A bidirectional alignment positioning device and bidirectional bending equipment
By designing a two-way alignment positioning device, the support mechanism, alignment mechanism and alignment drive mechanism are used to achieve automatic alignment of steel bars, which solves the problems of high labor intensity and low production efficiency caused by manual alignment in the prior art, and realizes accurate alignment and production of steel bars Improved efficiency.
Patent Information
- Application Number
- CN202110869785.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-07-30
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2041-07-30
AI Technical Summary
The existing two-way bending production lines of steel bars require manual alignment of steel bars, resulting in high labor intensity, labor-consuming and time-consuming, product quality cannot be guaranteed and production efficiency is low.
A two-way alignment positioning device is designed, including a support mechanism, an alignment mechanism and an alignment drive mechanism, and the bidirectional alignment positioning of the steel bars is realized through the alignment channel and an alignment drive mechanism to reduce manual operation requirements. The device includes a sliding frame body, an alignment frame body, elastic components, a walking motor, a driving sprocket and a transmission chain, which can automatically align the steel bars and improve production efficiency.
It realizes accurate two-way alignment and positioning of steel bars without manual operation, reduces labor intensity, improves production efficiency, is safe and reliable, has a high degree of automation, and has a stable work.
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Figure CN113600712B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel bar bending equipment, and in particular to a bidirectional alignment and positioning device and a bidirectional bending equipment. Background Art
[0002] The steel bar bidirectional bending production line is a mechanical device used to bend both ends of the steel bar at the same time. The steel bar needs to be aligned in both directions before being bent in both directions. When the existing steel bar bidirectional bending production line is in operation, the steel bar to be processed needs to be sent to the conveyor roller first, and the steel bar is sent to the U-shaped mold of the two bending machines through the conveyor roller. One of the bending machines is provided with an alignment baffle. After the conveyor roller conveys the steel bar into place, the alignment baffle is lifted, and one end of the steel bar is manually aligned. After that, the alignment baffle falls, and then the two bending machines bend the steel bar by calculating and moving the corresponding values.
[0003] In the existing equipment, when the steel bars are bent in both directions, manual cooperation is required to align one end of the steel bar to be bent, that is, the operator manually aligns the steel bar to be bent with the alignment baffle of the bending machine. This operation method is labor-intensive for the operator, time-consuming and labor-intensive, the product quality cannot be guaranteed, and the production efficiency is low. Summary of the invention
[0004] The object of the present invention is to provide a bidirectional alignment positioning device and a bidirectional bending device, which can simply and efficiently perform bidirectional alignment on steel bars.
[0005] To achieve this object, the present invention adopts the following technical solutions:
[0006] A bidirectional alignment and positioning device, comprising:
[0007] A supporting mechanism, wherein the supporting mechanism is provided with an alignment channel;
[0008] Two alignment mechanisms are respectively slidably arranged on the supporting mechanism;
[0009] Two alignment drive mechanisms are respectively installed on the supporting mechanisms, and the output end of each alignment drive mechanism is connected to one alignment mechanism. The two alignment drive mechanisms can drive the two alignment mechanisms to move toward each other, abut against and align the two ends of the steel bars in the alignment channel.
[0010] Preferably, it further comprises a blanking drive mechanism and a blanking bracket, wherein the blanking bracket is rotatably connected to the supporting mechanism and can block a side port of the alignment channel, and the blanking drive mechanism is arranged on the supporting mechanism and can drive the blanking bracket to rotate.
[0011] Preferably, the alignment mechanism comprises:
[0012] A sliding frame is slidably disposed on the supporting mechanism along a first direction and connected to an output end of the alignment driving mechanism, wherein the first direction is parallel to a length direction of the alignment channel;
[0013] An alignment frame is slidably connected to the sliding frame along a first direction and can abut against the steel bar;
[0014] The elastic component is sandwiched between the sliding frame and the alignment frame.
[0015] Preferably, the alignment drive mechanism comprises:
[0016] A travel motor is installed on the support mechanism;
[0017] A driving sprocket is installed at the output end of the travel motor;
[0018] A driven sprocket is rotatably mounted on the support mechanism;
[0019] A transmission chain is wound around the driving sprocket and the driven sprocket, and is partially connected to the alignment mechanism.
[0020] Preferably, it further comprises a feeding rack, on which a material guiding surface is provided, and the material guiding surface can guide the steel bars thereon into the alignment channel.
[0021] A bidirectional bending device comprises two bending main machines and the above-mentioned bidirectional alignment and positioning device, wherein the two bending main machines can bend the steel bars output by the bidirectional alignment and positioning device.
[0022] Preferably, it also includes a feeding device, which is arranged on one side of the bidirectional alignment and positioning device, and can receive the steel bars output by the bidirectional alignment and positioning device, and transfer the steel bars to the U-shaped grooves of the central axes of the two bending main machines.
[0023] Preferably, the feeding device comprises:
[0024] A transfer mechanism is arranged on one side of the bidirectional alignment and positioning device, and a receiving seat is arranged on the transfer mechanism, and the receiving seat can receive the steel bar output from the output port of the bidirectional alignment and positioning device;
[0025] A pick-and-place mechanism is arranged at the output end of the conveying mechanism, and the conveying mechanism can drive the pick-and-place mechanism to move between a first position and a second position. The pick-and-place mechanism is provided with a first pick-and-place seat and a second pick-and-place seat. When the pick-and-place mechanism is operated at the first position, the first pick-and-place seat can take out the steel bars in the receiving seat, and the second pick-and-place seat can take out the steel bars in the U-shaped groove. When the pick-and-place mechanism is operated at the second position, the first pick-and-place seat can place the steel bars thereon in the U-shaped groove.
[0026] Preferably, the transfer mechanism comprises:
[0027] A transfer rack, wherein the receiving seat is arranged on the transfer rack;
[0028] Two transfer sprockets are rotatably arranged on the transfer frame respectively;
[0029] A transfer chain, wound around the two transfer sprockets, and partially connected to the pick-and-place mechanism;
[0030] The transfer driving component is arranged on the transfer frame and can drive one of the transfer sprockets to rotate.
[0031] Preferably, the pick-and-place mechanism comprises:
[0032] A pick-and-place bracket connected to the output end of the transfer mechanism;
[0033] A pick-and-place movable frame is slidably connected to the pick-and-place bracket, and the first pick-and-place seat and the second pick-and-place seat are spaced apart and arranged on the pick-and-place movable frame;
[0034] The pick-and-place driving component is arranged on the pick-and-place bracket and can drive the pick-and-place movable frame to move relative to the pick-and-place bracket.
[0035] Beneficial effects of the present invention:
[0036] The sheared steel bars are fed into a two-way alignment channel, and then the alignment mechanisms at both ends of the length direction of the alignment channel are driven by the alignment drive mechanism to perform two-way alignment and positioning of the steel bars. The positioning is precise, no manual operation is required, labor intensity is reduced, production efficiency is improved, it is safe and reliable, the degree of automation is high, and the operation is stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 is a front view of the bidirectional alignment and positioning device according to an embodiment of the present invention;
[0038] Figure 2 yes Figure 1 A cross-sectional view of the bidirectional alignment and positioning device shown in FIG.
[0039] Figure 3 yes Figure 1 A BB sectional view of the bidirectional alignment and positioning device shown;
[0040] Figure 4 yes Figure 1 A CC sectional view of the bidirectional alignment and positioning device shown;
[0041] Figure 5 yes Figure 1 A DD-direction cross-sectional view of the bidirectional alignment and positioning device shown;
[0042] Figure 6 yes Figure 5 An enlarged view of the bidirectional alignment positioning device E shown;
[0043] Figure 7 is a top view of a bidirectional bending device according to an embodiment of the present invention;
[0044] Figure 8 It is a side view of the first pick-and-place seat of the pick-and-place mechanism of the bidirectional bending device according to an embodiment of the present invention preparing to take out a steel bar from the receiving seat of the transfer mechanism;
[0045] Fig. 9 It is a side view of the first pick-and-place seat of the pick-and-place mechanism of the bidirectional bending device according to the embodiment of the present invention after taking out the steel bar from the receiving seat of the transfer mechanism;
[0046] Fig.10 It is a side view of the first pick-and-place seat of the pick-and-place mechanism of the bidirectional bending device according to an embodiment of the present invention preparing to place the steel bar into the U-shaped groove of the bending main machine;
[0047] Fig.11 It is a side view of a first pick-and-place seat of the pick-and-place mechanism of the bidirectional bending device described in an embodiment of the present invention after placing a steel bar in a U-shaped groove of a bending main machine.
[0048] In the figure:
[0049] 100. Steel bars;
[0050] 11. Support mechanism; 111. Alignment channel;
[0051] 12. Alignment mechanism; 121. Sliding frame; 1211. Fixed seat; 1212. Support shaft; 1213. Travel wheel; 1214. Fixed plate; 122. Alignment frame; 1221. Alignment plate; 1222. Support rod; 1223. Pin; 123. Elastic component;
[0052] 13. Alignment drive mechanism; 131. Travel motor; 132. Driving sprocket; 133. Driven sprocket; 134. Transmission chain;
[0053] 14. Blanking drive mechanism;
[0054] 15. Blanking bracket;
[0055] 16. Feed rack;
[0056] 20. Bending mainframe; 21. U-shaped groove;
[0057] 30. Feeding device;
[0058] 31. Transfer mechanism; 311. Receiver; 312. Transfer rack; 313. Transfer sprocket; 314. Transfer chain;
[0059] 32. Pick-and-place mechanism; 321. First pick-and-place seat; 322. Second pick-and-place seat; 323. Pick-and-place bracket; 324. Pick-and-place movable frame; 325. Pick-and-place driving component. DETAILED DESCRIPTION
[0060] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar parts or parts having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0061] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, it can be a mechanical connection or an electrical connection, it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0062] In the description of the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include the first feature being in direct contact with the second feature, or may include the first feature being in contact with the second feature through another feature between them instead of being in direct contact. Moreover, a first feature being "above", "above" and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0063] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0064] Embodiment 1
[0065] like Figure 1-Figure 11 As shown, the present invention provides a bidirectional alignment and positioning device, comprising a support mechanism 11, two alignment mechanisms 12 and two alignment drive mechanisms 13. The support mechanism 11 is provided with an alignment channel 111, the two alignment mechanisms 12 are respectively slidably arranged on the support mechanism 11, the two alignment drive mechanisms 13 are respectively installed on the support mechanism 11, the output end of each alignment drive mechanism 13 is connected to an alignment mechanism 12, and the two alignment drive mechanisms 13 can drive the two alignment mechanisms 12 to move toward each other, abut against and align the two ends of the steel bar 100 in the alignment channel 111.
[0066] In the present invention, the sheared steel bars 100 are fed into the bidirectional alignment channel 111, and then the alignment mechanisms 12 at both ends of the length direction of the alignment channel 111 are driven by the alignment drive mechanism 13 to perform bidirectional alignment and positioning on the steel bars 100. The positioning is accurate, no manual operation is required, the labor intensity is reduced, the production efficiency is improved, it is safe and reliable, the degree of automation is high, and the operation is stable.
[0067] Alternatively, if Figure 2 As shown, the bidirectional alignment and positioning device further includes a blanking drive mechanism 14 and a blanking bracket 15. The blanking bracket 15 is rotatably connected to the support mechanism 11 and can block a side port of the alignment channel 111. The blanking drive mechanism 14 is arranged on the support mechanism 11 and can drive the blanking bracket 15 to rotate. The arrangement of the blanking drive mechanism 14 can control the blanking bracket 15 to open in time and accurately to output the aligned steel bars 100.
[0068] In this embodiment, the blanking drive mechanism 14 is a cylinder, whose cylinder body is rotatably connected to the support mechanism 11, and the piston rod is rotatably connected to the blanking bracket 15. The alignment channel 111 is vertically connected. In the initial state, the blanking drive mechanism 14 drives the blanking bracket 15 to close the bottom opening of the alignment channel 111, and the steel bar 100 entering the alignment channel 111 falls on the blanking bracket 15. After the alignment of the alignment mechanism 12 is completed, the blanking drive mechanism 14 drives the blanking bracket 15 to rotate and open the set angle, and the steel bar 100 is output along the blanking bracket 15 under the action of its own gravity.
[0069] Alternatively, if Figure 5 and Figure 6As shown, the alignment mechanism 12 includes a sliding frame 121, an alignment frame 122 and an elastic component 123. The sliding frame 121 is slidably arranged on the support mechanism 11 along a first direction and is connected to the output end of the alignment driving mechanism 13. The first direction is parallel to the length direction of the alignment channel 111. The alignment frame 122 is slidably connected to the sliding frame 121 along the first direction and can abut against the steel bar 100. The elastic component 123 is sandwiched between the sliding frame 121 and the alignment frame 122. The elastic component 123 sandwiched between the sliding frame 121 and the alignment frame 122 can play a buffering role when the alignment frame 122 abuts against the end of the steel bar 100, effectively avoiding the occurrence of the situation where the steel bar 100 is hit by the alignment frame 122 and the end is bent and deformed, thereby ensuring the quality and reliability of the alignment operation.
[0070] Specifically, Figure 6 As shown, the sliding frame 121 includes a fixed seat 1211, a support shaft 1212 fixedly connected to the fixed seat 1211, a running wheel 1213 rotatably arranged on the support shaft 1212, and a fixing plate 1214 fixedly connected to the fixed seat 1211. The running wheel 1213 can run on a running track on one side of the alignment channel 111 on the support mechanism 11, and the fixing plate 1214 is connected to the output end of the alignment driving mechanism 13.
[0071] More specifically, Figure 6 As shown, the alignment frame 122 includes an alignment plate 1221 for abutting against the steel bar 100, a support rod 1222 with one end connected to the alignment plate 1221 and the other end inserted into a guide sleeve of the fixing seat 1211, and a pin 1223 for locking and connecting the support rod 1222 and the guide sleeve.
[0072] In this embodiment, the elastic component 123 is a spring, one end of which abuts against the alignment plate 1221 , and the other end of which abuts against the fixing seat 1211 .
[0073] Alternatively, if Figure 3 , Figure 4 and Figure 6 As shown, the alignment drive mechanism 13 includes a travel motor 131, a driving sprocket 132, a driven sprocket 133 and a transmission chain 134. The travel motor 131 is mounted on the support mechanism 11, the driving sprocket 132 is mounted on the output end of the travel motor 131, the driven sprocket 133 is rotatably mounted on the support mechanism 11, and the transmission chain 134 is wound around the driving sprocket 132 and the driven sprocket 133, and is partially connected to the alignment mechanism 12. The above arrangement has a simple structure and reliable transmission, and can accurately drive the alignment mechanism 12 to abut against the steel bars 100 in the alignment channel 111.
[0074] Specifically, Figure 3As shown, a driving shaft is rotatably arranged on the support mechanism 11, and the motor shaft of the walking motor 131 drives the driving shaft to rotate through a sprocket chain mechanism. Two driving sprockets 132 are fixed on the driving shaft at intervals, and the two driving sprockets 132 are connected to two driven sprockets 133 through two transmission chains 134. The two transmission chains 134 are respectively located on both sides of the alignment channel 111 and are respectively connected to the fixed plate 1214.
[0075] More specifically, two support shafts 1212 are arranged on the fixed seat 1211 at intervals and in parallel, and a walking wheel 1213 is arranged at both ends of each support shaft 1212. The fixed seat 1211 moves on the support mechanism 11 through the four walking wheels 1213. The width of the fixed plate 1214 is larger than that of the fixed seat 1211. It extends from both sides of the fixed seat 1211 and is respectively connected to a transmission chain 134. When the walking motor 131 is in operation, the two walking motors 131 can more smoothly drive the sliding frame 121 to move.
[0076] Alternatively, if Figure 2 As shown, the bidirectional alignment and positioning device further includes a feed rack 16, and a material guide surface is provided on the feed rack 16, and the material guide surface can guide the steel bars 100 thereon into the alignment channel 111. The above arrangement can guide the steel bars 100 into the alignment channel 111 more efficiently.
[0077] Specifically, the material guiding surface is inclined, with one end outside the alignment channel 111 and the other end connected to the alignment channel 111. The end outside the alignment channel 111 is higher than the other end, and the steel bars 100 placed thereon can fall into the alignment channel 111 along the material guiding surface under the action of their own gravity.
[0078] The bidirectional alignment and positioning device in this embodiment is also equipped with a feeding device 30, which is arranged on one side of the bidirectional alignment and positioning device, and can receive the steel bars 100 output by the bidirectional alignment and positioning device and move the steel bars 100 to a set position.
[0079] Specifically, Figure 7 As shown, the feeding device 30 includes a transfer mechanism 31 and a pick-and-place mechanism 32. The transfer mechanism 31 is arranged on one side of the bidirectional alignment and positioning device, and a receiving seat 311 is arranged on the transfer mechanism 31. The blanking drive mechanism 14 drives the blanking bracket 15 to rotate and open the set angle, and the blanking bracket 15 is aligned with the receiving seat 311. The steel bar 100 can fall into the receiving seat 311 along the blanking bracket 15 under the action of its own gravity. The pick-and-place mechanism 32 is arranged at the output end of the transfer mechanism 31, and the transfer mechanism 31 can drive the pick-and-place mechanism 32 to move between the first position and the second position to transfer the steel bar 100 in the receiving seat 311.
[0080] More specifically, the pick-and-place mechanism 32 is provided with a first pick-and-place seat 321 and a second pick-and-place seat 322. When the pick-and-place mechanism 32 is operated at the first position, the first pick-and-place seat 321 can take out the steel bar 100 in the receiving seat 311, and the second pick-and-place seat 322 can take out the steel bar 100 at the target position. When the pick-and-place mechanism 32 is operated at the second position, the first pick-and-place seat 321 can place the steel bar 100 thereon at the target position. The above arrangement improves the efficiency of the feeding device 30 in moving and placing the steel bar 100.
[0081] In this embodiment, the receiving seat 311, the first pick-and-place seat 321 and the second pick-and-place seat 322 are all provided with receiving grooves for receiving the steel bars 100, and the groove openings are all facing upward. In addition, the width of the receiving groove can only accommodate one steel bar 100, so that when receiving the steel bars 100, multiple steel bars 100 can only be arranged vertically.
[0082] Specifically, Figure 8 As shown, the transfer mechanism 31 includes a transfer frame 312, two transfer sprockets 313, a transfer chain 314 and a transfer driving component. Among them, the receiving seat 311 is arranged on the transfer frame 312, the two transfer sprockets 313 are respectively rotatably arranged on the transfer frame 312, the transfer chain 314 is wound around the two transfer sprockets 313, and is partially connected to the pick-and-place mechanism 32, and the transfer driving component is arranged on the transfer frame 312, and can drive one transfer sprocket 313 to rotate. The above arrangement has a simple structure and reliable operation.
[0083] In this embodiment, a horizontally extending slide bar is provided on the transfer frame 312, and the pick-and-place mechanism 32 is slidably connected to the slide bar. The transfer driving component is a motor, which drives the pick-and-place mechanism 32 to translate through the transfer sprocket 313 and the transfer chain 314.
[0084] Specifically, the pick-and-place mechanism 32 includes a pick-and-place bracket 323, a pick-and-place movable frame 324, and a pick-and-place driving component 325. The pick-and-place bracket 323 is connected to the output end of the conveying mechanism 31, the pick-and-place movable frame 324 is slidably connected to the pick-and-place bracket 323, the first pick-and-place seat 321 and the second pick-and-place seat 322 are arranged on the pick-and-place movable frame 324 at intervals, and the pick-and-place driving component 325 is arranged on the pick-and-place bracket 323, and can drive the pick-and-place movable frame 324 to move relative to the pick-and-place bracket 323. The above arrangement makes the pick-and-place mechanism 32 more stable in its pick-and-place action on the steel bar 100.
[0085] In this embodiment, the pick-up and placement bracket 323 is slidably connected to the sliding rod on the transfer frame 312, and is connected to the transfer chain 314. The pick-up and placement bracket 323 is provided with a vertically through guide hole, and the pick-up and placement movable frame 324 is provided with a vertically extending guide shaft, which is passed through the guide hole. The pick-up and placement driving component 325 is a lifting cylinder, the cylinder body is connected to the pick-up and placement bracket 323, and the piston rod is connected to the pick-up and placement movable frame 324.
[0086] The specific working process of the bidirectional alignment and positioning device in this embodiment is as follows:
[0087] Step 1: The blanking bracket 15 is in the initial position, blocking the bottom port of the alignment channel 111, and the sheared steel bars 100 enter the alignment channel 111 through the feeding bracket 16.
[0088] Step 2: The two alignment drive mechanisms 13 drive the two alignment mechanisms 12 to move toward each other, and the alignment plates 1221 abut against and align the two ends of the steel bars 100 in the alignment channel 111 .
[0089] Step 3: The blanking driving mechanism 14 drives the blanking bracket 15 to rotate and open to a set angle, and the steel bar 100 moves along the blanking bracket 15 to the receiving groove of the receiving seat 311 under the action of its own gravity.
[0090] Step 4: Figure 8 As shown, the transfer mechanism 31 drives the pick-and-place mechanism 32 to move to the first position, the first pick-and-place seat 321 moves to below the receiving seat 311, and the second pick-and-place seat 322 moves to below the target position.
[0091] Step 5: Fig. 9 As shown, the pick-and-place driving component 325 drives the pick-and-place movable frame 324 to rise relative to the pick-and-place bracket 323 , and the steel bar 100 is transferred from the receiving groove of the receiving seat 311 to the receiving groove of the first pick-and-place seat 321 .
[0092] Step 6: Fig.10 As shown, the transfer mechanism 31 drives the pick-and-place mechanism 32 to move to the second position, and the first pick-and-place seat 321 moves to above the target position.
[0093] Step 7: Fig.11 As shown, the pick-and-place driving component 325 drives the pick-and-place movable frame 324 to fall relative to the pick-and-place bracket 323, and the steel bar 100 rotates from the receiving groove of the first pick-and-place seat 321 to the target position.
[0094] Embodiment 2
[0095] This embodiment provides a bidirectional bending device, including two bending main machines 20 and the bidirectional alignment and positioning device in the first embodiment. The two bending main machines 20 can bend the steel bars 100 output by the bidirectional alignment and positioning device.
[0096] Specifically, the bidirectional bending device further includes a feeding device 30, which is arranged on one side of the bidirectional alignment and positioning device, and can receive the steel bars 100 output by the bidirectional alignment and positioning device, and transfer the steel bars 100 to the U-shaped grooves 21 of the central axes of the two bending main machines 20. The arrangement of the feeding device 30 makes the connection operation between the bidirectional alignment and positioning device and the bending main machine 20 smoother.
[0097] More specifically, the feeding device 30 includes a transfer mechanism 31 and a pick-and-place mechanism 32. The transfer mechanism 31 is arranged at one side of the bidirectional alignment and positioning device, and a receiving seat 311 is arranged on the transfer mechanism 31, and the receiving seat 311 can receive the steel bars 100 output from the output port of the bidirectional alignment and positioning device. The pick-and-place mechanism 32 is arranged at the output end of the transfer mechanism 31, and the transfer mechanism 31 can drive the pick-and-place mechanism 32 to move between a first position and a second position, and a first pick-and-place seat 321 and a second pick-and-place seat 322 are arranged on the pick-and-place mechanism 32. When the pick-and-place mechanism 32 is operated at the first position, the first pick-and-place seat 321 can take out the steel bars 100 in the receiving seat 311, and the second pick-and-place seat 322 can take out the steel bars 100 in the U-shaped groove 21. When the pick-and-place mechanism 32 is operated at the second position, the first pick-and-place seat 321 can place the steel bars 100 thereon into the U-shaped groove 21. The above arrangement improves the efficiency of the feeding device 30 in moving and placing the steel bars 100.
[0098] In this embodiment, the receiving seat 311, the first pick-and-place seat 321 and the second pick-and-place seat 322 are all provided with receiving grooves for receiving the steel bars 100, and the groove openings are all facing upward. In addition, the width of the receiving groove can only accommodate one steel bar 100, so that when receiving the steel bars 100, multiple steel bars 100 can only be arranged vertically, so that when they are finally transferred to the U-shaped groove 21, they can be neatly arranged vertically, thereby ensuring the quality of the final bidirectional bending.
[0099] Specifically, the transfer mechanism 31 includes a transfer frame 312, two transfer sprockets 313, a transfer chain 314 and a transfer driving component. Among them, the receiving seat 311 is arranged on the transfer frame 312, the two transfer sprockets 313 are respectively rotatably arranged on the transfer frame 312, the transfer chain 314 is wound around the two transfer sprockets 313, and is partially connected to the pick-and-place mechanism 32, and the transfer driving component is arranged on the transfer frame 312, and can drive one transfer sprocket 313 to rotate. The above arrangement has a simple structure and reliable operation.
[0100] In this embodiment, a horizontally extending slide bar is provided on the transfer frame 312, and the pick-and-place mechanism 32 is slidably connected to the slide bar. The transfer driving component is a motor, which drives the pick-and-place mechanism 32 to translate through the transfer sprocket 313 and the transfer chain 314.
[0101] Specifically, the pick-and-place mechanism 32 includes a pick-and-place bracket 323, a pick-and-place movable frame 324, and a pick-and-place driving component 325. The pick-and-place bracket 323 is connected to the output end of the conveying mechanism 31, the pick-and-place movable frame 324 is slidably connected to the pick-and-place bracket 323, the first pick-and-place seat 321 and the second pick-and-place seat 322 are arranged on the pick-and-place movable frame 324 at intervals, and the pick-and-place driving component 325 is arranged on the pick-and-place bracket 323, and can drive the pick-and-place movable frame 324 to move relative to the pick-and-place bracket 323. The above arrangement makes the pick-and-place mechanism 32 more stable in its pick-and-place action on the steel bar 100.
[0102] More specifically, the pick-up and placement bracket 323 is slidably connected to the slide bar on the transfer frame 312, and is connected to the transfer chain 314. The pick-up and placement bracket 323 is provided with a vertically penetrating guide hole, and the pick-up and placement movable frame 324 is provided with a vertically extending guide shaft, which is passed through the guide hole. The pick-up and placement driving component 325 is a lifting cylinder, the cylinder body is connected to the pick-up and placement bracket 323, and the piston rod is connected to the pick-up and placement movable frame 324.
[0103] In this embodiment, two guide holes are arranged on the pick-and-place bracket 323 at intervals in the horizontal direction, two guide shafts are arranged on the pick-and-place movable frame 324, the two guide shafts are correspondingly inserted into the two guide holes, and the pick-and-place driving component 325 is arranged between the two guide shafts.
[0104] Specifically, as shown in FIG. 7 , the feeding device 30 includes two transfer mechanisms 31 , each of which is provided with a pick-and-place mechanism 32 . The two transfer mechanisms 31 are arranged between the two bending main machines 20 , and the pick-and-place mechanisms 32 are arranged facing each other and located between the two transfer mechanisms 31 .
[0105] The specific working process of the bidirectional bending device in this embodiment is as follows:
[0106] Step 1: The blanking bracket 15 is in the initial position, blocking the bottom port of the alignment channel 111, and the sheared steel bars 100 enter the alignment channel 111 through the feeding bracket 16.
[0107] Step 2: The two alignment drive mechanisms 13 drive the two alignment mechanisms 12 to move toward each other, and the alignment plates 1221 abut against and align the two ends of the steel bars 100 in the alignment channel 111 .
[0108] Step 3: The blanking driving mechanism 14 drives the blanking bracket 15 to rotate and open to a set angle, and the steel bar 100 moves along the blanking bracket 15 to the receiving groove of the receiving seat 311 under the action of its own gravity.
[0109] Step 4: Figure 8As shown, the transfer mechanism 31 drives the pick-and-place mechanism 32 to move to the first position, the first pick-and-place seat 321 moves to below the receiving seat 311 , and the second pick-and-place seat 322 moves to below the U-shaped groove 21 of the central axis of the two bending mainframes 20 .
[0110] Step 5: Fig. 9 As shown, the pick-and-place driving component 325 drives the pick-and-place movable frame 324 to rise relative to the pick-and-place bracket 323 , and the steel bar 100 is transferred from the receiving groove of the receiving seat 311 to the receiving groove of the first pick-and-place seat 321 .
[0111] Step 6: Fig.10 As shown, the transfer mechanism 31 drives the pick-and-place mechanism 32 to move to the second position, and the first pick-and-place seat 321 moves to above the U-shaped groove 21 of the central axis of the two bending main bodies 20 .
[0112] Step 7: Fig.11 As shown, the pick-and-place driving component 325 drives the pick-and-place movable frame 324 to fall relative to the pick-and-place bracket 323 , and the steel bar 100 rotates from the receiving groove of the first pick-and-place seat 321 to the U-shaped groove 21 .
[0113] Step 8: The two bending machines 20 operate to bend the steel bars 100 in both directions.
[0114] Step nine, when the receiving groove of the receiving seat 311 is filled with steel bars 100 again, the transfer mechanism 31 drives the pick-and-place mechanism 32 to move to the first position, the first pick-and-place seat 321 moves to the bottom of the receiving seat 311, and the second pick-and-place seat 322 moves to the bottom of the U-shaped groove 21 of the central axis of the two bending main machines 20.
[0115] Step 10, the pick-and-place driving component 325 drives the pick-and-place movable frame 324 to rise relative to the pick-and-place bracket 323, and the steel bar 100 is transferred from the receiving groove of the receiving seat 311 to the receiving groove of the first pick-and-place seat 321, and the bent steel bar 100 on the U-shaped groove 21 of the central axis of the two bending main machines 20 is transferred to the receiving groove of the second pick-and-place seat 322.
[0116] In the bidirectional bending equipment of the present invention, the sheared steel bar 100 enters the alignment channel 111 through the feed rack 16, and then is bidirectionally aligned and positioned through the alignment plates 1221 at both ends. The positioned steel bar 100 falls into the accommodating groove of the receiving seat 311, and is sent to the bending main machine 20 for bending processing through the feeding device 30, thereby achieving simultaneous alignment and precise positioning of both ends of the steel bar 100, without the need for manual operation, reducing labor intensity, improving production efficiency, being safe and reliable, having a high degree of automation, and operating smoothly.
[0117] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. A bidirectional bending device, characterized in that: It comprises two bending main machines (20) and a bidirectional alignment and positioning device, wherein the two bending main machines (20) are capable of bending the steel bars (100) output by the bidirectional alignment and positioning device; It also includes a feeding device (30), the feeding device (30) being arranged on one side of the bidirectional alignment and positioning device, capable of receiving the steel bars (100) output by the bidirectional alignment and positioning device, and transferring the steel bars (100) to the U-shaped grooves (21) of the central axes of the two bending main machines (20); The feeding device (30) comprises: A transfer mechanism (31) is arranged on one side of the bidirectional alignment and positioning device, and a receiving seat (311) is arranged on the transfer mechanism (31), and the receiving seat (311) can receive the steel bar (100) output from the output port of the bidirectional alignment and positioning device; a pick-and-place mechanism (32) disposed at an output end of the transfer mechanism (31); the transfer mechanism (31) is capable of driving the pick-and-place mechanism (32) to move between a first position and a second position; a first pick-and-place seat (321) and a second pick-and-place seat (322) are disposed on the pick-and-place mechanism (32); when the pick-and-place mechanism (32) is in motion at the first position, the first pick-and-place seat (321) is capable of taking out the steel bar (100) in the receiving seat (311); and the second pick-and-place seat (322) is capable of taking out the steel bar (100) in the U-shaped groove (21); and when the pick-and-place mechanism (32) is in motion at the second position, the first pick-and-place seat (321) is capable of placing the steel bar (100) thereon into the U-shaped groove (21); The bidirectional alignment and positioning device comprises: A support mechanism (11), wherein the support mechanism (11) is provided with an alignment channel (111); Two alignment mechanisms (12) are respectively slidably disposed on the support mechanism (11); Two alignment drive mechanisms (13) are respectively mounted on the support mechanism (11), the output end of each alignment drive mechanism (13) being connected to one alignment mechanism (12), and the two alignment drive mechanisms (13) are capable of driving the two alignment mechanisms (12) to move towards each other, abutting against and aligning the two ends of the steel bars (100) in the alignment channel (111); The alignment mechanism (12) comprises: A sliding frame (121) is slidably disposed on the support mechanism (11) along a first direction and is connected to an output end of the alignment drive mechanism (13), wherein the first direction is parallel to a length direction of the alignment channel (111); An alignment frame (122) is slidably connected to the sliding frame (121) along a first direction and is capable of abutting against the steel bar (100); An elastic component (123) is sandwiched between the sliding frame (121) and the alignment frame (122); The sliding frame (121) comprises a fixed seat (1211), a support shaft (1212) fixedly connected to the fixed seat (1211), a walking wheel (1213) rotatably arranged on the support shaft (1212), and a fixed plate (1214) fixedly connected to the fixed seat (1211).
2. The bidirectional bending device according to claim 1, characterized in that: It also includes a blanking drive mechanism (14) and a blanking bracket (15), wherein the blanking bracket (15) is rotatably connected to the support mechanism (11) and is capable of blocking a side port of the alignment channel (111), and the blanking drive mechanism (14) is arranged on the support mechanism (11) and is capable of driving the blanking bracket (15) to rotate.
3. The bidirectional bending device according to claim 1, characterized in that: The alignment drive mechanism (13) comprises: A travel motor (131) mounted on the support mechanism (11); A driving sprocket (132) mounted on the output end of the travel motor (131); A driven sprocket (133) rotatably mounted on the support mechanism (11); A transmission chain (134) is wound around the driving sprocket (132) and the driven sprocket (133), and is partially connected to the alignment mechanism (12).
4. The bidirectional bending device according to claim 1, characterized in that: It also comprises a feeding rack (16), wherein the feeding rack (16) is provided with a material guiding surface, and the material guiding surface is capable of guiding the steel bars (100) thereon into the alignment channel (111).
5. The bidirectional bending device according to claim 1, characterized in that: The transfer mechanism (31) comprises: A transfer rack (312), wherein the receiving seat (311) is arranged on the transfer rack (312); Two transfer sprocket wheels (313) are rotatably disposed on the transfer frame (312); A transfer chain (314) wound around the two transfer sprockets (313) and partially connected to the pick-and-place mechanism (32); The transfer driving component is arranged on the transfer frame (312) and is capable of driving one of the transfer sprockets (313) to rotate.
6. The bidirectional bending device according to claim 1, characterized in that: The pick-and-place mechanism (32) comprises: A pick-and-place bracket (323) connected to the output end of the transfer mechanism (31); A pick-and-place movable frame (324) is slidably connected to the pick-and-place bracket (323), and the first pick-and-place seat (321) and the second pick-and-place seat (322) are arranged on the pick-and-place movable frame (324) at intervals; The pick-and-place driving component (325) is arranged on the pick-and-place bracket (323) and is capable of driving the pick-and-place movable frame (324) to move relative to the pick-and-place bracket (323).
