A lifting device for hollow glass processing and manufacturing

By designing a lifting device for processing and manufacturing of hollow glass, precise control of the height difference between the bottom edge of the glass is achieved, and the problem of the inability to produce four-sided large and small pieces of hollow glass online in the prior art is solved, especially in Feibian hollow glass During production.

CN113754321BActive Publication Date: 2025-02-11BEIJING HANJIANG AUTOMATIC GLASS MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202111061821.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-09-10
Publication Date
2025-02-11
Estimated Expiration
2041-09-10

AI Technical Summary

Technical Problem

The existing hollow glass production lines cannot produce four-sided hollow glass, especially flying hollow glass, which cannot achieve accurate control of glass height difference.

Method used

A lifting device for hollow glass processing and manufacturing is designed, including lifting guides, vertical lifting brackets, reducers, servo motors and limit sensors, and precisely controls the lifting movement of the joists and the vertical lifting brackets. Operation to achieve accurate control of the height difference between the bottom edge of the glass.

Benefits of technology

It realizes precise control of the height difference between the bottom edge of the glass during the hollow glass synthesis process, and can constitute the synthesis of large and small pieces of glass on either side or multiple sides, solving the problem of being unable to produce four-side large and small pieces of hollow glass on the Internet.

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Abstract

The present invention discloses a lifting device for hollow glass processing and manufacturing, including two lifting device fixing seats, the middle parts of the two lifting device fixing seats are connected to a lifting guide frame through threaded fasteners, the lifting guide frame is provided with a slider, the slider is connected to a support beam bracket through threaded fasteners, the support beam bracket is fixedly connected to a support beam, a row of vertical lifting brackets are provided on the upper end of the support beam, and two connecting plates are symmetrically provided at the front end of the support beam, and the two connecting plates are respectively connected to the ball screws of two reducers through ball nuts. The present invention realizes the precise control of the height difference of the bottom edge of the glass during the synthesis of hollow glass, and with the movable positioning limit arm structure, it can realize the synthesis of large and small pieces of glass with flash on any one or more sides of the hollow glass, solving the problem that the outer plate composite plate press, the inner plate composite plate press, and the hollow glass inflator of the hollow glass production line cannot produce four-sided large and small hollow glass online.
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Description

Technical Field

[0001] The invention relates to the technical field of hollow glass processing and manufacturing, and in particular to a lifting device used for hollow glass processing and manufacturing. Background Art

[0002] The current insulating glass lamination and pressing processes are generally divided into two types. One is the external lamination mode, that is, the insulating glass is pre-assembled into the required insulating glass product structure before entering the plate press, and then sent to the plate press to press and bond the insulating glass; the other is the internal lamination mode, that is, the insulating glass is formed and pressed inside the plate press, which requires the plate press to have a lifting device to lift the glass off the conveying roller. The external lamination mode requires the pre-lamination of the insulating glass, but due to the glass deceleration and stop positioning, the constraints of the external lamination conveying guide rod and other structural requirements, and the pre-formed insulating glass of the external lamination is not effectively bonded. Due to the limitation of vertical transmission, the pre-formation of large and small pieces of insulating glass (flash insulating glass) cannot be completed. The internal lamination process with an internal bottom edge lifting device provides a solution for the online inflation of large and small pieces of flash glass and insulating glass. (Note: Inert gas (AR argon) is filled in the hollow glass cavity to improve the thermal insulation performance of the hollow glass and reduce the thermal deformation of the hollow glass caused by temperature changes.) The in-board laminating machine can realize unequal-sided hollow glass in the length direction of the hollow glass by setting a movable limit arm to position the glass, that is, single-sided flash, double-sided flash, and large and small pieces of hollow glass. Because the in-board laminating machine is not restricted by the movable guide rod structure, the upper edge of the solid glass does not need to be equal pieces to allow for glass height differences, and single-sided flash, double-sided flash, and three-sided flash on the top, left, and right can be achieved. The above is the current development status of the in-board laminating machine and the in-board inflator. In the face of the demand for four-sided large and small pieces of hollow glass in the hollow glass application market, it is urgently necessary to develop a bottom edge lifting and positioning device that can be accurately positioned for the in-board laminating machine or the in-board inflator to solve the problem that four-sided large and small pieces of hollow glass cannot be produced online.

[0003] Currently, no effective solution has been proposed for the problems in the related technologies. Summary of the invention

[0004] In view of the above technical problems in the related art, the present invention proposes a lifting device for hollow glass processing and manufacturing, which can solve the above problems.

[0005] To achieve the above technical objectives, the technical solution of the present invention is implemented as follows:

[0006] A lifting device for hollow glass processing and manufacturing comprises two lifting device fixing seats, the middle parts of the two lifting device fixing seats are connected to a lifting guide frame through threaded fasteners, a slider is provided on the lifting guide frame, both sides of the slider are connected to a support beam bracket through threaded fasteners, the support beam bracket is fixedly connected to the support beam, a row of vertical lifting brackets are provided on the upper end of the support beam, two connecting plates are symmetrically provided at the front end of the support beam, the two connecting plates are respectively connected to the ball screws of two reducers through ball nuts, a coupling is respectively provided on two opposite sides of the two reducers, the two couplings are connected through a synchronous shaft, a servo motor is connected to the right side of the right reducer, the servo motor is electrically connected to the PLC control module in the composite plate press in the board, a sensor sensing block is provided on the left side of the left reducer, and an upper limit sensor and a lower limit sensor matching the sensor sensing block are respectively provided at the upper and lower ends of the sensor sensing block.

[0007] Furthermore, the two lifting device fixing seats are symmetrically connected to the two sides of the bottom of the in-plate composite plate press through threaded fasteners.

[0008] Furthermore, the lifting guide frame is perpendicular to the supporting beam, and a lifting guide rail matching the sliding block is provided on the lifting guide frame.

[0009] Furthermore, the vertical lifting bracket is vertically fixed to the supporting beam by threaded fasteners, the vertical lifting bracket is multiple and evenly distributed on the supporting beam, a metal glass supporting plate is provided on the top of the vertical lifting bracket, and a supporting plate buffer pad is provided on the upper part of the metal glass supporting plate.

[0010] Furthermore, the initial zero point position of the sheet support buffer pad is located below the conveying roller at the bottom of the rear pressure plate.

[0011] Furthermore, the ball screw is the output shaft of the reducer, and the output direction of the reducer is consistent with the lifting direction.

[0012] Furthermore, the two reducers are both fixedly connected to the lifting device fixing seat, and the two reducers are driven by the servo motor.

[0013] Furthermore, the sensor induction block is fixedly connected to the support beam, and the upper limit sensor and the lower limit sensor are both fixedly connected to the lifting device fixing seat.

[0014] The beneficial effects of the present invention are as follows: the present invention realizes the precise control of the height difference of the bottom edge of the glass during the synthesis of the insulating glass, and cooperates with the movable and positionable limiting arm structure to realize the synthesis of large and small pieces of glass with flash on any one or more sides of the insulating glass, thus solving the problem that the outer-board composite plate press, the inner-board composite plate press and the insulating glass inflator of the insulating glass production line cannot produce large and small pieces of insulating glass on four sides online. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a structural schematic diagram of a lifting device for hollow glass processing and manufacturing according to an embodiment of the present invention;

[0017] Figure 2 Schematic diagram of the connection of some components of a lifting device for hollow glass processing and manufacturing according to an embodiment of the present invention Figure 1 ;

[0018] Figure 3 Schematic diagram of the connection of some components of a lifting device for hollow glass processing and manufacturing according to an embodiment of the present invention Figure 2 ;

[0019] Figure 4 is an enlarged view of a vertical lifting bracket of a lifting device for processing and manufacturing insulating glass according to an embodiment of the present invention;

[0020] Figure 5 It is a structural schematic diagram of an inner-panel composite plate press corresponding to a lifting device for hollow glass processing and manufacturing according to an embodiment of the present invention;

[0021] Figure 6 It is a left view of a plate-in-plate pressing machine corresponding to a lifting device for hollow glass processing and manufacturing according to an embodiment of the present invention;

[0022] Figure 7 It is a schematic diagram of the structure of a part of a plate-in-plate pressing machine corresponding to a lifting device for hollow glass processing and manufacturing according to an embodiment of the present invention;

[0023] Figure 8 yes Figure 7 Enlarged view of the lower right portion.

[0024] In the figure: 1. lifting device fixing seat; 2. lifting guide frame; 3. sliding block; 4. support beam bracket; 5. support beam; 6. vertical lifting bracket; 7. connecting plate; 8. ball nut; 9. reducer; 10. coupling; 11. synchronous shaft; 12. servo motor; 13. sensor induction block; 14. upper limit sensor; 15. lower limit sensor; 16. ball screw; 17. metal glass support; 18. support buffer pad; 19. plate press; 20. rear pressure plate; 21. front pressure plate; 22. conveyor roller; 23. limit arm; 24. avoidance groove. DETAILED DESCRIPTION

[0025] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the present invention.

[0026] like Figure 1-8 As shown, a lifting device for hollow glass processing and manufacturing comprises two lifting device fixing seats 1, the middle parts of the two lifting device fixing seats 1 are connected to a lifting guide frame 2 through threaded fasteners, a slider 3 is provided on the lifting guide frame 2, both sides of the slider 3 are connected to a joist bracket 4 through threaded fasteners, the joist bracket 4 is fixedly connected to a joist 5, a row of vertical lifting brackets 6 are provided on the upper end of the joist 5, two connecting plates 7 are symmetrically provided at the front end of the joist 5, the two connecting plates 7 are respectively connected to the ball screws 16 of two reducers 9 through ball nuts 8, a coupling 10 is respectively provided on two opposite sides of the two reducers 9, the two couplings 10 are connected through a synchronous shaft 11, a servo motor 12 is connected to the right side of the reducer 9 on the right, the servo motor 12 is electrically connected to the PLC control module in the composite plate press 19 in the board, and a sensor induction block 13 is provided on the left side of the reducer 9 on the left, and the upper and lower ends of the sensor induction block 13 are respectively provided with a limit sensor upper 14 and a limit sensor lower 15 matching therewith.

[0027] In a specific embodiment of the present invention, the two lifting device fixing seats 1 are symmetrically connected to the bottom of the plate-in-plate pressing machine 19 by threaded fasteners, the lifting guide frame 2 is perpendicular to the support beam 5, and the lifting guide frame 2 is provided with a lifting guide rail matching the slider 3. The vertical lifting bracket 6 is vertically fixed to the support beam 5 by threaded fasteners. The vertical lifting bracket 6 is multiple and evenly distributed on the support beam 5. The top of the vertical lifting bracket 6 is provided with a metal glass support sheet 17, and the upper part of the metal glass support sheet 17 is provided with a layer of The support buffer pad 18, the initial zero point position of the support buffer pad 18 is located below the conveying roller 22 at the bottom of the rear pressure plate 20, the ball screw 16 is the output shaft of the reducer 9, the output direction of the reducer 9 is consistent with the lifting direction, the two reducers 9 are fixedly connected to the lifting device fixed seat 1, the two reducers 9 are driven by the servo motor 12, the sensor sensing block 13 is fixedly connected to the supporting beam 5, the upper limit sensor 14 and the lower limit sensor 15 are fixedly connected to the lifting device fixed seat 1.

[0028] In order to facilitate understanding of the above technical solutions of the present invention, the above technical solutions of the present invention are described in detail below through specific usage methods.

[0029] The device is installed at the bottom end of the plate press 19 (or hollow glass inflator), and at the same time, an avoidance groove 24 is opened at the bottom end of the front pressure plate 20 and the rear pressure plate 21 corresponding to the position of the vertical lifting bracket 6 to provide space for the lifting movement. At the same time, the initial zero point position of the buffer pad is set as the reference plane for the lifting movement, and the composition information of the pre-produced four-sided large and small pieces of glass products is conveyed to the PLC control module of the equipment in advance (the PLC can calculate the overlap difference between the corresponding sides of the large and small pieces of glass through the data information of the four sides of the large and small pieces of glass, thereby controlling the movement of the servo motor 12 and the limit arm 23, and accurately transporting the large and small pieces of glass to the target position). During online production, the larger glass pieces constituting the large and small insulating glass sheets are first transmitted into the plate-joining plate press 19 (or the insulating glass inflator) through the transmission roller 22, and the transmission is stopped at the limit arm 23. At this time, the PLC control module controls the servo motor 12 to drive the ball screw 16 of the reducer 9 to rotate (the two reducers are connected through the synchronous shaft 11 and the coupling 10 to ensure the synchronization of the reducer output), and the support beam 5 performs precise lifting and lowering movement along the guide direction with the ball nut 8 (the support beam 5 is provided with a sensor sensing module 13, and during the lifting process, the upper limit sensor 14 and the lower limit sensor 15 on the lifting device fixed seat 1 are used to limit the position to prevent the mechanical device from overstepping during the lifting process and causing a collision with the mechanical device), and the vertical lifting bracket 6 lifts the larger glass piece to the target position (a layer of non-metallic glass support cushion 18 is provided on the top of the vertical lifting bracket 6 to prevent the contact between the glass and the product from being damaged during the lifting process). At this time, the front pressure plate 2 of the plate-joining plate press 19 (or the insulating glass inflator) 1 is equipped with a suction cup to firmly absorb the lifted glass, the lifting device descends, the front pressing plate 21 opens and leaves enough space between the rear pressing plate 20 for the rear glass to be transmitted; the movable limit arm 23 is controlled by the PLC control module, and accurately moves to the position according to the difference in the front and rear sheets of the insulating glass in the transmission direction, and the smaller sheets of glass constituting the large and small insulating glass are pre-glued with the spacing strip frame and then transmitted into the inner sheet pressing machine 19 (or the insulating glass inflator) and stop at the limit arm 23. At this time, the PLC control module The control module controls the servo motor 12 to drive the ball screw 16 to rotate, and the support beam 5 performs precise lifting and lowering movements along the guide direction with the ball nut 8. The vertical lifting bracket 6 lifts the smaller piece of glass to the target position (i.e., to the height position of the lifting height of the larger glass + the height position of the overlap difference of the bottom edge of the insulating glass). The upper side and the tail side in the conveying direction are the passive margin size overlap difference flash. The front pressing plate 21 presses (or presses after inflation) to complete the processing of the large and small pieces of insulating glass on the four sides, and releases the suction cup to vacuum and transfer them out of the plate press 19.

[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A lifting device for hollow glass processing and manufacturing, characterized in that: The invention comprises two lifting device fixing seats (1), the middle parts of the two lifting device fixing seats (1) are connected to a lifting guide frame (2) through threaded fasteners, the lifting guide frame (2) is provided with a slider (3), both sides of the slider (3) are connected to a support beam bracket (4) through threaded fasteners, the support beam bracket (4) is fixedly connected to a support beam (5), a row of vertical lifting brackets (6) are provided at the upper end of the support beam (5), and two connecting plates (7) are symmetrically provided at the front end of the support beam (5), and the two connecting plates (7) are respectively connected to the ball screws of two reducers (9) through ball nuts (8). rod (16), two opposite sides of the two reducers (9) are respectively provided with a coupling (10), the two couplings (10) are connected via a synchronous shaft (11), the right side of the right reducer (9) is connected with a servo motor (12), the servo motor (12) is electrically connected to a PLC control module in a plate pressing machine (19) in a plate, the left side of the left reducer (9) is provided with a sensor induction block (13), and the upper and lower ends of the sensor induction block (13) are respectively provided with an upper limit sensor (14) and a lower limit sensor (15) matching with it; The lifting guide frame (2) is perpendicular to the supporting beam (5), and a lifting guide rail matching the sliding block (3) is provided on the lifting guide frame (2); The vertical lifting bracket (6) is vertically fixed to the supporting beam (5) by means of threaded fasteners. The vertical lifting bracket (6) is multiple and evenly distributed on the supporting beam (5). A metal glass supporting plate (17) is provided on the top of the vertical lifting bracket (6). A layer of supporting plate buffer pad (18) is provided on the upper part of the metal glass supporting plate (17).

2. The lifting device for hollow glass processing and manufacturing according to claim 1 is characterized in that: The two lifting device fixing seats (1) are symmetrically connected to the two sides of the bottom of the in-plate composite plate press (19) via threaded fasteners.

3. The lifting device for hollow glass processing and manufacturing according to claim 1 is characterized in that: The initial zero point position of the support sheet buffer pad (18) is located below the conveying roller (22) at the bottom of the rear pressure plate (20).

4. The lifting device for hollow glass processing and manufacturing according to claim 1, characterized in that: The ball screw (16) is the output shaft of the reducer (9), and the output direction of the reducer (9) is consistent with the lifting direction.

5. The lifting device for hollow glass processing and manufacturing according to claim 1, characterized in that: The two reducers (9) are both fixedly connected to the lifting device fixing seat (1), and the two reducers (9) are driven by the servo motor (12).

6. The lifting device for hollow glass processing and manufacturing according to claim 1, characterized in that: The sensor induction block (13) is fixedly connected to the support beam (5), and the upper limit sensor (14) and the lower limit sensor (15) are both fixedly connected to the lifting device fixing seat (1).

Citation Information

Patent Citations

  • Lifting device for processing and manufacturing hollow glass

    CN215886839U