A segmented three-dimensional grouting production line

Abstract

The present invention discloses a segmented three-dimensional grouting production line, comprising a bottom support platform, a support frame assembly 1 being provided on one side of the top of the bottom support platform, a support frame assembly 2 being provided on the other side of the top of the bottom support platform, a support bridge being provided between the support frame assembly 1 and the support frame assembly 2, a slurry turning mechanism being provided on the top of the support bridge, a front power drive mechanism, a front mounting chain, a front load-carrying structure, a grouting structure and a slurry throwing structure being provided in sequence inside the support frame assembly 1, and a rear power drive mechanism, a draining structure, a rear mounting chain and a rear load-carrying structure being provided inside the support frame assembly 2. Beneficial effects: fully automatic vertical grouting operation can be realized without manual intervention, effectively improving the working efficiency of the grouting operation and the quality rate of the finished product, and reducing the floor space occupied by the production line.

Description

Technical Field

[0001] The present invention relates to the technical field of grouting, in particular to a segmented three-dimensional grouting production line. Background Art

[0002] Slip casting is widely used in the ceramic industry. It is a relatively simple method of forming products by pouring slurry into a plaster mold. However, existing slip casting is generally performed manually or semi-automatically. Since the slip casting operation requires multiple steps, the existing slip casting efficiency is reduced and high-quality and efficient work cannot be achieved. Therefore, a segmented three-dimensional slip casting production line is needed.

[0003] Currently, no effective solutions have been proposed for the problems in related technologies. Summary of the Invention

[0004] In response to the problems in the related art, the present invention proposes a segmented three-dimensional grouting production line to overcome the above-mentioned technical problems existing in the existing related art.

[0005] To this end, the specific technical solutions adopted in the present invention are as follows:

[0006] A segmented three-dimensional grouting production line includes a bottom support platform, a support frame component 1 is provided on one side of the top of the bottom support platform, a support frame component 2 is provided on the other side of the top of the bottom support platform, a support bridge is provided between the support frame component 1 and the support frame component 2, a slurry turning mechanism is provided on the top of the support bridge, a front power drive mechanism, a front mounting chain, a front load structure, a grouting structure and a slurry throwing structure are sequentially provided inside the support frame component 1, and the front mounting chain is connected in coordination with the front power drive mechanism The front loading structure is connected in cooperation with the front mounting chain, the grouting structure is connected to one side of the top end of the support frame component one, the slurry throwing structure is located at the bottom of the grouting structure and is connected to the inside of the support frame component one, and the interior of the support frame component two is provided with a rear power drive mechanism, a draining structure, a rear mounting chain and a rear loading structure, the rear power drive mechanism is located at the top end of the support frame component two, the rear mounting chain is connected in cooperation with the rear power drive mechanism, and the rear loading structure is connected in cooperation with the rear mounting chain.

[0007] Furthermore, the support frame assembly 1 and the support frame assembly 2 are both composed of a plurality of support vertical beams and a plurality of support platforms, the support platforms are fixedly connected to the top ends of the support vertical beams, and the bottom ends of the support vertical beams are fixedly connected to the bottom support platforms.

[0008] Furthermore, the front power drive mechanism and the rear power drive mechanism are both composed of a servo motor, a reducer, a power drive disc 1, a power drive disc 2, a power drive disc 3, a power chain 1 and a power chain 2. The input shaft of the reducer is connected to the output shaft of the servo motor, the power chain 1 is connected between the power drive disc 1 and the reducer, the power drive disc 1 and the power drive disc 2 are coaxial structures, and the power chain 2 is connected between the power drive disc 2 and the power drive disc 3.

[0009] Furthermore, the support frame component 1 is internally provided with a plurality of front mounting sprockets that are matched and connected with the front mounting chain, and the support frame component 2 is internally provided with a plurality of rear mounting sprockets that are matched and connected with the rear mounting chain.

[0010] Furthermore, the front transfer structure and the rear transfer structure are both composed of a plurality of transfer plates, and the transfer plates and the front mounting chains and the rear mounting chains are all movable connection structures.

[0011] Furthermore, a mounting chain rotation structure is provided inside the support frame component 1 and the support frame component 2.

[0012] The beneficial effects of the present invention are: by setting up a segmented three-dimensional grouting production line consisting of a bottom support platform, a support frame assembly one, a support frame assembly two, a support bridge, a slurry turning mechanism, a front power drive mechanism, a front mounting chain, a front transfer structure, a grouting structure, a slurry throwing structure, a rear power drive mechanism, a rear mounting chain and a rear transfer structure, it is possible to achieve fully automatic vertical grouting operations without manual intervention, effectively improving the work efficiency of the grouting operations and the quality rate of the finished products, and reducing the floor space occupied by the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0014] Figure 1 This is one of the structural schematic diagrams of a segmented three-dimensional grouting production line according to an embodiment of the present invention;

[0015] Figure 2 yes Figure 1 A partial enlarged view of point A in the middle;

[0016] Figure 3 This is the second structural schematic diagram of a segmented three-dimensional grouting production line according to an embodiment of the present invention.

[0017] In the picture:

[0018] 1. Bottom support platform; 2. Support frame assembly 1; 3. Support frame assembly 2; 4. Support bridge; 5. Slurry turning mechanism; 6. Front power drive mechanism; 7. Front mounting chain; 8. Front transfer structure; 9. Grouting structure; 10. Slurry throwing structure; 11. Rear power drive mechanism; 12. Rear mounting chain; 13. Rear transfer structure; 14. Support vertical beam; 15. Support platform; 16. Servo motor; 17. Reducer; 18. Power drive disc 1; 19. Power drive disc 2; 20. Power drive disc 3; 21. Power chain 1; 22. Power chain 2; 23. Front mounting sprocket; 24. Rear mounting sprocket; 25. Transfer plate; 26. Drainage structure; 27. Mounting chain rotation structure. DETAILED DESCRIPTION

[0019] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention. They are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. By referring to these contents, ordinary technicians in this field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0020] According to an embodiment of the present invention, a segmented three-dimensional grouting production line is provided.

[0021] Example 1:

[0022] like Figure 1-3As shown, the segmented three-dimensional grouting production line according to an embodiment of the present invention includes a bottom support platform 1, a support frame component 1 2 is provided on one side of the top of the bottom support platform 1, a support frame component 2 3 is provided on the other side of the top of the bottom support platform 1, a support bridge 4 is provided between the support frame component 1 2 and the support frame component 2 3, a slurry turning mechanism 5 is provided on the top of the support bridge 4, and the interior of the support frame component 1 2 is sequentially provided with a front power drive mechanism 6, a front mounting chain 7, a front load structure 8, a grouting structure 9 and a slurry throwing structure 10, and the front mounting chain 7 is connected in coordination with the front power drive mechanism 6. The front loading structure 8 is connected in coordination with the front mounting chain 7, the grouting structure 9 is connected to one side of the top of the support frame component 2, the slurry throwing structure 10 is located at the bottom of the grouting structure 9 and is connected to the inside of the support frame component 2, and the interior of the support frame component 2 3 is provided with a rear power drive mechanism 11, a draining structure 26, a rear mounting chain 12 and a rear loading structure 13. The rear power drive mechanism 11 is located at the top of the support frame component 2 3, the rear mounting chain 12 is connected in coordination with the rear power drive mechanism 11, and the rear loading structure 13 is connected in coordination with the rear mounting chain 12.

[0023] With the help of the above technical solution, by setting up a segmented three-dimensional grouting production line consisting of a bottom support platform 1, a support frame assembly 1 2, a support frame assembly 2 3, a support bridge 4, a slurry turning mechanism 5, a front power drive mechanism 6, a front mounting chain 7, a front transfer structure 8, a grouting structure 9, a slurry throwing structure 10, a rear power drive mechanism 11, a rear mounting chain 12 and a rear transfer structure 13, it is possible to realize fully automatic vertical grouting operations without manual intervention, effectively improve the work efficiency of the grouting operations and the quality rate of the finished products, and reduce the floor space occupied by the production line.

[0024] Example 2:

[0025] like Figure 1-3As shown, a support frame assembly 1 2 is provided on one side of the top of the bottom support platform 1, and a support frame assembly 2 3 is provided on the other side of the top of the bottom support platform 1, a support bridge 4 is provided between the support frame assembly 1 2 and the support frame assembly 2 3, and a slurry turning mechanism 5 is provided on the top of the support bridge 4, and the interior of the support frame assembly 1 2 is sequentially provided with a front power drive mechanism 6, a front mounting chain 7, a front load structure 8, a grouting structure 9 and a slurry throwing structure 10, the front mounting chain 7 is connected with the front power drive mechanism 6, the front load structure 8 is connected with the front mounting chain 7, the grouting structure 9 is connected to one side of the top of the support frame assembly 1 2, the slurry throwing structure 10 is located at the bottom of the grouting structure 9 and is connected to the interior of the support frame assembly 1 2, the interior of the support frame assembly 2 3 is provided with a rear power drive mechanism 11, a draining structure 26, a rear mounting chain 12 and a rear load structure 13, the rear power drive mechanism 11 is located at the top of the support frame assembly 2 3, the rear The mounting chain 12 is connected with the rear power drive mechanism 11, the rear transfer structure 13 is connected with the rear mounting chain 12, the support frame assembly 1 2 and the support frame assembly 2 3 are composed of a plurality of support vertical beams 14 and a plurality of support platforms 15, the support platform 15 is fixedly connected to the top of the support vertical beam 14, the bottom end of the support vertical beam 14 is fixedly connected to the bottom support platform 1, the front power drive mechanism 6 and the rear power drive mechanism 11 are both composed of a servo motor 16, a reduction gear 14, and a plurality of support platforms 15. The reducer 17 is composed of a power drive disk 1 18, a power drive disk 2 19, a power drive disk 3 20, a power chain 1 21 and a power chain 2 22. The input shaft of the reducer 17 is connected to the output shaft of the servo motor 16. The power chain 1 21 is connected between the power drive disk 1 18 and the reducer 17. The power drive disk 1 18 and the power drive disk 2 19 are coaxial structures. The power chain 2 22 is connected between the power drive disk 2 19 and the power drive disk 3 20.

[0026] Example 3:

[0027] like Figure 1-3As shown, a support frame assembly 1 2 is provided on one side of the top of the bottom support platform 1, and a support frame assembly 2 3 is provided on the other side of the top of the bottom support platform 1, a support bridge 4 is provided between the support frame assembly 1 2 and the support frame assembly 2 3, and a slurry turning mechanism 5 is provided on the top of the support bridge 4, and the interior of the support frame assembly 1 2 is sequentially provided with a front power drive mechanism 6, a front mounting chain 7, a front load structure 8, a grouting structure 9 and a slurry throwing structure 10, the front mounting chain 7 is connected to the front power drive mechanism 6, the front load structure 8 is connected to the front mounting chain 7, the grouting structure 9 is connected to one side of the top of the support frame assembly 1 2, the slurry throwing structure 10 is located at the bottom of the grouting structure 9 and is connected to the interior of the support frame assembly 2, and the interior of the support frame assembly 2 3 is provided with a rear power drive mechanism. Structure 11, draining structure 26, rear mounting chain 12 and rear transfer structure 13, the rear power drive mechanism 11 is located at the top end of the support frame component 2 3, the rear mounting chain 12 is matched with the rear power drive mechanism 11, the rear transfer structure 13 is matched with the rear mounting chain 12, the interior of the support frame component 1 2 is provided with a number of front mounting sprockets 23 matched with the front mounting chain 7, the interior of the support frame component 2 3 is provided with a number of rear mounting sprockets 24 matched with the rear mounting chain 12, the front transfer structure 8 and the rear transfer structure 13 are both composed of a number of transfer plates 25, the transfer plates 25 and the front mounting chain 7 and the rear mounting chain 12 are all movable connection structures, the interiors of the support frame component 1 2 and the support frame component 2 3 are both provided with a mounting chain rotating structure 27.

[0028] Working principle: The front power drive mechanism 6 and the rear power drive mechanism 11 composed of the servo motor 16, the reducer 17, the power drive disk 1 18, the power drive disk 2 19, the power drive disk 3 20, the power chain 1 21 and the power chain 2 22 respectively drive the front mounting chain 7 and the rear mounting chain 12 to perform precise movements. When the mold is at the bottom of the grouting structure 9, the slurry throwing structure 10 pushes the mold upward, so that the mold leaves the transfer and starts to rotate. The grouting structure 9 starts grouting. When the grouting is completed, but the slurry throwing stops after a certain time, the slurry throwing structure 10 returns to its original position, and then the next mold is pulled to the bottom of the grouting head and the above action is repeated to complete the grouting. In terms of the grouting process, the time required for grouting to produce the finished product is more than 2 hours. This machine can be started in two ways: remote control and timing control, which makes the machine start-up time 2 hours in advance.

[0029] To sum up, with the help of the above-mentioned technical scheme of the present invention, by setting up a segmented three-dimensional grouting production line consisting of a bottom support platform 1, a support frame assembly 1 2, a support frame assembly 2 3, a support bridge frame 4, a slurry turning mechanism 5, a front power drive mechanism 6, a front mounting chain 7, a front transfer structure 8, a grouting structure 9, a slurry throwing structure 10, a rear power drive mechanism 11, a rear mounting chain 12 and a rear transfer structure 13, it is possible to realize fully automatic vertical grouting operations without manual intervention, effectively improve the work efficiency of the grouting operations and the quality rate of the finished products, and reduce the floor space occupied by the production line.

[0030] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A segmented three-dimensional grouting production line, characterized in that: The invention comprises a bottom support platform (1), wherein a support frame component 1 (2) is provided on one side of the top of the bottom support platform (1), a support frame component 2 (3) is provided on the other side of the top of the bottom support platform (1), a support bridge (4) is provided between the support frame component 1 (2) and the support frame component 2 (3), a slurry turning mechanism (5) is provided on the top of the support bridge (4), and a front power driving mechanism (6), a front mounting chain (7), a front load structure (8), a grouting structure (9) and a slurry throwing structure (10) are sequentially provided inside the support frame component 1 (2), wherein the front mounting chain (7 ) is connected to the front power drive mechanism (6), the front load-carrying structure (8) is connected to the front mounting chain (7), the grouting structure (9) is connected to one side of the top of the support frame component (2), the slurry-throwing structure (10) is located at the bottom of the grouting structure (9) and is connected to the inside of the support frame component (2), the inside of the support frame component (3) is provided with a rear power drive mechanism (11), a draining structure (26), a rear mounting chain (12) and a rear load-carrying structure (13), the rear power drive mechanism (11) is located at the top of the support frame component (3) The rear mounting chain (12) is connected in cooperation with the rear power drive mechanism (11), the rear transfer structure (13) is connected in cooperation with the rear mounting chain (12), the front power drive mechanism (6) and the rear power drive mechanism (11) are both composed of a servo motor (16), a reducer (17), a power drive disk 1 (18), a power drive disk 2 (19), a power drive disk 3 (20), a power chain 1 (21) and a power chain 2 (22), the input shaft of the reducer (17) is connected to the output shaft of the servo motor (16), the power chain 1 (21) is connected to the Between the power drive disk 1 (18) and the reducer (17), the power drive disk 1 (18) and the power drive disk 2 (19) are coaxial structures, the power chain 2 (22) is connected between the power drive disk 2 (19) and the power drive disk 3 (20), the support frame assembly 1 (2) and the support frame assembly 2 (3) are both composed of a plurality of support vertical beams (14) and a plurality of support platforms (15), the support platform (15) is fixedly connected to the top end of the support vertical beam (14), and the bottom end of the support vertical beam (14) is fixedly connected to the bottom support platform (1).

2. A segmented three-dimensional grouting production line according to claim 1, characterized in that: The support frame component 1 (2) is internally provided with a plurality of front mounting sprockets (23) that are matched and connected with the front mounting chain (7), and the support frame component 2 (3) is internally provided with a plurality of rear mounting sprockets (24) that are matched and connected with the rear mounting chain (12).

3. A segmented three-dimensional grouting production line according to claim 1, characterized in that: The front transfer structure (8) and the rear transfer structure (13) are both composed of a plurality of transfer plates (25), and the transfer plates (25) and the front mounting chain (7) and the rear mounting chain (12) are all movable connection structures.

4. A segmented three-dimensional grouting production line according to claim 1, characterized in that: The support frame assembly 1 (2) and the support frame assembly 2 (3) are both provided with a mounting chain rotation structure (27) inside.

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