Artificial fur ball rolling machine and use method thereof

Abstract

An artificial fur rolling machine and a method of using the same belong to the technical field of artificial fur production. The rolling machine includes a rolling machine body, a heater, a circulating fan, a water tank, a high-pressure pump, a high-pressure atomizing nozzle, a solenoid valve, and a humidifying heater, etc. The rolling machine body is provided with a rotating drum and a return air filter, and the rotating drum is controlled by a drum rotating motor. The present invention specifically designs a flexibly controlled rolling machine for the artificial fur rolling process, eliminates boilers or steam generators, etc., adopts electrical direct heating to perform flexible temperature control, and adopts water atomization to humidify the artificial fur. The temperature and humidity control are flexible and convenient, which greatly improves production efficiency, saves costs, and can achieve energy conservation, environmental protection, no pollution, and zero emissions. The overall production efficiency of the rolling machine of the present invention is more than 20% higher than that of the traditional boiler heating and humidifying rolling machine, and saves more than 30% energy.

Description

Technical Field

[0001] The invention belongs to the technical field of artificial fur production, and particularly relates to an artificial fur ball rolling machine and a use method thereof. Background Art

[0002] Artificial fur refers to plush fabric that looks like animal fur, and is often used in coats, clothing linings, hats, collars, toys, mattresses, interior decorations, carpets, etc. Artificial fur can be made by knitting, weaving, and tufting. Although artificial fur is not as warm as real fur, it is soft and beautiful, and can be made into beautiful patterns imitating animal fur.

[0003] After artificial fur is woven, it needs to be processed by a rolling machine. Among them, the heating method of the traditional artificial fur rolling machine is: the steam is introduced into the heater by equipment such as a boiler or a steam generator, and then heat is exchanged to transfer the heat to the rolling machine drum to provide indirect heating. This heating method has the problems of low steam secondary heat energy conversion efficiency, high energy consumption, slow heat transfer, difficulty in temperature regulation, increase of necessary auxiliary equipment (boiler or steam generator, etc.), and high cost. The humidification method of the traditional artificial fur rolling machine is: after the steam is generated by equipment such as a boiler or a evaporator, the steam is passed into the rolling machine to wet the artificial fur. This humidification method has the problems of adding necessary auxiliary equipment (boiler or steam generator), high energy consumption, high cost, and difficulty in controlling the amount of humidification.

[0004] In addition, due to the serious environmental pollution, steam boilers are being eliminated and do not meet the environmental requirements of modern clean production. Therefore, it is necessary to develop new ball rolling machine equipment and improve the level of production technology. Summary of the invention

[0005] Aiming at the problems of low heat energy conversion efficiency, high energy consumption, difficulty in temperature regulation, difficulty in humidification control, high cost of additional equipment, etc. in the existing artificial fur rolling machine, the present invention provides an artificial fur rolling machine and its use method, which is a rolling machine specially designed for the artificial fur rolling process, adopts electrical direct heating to perform flexible temperature control, and adopts water atomization to humidify the artificial fur, and the temperature and humidity control are flexible and convenient, which greatly improves production efficiency and saves costs. Its specific technical scheme is as follows:

[0006] An artificial fur ball rolling machine, such as Figure 1 As shown, it includes a ball rolling machine body 1, a heater 2, a circulating fan 3, a water tank 4, a high-pressure pump 5 and a high-pressure atomizing nozzle 6;

[0007] A rotating drum 1.1 is arranged in the center of the ball rolling machine body 1, and the rotating drum 1.1 is used to place the artificial fur to be rolled; a return air filter 1.2 is arranged at the lower part of the ball rolling machine body 1, and is used to filter the shed artificial fur; the ball rolling machine body 1 is electrically connected to a drum rotating motor 1.3, and is used to control the reciprocating rotation of the rotating drum 1.1;

[0008] A heater 2 is arranged above the ball rolling machine body 1, the air inlet of the heater 2 is connected to the outlet of the circulating fan 3 through a pipeline, and the air outlet of the heater 2 is connected to the air inlet of the rotating drum 1.1; the inlet of the circulating fan 3 is connected to the return air filter 1.2 through a pipeline, and the return air filter 1.2 is in communication with the rotating drum 1.1;

[0009] The high-pressure atomizing nozzle 6 is arranged at the steam inlet of the rotating drum 1.1, the inlet of the high-pressure atomizing nozzle 6 is connected to the high-pressure pump 5 through a pipeline, and the high-pressure pump 5 is connected to the water tank 4 through a pipeline;

[0010] In the above technical solution, a solenoid valve 7 is provided at the inlet pipe of the high-pressure atomizing nozzle 6;

[0011] In the above technical solution, a wet heater 8 is provided at the outlet pipe of the high-pressure pump 5;

[0012] In the above technical solution, the parameters of the circulating fan 3 are: wind pressure: 1550Pa; air volume: 5980m 3 / h;

[0013] In the above technical solution, the heating temperature range of the heater 2 is from room temperature to 180°C;

[0014] In the above technical solution, the heating temperature range of the humidifying heater 8 is room temperature to 80°C;

[0015] In the above technical solution, the parameters of the high-pressure pump 5 are: pressure: 4MPa; flow rate: 40L / min;

[0016] In the above technical solution, the parameters of the high-pressure atomizing nozzle 6 are: nozzle aperture: 0.5-1.1 mm; operating pressure: 10-35 Kg / cm 2 ; Flow rate: 16~122L / h;

[0017] The method for using the artificial fur ball rolling machine comprises the following steps:

[0018] Step 1: Put the artificial fur into the rotating drum 1.1, turn on the drum rotating motor 1.3 to make the rotating drum 1.1 reciprocate, turn on the heater 2 and the circulating fan 3, set the heating temperature of the heater to room temperature ~ 180℃, set the parameters of the circulating fan 3 to, wind pressure: 1550Pa; air volume: 5980m3 / h; after running for 1 to 5 minutes, the air inlet temperature in the rotating drum 1.1 reaches room temperature to 180°C;

[0019] Step 2: Turn on the high-pressure pump 5 and the solenoid valve 7, and set the parameters of the high-pressure pump 5 to be: pressure: 4MPa; flow rate: 40L / min; allow the normal temperature water in the water tank 4 to enter the high-pressure atomizing nozzle 6, and then be atomized and sprayed into the rotating drum 1.1 to moisten the artificial fur;

[0020] The parameters of the high-pressure atomizing nozzle 6 are: nozzle aperture: 0.5-1.1 mm; operating pressure: 10-35 Kg / cm 2 ; Flow rate: 16-122L / h; The humidification time is 30s-3min;

[0021] Step 3: When the atomized water temperature needs to be increased, the wet heater 8 is turned on, and the heating temperature range of the wet heater 8 is room temperature to 80° C.; the water in the pipeline is heated, and the heating temperature is ≤80° C.;

[0022] Step 4: According to the state of the artificial fur ball, adjust the heater 2 to control the air inlet temperature, adjust the circulating fan 3 to control the wind speed, adjust the flow of the solenoid valve 7 or adjust the pressure of the high-pressure pump 5 or change the nozzle aperture of the high-pressure atomizing nozzle 6 or limit the wetting time to control the wetting amount, and adjust the wetting heater 8 to control the wetting temperature;

[0023] Step 5: After rolling the artificial fur for 5 to 35 minutes, remove moisture, turn off the machine, and take out the artificial fur;

[0024] Step 6: Clean the scattered artificial hair filtered in the return air filter 1.2.

[0025] In the above technical solution, in step 1, the reciprocating rotation is 3 to 10 rotations clockwise, and then 3 to 10 rotations counterclockwise, in a cycle of reciprocating motion.

[0026] Compared with the prior art, the artificial fur ball rolling machine and the use method thereof of the present invention have the following beneficial effects:

[0027] 1. The existing steam heat exchange method is difficult to control the temperature switching, takes a long time, and has poor precision. The present invention changes the existing rolling ball machine steam indirect heating method to an electric heating element direct heating method, which has a fast heating rate, more accurate and flexible temperature adjustment, and fast switching between room temperature and 180℃, saving rolling ball heating time.

[0028] Second, the existing technology sprays steam, and it is difficult to control the humidification temperature to be kept at room temperature ~ 80 ° C, and the temperature control is not accurate, and the adjustment time is long. The present invention directly uses a humidification heater to accurately adjust the water temperature at room temperature ~ 80 ° C, and atomizes the water, sprays it into the rotating drum, and directly acts on the artificial fur, so the humidification is more uniform, the temperature is more stable, the humidification amount and humidification temperature are accurately adjusted, and the operation is convenient and simple, which greatly saves the temperature adjustment time.

[0029] 3. The ball rolling machine of the present invention eliminates the boiler or steam generator, thus solving the shortcomings of large investment in auxiliary equipment and high operating costs; only one ball rolling machine, operated by one person, can complete the entire process of artificial fur ball rolling technology, with simple operation and greatly saving labor costs and energy costs.

[0030] Fourth, the ball rolling machine of the prior art is troublesome to control the temperature and humidity, and it is inconvenient to change the parameters at will, so it is only suitable for mass production of artificial fur of a single material, and is not suitable for flexible switching of small batches of fur of different materials. The ball rolling machine of the present invention has a wide range of controllable process parameters and is suitable for processing artificial fur of various materials. It can arbitrarily set and control parameters such as different temperatures, different humidity amounts, and different times according to the process technology requirements of different products; the control is flexible and fast, and it is suitable for mass production of single material fur, and is more suitable for small batch switching of fur of different materials.

[0031] 5. The existing rolling ball machine needs real-time monitoring and adjustment because the temperature and humidity control are unstable during mass production. However, the rolling ball machine of the present invention can set fixed parameters when mass producing fur of a single material, without process adjustment, and realizes automatic production operation.

[0032] 6. The present invention is provided with a return air filter at the lower part of the ball rolling machine body. The circulating fan injects air into the heater, the heater heats the air, and then the hot air enters the rotating drum. The return air after processing the artificial fur passes through the return air filter to filter out the scattered artificial hair, and then circulates into the circulating fan. The return air filter can effectively prevent the scattered artificial hair from clogging the circulating fan.

[0033] In summary, the ball rolling machine of the present invention eliminates boilers or steam generators, etc., and replaces steam indirect heating with electric heating elements as heat sources for direct heating, which has fast heating speed, fast heat conversion, high efficiency, energy saving and environmental protection, no pollution, and zero emission. The overall production efficiency of the ball rolling machine of the present invention is more than 20% higher than that of the traditional boiler heating and moistening ball rolling machine, and energy saving is more than 30%. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a schematic diagram of an artificial fur ball rolling machine of the present invention;

[0035] Figure 2 This is a control flow chart of the use of an artificial fur ball rolling machine of the present invention;

[0036] Figure 3 A physical photo of a ball rolling machine body and a heater of an artificial fur ball rolling machine of the present invention;

[0037] In the figure, 1-ball machine body, 1.1-rotating drum, 1.2-return air filter, 1.3-drum rotating motor, 2-heater, 3-circulating fan, 4-water tank, 5-high pressure pump, 6-high pressure atomizing nozzle, 7-solenoid valve, 8-humidifying heater. DETAILED DESCRIPTION

[0038] The following is a combination of specific implementation cases and attached Figure 1-3 The present invention is further described below, but the present invention is not limited to these embodiments.

[0039] Example 1

[0040] An artificial fur ball rolling machine, such as Figure 1 , 3 As shown, it includes a ball rolling machine body 1, a heater 2, a circulating fan 3, a water tank 4, a high-pressure pump 5 and a high-pressure atomizing nozzle 6;

[0041] A rotating drum 1.1 is arranged in the center of the ball rolling machine body 1, and the rotating drum 1.1 is used to place the artificial fur to be rolled; a return air filter 1.2 is arranged at the lower part of the ball rolling machine body 1, and is used to filter the shed artificial fur; the ball rolling machine body 1 is electrically connected to a drum rotating motor 1.3, and is used to control the reciprocating rotation of the rotating drum 1.1;

[0042] A heater 2 is arranged above the ball rolling machine body 1, the air inlet of the heater 2 is connected to the outlet of the circulating fan 3 through a pipeline, and the air outlet of the heater 2 is connected to the air inlet of the rotating drum 1.1; the inlet of the circulating fan 3 is connected to the return air filter 1.2 through a pipeline, and the return air filter 1.2 is in communication with the rotating drum 1.1;

[0043] The high-pressure atomizing nozzle 6 is arranged at the steam inlet of the rotating drum 1.1, the inlet of the high-pressure atomizing nozzle 6 is connected to the high-pressure pump 5 through a pipeline, and the high-pressure pump 5 is connected to the water tank 4 through a pipeline;

[0044] A solenoid valve 7 is provided at the inlet pipe of the high-pressure atomizing nozzle 6;

[0045] A wet heater 8 is provided at the outlet pipe of the high pressure pump 5;

[0046] The parameters of the circulating fan 3 are: wind pressure: 1550Pa; air volume: 5980m 3 / h;

[0047] The heating temperature range of the heater 2 is from room temperature to 180°C;

[0048] The heating temperature range of the wet heater 8 is from room temperature to 80°C;

[0049] The parameters of the high-pressure pump 5 are: pressure: 4 MPa; flow rate: 40 L / min;

[0050] The parameters of the high-pressure atomizing nozzle 6 are: nozzle aperture: 0.5-1.1 mm; operating pressure: 10-35 Kg / cm 2 ; Flow rate: 16~122L / h;

[0051] The method for using the artificial fur ball rolling machine comprises the following steps:

[0052] Step 1: Put the artificial fur into the rotating drum 1.1, turn on the drum rotating motor 1.3 to make the rotating drum 1.1 reciprocate, turn on the circulating fan 3, set the heating temperature of the heater 2 at 50°C, and set the parameters of the circulating fan 3 to: wind pressure: 1550Pa; air volume: 5980m 3 / h; after running for 50s, the air inlet temperature in the rotating drum 1.1 reaches 50℃;

[0053] The reciprocating rotation is to rotate clockwise for 3 circles, then rotate counterclockwise for 3 circles, and then repeat the reciprocating motion;

[0054] Step 2: Turn on the high-pressure pump 5 and the solenoid valve 7, and set the parameters of the high-pressure pump 5 to be: pressure: 4MPa; flow rate: 40L / min; allow the normal temperature water in the water tank 4 to enter the high-pressure atomizing nozzle 6, and then be atomized and sprayed into the rotating drum 1.1 to moisten the artificial fur;

[0055] The parameters of the high-pressure atomizing nozzle 6 are: nozzle aperture: 0.5 mm; operating pressure: 10 Kg / cm 2 ; Flow rate: 16L / h; The humidification time is 50s;

[0056] Step 3: perform humidification at room temperature, there is no need to increase the atomizing water temperature, so the humidification heater 8 is not turned on;

[0057] Step 4: According to the state of the artificial fur ball, the circulating fan 3 is adjusted to control the wind speed, the flow rate of the solenoid valve 7 is adjusted, or the pressure of the high-pressure pump 5 is adjusted, or the nozzle aperture of the high-pressure atomizing nozzle 6 is changed, or the wetting time is limited to control the wetting amount;

[0058] Step 5: After rolling the artificial fur for 5 minutes, drain the moisture, turn off the machine, and take out the artificial fur;

[0059] Step 6: Clean the scattered artificial hair filtered in the return air filter 1.2.

[0060] In this embodiment, a ball rolling process is performed on an artificial fur with a width of 1.6 meters and a length of 60 meters. The control process is as follows: Figure 2 As shown in the figure, the processing time is shortened by 5 minutes compared with the existing drum machine under the same material conditions. The atomized water does not need to be heated, while the steam needs to be heated, and the batch energy is saved by more than 50%.

[0061] Example 2

[0062] An artificial fur ball rolling machine, such as Figure 1 , 3 As shown, it includes a ball rolling machine body 1, a heater 2, a circulating fan 3, a water tank 4, a high-pressure pump 5 and a high-pressure atomizing nozzle 6;

[0063] A rotating drum 1.1 is arranged in the center of the ball rolling machine body 1, and the rotating drum 1.1 is used to place the artificial fur to be rolled; a return air filter 1.2 is arranged at the lower part of the ball rolling machine body 1, and is used to filter the shed artificial fur; the ball rolling machine body 1 is electrically connected to a drum rotating motor 1.3, and is used to control the reciprocating rotation of the rotating drum 1.1;

[0064] A heater 2 is arranged above the ball rolling machine body 1, the air inlet of the heater 2 is connected to the outlet of the circulating fan 3 through a pipeline, and the air outlet of the heater 2 is connected to the air inlet of the rotating drum 1.1; the inlet of the circulating fan 3 is connected to the return air filter 1.2 through a pipeline, and the return air filter 1.2 is in communication with the rotating drum 1.1;

[0065] The high-pressure atomizing nozzle 6 is arranged at the steam inlet of the rotating drum 1.1, the inlet of the high-pressure atomizing nozzle 6 is connected to the high-pressure pump 5 through a pipeline, and the high-pressure pump 5 is connected to the water tank 4 through a pipeline;

[0066] A solenoid valve 7 is provided at the inlet pipe of the high-pressure atomizing nozzle 6;

[0067] A wet heater 8 is provided at the outlet pipe of the high pressure pump 5;

[0068] The parameters of the circulating fan 3 are: wind pressure: 1550Pa; air volume: 5980m 3 / h;

[0069] The heating temperature range of the heater 2 is from room temperature to 180°C;

[0070] The heating temperature range of the wet heater 8 is from room temperature to 80°C;

[0071] The parameters of the high-pressure pump 5 are: pressure: 4 MPa; flow rate: 40 L / min;

[0072] The parameters of the high-pressure atomizing nozzle 6 are: nozzle aperture: 0.5-1.1 mm; operating pressure: 10-35 Kg / cm2 ; Flow rate: 16~122L / h;

[0073] The method for using the artificial fur ball rolling machine comprises the following steps:

[0074] Step 1: Put the artificial fur into the rotating drum 1.1, turn on the drum rotating motor 1.3 to make the rotating drum 1.1 reciprocate, turn on the heater 2 and the circulating fan 3, set the heating temperature of the heater 2 at 130°C, and set the parameters of the circulating fan 3 to wind pressure: 1550Pa; air volume: 5980m 3 / h; after running for 3 minutes, the air inlet temperature in the rotating drum 1.1 reaches 130℃;

[0075] The reciprocating rotation is 10 clockwise rotations, then 10 counterclockwise rotations, and a reciprocating motion cycle;

[0076] Step 2: Turn on the high-pressure pump 5 and the solenoid valve 7, and set the parameters of the high-pressure pump 5 to be: pressure: 4MPa; flow rate: 40L / min; allow the normal temperature water in the water tank 4 to enter the high-pressure atomizing nozzle 6, and then be atomized and sprayed into the rotating drum 1.1 to moisten the artificial fur;

[0077] The parameters of the high-pressure atomizing nozzle 6 are: nozzle aperture: 1.1 mm; operating pressure: 35 Kg / cm 2 ; Flow rate: 100L / h; The humidification time is 1min;

[0078] Step 3: When the temperature of the atomized water needs to be increased, the moisture heater 8 is turned on, and the heating temperature of the moisture heater 8 is 80° C.; the water in the pipeline is heated to 80° C.;

[0079] Step 4: According to the state of the artificial fur ball, adjust the heater 2 to control the air inlet temperature, adjust the circulating fan 3 to control the wind speed, adjust the flow of the solenoid valve 7 or adjust the pressure of the high-pressure pump 5 or change the nozzle aperture of the high-pressure atomizing nozzle 6 or limit the wetting time to control the wetting amount, and adjust the wetting heater 8 to control the wetting temperature;

[0080] Step 5: After rolling the artificial fur for 6 minutes, drain the moisture, turn off the machine, and take out the artificial fur;

[0081] Step 6: Clean the scattered artificial hair filtered in the return air filter 1.2.

[0082] In this embodiment, a ball rolling process is performed on an artificial fur with a width of 1.4 meters and a length of 62 meters. The control process is as follows: Figure 2As shown. Under the same material conditions, the processing time is shortened by 6 minutes compared with the existing drum machine, the heater temperature rise time of 130℃ is shortened by 5 minutes, the temperature adjustment is flexible and accurate, the atomizing water temperature is 80℃, the atomizing water temperature is flexible to adjust, the steam water temperature is difficult to adjust, and the batch energy is saved by more than 35%.

[0083] Example 3

[0084] An artificial fur ball rolling machine, such as Figure 1 , 3 As shown, it includes a ball rolling machine body 1, a heater 2, a circulating fan 3, a water tank 4, a high-pressure pump 5 and a high-pressure atomizing nozzle 6;

[0085] A rotating drum 1.1 is arranged in the center of the ball rolling machine body 1, and the rotating drum 1.1 is used to place the artificial fur to be rolled; a return air filter 1.2 is arranged at the lower part of the ball rolling machine body 1, and is used to filter the shed artificial fur; the ball rolling machine body 1 is electrically connected to a drum rotating motor 1.3, and is used to control the reciprocating rotation of the rotating drum 1.1;

[0086] A heater 2 is arranged above the ball rolling machine body 1, the air inlet of the heater 2 is connected to the outlet of the circulating fan 3 through a pipeline, and the air outlet of the heater 2 is connected to the air inlet of the rotating drum 1.1; the inlet of the circulating fan 3 is connected to the return air filter 1.2 through a pipeline, and the return air filter 1.2 is in communication with the rotating drum 1.1;

[0087] The high-pressure atomizing nozzle 6 is arranged at the steam inlet of the rotating drum 1.1, the inlet of the high-pressure atomizing nozzle 6 is connected to the high-pressure pump 5 through a pipeline, and the high-pressure pump 5 is connected to the water tank 4 through a pipeline;

[0088] A solenoid valve 7 is provided at the inlet pipe of the high-pressure atomizing nozzle 6;

[0089] A wet heater 8 is provided at the outlet pipe of the high pressure pump 5;

[0090] The parameters of the circulating fan 3 are: wind pressure: 1550Pa; air volume: 5980m 3 / h;

[0091] The heating temperature range of the heater 2 is from room temperature to 180°C;

[0092] The heating temperature range of the wet heater 8 is from room temperature to 80°C;

[0093] The parameters of the high-pressure pump 5 are: pressure: 4 MPa; flow rate: 40 L / min;

[0094] The parameters of the high-pressure atomizing nozzle 6 are: nozzle aperture: 0.5-1.1 mm; operating pressure: 10-35 Kg / cm 2; Flow rate: 16~122L / h;

[0095] The method for using the artificial fur ball rolling machine comprises the following steps:

[0096] Step 1: Put the artificial fur into the rotating drum 1.1, turn on the drum rotating motor 1.3 to make the rotating drum 1.1 reciprocate, turn on the heater 2 and the circulating fan 3, set the heating temperature of the heater 2 at 60°C, and set the parameters of the circulating fan 3 to wind pressure: 1550Pa; air volume: 5980m 3 / h; After running for 1 minute, the air inlet temperature in the rotating drum 1.1 reaches 60°C;

[0097] The reciprocating rotation is 4 clockwise rotations and then 4 counterclockwise rotations, repeating the reciprocating motion;

[0098] Step 2: Turn on the high-pressure pump 5 and the solenoid valve 7, and set the parameters of the high-pressure pump 5 to be: pressure: 4MPa; flow rate: 40L / min; allow the normal temperature water in the water tank 4 to enter the high-pressure atomizing nozzle 6, and then be atomized and sprayed into the rotating drum 1.1 to moisten the artificial fur;

[0099] The parameters of the high-pressure atomizing nozzle 6 are: nozzle aperture: 0.8 mm; operating pressure: 20 Kg / cm 2 ; Flow rate: 70L / h; The humidification time is 1.5min;

[0100] Step 3: When the temperature of the atomized water needs to be increased, the wet heater 8 is turned on, and the heating temperature of the wet heater 8 is 60° C.; the water in the pipeline is heated to 60° C.;

[0101] Step 4: According to the state of the artificial fur ball, adjust the heater 2 to control the air inlet temperature, adjust the circulating fan 3 to control the wind speed, adjust the flow of the solenoid valve 7 or adjust the pressure of the high-pressure pump 5 or change the nozzle aperture of the high-pressure atomizing nozzle 6 or limit the wetting time to control the wetting amount, and adjust the wetting heater 8 to control the wetting temperature;

[0102] Step 5: After rolling the artificial fur for 8 minutes, drain the moisture, turn off the machine, and take out the artificial fur;

[0103] Step 6: Clean the scattered artificial hair filtered in the return air filter 1.2.

[0104] In this embodiment, a ball rolling process is performed on an artificial fur with a width of 1.5 meters and a length of 58 meters. The control process is as follows: Figure 2As shown. Under the same material conditions, the processing time is shortened by 5 minutes compared with the existing drum machine, the heater temperature rise time of 60°C is shortened by 2 minutes, the temperature adjustment is flexible and accurate, the atomizing water temperature is 60°C, the atomizing water temperature is flexible to adjust, the steam water temperature is difficult to adjust, and the batch energy is saved by more than 30%.

[0105] Example 4

[0106] An artificial fur ball rolling machine, such as Figure 1 , 3 As shown, it includes a ball rolling machine body 1, a heater 2, a circulating fan 3, a water tank 4, a high-pressure pump 5 and a high-pressure atomizing nozzle 6;

[0107] A rotating drum 1.1 is arranged in the center of the ball rolling machine body 1, and the rotating drum 1.1 is used to place the artificial fur to be rolled; a return air filter 1.2 is arranged at the lower part of the ball rolling machine body 1, and is used to filter the shed artificial fur; the ball rolling machine body 1 is electrically connected to a drum rotating motor 1.3, and is used to control the reciprocating rotation of the rotating drum 1.1;

[0108] A heater 2 is arranged above the ball rolling machine body 1, the air inlet of the heater 2 is connected to the outlet of the circulating fan 3 through a pipeline, and the air outlet of the heater 2 is connected to the air inlet of the rotating drum 1.1; the inlet of the circulating fan 3 is connected to the return air filter 1.2 through a pipeline, and the return air filter 1.2 is in communication with the rotating drum 1.1;

[0109] The high-pressure atomizing nozzle 6 is arranged at the steam inlet of the rotating drum 1.1, the inlet of the high-pressure atomizing nozzle 6 is connected to the high-pressure pump 5 through a pipeline, and the high-pressure pump 5 is connected to the water tank 4 through a pipeline;

[0110] A solenoid valve 7 is provided at the inlet pipe of the high-pressure atomizing nozzle 6;

[0111] A wet heater 8 is provided at the outlet pipe of the high pressure pump 5;

[0112] The parameters of the circulating fan 3 are: wind pressure: 1550Pa; air volume: 5980m 3 / h;

[0113] The heating temperature range of the heater 2 is from room temperature to 180°C;

[0114] The heating temperature range of the wet heater 8 is from room temperature to 80°C;

[0115] The parameters of the high-pressure pump 5 are: pressure: 4 MPa; flow rate: 40 L / min;

[0116] The parameters of the high-pressure atomizing nozzle 6 are: nozzle aperture: 0.5-1.1 mm; operating pressure: 10-35 Kg / cm 2; Flow rate: 16~122L / h;

[0117] The method for using the artificial fur ball rolling machine comprises the following steps:

[0118] Step 1: Put the artificial fur into the rotating drum 1.1, turn on the drum rotating motor 1.3 to make the rotating drum 1.1 reciprocate, turn on the heater 2 and the circulating fan 3, set the heating temperature of the heater 2 to 80°C, and set the parameters of the circulating fan 3 to wind pressure: 1550Pa; air volume: 5980m 3 / h; After running for 1 minute, the air inlet temperature in the rotating drum 1.1 reaches 80°C;

[0119] The reciprocating rotation is 5 clockwise rotations and then 5 counterclockwise rotations, repeating the reciprocating motion;

[0120] Step 2: Turn on the high-pressure pump 5 and the solenoid valve 7, and set the parameters of the high-pressure pump 5 to be: pressure: 4MPa; flow rate: 40L / min; allow the normal temperature water in the water tank 4 to enter the high-pressure atomizing nozzle 6, and then be atomized and sprayed into the rotating drum 1.1 to moisten the artificial fur;

[0121] The parameters of the high-pressure atomizing nozzle 6 are: nozzle aperture: 1.0 mm; operating pressure: 15 Kg / cm 2 ; Flow rate: 50L / h; The humidification time is 2min;

[0122] Step 3: When the temperature of the atomized water needs to be increased, the moisture heater 8 is turned on, and the heating temperature of the moisture heater 8 is 40° C.; the water in the pipeline is heated to 40° C.;

[0123] Step 4: According to the state of the artificial fur ball, adjust the heater 2 to control the air inlet temperature, adjust the circulating fan 3 to control the wind speed, adjust the flow of the solenoid valve 7 or adjust the pressure of the high-pressure pump 5 or change the nozzle aperture of the high-pressure atomizing nozzle 6 or limit the wetting time to control the wetting amount, and adjust the wetting heater 8 to control the wetting temperature;

[0124] Step 5: After rolling the artificial fur for 10 minutes, drain the moisture, turn off the machine, and take out the artificial fur;

[0125] Step 6: Clean the scattered artificial hair filtered in the return air filter 1.2.

[0126] In this embodiment, a ball rolling process is performed on an artificial fur with a width of 1.2 meters and a length of 60 meters. The control process is as follows: Figure 2As shown. Under the same material conditions, the processing time is shortened by 5 minutes compared with the existing drum machine, the heater temperature rise time of 80℃ is shortened by 5 minutes, the temperature adjustment is flexible and accurate, the atomizing water temperature is 40℃, the atomizing water temperature is flexible to adjust, the steam water temperature is difficult to adjust, and the batch energy is saved by more than 32%.

[0127] Example 5

[0128] An artificial fur ball rolling machine, such as Figure 1 , 3 As shown, it includes a ball rolling machine body 1, a heater 2, a circulating fan 3, a water tank 4, a high-pressure pump 5 and a high-pressure atomizing nozzle 6;

[0129] A rotating drum 1.1 is arranged in the center of the ball rolling machine body 1, and the rotating drum 1.1 is used to place the artificial fur to be rolled; a return air filter 1.2 is arranged at the lower part of the ball rolling machine body 1, and is used to filter the shed artificial fur; the ball rolling machine body 1 is electrically connected to a drum rotating motor 1.3, and is used to control the reciprocating rotation of the rotating drum 1.1;

[0130] A heater 2 is arranged above the ball rolling machine body 1, the air inlet of the heater 2 is connected to the outlet of the circulating fan 3 through a pipeline, and the air outlet of the heater 2 is connected to the air inlet of the rotating drum 1.1; the inlet of the circulating fan 3 is connected to the return air filter 1.2 through a pipeline, and the return air filter 1.2 is in communication with the rotating drum 1.1;

[0131] The high-pressure atomizing nozzle 6 is arranged at the steam inlet of the rotating drum 1.1, the inlet of the high-pressure atomizing nozzle 6 is connected to the high-pressure pump 5 through a pipeline, and the high-pressure pump 5 is connected to the water tank 4 through a pipeline;

[0132] A solenoid valve 7 is provided at the inlet pipe of the high-pressure atomizing nozzle 6;

[0133] A wet heater 8 is provided at the outlet pipe of the high pressure pump 5;

[0134] The parameters of the circulating fan 3 are: wind pressure: 1550Pa; air volume: 5980m 3 / h;

[0135] The heating temperature range of the heater 2 is from room temperature to 180°C;

[0136] The heating temperature range of the wet heater 8 is from room temperature to 80°C;

[0137] The parameters of the high-pressure pump 5 are: pressure: 4 MPa; flow rate: 40 L / min;

[0138] The parameters of the high-pressure atomizing nozzle 6 are: nozzle aperture: 0.5-1.1 mm; operating pressure: 10-35 Kg / cm 2; Flow rate: 16~122L / h;

[0139] The method for using the artificial fur ball rolling machine comprises the following steps:

[0140] Step 1: Put the artificial fur into the rotating drum 1.1, turn on the drum rotating motor 1.3 to make the rotating drum 1.1 reciprocate, turn on the heater 2 and the circulating fan 3, set the heating temperature of the heater 2 at 100°C, and set the parameters of the circulating fan 3 to wind pressure: 1550Pa; air volume: 5980m 3 / h; After running for 2 minutes, the air inlet temperature in the rotating drum 1.1 reaches 100°C;

[0141] The reciprocating rotation is to rotate clockwise for 6 circles, then rotate counterclockwise for 6 circles, and repeat the reciprocating motion;

[0142] Step 2: Turn on the high-pressure pump 5 and the solenoid valve 7, and set the parameters of the high-pressure pump 5 to be: pressure: 4MPa; flow rate: 40L / min; allow the normal temperature water in the water tank 4 to enter the high-pressure atomizing nozzle 6, and then be atomized and sprayed into the rotating drum 1.1 to moisten the artificial fur;

[0143] The parameters of the high-pressure atomizing nozzle 6 are: nozzle aperture: 0.8 mm; operating pressure: 30 Kg / cm 2 ; Flow rate: 90L / h; The humidification time is 3min;

[0144] Step 3: When the temperature of the atomized water needs to be increased, the moisture heater 8 is turned on, and the heating temperature of the moisture heater 8 is 50° C.; the water in the pipeline is heated to 50° C.;

[0145] Step 4: According to the state of the artificial fur ball, adjust the heater 2 to control the air inlet temperature, adjust the circulating fan 3 to control the wind speed, adjust the flow of the solenoid valve 7 or adjust the pressure of the high-pressure pump 5 or change the nozzle aperture of the high-pressure atomizing nozzle 6 or limit the wetting time to control the wetting amount, and adjust the wetting heater 8 to control the wetting temperature;

[0146] Step 5: After rolling the artificial fur for 20 minutes, drain the moisture, turn off the machine, and take out the artificial fur;

[0147] Step 6: Clean the scattered artificial hair filtered in the return air filter 1.2.

[0148] In this embodiment, a ball rolling process is performed on an artificial fur with a width of 1.4 meters and a length of 60 meters. The control process is as follows: Figure 2As shown. Under the same material conditions, the processing time is shortened by 6 minutes compared with the existing drum machine, the heater temperature rise time of 100°C is shortened by 5 minutes, the temperature adjustment is flexible and accurate, the atomizing water temperature is 50°C, the atomizing water temperature is flexible to adjust, the steam water temperature is difficult to adjust, and the batch energy is saved by more than 30%.

[0149] Example 6

[0150] An artificial fur ball rolling machine, such as Figure 1 , 3 As shown, it includes a ball rolling machine body 1, a heater 2, a circulating fan 3, a water tank 4, a high-pressure pump 5 and a high-pressure atomizing nozzle 6;

[0151] A rotating drum 1.1 is arranged in the center of the ball rolling machine body 1, and the rotating drum 1.1 is used to place the artificial fur to be rolled; a return air filter 1.2 is arranged at the lower part of the ball rolling machine body 1, and is used to filter the shed artificial fur; the ball rolling machine body 1 is electrically connected to a drum rotating motor 1.3, and is used to control the reciprocating rotation of the rotating drum 1.1;

[0152] A heater 2 is arranged above the ball rolling machine body 1, the air inlet of the heater 2 is connected to the outlet of the circulating fan 3 through a pipeline, and the air outlet of the heater 2 is connected to the air inlet of the rotating drum 1.1; the inlet of the circulating fan 3 is connected to the return air filter 1.2 through a pipeline, and the return air filter 1.2 is in communication with the rotating drum 1.1;

[0153] The high-pressure atomizing nozzle 6 is arranged at the steam inlet of the rotating drum 1.1, the inlet of the high-pressure atomizing nozzle 6 is connected to the high-pressure pump 5 through a pipeline, and the high-pressure pump 5 is connected to the water tank 4 through a pipeline;

[0154] A solenoid valve 7 is provided at the inlet pipe of the high-pressure atomizing nozzle 6;

[0155] A wet heater 8 is provided at the outlet pipe of the high pressure pump 5;

[0156] The parameters of the circulating fan 3 are: wind pressure: 1550Pa; air volume: 5980m 3 / h;

[0157] The heating temperature range of the heater 2 is from room temperature to 180°C;

[0158] The heating temperature range of the wet heater 8 is from room temperature to 80°C;

[0159] The parameters of the high-pressure pump 5 are: pressure: 4 MPa; flow rate: 40 L / min;

[0160] The parameters of the high-pressure atomizing nozzle 6 are: nozzle aperture: 0.5-1.1 mm; operating pressure: 10-35 Kg / cm 2; Flow rate: 16~122L / h;

[0161] The method for using the artificial fur ball rolling machine comprises the following steps:

[0162] Step 1: Put the artificial fur into the rotating drum 1.1, turn on the drum rotating motor 1.3 to make the rotating drum 1.1 reciprocate, turn on the heater 2 and the circulating fan 3, set the heating temperature of the heater 2 at 150°C, and set the parameters of the circulating fan 3 to wind pressure: 1550Pa; air volume: 5980m 3 / h; after running for 4 minutes, the air inlet temperature in the rotating drum 1.1 reaches 150°C;

[0163] The reciprocating rotation is to rotate clockwise for 3 circles, then rotate counterclockwise for 3 circles, and then repeat the reciprocating motion;

[0164] Step 2: Turn on the high-pressure pump 5 and the solenoid valve 7, and set the parameters of the high-pressure pump 5 to be: pressure: 4MPa; flow rate: 40L / min; allow the normal temperature water in the water tank 4 to enter the high-pressure atomizing nozzle 6, and then be atomized and sprayed into the rotating drum 1.1 to moisten the artificial fur;

[0165] The parameters of the high-pressure atomizing nozzle 6 are: nozzle aperture: 0.6 mm; operating pressure: 25 Kg / cm 2 ; Flow rate: 80L / h; The humidification time is 3min;

[0166] Step 3: When the temperature of the atomized water needs to be increased, the moisture heater 8 is turned on, and the heating temperature of the moisture heater 8 is 75° C.; the water in the pipeline is heated to 75° C.;

[0167] Step 4: According to the state of the artificial fur ball, adjust the heater 2 to control the air inlet temperature, adjust the circulating fan 3 to control the wind speed, adjust the flow of the solenoid valve 7 or adjust the pressure of the high-pressure pump 5 or change the nozzle aperture of the high-pressure atomizing nozzle 6 or limit the wetting time to control the wetting amount, and adjust the wetting heater 8 to control the wetting temperature;

[0168] Step 5: After rolling the artificial fur for 25 minutes, drain the moisture, turn off the machine, and take out the artificial fur;

[0169] Step 6: Clean the scattered artificial hair filtered in the return air filter 1.2.

[0170] In this embodiment, a ball rolling process is performed on an artificial fur with a width of 1.6 meters and a length of 58 meters. The control process is as follows: Figure 2As shown. Under the same material conditions, the processing time is shortened by 5 minutes compared with the existing drum machine, the heater temperature rises by 150°C and the time is shortened by 5 minutes. The temperature adjustment is flexible and accurate, the atomizing water temperature is 75°C, the atomizing water temperature is flexible to adjust, the steam water temperature is difficult to adjust, and the batch energy is saved by more than 35%.

Claims

1. An artificial fur ball rolling machine, characterized in that: It comprises a ball rolling machine body (1), a heater (2), a circulating fan (3), a water tank (4), a high-pressure pump (5) and a high-pressure atomizing nozzle (6); A rotating drum (1.1) is arranged in the center of the ball rolling machine body (1), and the rotating drum (1.1) is used to place the artificial fur to be rolled; a return air filter (1.2) is arranged at the lower part of the ball rolling machine body (1) to filter the shed artificial fur; the ball rolling machine body (1) is electrically connected to a drum rotating motor (1.3) to control the reciprocating rotation of the rotating drum (1.1); A heater (2) is arranged above the ball rolling machine body (1); an air inlet of the heater (2) is connected to an outlet of a circulating fan (3) via a pipeline, and an air outlet of the heater (2) is connected to an air inlet of a rotating drum (1.1); an inlet of the circulating fan (3) is connected to a return air filter (1.2) via a pipeline, and the return air filter (1.2) is in communication with the rotating drum (1.1); The high-pressure atomizing nozzle (6) is arranged at the steam inlet of the rotating drum (1.1); the inlet of the high-pressure atomizing nozzle (6) is connected to the high-pressure pump (5) via a pipeline; and the high-pressure pump (5) is connected to the water tank (4) via a pipeline.

2. The artificial fur ball rolling machine according to claim 1, characterized in that: A solenoid valve (7) is provided at the inlet pipe of the high-pressure atomizing nozzle (6).

3. The artificial fur ball rolling machine according to claim 1, characterized in that: A moistening heater (8) is provided at the outlet pipe of the high-pressure pump (5).

4. The artificial fur ball rolling machine according to claim 3, characterized in that: The heating temperature range of the humidifying heater (8) is from room temperature to 80°C.

5. The artificial fur ball rolling machine according to claim 1, characterized in that: The parameters of the circulating fan (3) are: wind pressure: 1550Pa; air volume: 5980m³ / h.

6. The artificial fur ball rolling machine according to claim 1, characterized in that: The heating temperature range of the heater (2) is from room temperature to 180°C.

7. The artificial fur ball rolling machine according to claim 1, characterized in that: The parameters of the high-pressure pump (5) are: pressure: 4 MPa; Flow rate: 40L / min.

8. The artificial fur ball rolling machine according to claim 1, characterized in that: The parameters of the high-pressure atomizing nozzle (6) are: nozzle aperture: 0.5~1.1mm; operating pressure: 10~35Kg / cm²; Flow rate: 16~122L / h.

9. The method for using the artificial fur ball rolling machine according to claim 1, characterized in that: The steps include: Step 1: Place artificial fur in a rotating drum (1.1), turn on the drum rotating motor (1.3) to make the rotating drum (1.1) reciprocate, turn on the heater (2) and the circulating fan (3), set the heating temperature of the heater to room temperature ~ 180°C, set the parameters of the circulating fan (3) to wind pressure: 1550Pa; wind volume: 5980m³ / h; after running for 1~5 minutes, the air inlet temperature in the rotating drum (1.1) reaches room temperature ~ 180°C; Step 2: Turn on the high-pressure pump (5) and the solenoid valve (7), and set the parameters of the high-pressure pump (5) to pressure: 4 MPa; Flow rate: 40L / min; allowing the normal temperature water in the water tank (4) to enter the high-pressure atomizing nozzle (6), be atomized and then sprayed into the rotating drum (1.1) to wet the artificial fur; The parameters of the high-pressure atomizing nozzle (6) are: nozzle aperture: 0.5~1.1mm; operating pressure: 10~35Kg / cm²; Flow rate: 16~122L / h; Wetting time: 30s~3min; Step 3: When the temperature of the atomized water needs to be increased, the moisture supply heater (8) is turned on. The heating temperature range of the moisture supply heater (8) is from room temperature to 80°C. The water in the pipeline is heated. The heating temperature is ≤80°C. Step 4: According to the state of the artificial fur ball, the heater (2) is adjusted to control the air inlet temperature, the circulating fan (3) is adjusted to control the wind speed, the flow rate of the solenoid valve (7) is adjusted or the pressure of the high-pressure pump (5) is controlled or the nozzle aperture of the high-pressure atomizing nozzle (6) is changed or the wetting time is limited to control the wetting amount, and the wetting heater (8) is adjusted to control the wetting temperature; Step 5: After rolling the artificial fur for 5 to 35 minutes, drain the moisture, turn off the machine, and take out the artificial fur; Step 6: Clean the scattered artificial hair filtered in the return air filter (1.2).

10. The method for using the artificial fur ball rolling machine according to claim 9, characterized in that: In step 1, the reciprocating rotation is 3 to 10 turns clockwise, then 3 to 10 turns counterclockwise, and the reciprocating motion is repeated.

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