Wrapped Foam Molding Pressing Mechanism
By designing the wrapping foam forming and pressing mechanism, the problem of poor product wrapping in the die-cutting industry is solved, and the pressure is adjustable and controllable, improving production efficiency and product yield.
Patent Information
- Application Number
- CN202110783165.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-07-12
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2041-07-12
AI Technical Summary
The current wrapping strip process in the die-cutting industry has poor product packaging and uncontrollable downward pressure during high-speed production, resulting in product damage.
A wrap foam forming pressing mechanism is designed, including pressurized components, hot pressing components and cooling components. The pressure can be adjusted and controlled through the pressure sensor and display module. The rotating pressure roller structure is used to reduce friction, avoid clamping, and improve production efficiency and product yield.
It realizes intelligent production, reduces labor costs, improves product yield and production efficiency, and avoids product damage.
Smart Images

Figure CN113601849B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of automated mechanical equipment, and in particular to a wrapping foam molding pressurizing mechanism. Background Art
[0002] In the current die-cutting industry, the wrapping and pulling process has caused the product to burst due to poor wrapping, and iron blocks are used for pressing on site.
[0003] The method used on site has the problem that the pressure is difficult to adjust and uncontrollable and can only be used in low-speed production. At high-speed production, a large number of products still explode. Summary of the Invention
[0004] The purpose of the present invention is to provide a wrapping foam molding pressurizing mechanism that can meet production needs, improve production yield, and realize intelligent production, and can at least solve one of the above problems.
[0005] According to one aspect of the present invention, a wrapping foam molding and pressurizing mechanism is provided, comprising at least the following components:
[0006] body,
[0007] The workbench is arranged on the machine body and has a conveying channel;
[0008] The hot pressing assembly is arranged on the workbench and located above the conveying channel, and the hot pressing assembly cooperates with the product in the conveying channel;
[0009] The cooling assembly is arranged on the workbench and located above the conveying channel. The cooling assembly is arranged behind the hot pressing assembly and cooperates with the product in the conveying channel.
[0010] The pressurizing component is arranged on the workbench and located above the conveying channel. The pressurizing component is located between the cooling component and the hot pressing component and cooperates with the product in the conveying channel.
[0011] Therefore, the present invention provides a pressurizing mechanism with a completely new structure, which is provided with a pressurizing component specifically used for pressing materials, which can replace manual operation, reduce labor costs and improve production efficiency and product yield.
[0012] In some embodiments, the pressurizing assembly includes a mounting frame, a pressure roller, and an adjustment member. The mounting frame is mounted on a workbench. The pressure roller is rotatably mounted on the mounting frame, allowing the product to pass between the pressure roller and the mounting frame. The pressure roller is movably mounted on the mounting frame. The adjustment member is mounted on the mounting frame and connected to the pressure roller at one end. Thus, the operating principle of the pressurizing assembly of the present invention is that the pressure roller's downward pressure height can be adjusted by the adjustment member. Compared to a rigid downward pressure mechanism, the rotating pressure roller structure can reduce friction generated during pressurization, thereby avoiding material jamming caused by excessive pressure and improving yield.
[0013] In some embodiments, the mounting frame includes an upper mounting block, a lower mounting block, a movable block and a guide rod. The upper mounting block and the lower mounting block are arranged opposite to each other and parallel to each other. The upper mounting block and the lower mounting block are connected by a guide rod. The movable block can be movably mounted on the guide rod. The pressure roller is installed below the movable block through a connecting shaft seat. The product can pass between the lower mounting block and the pressure roller. The adjusting member is rotatably mounted on the upper mounting block and the lower end is connected to the upper end surface of the movable block.
[0014] In some embodiments, the adjusting member is a pressure adjusting rod, which is threadedly connected to the movable block. The pressurizing assembly also includes a pressure sensor, which is mounted on the outer periphery of the adjusting member and has its two ends respectively against the upper mounting block and the movable block.
[0015] In some embodiments, the wrap foam molding pressurizing mechanism further includes a controller mounted on the body and electrically connected to the hot pressing assembly, cooling assembly, and pressurizing assembly. A display module for displaying the pressure level of the pressure sensor is provided on the surface of the controller, and the display module is electrically connected to the controller. Thus, the pressure level is monitored via the display module to ensure that the pressure is adjustable and controllable.
[0016] In some embodiments, the hot pressing assembly includes a first lifting drive member, a first pressure plate and a hot pressing module. The first lifting drive member is installed on the machine body, the hot pressing module is installed on the first pressure plate and cooperates with the product, and the driving end of the first lifting drive member is connected to the first pressure plate.
[0017] In some embodiments, the hot pressing module includes a third lifting drive member and a hot pressing block. The third lifting drive member is installed on the first pressing plate. The upper end of the hot pressing block is connected to the driving end of the third lifting drive member, and the lower end can pass through the first pressing plate to cooperate with the product.
[0018] In some embodiments, the cooling assembly includes a second lifting drive member, a second pressure plate and a cooling module. The second lifting drive member is installed on the machine body, the cooling module is installed on the second pressure plate and cooperates with the product, and the driving end of the second lifting drive member is connected to the second pressure plate.
[0019] In some embodiments, the cooling module includes a fourth lifting drive member and a cooling block. The fourth lifting drive member is mounted on the second pressing plate. The upper end of the cooling block is connected to the driving end of the fourth lifting drive member, and the lower end can pass through the second pressing plate to cooperate with the product.
[0020] Beneficial effects of the present invention:
[0021] The present invention provides a pressurizing mechanism with a completely new structure. The mechanism is provided with a pressurizing component specially used for pressing materials, which can replace manual operation, reduce labor costs and improve production efficiency and product yield.
[0022] A pressure sensor is provided, which can monitor the pressure in conjunction with the display module to ensure that the pressure is adjustable and controllable. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 Schematic diagram of the three-dimensional structure of a wrapping foam molding pressurizing mechanism according to one embodiment of the present invention;
[0024] Figure 2 for Figure 1 A schematic diagram of the three-dimensional structure of the pressurizing component of the wrapped foam molding pressurizing mechanism is shown;
[0025] Figure 3 for Figure 1 The three-dimensional structural diagram of the hot pressing component of the wrapped foam molding pressurizing mechanism is shown.
[0026] Figures 1 to 3 The figure marks are as follows: 1-machine body; 2-workbench; 3-hot pressing assembly; 4-cooling assembly; 5-pressing assembly; 6-controller; 21-conveying channel; 31-first lifting drive member; 32-first pressing plate; 33-hot pressing module; 41-second lifting drive member; 42-second pressing plate; 43-cooling module; 51-mounting frame; 52-pressing roller; 53-adjusting member; 54-pressure sensor; 55-connecting shaft seat; 331-third lifting drive member; 431-fourth lifting drive member; 511-upper mounting block; 512-lower mounting block; 513-movable block; 514-guide rod. DETAILED DESCRIPTION
[0027] The present invention will be further described in detail below with reference to the accompanying drawings.
[0028] Figures 1 to 3 The figure schematically shows a wrap foam molding pressurizing mechanism according to one embodiment of the present invention.
[0029] like Figures 1 to 3 As shown, the wrapping foam molding and pressurizing mechanism includes at least the following components:
[0030] Body 1,
[0031] A workbench 2 is provided on the machine body 1 and a conveying channel 21 is provided on the workbench 2;
[0032] The hot pressing assembly 3 is arranged on the workbench 2 and is located above the conveying channel 21. The hot pressing assembly 3 cooperates with the product in the conveying channel 21.
[0033] The cooling assembly 4 is arranged on the workbench 2 and is located above the conveying channel 21. The cooling assembly 4 is arranged behind the hot pressing assembly 3. The cooling assembly 4 cooperates with the product in the conveying channel 21.
[0034] The pressurizing assembly 5 is disposed on the workbench 2 and located above the conveying channel 21 . The pressurizing assembly 5 is located between the cooling assembly 4 and the hot pressing assembly 3 and cooperates with the product in the conveying channel 21 .
[0035] Therefore, the present invention provides a pressurizing mechanism with a completely new structure, which is provided with a pressurizing component 5 specifically used for pressing materials, which can replace manual operation, reduce labor costs and improve production efficiency and product yield.
[0036] The pressurizing assembly 5 includes a mounting frame 51, a pressure roller 52, and an adjusting member 53. The mounting frame 51 is mounted on the workbench 2. The pressure roller 52 is rotatably mounted on the mounting frame 51, allowing the product to pass between the pressure roller 52 and the mounting frame 51. The pressure roller 52 is movably mounted on the mounting frame 51. The adjusting member 53 is mounted on the mounting frame 51 and connected to the pressure roller 52 at one end. Therefore, the operating principle of the pressurizing assembly 5 of the present invention is as follows: the downward pressure height of the pressure roller 52 can be adjusted by the adjusting member 53. Compared with a rigid downward pressure mechanism, the rotating pressure roller 52 structure can reduce the friction generated during pressure application, avoiding the phenomenon of material jamming caused by excessive pressure, thereby improving the yield rate.
[0037] The mounting frame 51 includes an upper mounting block 511, a lower mounting block 512, a movable block 513, and a guide rod 514. The upper mounting block 511 and the lower mounting block 512 are arranged opposite and parallel to each other, and are connected by a guide rod 514. The movable block 513 is movably mounted on the guide rod 514. The pressure roller 52 is mounted below the movable block 513 via a connecting shaft seat 55, allowing products to pass between the lower mounting block 512 and the pressure roller 52. The adjusting member 53 is rotatably mounted on the upper mounting block 511, and its lower end is connected to the upper end surface of the movable block 513.
[0038] The regulating member 53 in this embodiment is a pressure regulating rod, one end of which is a screw threadedly connected to the movable block 513. The pressurizing assembly 5 also includes a pressure sensor 54, which is mounted on the outer periphery of the regulating member 53 and has its two ends respectively abutting against the upper mounting block 511 and the movable block 513.
[0039] The wrapping foam molding pressurizing mechanism further includes a controller 6, which is mounted on the machine body 1 and electrically connected to the hot pressing assembly 3, the cooling assembly 4, and the pressurizing assembly 5. The controller 6 in this embodiment may be a PLC.
[0040] The surface of the controller 6 is provided with a display module for displaying the pressure of the pressure sensor 54, and the display module is electrically connected to the controller 6. Thus, the pressure is monitored through the display module to ensure that the pressure is adjustable and controllable.
[0041] The hot pressing assembly 3 includes a first lifting drive 31, a first pressing plate 32, and a hot pressing module 33. The first lifting drive 31 is mounted on the machine body 1, and the hot pressing module 33 is mounted on the first pressing plate 32 and cooperates with the product. The driving end of the first lifting drive 31 is connected to the first pressing plate 32.
[0042] The hot pressing module 33 includes a third lifting drive member 331 and a hot pressing block (not shown in the figure, this is a conventional structure). The third lifting drive member 331 is mounted on the first pressing plate 32. The upper end of the hot pressing block is connected to the driving end of the third lifting drive member 331, and the lower end can pass through the first pressing plate 32 to mate with the product.
[0043] The cooling assembly 4 includes a second lifting drive member 41, a second pressing plate 42, and a cooling module 43. The second lifting drive member 41 is mounted on the machine body 1, and the cooling module 43 is mounted on the second pressing plate 42 and cooperates with the product. The driving end of the second lifting drive member 41 is connected to the second pressing plate 42.
[0044] The cooling module 43 includes a fourth lift drive member 431 and a cooling block (not shown in the figure, this is a conventional structure). The fourth lift drive member 431 is mounted on the second pressure plate 42. The upper end of the cooling block is connected to the driving end of the fourth lift drive member 431, and the lower end can pass through the second pressure plate 42 to engage with the product.
[0045] In this embodiment, the first lifting drive member 31 , the second lifting drive member 41 , the third lifting drive member 331 and the fourth lifting drive member 431 may all be telescopic cylinders.
[0046] The present invention provides a pressurizing mechanism with a completely new structure. The pressurizing assembly 5 specially used for pressing materials is provided in the mechanism, which can replace manual operation, reduce labor costs and improve production efficiency and product yield.
[0047] A pressure sensor 54 is provided, which can monitor the pressure in conjunction with the display module to ensure that the pressure is adjustable and controllable.
[0048] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, which all fall within the scope of protection of the present invention.
Claims
1. A wrapping foam molding pressurizing mechanism, characterized in that: Includes at least the following components: Body (1), A workbench (2) is arranged on the machine body (1), and a conveying channel (21) is provided on the workbench (2); A hot pressing assembly (3) is arranged on the workbench (2) and located above the conveying channel (21), and the hot pressing assembly (3) cooperates with the product in the conveying channel (21); A cooling assembly (4) is arranged on the workbench (2) and located above the conveying channel (21); the cooling assembly (4) is arranged behind the hot pressing assembly (3); and the cooling assembly (4) cooperates with the product in the conveying channel (21); A pressurizing assembly (5) is provided on the workbench (2) and is located above the conveying channel (21); the pressurizing assembly (5) is located between the cooling assembly (4) and the hot pressing assembly (3) and cooperates with the product in the conveying channel (21); The pressurizing assembly (5) comprises a mounting frame (51), a pressure roller (52) and an adjusting member (53); the mounting frame (51) is mounted on the workbench (2); the pressure roller (52) is rotatably mounted on the mounting frame (51) and the product passes between the pressure roller (52) and the mounting frame (51); the pressure roller (52) is movably mounted on the mounting frame (51); and the adjusting member (53) is mounted on the mounting frame (51) and one end of the adjusting member is connected to the pressure roller (52); The mounting frame (51) includes an upper mounting block (511), a lower mounting block (512), a movable block (513) and a guide rod (514); the upper mounting block (511) and the lower mounting block (512) are arranged opposite to and parallel to each other; the upper mounting block (511) and the lower mounting block (512) are connected via a guide rod (514); the movable block (513) is movably mounted on the guide rod (514); the pressing roller (52) is mounted below the movable block (513) via a connecting shaft seat (55); the product passes between the lower mounting block (512) and the pressing roller (52); the adjusting member (53) is rotatably mounted on the upper mounting block (511) and its lower end is connected to the upper end surface of the movable block (513); The regulating member (53) is a pressure regulating rod, which is threadedly connected to the movable block (513). The pressurizing assembly (5) further comprises a pressure sensor (54), which is sleeved on the outer periphery of the regulating member (53) and has two ends respectively abutting against the upper mounting block (511) and the movable block (513). The device further comprises a controller (6), the controller (6) being mounted on the machine body (1) and being electrically connected to the hot pressing assembly (3), the cooling assembly (4), and the pressurizing assembly (5); a display module for displaying the pressure of the pressure sensor (54) is provided on the surface of the controller (6); the display module is electrically connected to the controller (6); The hot pressing assembly (3) comprises a first lifting drive member (31), a first pressing plate (32) and a hot pressing module (33), wherein the first lifting drive member (31) is mounted on the machine body (1), the hot pressing module (33) is mounted on the first pressing plate (32) and cooperates with the product, and the driving end of the first lifting drive member (31) is connected to the first pressing plate (32); The cooling assembly (4) includes a second lifting drive member (41), a second pressing plate (42) and a cooling module (43), wherein the second lifting drive member (41) is mounted on the machine body (1), the cooling module (43) is mounted on the second pressing plate (42) and cooperates with the product, and the driving end of the second lifting drive member (41) is connected to the second pressing plate (42).
2. The wrapping foam molding pressurizing mechanism according to claim 1, characterized in that: The hot pressing module (33) includes a third lifting drive member (331) and a hot pressing block. The third lifting drive member (331) is installed on the first pressing plate (32). The upper end of the hot pressing block is connected to the driving end of the third lifting drive member (331), and the lower end passes through the first pressing plate (32) to cooperate with the product.
3. The wrapping foam molding pressurizing mechanism according to claim 1, characterized in that: The cooling module (43) includes a fourth lifting drive member (431) and a cooling block. The fourth lifting drive member (431) is installed on the second pressing plate (42). The upper end of the cooling block is connected to the driving end of the fourth lifting drive member (431), and the lower end passes through the second pressing plate (42) to cooperate with the product.
Citation Information
Patent Citations
Hot-press molding equipment for plastic cover plate
CN212737032U
Press roller with adjusting function for film laminating machine
CN213321713U
Packaging foam forming and pressurizing mechanism
CN215882628U