inlet portion (32) and is located at the bottom of the evaporator assembly.

10. An air conditioner indoor unit, characterized in that: The air conditioner indoor unit comprises the air duct installation structure according to any one of claims 1 to 9.