Linear guide parallelism display stand
By designing a linear guide parallelism display platform, the parallelism of linear guides is detected by using load platform and position sensors, the problem of slow and inconvenient measurement speed in the prior art is solved, and fast and accurate linearity measurement and intuitive data display are achieved.
Patent Information
- Application Number
- CN202110885543.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-03
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2041-08-03
AI Technical Summary
When detecting the straightness of a linear guide rail, the measurement speed is slow, errors are prone to occur, and it is inconvenient to use, and it is impossible to visually display the straightness of the linearity, which limits customers' understanding of the straightness of the product.
A linear guide rail parallelism display platform is designed, including water platform surface, standard linear guide rail, load platform, position sensor, drive device, control system, detection result output device and operation switch. The load platform is driven to slide along the standard linear guide rail through the drive device, and the position sensing device is driven to slide, the parallelism data is detected using the position sensor, and the detection results are output through the control system.
It realizes rapid and accurate measurement of linear guides, and can intuitively display linearity data, which facilitates customers to understand linearity conditions. It is simple to use and is suitable for any occasion.
Smart Images

Figure CN113607095B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of linear guide rail detection, in particular to a linear guide rail parallelism display stand. Background Art
[0002] During the use of linear guides, the straightness of their tracks is very important. If there is a problem with the straightness of the linear guides, the moving parts will be misaligned during the movement, affecting the movement accuracy of the moving parts. At present, the straightness detection of the guides mainly relies on measuring instruments. This traditional measuring instrument has a slow measurement speed, is prone to errors, is inconvenient to use, and cannot show the straightness of the guides to everyone. It can only be performed in the measuring room by professional measurement personnel, which is not conducive to customers' understanding of the straightness of the product. Summary of the invention
[0003] In order to overcome the above defects, the present invention provides a linear guide rail parallelism display stand, which can accurately and quickly measure the straightness data of the guide rail and display it directly, which is convenient for use in any occasion, so that customers can directly understand the straightness of the linear guide rail.
[0004] The technical solution adopted by the present invention to solve its technical problems is as follows: a linear guide parallelism display stand, comprising a horizontal platform, a standard linear guide, a load-bearing platform, a position sensor, a driving device, a control system, a detection result output device and an operating switch. The track of the standard linear guide can be fixedly installed on the horizontal platform. The horizontal platform is also provided with a hole for the fixed installation of the linear guide to be detected. The track of the linear guide to be detected is arranged parallel to the track of the standard linear guide and is spaced apart. The load-bearing platform is fixedly installed on the slider of the standard linear guide. The driving device drives the load-bearing platform to reciprocate linearly. A compensating slider capable of sliding along the extension direction of the track of the vertical standard linear guide is provided on the load-bearing platform. A position sensor is fixedly installed on the compensating slider. A sensing device is installed, the compensation slider can be fixedly connected to the slider of the linear guide to be detected, at least three position sensors are fixedly installed on the horizontal platform surface at intervals along the track extension direction of the linear guide, when the position sensing device on the load-bearing platform passes through each position sensor, each position sensor can respectively detect the distance between it and the position sensing device along the track extension direction perpendicular to the standard linear guide, each position sensor is electrically connected and communicated with the control system, the control system can analyze and calculate the parallelism of the linear guide to be detected and the standard linear guide and output the detection data through the detection result output device, the control system can also control the operation of the drive device, the operating switch is electrically connected to the control system, and the operating switch can control the operation of the system.
[0005] As a further improvement of the present invention, there are at least two standard linear guide rails, and at least two linear guide rails are arranged in parallel and at intervals.
[0006] As a further improvement of the present invention, the position sensors are photoelectric sensors, and each photoelectric sensor is located on the same straight line parallel to the linear guide rail.
[0007] As a further improvement of the present invention, a first limit block and a second limit block are fixedly provided on the horizontal platform surface, and the first limit block and the second limit block are respectively located at the two ends of the track length direction of the standard linear guide rail, and the two side walls of the load-bearing platform are respectively stopped on the side walls opposite to the first limit block and the second limit block.
[0008] As a further improvement of the present invention, the first limit block and the second limit block are further provided with contact sensors, and the contact sensors are electrically connected and communicated with the control system.
[0009] As a further improvement of the present invention, the driving device is a linear motor, the magnetic track of the linear motor is fixedly installed on the horizontal platform surface, and the magnetic track of the linear motor is arranged parallel to the track of the standard linear guide rail and spaced apart, and the mover of the linear motor is fixedly connected to the load-bearing platform.
[0010] As a further improvement of the present invention, a counter is further provided, and the counter can count the number of reciprocating movements of the load-carrying platform, and the counter is electrically connected and communicated with the control system.
[0011] As a further improvement of the present invention, a box is provided, the upper end of which forms a horizontal plane and an inclined plane, the control system is located inside the box, the horizontal surface is fixedly installed on the horizontal plane at the upper end of the box, and the detection result output device and the operation switch are located on the inclined plane at the upper end of the box.
[0012] As a further improvement of the present invention, the lower end of the box is also provided with at least three universal wheels and at least three feet. The height-adjustable feet are installed at the lower end of the box, and the feet are provided with foot positioning devices connected to the box for fixed positioning.
[0013] As a further improvement of the present invention, the detection result output device is a display screen, and the operating switches include a start switch, a pause switch, an emergency stop switch and a return to origin switch.
[0014] The beneficial effects of the present invention are as follows: the present invention drives the load-bearing platform to slide along the track extension direction of the standard linear guide through the driving device, thereby driving the position sensing device to slide horizontally along the track of the linear guide to be detected synchronously, sensing is performed by the position sensors and the position sensing device arranged at different positions on the horizontal platform surface, and the spacing in the direction perpendicular to the standard linear guide is measured to obtain the parallelism data between the linear guide to be detected and the standard linear guide, and then the straightness of the linear guide to be detected can be obtained. The present invention has a simple structure and is convenient and fast to detect. The detection results can be displayed intuitively and clearly, which is convenient to use in any occasion and is convenient for customers to intuitively understand the straightness of the linear guide to be detected. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A perspective view of the present invention;
[0016] Figure 2 It is a front view of the present invention;
[0017] Figure 3 A top view of the present invention;
[0018] Figure 4 for Figure 3 Enlarged view of part A in the middle;
[0019] Figure 5 It is the right side view of the present invention. DETAILED DESCRIPTION
[0020] Embodiment: A linear guide parallelism display stand, comprising a horizontal surface 1, a standard linear guide 2, a load-bearing platform 3, a position sensor 4, a drive device 5, a control system, a detection result output device 6 and an operating switch. The track of the standard linear guide 2 can be fixedly installed on the horizontal surface 1. The horizontal surface 1 is also provided with a hole for fixing and installing a linear guide 7 to be detected. The track of the linear guide 7 to be detected is arranged parallel and spaced from the track of the standard linear guide 2. The load-bearing platform 3 is fixedly installed on the slider of the standard linear guide 2. The drive device 5 drives the load-bearing platform 3 to reciprocate in a straight line. The load-bearing platform 3 is provided with a compensation slider 8 that can slide along the extension direction of the track of the vertical standard linear guide 2. A position sensing device 9 is fixedly installed on the compensation slider 8. The compensation slider 8 can be fixedly connected to the slider of the linear guide 7 to be detected, and at least three position sensors 4 are fixedly installed on the horizontal platform 1 at intervals along the track extension direction of the linear guide. When the position sensing device 9 on the load platform 3 passes through each position sensor 4, each position sensor 4 can respectively detect the distance between it and the position sensing device 9 along the track extension direction perpendicular to the standard linear guide 2. Each position sensor 4 is electrically connected and communicated with the control system. The control system can analyze and calculate the parallelism of the linear guide 7 to be detected and the standard linear guide 2 and output the detection data through the detection result output device 6. The control system can also control the operation of the driving device 5. The operating switch is electrically connected to the control system, and the operating switch can control the operation of the system.
[0021] During detection, the linear guide to be detected is fixedly installed on the horizontal platform 1. After installation, the linear guide to be detected is arranged in parallel with the standard linear guide 2. The system is started by operating the switch. The driving device 5 drives the load platform 3 to reciprocate linearly along the track extension direction of the standard linear guide 2, thereby driving the position sensing device 9 to reciprocate linearly along the track extension direction of the linear guide 7 to be detected. When the position sensing device 9 passes through each position sensor 4, each position sensor 4 automatically measures the distance between the two along the extension direction perpendicular to the standard linear guide 2, and transmits the measurement data to the control system. After multiple position sensors 4 measure and transmit the distance between the position sensing device 9 and the position sensor 4 at different positions, the control system will automatically calculate the parallelism data of the linear guide 7 to be detected and the standard linear guide 2, and finally obtain the straightness data of the linear guide 7 to be detected. The equipment has a simple structure, accurate measurement, high measurement efficiency, can be used in any occasion, can be operated without professional personnel, and can clearly and directly show the straightness of the linear guide to customers.
[0022] There are at least two standard linear guide rails 2, which are arranged in parallel and spaced apart. Multiple standard linear guide rails 2 can enhance the guiding accuracy and reduce the measurement error.
[0023] The position sensors 4 are photoelectric sensors, and each photoelectric sensor is located on the same straight line parallel to the linear guide rail.
[0024] The horizontal platform surface 1 is also fixed with a first limit block 10 and a second limit block 11, which are respectively located at the two ends of the track length direction of the standard linear guide 2, and the two side walls of the load-carrying platform 3 are respectively stopped on the side walls opposite to the first limit block 10 and the second limit block 11. The first limit block 10 and the second limit block 11 limit the sliding range of the load-carrying platform 3 to prevent it from detaching from the track of the standard linear guide 2.
[0025] The first limit block 10 and the second limit block 11 are also provided with contact sensors, and the contact sensors are electrically connected and communicated with the control system.
[0026] The contact sensor sends a signal that the designated position has been reached to the control system, and the control system controls the driving device 5 to drive in the reverse direction, thereby achieving automatic reciprocating sliding of the load-carrying platform 3 .
[0027] The driving device 5 is a linear motor, the magnetic track 21 of the linear motor is fixedly mounted on the horizontal platform 1, and the magnetic track 21 of the linear motor is arranged parallel and spaced with the track of the standard linear guide 2, and the mover 22 of the linear motor is fixedly connected to the load platform 3. In addition, it can also be a rotating motor driving a screw nut mechanism, which is an equivalent replacement structure that can be easily thought of by those skilled in the art based on this patent and falls within the protection scope of this patent.
[0028] A counter is also provided, which can count the number of reciprocating motions of the load-carrying platform 3, and the counter is electrically connected and communicated with the control system, so as to enable the control system to calculate the number of linear reciprocating motions of the load-carrying platform 3, and automatically realize analysis, calculation and shutdown.
[0029] A box body 12 is also provided, and a horizontal plane 13 and an inclined plane 14 are formed at the upper end of the box body 12. The control system is located inside the box body 12, and the horizontal surface 1 is fixedly installed on the horizontal surface 13 at the upper end of the box body 12. The detection result output device 6 and the operation switch are located on the inclined surface 14 at the upper end of the box body 12. Installing the horizontal surface 1 on the horizontal surface 13 of the box body 12 can ensure the accuracy of the measurement data, and arranging the detection result output device 6 and the operation switch on the inclined surface 14 of the box body 12 facilitates the observation and operation of the detection results.
[0030] The lower end of the box 12 is also provided with at least three universal wheels 15 and at least three feet 16. The feet 16 are installed at the lower end of the box 12 with adjustable height. The feet 16 are provided with a positioning device for connecting the feet 16 with the box 12 for fixed positioning. By retracting the feet 16, the universal wheels 15 are grounded, which is convenient for carrying the equipment. When the position is determined, the feet 16 are extended so that the feet 16 support the box 12, which can ensure that the box 12 is stably positioned on the ground, and the levelness of the horizontal plane 13 can also be adjusted. The height adjustment of the feet 16 can be achieved by a screw and nut matching structure, or by a pull-out structure matching a tapered sleeve clamping mechanism.
[0031] The detection result output device 6 is a display screen, and the operating switches include a start switch 17 , a pause switch 18 , an emergency stop switch 19 and a return to origin switch 20 .
Claims
1. A linear guide rail parallelism display stand, characterized in that: The invention comprises a horizontal platform (1), a standard linear guide rail (2), a load-bearing platform (3), a position sensor (4), a driving device (5), a control system, a detection result output device (6) and an operating switch. The track of the standard linear guide rail can be fixedly installed on the horizontal platform surface. The horizontal platform surface is also provided with a hole for fixing and installing a linear guide rail (7) to be detected. The track of the linear guide rail to be detected is arranged parallel and spaced from the track of the standard linear guide rail. The load-bearing platform is fixedly installed on a slider of the standard linear guide rail. The driving device drives the load-bearing platform to reciprocate linearly. The load-bearing platform is provided with a compensation slider (8) that can slide along the extension direction of the track of the standard linear guide rail. A position sensing device (9) is fixedly installed on the compensation slider. ), the compensation slider can be fixedly connected to the slider of the linear guide to be detected, at least three position sensors are fixedly installed on the horizontal platform surface at intervals along the track extension direction of the linear guide, when the position sensing device on the load-bearing platform passes through each position sensor, each position sensor can respectively detect the distance between it and the position sensing device along the track extension direction perpendicular to the standard linear guide, each position sensor is electrically connected and communicated with the control system, the control system can analyze and calculate the parallelism of the linear guide to be detected and the standard linear guide and output the detection data through the detection result output device, the control system can also control the operation of the drive device, the operating switch is electrically connected to the control system, and the operating switch can control the operation of the system.
2. The linear guide rail parallelism display stand according to claim 1, characterized in that: There are at least two standard linear guide rails, and at least two linear guide rails are arranged in parallel and at intervals.
3. The linear guide rail parallelism display stand according to claim 1, characterized in that: The position sensors are photoelectric sensors, and each photoelectric sensor is located on the same straight line parallel to the linear guide rail.
4. The linear guide rail parallelism display stand according to claim 1, characterized in that: A first limit block (10) and a second limit block (11) are also fixedly provided on the horizontal platform surface. The first limit block and the second limit block are respectively located at two ends of the track length direction of the standard linear guide rail, and the two side walls of the load-bearing platform are respectively stopped on the side walls opposite to the first limit block and the second limit block.
5. The linear guide rail parallelism display stand according to claim 4, characterized in that: The first limit block and the second limit block are also provided with contact sensors, and the contact sensors are electrically connected and communicated with the control system.
6. The linear guide rail parallelism display stand according to claim 1 or 5, characterized in that: The driving device is a linear motor, the magnetic track of the linear motor is fixedly installed on the horizontal platform surface, and the magnetic track (21) of the linear motor is arranged in parallel and spaced relation with the track of the standard linear guide rail, and the mover (22) of the linear motor is fixedly connected to the load-bearing platform.
7. The linear guide rail parallelism display stand according to claim 1, characterized in that: A counter is also provided, which can count the number of reciprocating movements of the load-carrying platform, and the counter is electrically connected and communicated with the control system.
8. The linear guide rail parallelism display stand according to claim 1, characterized in that: A box (12) is also provided, the upper end of which forms a horizontal plane (13) and an inclined plane (14), the control system is located inside the box, the horizontal plane is fixedly installed on the horizontal plane at the upper end of the box, and the detection result output device and the operation switch are located on the inclined plane at the upper end of the box.
9. The linear guide rail parallelism display stand according to claim 8, characterized in that: The lower end of the box is also provided with at least three universal wheels (15) and at least three feet (16). The feet are installed at the lower end of the box in an adjustable height, and the feet are provided with foot positioning devices connected to the box for fixed positioning.
10. The linear guide rail parallelism display stand according to claim 1 or 8, characterized in that: The detection result output device is a display screen, and the operating switches include a start switch (17), a pause switch (18), an emergency stop switch (19) and a return to origin switch (20).
Citation Information
Patent Citations
Linear guide rail parallelism display stand
CN215984418U