Fully automatic belt type end face grinding device

By using a belt-type fully automatic end-face grinding device, the conveyor belt and automatic feeding device are used to solve the stability and efficiency problems of chain grinding parts of thin plates, and high-quality and efficient workpiece processing is achieved.

CN113878423BActive Publication Date: 2025-07-18RUSHAN SHUANGXING MASCH TOOL MFG CO LTD
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Patent Information

Application Number
CN202010628805.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-02
Publication Date
2025-07-18
Estimated Expiration
2040-07-02

AI Technical Summary

Technical Problem

The existing chain-type double-end grinders are prone to collision when grinding thin plate parts, unstable conveying, inaccurate feeding, high failure rate, poor processing quality and low working efficiency.

Method used

The belt-type fully automatic end-face grinding device is adopted, and the conveyor belt is used instead of the chain. The front and rear conveyor belt reel devices achieve stable conveying and precise feeding of the workpiece. Combined with the automatic feeding device and the discharge and feeding device, it ensures that the workpiece is efficiently grinded in the double-sided grinding wheel.

Benefits of technology

It realizes stable conveying, precise feeding, automatic feeding and efficient grinding of workpieces, reduces the failure rate, and improves processing quality and work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a belt-type fully automatic end face grinding device, which comprises a bed body. A front workbench, a rear workbench, double-sided grinding wheels, a power transmission device, a feeding device, a material feeding device, a discharging and material receiving device and a control device are arranged on the bed body. It is characterized in that: the material feeding device comprises a conveying belt, a front conveying belt reel device and a rear conveying belt reel device. The linear movement of the conveying belt drives the material in the material seat hole into the double-sided grinding wheels for double-sided grinding, solving the substantial deficiencies existing in the chain and pair-roller methods, such as the inability to grind thin plate parts and special-shaped parts, the inability to isolate grinding, the mutual collision of parts, unstable conveying, inaccurate feeding, high failure rate, poor workpiece processing quality and low working efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of metal grinding equipment, and specifically relates to a belt type full-automatic end face grinding device. Background Art

[0002] At present, for the processing of connecting rods, a double-end face grinding machine is usually used to grind both sides of the connecting rod. The full-automatic double-end face grinding machine described in CN201872029U includes a machine body, on which a front workbench, a rear workbench, double-sided grinding wheels, a power transmission device, a loading device, a feeding device, an unloading and receiving device, and a control device are provided. Its substantial deficiencies are as follows: First, when the double-end face grinding machine with a chain and opposed roller method grinds thin plate parts, since the parts are thin, it is very easy for the double-sided grinding wheels to collide with each other; Second, since the feeding device of this structure uses a chain for transmission, during the processing, the chain needs to adjust its tension through a tensioning wheel, resulting in a state where the upper part is loose and the lower part is tight, unstable conveying, inaccurate feeding, poor workpiece processing quality, and low work efficiency; Third, when the workpiece to be processed falls onto the chain, due to the unstable center of gravity of the workpiece, it is very easy to fall down, and as a result, the chain is often stuck and unable to operate, with a high failure rate and thus affecting work efficiency. Summary of the Invention

[0003] The purpose of the present invention is to solve the deficiencies of the above-mentioned prior art, and to provide a belt type full-automatic end face grinding device with novel structure, stable operation, high workpiece processing quality, high work efficiency, and very low failure rate.

[0004] The technical solution adopted by the present invention to solve the above technical problems is as follows:

[0004]

[0005] A belt type full-automatic end face grinding device includes a machine body, on which a front workbench, a rear workbench, double-sided grinding wheels, a power transmission device, a loading device, a feeding device, an unloading and receiving device, and a control device are provided. The feeding device includes a conveying belt that can be wound around a shaft and has the ability to carry and convey metal workpieces for grinding and avoid deflection deformation during the conveying process, a front conveying belt reel device, and a rear conveying belt reel device.

[0006] The front conveyor belt reel device includes a front roller frame, a front drive shaft, a front reduction motor, a front reel, and a front conveyor belt protective cover. The front roller frame is composed of a front base, a front support frame, and a front crossbeam. One side of the upper end of the front base is fixedly connected to the front crossbeam through the front support frame, and the lower end is fixedly connected to the front workbench. The front conveyor belt protective cover is fixed to the lower end of the front crossbeam. A front conveyor belt perforation is provided on the side wall of the front conveyor belt protective cover. A front reel is arranged inside the front conveyor belt protective cover. The front reel is fixed on the front drive shaft. The upper end of the front drive shaft is fixedly connected to the front crossbeam through a bearing, and the lower end passes through a lower bearing in a through hole provided on the front base and is connected to the output shaft of the front reduction motor. The front reduction motor is fixed on the front workbench and is driven by a control device.

[0007] The rear conveyor belt reel device includes a rear roller frame, a rear drive shaft, a rear reduction motor, a rear reel, and a rear conveyor belt protective cover. The rear roller frame is composed of a rear base, a rear support frame, and a rear crossbeam. One side of the upper end of the rear base is fixedly connected to the rear crossbeam through the rear support frame, and the lower end is fixedly connected to the rear workbench. The rear conveyor belt protective cover is fixed to the lower end of the rear crossbeam. A rear conveyor belt perforation is provided on the side wall of the rear conveyor belt protective cover. A rear reel is arranged inside the rear conveyor belt protective cover. The rear reel is fixed on the rear drive shaft. The upper end of the rear drive shaft is fixedly connected to the rear crossbeam through a bearing, and the lower end passes through a lower bearing in a through hole provided on the rear base and is connected to the output shaft of the rear reduction motor. The rear reduction motor is fixed on the rear workbench and is driven by a control device.

[0008] The conveyor belt passes through the center of the double-sided grinding wheel. One end passes through the front conveyor belt perforation and is wound around the front reel, and the other end passes through the rear conveyor belt perforation and is wound around the rear reel. Material seat holes are evenly distributed on the circumferential surface of the conveyor belt, which is conducive to driving the materials in the material seat holes into the double-sided grinding wheel for double-sided grinding through the linear movement of the conveyor belt. Due to the large flexural strength of the vertical steel plate, the workpieces on the conveyor belt achieve the effects of stable conveying and accurate feeding, solving the substantial deficiencies that when using a chain, it is necessary to adjust its tension through a tensioning wheel, and there is often a state of loose upper and tight lower, resulting in unstable conveying, inaccurate feeding, high failure rate, poor workpiece processing quality, and low work efficiency.

[0009] The discharge and receiving device of the present invention includes a receiving trough 78 and a discharge pushing device 97. The receiving trough 78 is located on the rear workbench on one side of the conveyor belt. The lower end of the receiving trough 78 is fixedly connected to the rear workbench 3, which is conducive to receiving the processed workpieces on the conveyor belt and achieving the function of automatic material receiving. The discharge pushing device 97 corresponds to the material receiving port of the receiving trough.

[0010] The discharging and pushing device 97 of the present invention further includes a pushing base 79, a material blocking plate 80 and a pushing cylinder 81. The pushing cylinder 81 is controlled by a control device. The pushing cylinder 81 is fixed on the pushing base 79 through the material blocking plate 80. The end of the telescopic rod of the pushing cylinder 81 is fixedly connected to the pushing plate 80. The pushing plate 80 corresponds to the material receiving port of the material receiving groove 78. When the conveying belt carries the ground workpieces and moves between the material receiving groove and the discharging and material receiving device, the workpiece in-place sensor provided on the material receiving groove uploads the information to the control device. The control device then instructs the pushing cylinder to act, and the processed workpieces on the conveying belt are pushed into the material receiving groove through the material blocking plate cylinder 81, achieving the function of automatically controlling pushing and discharging.

[0011] The present invention may be provided with an automatic feeding device above the feeding device of the front workbench on one side of the conveying belt, and a backing plate is provided on the other side. The backing plate is fixedly connected to the front workbench. The automatic feeding device includes a lower bracket, a rotary cylinder bottom plate, a rotary swing cylinder, a feeding cylinder bracket I, a feeding cylinder bracket II, a feeding cylinder I, a feeding cylinder II, a suction cup bracket I, a suction cup bracket II, a vacuum suction cup I and a vacuum suction cup II. The rotary cylinder bottom plate is located above the conveyor belt of the feeding device. The two sides of the lower end of the rotary cylinder bottom plate are respectively cross-fixedly connected to the lower bracket. A rotary swing cylinder is fixed on the rotary cylinder bottom plate. The lower end of the lower bracket is fixedly connected to the front workbench. The ends of the rotary swing cylinder are provided with a feeding cylinder bracket I and a feeding cylinder bracket II. After the feeding cylinder bracket I and the feeding cylinder bracket II are vertically fixedly connected, they are fixedly connected to the rotary swing cylinder. The feeding cylinder I is fixed on the feeding cylinder bracket I. The front end of the telescopic rod of the feeding cylinder I is fixedly provided with a suction cup bracket I. A vacuum suction cup I is fixed on the suction cup bracket I. The feeding cylinder II is fixed on the feeding cylinder bracket II. The front end of the telescopic rod of the feeding cylinder II is fixedly provided with a suction cup bracket II. A vacuum suction cup II is fixed on the suction cup bracket II. The rotary swing cylinder, the feeding cylinder I, the feeding cylinder II, the vacuum suction cup I and the vacuum suction cup II are respectively controlled by a control device. When feeding is required, the control device commands the rotary swing cylinder to rotate, so that the vacuum suction cup I rotates above the conveyor belt and aligns with the workpiece to be adsorbed. When the feeding position sensor on the feeding rack senses the workpiece in place information, the control device immediately commands the feeding cylinder I to act, drives the vacuum suction cup I to contact the workpiece and adsorb the workpiece. Then, the feeding cylinder I retracts and the rotary swing cylinder rotates 180 degrees. At this time, the feeding cylinder I extends, so that the vacuum suction cup carries the workpiece and sends the workpiece into the material seat hole on the conveying belt. The workpiece sits in the material seat hole under the action of the vacuum suction cup I and the backing plate. At this time, the control device commands the front deceleration motor and the rear deceleration motor to act, drives the conveying belt to carry the workpiece in the material seat hole into the double-sided grinding wheel for double-end surface grinding. When the vacuum suction cup I rotates to one side of the steel belt, the vacuum suction cup II aligns with the conveyor belt of the feeding device. The vacuum suction cup II repeats all the actions of the vacuum suction cup I in the same way. In this way, the automatic feeding of the workpiece is completed. During the process of the conveying belt conveying the workpiece, the conveying belt is immediately wound up by the rear conveying belt reel device. When the conveying belt carries the workpiece and is completely released by the front conveying belt reel device and wound into the rear conveying belt reel device, the control device stops feeding, drives the front conveying belt reel device to rotate reversely, winds the conveying belt into the front conveying belt reel device, and then repeats the above actions again.

[0012] The present invention may be provided with a long slot hole on the rotary cylinder bottom plate. The rotary swing cylinder is fixed on the rotary cylinder bottom plate through a fixing bolt passing through the long slot hole and a nut, so as to achieve the function of finely adjusting the position of the rotary swing cylinder.

[0013] Preferably, the included angle between the side surface of the swing cylinder bottom plate of the present invention and the lower bracket is 135 degrees, and the included angle between the feeding cylinder bracket I and the swing cylinder is 45 degrees. When the end surface of one of the vacuum suction cups I or II is parallel to the horizontal plane, the end surface of the other vacuum suction cup II or I is necessarily parallel to the side surface of the conveying belt.

[0014] The present invention can be respectively provided with workpiece guiding devices on the front workbench and the rear workbench, which include a main guiding plate and a secondary guiding plate. The main guiding plate and the secondary guiding plate are respectively located on both sides of the conveying belt, and the lower ends are respectively fixed on the front workbench and the rear workbench, so as to facilitate the auxiliary guiding of the workpieces on the conveying belt through the main guiding plate and the secondary guiding plate, and avoid the workpieces from falling out of the material seat holes on the conveying belt.

[0015] The present invention can be provided with a main board lateral spacing adjusting device at the lower end of the main guiding plate, which includes a large carriage, a lower guiding roller assembly, and an upper guiding roller assembly. The large carriage is fixed on the front workbench and the rear workbench on one side of the conveying belt. One side of the upper end of the large carriage is vertically fixedly connected to the main guiding plate. The upper end of the large carriage is equipped with an upper guiding roller assembly, and the lower end is equipped with a lower guiding roller assembly. The upper guiding roller assembly and the lower guiding roller assembly correspond to each other, and the main guiding plate and the secondary guiding plate correspond to each other, so as to facilitate the support of the workpieces on the moving conveying belt.

[0016] The upper guiding roller assembly is composed of a guiding roller upper bracket, an upper guiding roller, and an upper fixing column. The guiding roller upper bracket is composed of an upper guiding roller upper frame, a connecting frame, and an upper guiding roller lower frame. The upper end of the connecting frame is vertically fixedly connected to the upper guiding roller upper frame, and the lower end is vertically fixedly connected to the upper guiding roller lower frame. Two parallel upper fixing columns are provided at the lower end of the upper guiding roller upper frame, and the upper fixing columns are fixedly connected to the upper guiding roller through bearings.

[0017] The lower guiding roller assembly is composed of a guiding roller lower bracket, a lower guiding roller, and a lower fixing column. The guiding roller lower bracket is composed of a lower guiding roller lower frame, a connecting frame, and a lower guiding roller upper frame. The upper end of the connecting frame is vertically fixedly connected to the lower guiding roller upper frame, and the lower end is vertically fixedly connected to the lower guiding roller lower frame. Two parallel lower fixing columns are provided at the upper end of the lower guiding roller lower frame, and the upper fixing columns are fixedly connected to the lower guiding roller through bearings, so as to facilitate the clamping of the upper surface of the conveying belt by two upper guiding rollers and the clamping of the lower surface of the conveying belt by two lower guiding rollers, ensuring the flatness of the conveying belt during movement.

[0018] The present invention may be provided with a lateral position adjustment device on the backrest or the auxiliary material guiding plate, which includes a slide plate seat base, a sleeve-type guide plate seat, a material guiding plate fixing plate, a slide rod shaft, an adjusting rod, a locking screw and an adjusting handle. The lower end of the sleeve-type guide plate seat is fixedly connected to the slide plate seat base. A horizontal adjustment through hole is provided in the center of the sleeve-type guide plate seat, and a threaded hole is provided on one side. The adjustment through hole is perpendicular and communicated with the threaded hole. One end of the sleeve-type guide plate seat is fixedly connected to a fixed cover. A keyway is axially provided on the inner wall of the adjustment through hole. The slide rod shaft is slidably connected to the adjustment through hole of the sleeve-type guide plate seat and is slidably connected to the keyway through a guiding key fixed on the side wall of the slide rod shaft. One end of the slide rod shaft passes through the dust-proof sealing ring in the adjustment through hole and is fixedly connected to the material guiding plate fixing plate. A threaded connection hole is provided in the center of the other end. The backrest and / or the auxiliary material guiding plate are fixedly connected to the material guiding plate fixing plate. After the adjusting rod is connected to the central hole of the fixed cover through the dust-proof sealing ring, one end is threadedly connected to the threaded connection hole through a provided threaded section, and the other end is fixedly connected to the adjusting handle. After the locking screw is threadedly connected to the threaded hole, it abuts against the slide rod shaft. When processing workpieces of different thicknesses, rotate the adjusting handle to drive the adjusting rod to rotate. The adjusting rod drives the slide rod shaft to axially move along the keyway, thereby adjusting the distance between the backrest or the auxiliary material guiding plate and the conveying plate belt. Then, lock and position the slide rod shaft by rotating the locking screw to achieve the function of quick adjustment at any time.

[0019] The present invention may also be provided with an upper guide roller position adjustment device on the upper frame of the upper guide roller, and a lower guide roller position adjustment device on the lower frame of the lower guide roller. The upper guide roller position adjustment device includes an upper guide roller seat, an upper guide plate, an upper adjustment lead screw and an upper screw. A long strip-shaped through hole is vertically provided on the upper frame of the upper guide roller. The other side of the upper frame of the upper guide roller is vertically and fixedly connected to the upper guide plate. An upper guide roller seat is provided below the upper frame of the upper guide roller. The upper screw passes through the lower end of the long strip-shaped through hole and is fixedly connected to the upper guide roller seat. Two parallel upper fixing columns are provided at the lower end of the upper guide roller seat. The upper fixing columns are fixedly connected to the upper guide roller through bearings. The upper adjustment lead screw passes through a threaded hole provided on the upper guide plate and is threadedly connected to the upper guide roller seat.

[0020] The lower guide roller adjustment device includes a lower guide roller seat, a lower guide plate, a lower adjustment lead screw and a lower screw. A long strip-shaped through hole is provided on the lower frame of the lower guide roller. The other side of the lower frame of the lower guide roller is vertically and fixedly connected to the lower guide plate. A lower guide roller seat is provided above the lower frame of the lower guide roller. The lower screw passes through the long strip-shaped through hole and is fixedly connected to the lower guide roller seat. Two parallel upper fixing columns are provided at the upper end of the lower guide roller seat. The upper fixing columns are fixedly connected to the lower guide roller through bearings. The lower adjustment lead screw passes through a threaded hole provided on the lower guide plate and is threadedly connected to the lower guide roller seat, so as to facilitate adjusting the position of the upper guide roller through the upper adjustment lead screw and adjusting the positions of the two lower guide rollers through the lower adjustment lead screw to ensure the perpendicularity when the conveying plate belt moves.

[0021] The present invention may be provided with a main board fine adjustment device at the lower end of the large carriage, which includes an adjustment connecting plate, an adjustment lead screw, and a left slide plate. The lower end of the left slide plate is slidably connected to the large carriage through a slide rail. An adjustment connecting plate is fixed on one side of the left slide plate. The adjustment lead screw passes through the opening slot in the adjustment connecting plate and is threadedly connected to the left slide plate. The end of the adjustment connecting plate is connected to the large carriage with bolts, so as to drive the left slide plate to slide horizontally along the slide rail by rotating the adjustment lead screw, achieving the function of adjusting the position of the conveyor belt by adjusting the upper guide roller assembly, the lower guide roller assembly, and the material guiding main board.

[0022] The discharging and receiving device of the present invention further includes a push-out material support. One side of the upper end surface of the push-out material support is provided with a support surface lower than the upper end surface. The lower end of the push plate is slidably connected to the support surface, so as to support the push plate and ensure the stable operation of the push cylinder.

[0023] The push cylinder of the present invention adopts a double-shaft cylinder to further ensure the stable operation of the baffle plate.

[0024] The present invention may also be provided with a conveyor belt guiding device on the front workbench and / or the rear workbench respectively, which includes an upper connecting plate, a lower connecting plate, a vertical frame, a roller shaft, a guide roller, and a deep groove ball bearing. The upper connecting plate is located above the lower connecting plate. The two sides of the upper connecting plate and the lower connecting plate are fixedly connected through the vertical frame respectively. The lower end of the vertical frame is fixedly connected to the front workbench and / or the rear workbench. Two parallel roller shafts are arranged between the upper connecting plate and the lower connecting plate. The two roller shafts are respectively located on both sides of the conveyor belt. The upper end of the roller shaft is fixedly connected to the upper connecting plate, and the lower end is fixedly connected to the lower connecting plate. The guide roller is fixed on the roller shaft through the deep groove ball bearing. The two guide rollers are respectively in contact with the side surface of the conveyor belt, so as to guide the conveyor belt during movement.

[0025] The conveyor belt guiding device of the present invention further includes a tightening device, which includes an upper ejector rod, a lower ejector rod, an upper fixing block, a lower fixing block, an upper locking nut, and a lower locking nut. Long holes are respectively provided on the upper connecting plate and the lower connecting plate. The upper end of the roller shaft fixedly passes through the upper fixing block and is inserted into the long hole on the upper connecting plate, and the lower end fixedly passes through the lower fixing block and is inserted into the long hole on the lower connecting plate. A threaded through hole is provided on the vertical frame. After the upper ejector rod is threadedly connected to the threaded through hole, it is also threadedly connected to the upper fixing block. The upper ejector rod is fixed on the vertical frame through the upper locking nut; after the lower ejector rod is threadedly connected to the threaded through hole, it is also threadedly connected to the lower fixing block. The lower ejector rod is fixed on the vertical frame through the lower locking nut. When it is necessary to adjust the perpendicularity of the conveyor belt 8, it can be achieved by adjusting the tightening devices on both sides of the guide roller.

[0026] The present invention may further be provided with a limiting groove for the conveying belt on the upper guide roller seat, the limiting groove for the conveying belt on the upper guide roller seat being located at the center of two upper guide rollers; a limiting groove for the conveying belt on the lower guide roller seat, the limiting groove for the conveying belt on the lower guide roller seat being located at the center of two lower guide rollers; the upper end surface of the conveying belt being inserted into the upper limiting groove, and the lower end surface of the conveying belt being inserted into the lower limiting groove, so that the upper and lower limiting grooves for the conveying belt vertically limit the conveying belt, further ensuring the stable conveying of the conveying belt.

[0027] Due to the adoption of the above structure, the present invention has the advantages of novel structure, stable operation, high workpiece processing quality, high working efficiency, and very low failure rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 is a schematic structural diagram of the present invention.

[0029] Figure 2 is a schematic structural diagram of the front conveying belt reel device or the rear conveying belt reel device in the present invention.

[0030] Figure 3 is a schematic structural diagram of the conveying belt.

[0031] Figure 4 is a schematic structural diagram of the automatic feeding device in the present invention.

[0032] Figure 5 is Figure 4 a perspective view of

[0033] Figure 6 is a schematic structural diagram of the workpiece guiding device in the present invention.

[0034] Figure 7 is Figure 6 a perspective view of

[0035] Figure 8 is a schematic structural diagram of the discharging and receiving device in the present invention.

[0036] Figure 9 is a perspective view of the conveying belt guiding device in the present invention.

[0037] Figure 10 is Figure 9 a sectional view of

[0038] Figure 11 is a sectional view of the upper guide roller position adjusting device in the present invention.

[0039] Figure 12 is a sectional view of the lower guide roller position adjusting device in the present invention.

[0040] Figure 13 is Figure 6Partial sectional view.

[0041] Figure 14 Is a perspective view of the present invention.

[0042] Figure 15 Is a schematic sectional view of the front conveyor belt reel device.

[0043] Reference numerals: Bed 1, on which there are a front workbench 2, a rear workbench 3, double-sided grinding wheels 4, a power transmission device 5, a loading device 6, a feeding device, a discharging and receiving device 7, a conveyor belt 8, a front conveyor belt reel device 9, a rear conveyor belt reel device 10, a front roller frame 11, a front drive shaft 12, a front reduction motor 13, a front reel 14, a front conveyor belt protective cover 15, a front base 16, a front support frame 17, a front cross beam 18, a rear roller frame 19, a rear drive shaft 20, a rear reduction motor 21, a rear reel 22, a rear conveyor belt protective cover 23, a rear base 24, a rear support frame 25, a rear cross beam 26, a material seat hole 27, an automatic feeding device 28, a backing plate 29, a lower support 30, a rotary cylinder bottom plate 31, a rotary swing cylinder 32, a feeding cylinder support I 33, a feeding cylinder support II 34, a feeding cylinder I 35, a feeding cylinder II 36, a suction cup support I 37, a suction cup support II 38, a vacuum suction cup I 39, a vacuum suction cup II 40, a main guide plate 41, a sub-guide plate 42, a large carriage 47, a left slide plate 48, a lower guide roller assembly 49, an upper guide roller assembly 50, an upper guide roller support 51, an upper guide roller 52, an upper fixing column 53, an upper guide roller upper frame 54, a connecting frame 55, an upper guide roller lower frame 56, a guide roller lower support 56-1, a lower guide roller 57, a lower fixing column 58, a lower guide roller lower frame 59, a connecting frame 60, a lower guide roller upper frame 61, a slide plate seat base 62, a sleeve type guide plate seat 63, a guide plate fixing plate 64, a slide rod shaft 65, an adjusting rod 66, an adjusting handle 67, an upper guide roller seat 68, an upper guide plate 69, an upper adjusting lead screw 70, an upper screw 71, a lower guide roller seat 72, a lower guide plate 73, a lower adjusting lead screw 74, a lower screw 75, an adjusting connecting plate 76, an adjusting lead screw 77, a receiving trough 78, a pushing base 79, a baffle plate 80, a pushing cylinder 81, a discharging and pushing support 82, an upper connecting plate 83, a lower connecting plate 84, a vertical frame 85, a roller shaft 86, a guide roller 87, a deep groove ball bearing 88, an upper ejector rod 89, a lower ejector rod 90, an upper fixing block 91, a lower fixing block 92, an upper locking nut 93, a lower locking nut 94, an upper limit groove of the conveyor belt 95, a conveyor belt guiding device 96, a discharging and pushing device 97, a lower limit groove of the conveyor belt 98, a locking screw 99, a fixing cover 100, a scale line 101. Detailed implementation manners

[0044] The present invention will be further described below with reference to the accompanying drawings:

[0045] As shown in the attached Figure 1 ,2 As shown in FIGS. 3, a fully automatic belt type end face grinding device includes a bed body 1, on which a front workbench 2, a rear workbench 3, a double-sided grinding wheel 4, a power transmission device 5, a feeding device 6, a feeding device, a discharging and receiving device 7 and a control device are provided. The control device can adopt a PLC control device. The structures and connection relationships of the bed body, the feeding device 6, the front workbench 2, the rear workbench 3, the double-sided grinding wheel 4, and the power transmission device 5 are the same as those in the prior art and will not be elaborated here. The feeding device includes a conveying belt 8 that can be wound around a shaft and is capable of carrying and conveying metal workpieces for grinding and avoiding deflection deformation during the conveying process, a front conveying belt reel device 9, and a rear conveying belt reel device 10.

[0046] The front conveying belt reel device 9 includes a front roller frame 11, a front drive shaft 12, a front reduction motor 13, a front reel 14, and a front conveying belt protective cover 15. The front roller frame 11 is composed of a front base 16, a front support frame 17, and a front cross beam 18. One side of the upper end of the front base 16 is fixedly connected to the front cross beam 18 through the front support frame 17, and the lower end is fixedly connected to the front workbench 2. The front conveying belt protective cover 15 is fixed to the lower end of the front cross beam 18. The side wall of the front conveying belt protective cover 15 is provided with a front conveying belt perforation. The front reel 14 is arranged inside the front conveying belt protective cover 15. The front reel 14 is fixed on the front drive shaft 12. The upper end of the front drive shaft 12 is fixedly connected to the front cross beam 18 through a bearing, and the lower end passes through a lower bearing in a through hole provided on the front base 16 and is connected to the output shaft of the front reduction motor 13. The front reduction motor 13 is fixed on the front workbench 2, and the front reduction motor 13 is driven by the control device.

[0047] The rear conveying belt reel device 10 includes a rear roller frame 19, a rear drive shaft 20, a rear reduction motor 21, a rear reel 22, and a rear conveying belt protective cover 23. The rear roller frame 19 is composed of a rear base 24, a rear support frame 25, and a rear cross beam 26. One side of the upper end of the rear base 24 is fixedly connected to the rear cross beam 26 through the rear support frame 25, and the lower end is fixedly connected to the rear workbench 3. The rear conveying belt protective cover 23 is fixed to the lower end of the rear cross beam 26. The side wall of the rear conveying belt protective cover 23 is provided with a rear conveying belt perforation. The rear reel 22 is arranged inside the rear conveying belt protective cover 23. The rear reel 22 is fixed on the rear drive shaft 20. The upper end of the rear drive shaft 20 is fixedly connected to the rear cross beam 26 through a bearing, and the lower end passes through a lower bearing in a through hole provided on the rear base 24 and is connected to the output shaft of the rear reduction motor 21. The rear reduction motor 21 is fixed on the rear workbench 3, and the rear reduction motor 21 is driven by the control device.

[0048] The conveying belt 8 passes through the center of the double-sided grinding wheel 4. One end passes through the perforation of the front conveying belt and is wound around the front reel 14, and the other end passes through the perforation of the rear conveying belt and is wound around the rear reel 22. The material seat holes 27 are evenly distributed on the circumferential surface of the conveying belt 8, which is conducive to driving the materials in the material seat holes 27 into the double-sided grinding wheel 4 for double-sided grinding through the linear movement of the conveying belt 8. Due to the large bending strength of the vertical steel plate, the workpieces on the conveying belt are transported smoothly and fed accurately, solving the substantial deficiencies of using a chain, which requires adjusting its tension through a tensioning wheel, often in a state of loose upper and tight lower, resulting in unstable transportation, inaccurate feeding, high failure rate, poor workpiece processing quality, and low work efficiency.

[0049] As shown in the Figure 8 accompanying drawings, the discharging and receiving device includes a receiving chute 78 and a discharging and pushing device. The receiving chute 78 is located on the rear workbench on one side of the conveying belt. The lower end of the receiving chute 78 of the conveying belt is fixedly connected to the rear workbench 3, which is conducive to receiving the processed workpieces on the conveying belt and achieving the function of automatic material receiving. The discharging and pushing device further includes a pushing base 79, a baffle 80, and a pushing cylinder 81. The pushing cylinder 81 is controlled by a control device. The pushing cylinder 81 is fixed on the pushing base 79 through the baffle 80. The end of the telescopic rod of the pushing cylinder 81 is fixedly connected to the pushing plate 80. The pushing plate 80 corresponds to the material receiving port of the receiving chute 78. When the conveying belt carries the ground workpieces and moves between the receiving chute and the discharging and receiving device, the workpiece arrival sensor provided on the receiving chute uploads the information to the control device, and the control device immediately instructs the pushing cylinder to act, and through the baffle cylinder 81, the processed workpieces on the conveying belt are pushed into the receiving chute, achieving the functions of automatic control of pushing and discharging.

[0050] As shown in the Figure 1 , 4As shown in Figures 5, an automatic feeding device 28 can be provided above the feeding device of the front workbench 2 on one side of the conveying belt 8 of the present invention, and a backing plate 29 is provided on the other side. The backing plate is fixedly connected to the front workbench. The automatic feeding device 28 includes a lower bracket 30, a rotary cylinder bottom plate 31, a rotary swing cylinder 32, a feeding cylinder bracket I 33, a feeding cylinder bracket II 34, a feeding cylinder I 35, a feeding cylinder II 36, a suction cup bracket I 37, a suction cup bracket II 38, a vacuum suction cup I 39, and a vacuum suction cup II 40. The rotary cylinder bottom plate 31 is located above the conveyor belt of the feeding device 6. Both sides of the lower end of the rotary cylinder bottom plate 31 are cross-fixedly connected to the lower bracket 30. A rotary swing cylinder 32 is fixed on the rotary cylinder bottom plate 31. The lower end of the lower bracket 30 is fixedly connected to the front workbench 2. The ends of the rotary swing cylinder 32 are provided with a feeding cylinder bracket I 33 and a feeding cylinder bracket II 34. After the feeding cylinder bracket I 33 and the feeding cylinder bracket II 34 are vertically fixedly connected, they are fixedly connected to the rotary swing cylinder 32. The feeding cylinder I 35 is fixed on the feeding cylinder bracket I 33. The front end of the telescopic rod of the feeding cylinder I 35 is fixed with a suction cup bracket I 37. A vacuum suction cup I 39 is fixed on the suction cup bracket I 37. The feeding cylinder II 36 is fixed on the feeding cylinder bracket II 38. The front end of the telescopic rod of the feeding cylinder II 38 is fixed with a suction cup bracket II 40. A vacuum suction cup II 40 is fixed on the suction cup bracket II 40. The rotary swing cylinder 32, the feeding cylinder I 35, the feeding cylinder II 36, the vacuum suction cup I 39, and the vacuum suction cup II 40 are respectively controlled by a control device. When feeding is required, the control device commands the rotary swing cylinder 32 to rotate, so that the vacuum suction cup I 39 rotates above the conveyor belt and aligns with the workpiece to be adsorbed. When the feeding position sensor on the loading rack senses the workpiece in-place information, the control device immediately commands the feeding cylinder I 35 to act, drives the vacuum suction cup I 39 to contact the workpiece, and adsorbs the workpiece. Then, the feeding cylinder I 35 retracts, and the rotary swing cylinder 32 rotates 180 degrees. At this time, the feeding cylinder I 35 extends, so that the vacuum suction cup takes the workpiece and sends the workpiece into the material seat hole on the conveying belt. The workpiece sits in the material seat hole under the action of the vacuum suction cup I 39 and the backing plate 29. At this time, the control device commands the front reduction motor 13 and the rear reduction motor 21 to act, driving the conveying belt 8 to carry the workpiece in the material seat hole into the double-sided grinding wheel 4 for double-end face grinding. When the vacuum suction cup I 39 rotates to one side of the steel belt, the vacuum suction cup II 40 aligns with the conveyor belt of the feeding device. The vacuum suction cup II 40 repeats all the actions of the vacuum suction cup I 39 in the same way. In this way, the automatic feeding of the workpiece is completed. During the process of the conveying belt 8 conveying the workpiece, the conveying belt 8 is immediately wound up by the rear conveying belt reel device 10. When the conveying belt 8 has released all the workpieces carried by the front conveying belt reel device 9 and is wound into the rear conveying belt reel device 10, the control device stops feeding, drives the front conveying belt reel device 9 to rotate in the reverse direction, winds the conveying belt into the front conveying belt reel device 9, and then repeats the above actions again.

[0051] In the present invention, a long slot hole may be provided on the swing cylinder bottom plate 31, and the swing cylinder 32 is fixed on the swing cylinder bottom plate 31 through a fixing bolt passing through the long slot hole and a nut, so as to achieve the function of finely adjusting the position of the swing cylinder.

[0052] In the present invention, the included angle between the side surface of the swing cylinder bottom plate 31 and the lower bracket 30 is preferably 135 degrees, and the included angle between the feeding cylinder bracket I 33 and the swing cylinder 32 is 45 degrees, so that when the end surface of one of the vacuum suckers I 39 or the vacuum sucker II 40, i.e., either the vacuum sucker I 39 or the vacuum sucker II 40, is parallel to the horizontal plane, the end surface of the other vacuum sucker II 40 or the vacuum sucker I 39 is necessarily parallel to the side surface of the conveying belt.

[0053] In the present invention, workpiece guiding devices may be respectively provided on the front workbench 2 and the rear workbench 3, which include a main guiding plate 41 and an auxiliary guiding plate 42. The main guiding plate 41 and the auxiliary guiding plate 42 are respectively located on both sides of the conveying belt 8, and the lower ends are respectively fixed on the front workbench 2 and the rear workbench 3, so as to facilitate the auxiliary guiding of the workpieces on the conveying belt 8 through the main guiding plate 41 and the auxiliary guiding plate 42 and prevent the workpieces from falling out of the material seat holes on the conveying belt 8.

[0054] As shown in the appendix Figure 11 、 12 As shown, in the present invention, a main board lateral spacing adjusting device may be provided at the lower end of the main guiding plate, which includes a large drag plate 47, a lower guiding roller assembly 49, and an upper guiding roller assembly 50. The large drag plate 47 is fixed on the front workbench 2 and the rear workbench 3 on one side of the conveying belt 8. One side of the upper end of the large drag plate 47 is vertically and fixedly connected to the main guiding plate. The upper guiding roller assembly 49 is installed at the upper end of the large drag plate 47, and the lower guiding roller assembly 50 is installed at the lower end. The upper guiding roller assembly 49 and the lower guiding roller assembly 50 correspond to each other, and the main guiding plate 41 and the auxiliary guiding plate 42 correspond to each other, so as to facilitate the support of the workpieces on the moving conveying belt 8.

[0055] The upper guiding roller assembly 49 is composed of a guiding roller upper bracket 51, an upper guiding roller 52, and an upper fixing column 53. The guiding roller upper bracket 51 is composed of an upper guiding roller upper frame 54, a connecting frame 55, and an upper guiding roller lower frame 56. The upper end of the connecting frame 55 is vertically and fixedly connected to the upper guiding roller upper frame 54, and the lower end is vertically and fixedly connected to the upper guiding roller lower frame 56. Two parallel upper fixing columns 53 are provided at the lower end of the upper guiding roller upper frame 54, and the upper fixing column 53 is fixedly connected to the upper guiding roller 52 through a bearing.

[0056] The lower guide roller assembly 50 is composed of a lower guide roller bracket 56-1, a lower guide roller 57, and a lower fixing column 58. The lower guide roller bracket 56-1 is composed of a lower guide roller lower bracket 59, a connecting frame 60, and an upper guide roller bracket 61. The upper end of the connecting frame 60 is vertically and fixedly connected to the upper guide roller bracket 61, and the lower end is vertically and fixedly connected to the lower guide roller lower bracket 59. Two parallel lower fixing columns 58 are provided at the upper end of the lower guide roller lower bracket 59. The upper fixing column 58 is fixedly connected to the lower guide roller 57 through a bearing, so as to facilitate clamping the upper surface of the conveying belt by two upper guide rollers 57 and the lower surface of the conveying belt by two lower guide rollers, ensuring the flatness of the conveying belt during movement.

[0057] As shown in the attached Figure 6 、 7 figure(s), the present invention can be provided with a lateral position adjustment device on the back plate or the auxiliary guide plate, which includes a slide plate seat base 62, a sleeve-type guide plate seat 63, a guide plate fixing plate 64, a slide rod shaft 65, an adjusting rod 66, a locking screw 99, and an adjusting handle 67. The lower end of the sleeve-type guide plate seat 63 is fixedly connected to the slide plate seat base 62. A adjustment through hole is horizontally provided at the center of the sleeve-type guide plate seat 63, and a threaded hole is provided on one side. The adjustment through hole is perpendicular and communicated with the threaded hole. One end of the sleeve-type guide plate seat 63 is fixedly connected to a fixed cover 100. A keyway is axially provided on the inner wall of the adjustment through hole. The slide rod shaft 65 is slidably connected to the adjustment through hole of the sleeve-type guide plate seat 63 and is slidably connected to the keyway through a guide key fixed on the side wall of the slide rod shaft 65. One end of the slide rod shaft 65 passes through the dust-proof seal ring in the adjustment through hole and is fixedly connected to the guide plate fixing plate 64. A threaded connection hole is provided at the center of the other end. The back plate and / or the auxiliary guide plate are fixedly connected to the guide plate fixing plate 64. After the adjusting rod 66 is connected to the center hole of the fixed cover through a dust-proof seal ring, one end is threadedly connected to the threaded connection hole through a provided threaded section, and the other end is fixedly connected to the adjusting handle 67. After the locking screw is threadedly connected to the threaded hole, it abuts against the slide rod shaft. When processing workpieces of different thicknesses, rotate the adjusting handle to drive the adjusting rod to rotate. The adjusting rod drives the slide rod shaft to axially move along the keyway, thereby adjusting the distance between the back plate or the auxiliary guide plate and the conveying belt. Then, lock and position the slide rod shaft by rotating the locking screw.

[0058] As shown in the attached Figure 13 figure(s), the present invention can be provided with a scale line 101 on the outer circumference of the outer end of the adjusting rod. The scale line can be a convex line protruding outward or a concave line recessed inward. A pointer is provided on the fixed cover. In the initial state, the pointer corresponds to the 0 line of the scale line. When the adjusting handle drives the adjusting rod to rotate a set angle, it indicates that the baffle advances 1 millimeter, so as to achieve the effect of accurately moving the distance.

[0059] As shown in the attached Figure 11 、 12As shown in the figure, the present invention can also be provided with an upper guide roller position adjustment device on the upper frame of the upper guide roller, and a lower guide roller position adjustment device on the lower frame of the lower guide roller. The upper guide roller position adjustment device includes an upper guide roller seat 68, an upper guide plate 69, an upper adjustment lead screw 70 and an upper screw 71. A long strip-shaped through hole is vertically provided on the upper frame 54 of the upper guide roller. The other side of the upper frame 54 of the upper guide roller is vertically and fixedly connected to the upper guide plate 69. An upper guide roller seat 68 is provided below the upper frame 54 of the upper guide roller. The upper screw 71 passes through the lower end of the long strip-shaped through hole and is fixedly connected to the upper guide roller seat 68. Two parallel upper fixing columns 53 are provided at the lower end of the upper guide roller seat 68. The upper fixing columns 53 are fixedly connected to the upper guide roller 52 through bearings. The upper adjustment lead screw 70 passes through a threaded hole provided on the upper guide plate 69 and is threadedly connected to the upper guide roller seat 68.

[0060] The lower guide roller adjustment device includes a lower guide roller seat 72, a lower guide plate 73, a lower adjustment lead screw 74 and a lower screw 75. A long strip-shaped through hole is provided on the lower frame 56 of the lower guide roller. The other side of the lower frame 56 of the lower guide roller is vertically and fixedly connected to the lower guide plate 73. A lower guide roller seat 72 is provided above the lower frame 56 of the lower guide roller. The lower screw 75 passes through the long strip-shaped through hole and is fixedly connected to the lower guide roller seat 72. Two parallel upper fixing columns 58 are provided at the upper end of the lower guide roller seat 72. The upper fixing columns 58 are fixedly connected to the lower guide roller 57 through bearings. The lower adjustment lead screw 74 passes through a threaded hole provided on the lower guide plate 73 and is threadedly connected to the lower guide roller seat 72, so as to facilitate adjusting the position of the upper guide roller through the upper adjustment lead screw and adjusting the positions of the two lower guide rollers 57 through the lower adjustment lead screw 74 to ensure the perpendicularity when the conveying belt moves.

[0061] As shown in the attached Figure 6 figure, the present invention can be provided with a main board fine adjustment device at the lower end of the large carriage 47, which includes an adjustment connecting plate 76, an adjustment lead screw 77 and a left sliding plate 48. The lower end of the left sliding plate 48 is slidably connected to the large carriage through a slide rail. An adjustment connecting plate 76 is fixed on one side of the left sliding plate 48. The adjustment lead screw 77 is fixedly connected to the adjustment connecting plate 76 through a bearing and then the end is threadedly connected to the large carriage, so as to facilitate driving the left sliding plate 48 to slide horizontally along the slide rail by rotating the adjustment lead screw, achieving the effect of adjusting the position of the conveying belt by adjusting the upper guide roller assembly, the lower guide roller assembly and the material guiding main board.

[0062] The discharging and receiving device of the present invention further includes a material pushing bracket 82. One side of the upper end surface of the material pushing bracket 82 is provided with a supporting surface lower than the upper end surface. The lower end of the material pushing plate 80 is slidably connected to the supporting surface, so as to facilitate supporting the material pushing plate and ensuring the stable operation of the material pushing cylinder. The material pushing cylinder 81 of the present invention adopts a double-axis cylinder to further ensure the stable operation of the baffle plate.

[0063] As shown in the attached Figure 9, 10 As shown, the present invention may also be provided with a conveying belt guiding device 96 on the front workbench and / or the rear workbench respectively. The device includes an upper connecting plate 83, a lower connecting plate 84, a vertical frame 85, a roller shaft 86, a guiding roller 87 and a deep groove ball bearing 88. The upper connecting plate 83 is located above the lower connecting plate 84. The two sides of the upper connecting plate 83 and the lower connecting plate 84 are fixedly connected through the vertical frame 85 respectively. The lower end of the vertical frame 85 is fixedly connected with the front workbench 2 and / or the rear workbench 3. There are two parallel roller shafts 86 between the upper connecting plate 83 and the lower connecting plate 84. The two roller shafts are respectively located on both sides of the conveying belt 8. The upper end of the roller shaft 86 is fixedly connected with the upper connecting plate 83, and the lower end is fixedly connected with the lower connecting plate 84. The guiding roller 87 is fixedly mounted on the roller shaft 86 through the deep groove ball bearing 88. The two guiding rollers 87 are respectively in contact with the side surface of the conveying belt 8, which is beneficial to guiding the conveying belt 8 during movement.

[0064] The conveying belt guiding device of the present invention further includes a tightening device, which includes an upper ejector rod 89, a lower ejector rod 90, an upper fixing block 91, a lower fixing block 92, an upper locking nut 93 and a lower locking nut 94. Long holes are respectively provided on the upper connecting plate 83 and the lower connecting plate 84. The upper end of the roller shaft 86 fixedly passes through the upper fixing block 91 and is inserted into the long hole on the upper connecting plate 83, and the lower end fixedly passes through the lower fixing block 92 and is inserted into the long hole on the lower connecting plate 84. A threaded through hole is provided on the vertical frame 85. After the upper ejector rod 89 is threadedly connected with the threaded through hole, it is also threadedly connected with the upper fixing block 91. The upper ejector rod 89 is fixed on the vertical frame 85 through the upper locking nut 93; the lower ejector rod 90 is threadedly connected with the threaded through hole and then threadedly connected with the lower fixing block 92. The lower ejector rod 90 is fixed on the vertical frame 85 through the lower locking nut 94. When it is necessary to adjust the perpendicularity of the conveying belt 8, it can be achieved by adjusting the tightening devices on both sides of the guiding roller 84.

[0065] The present invention may also be provided with an upper limit groove 95 for the conveying belt on the upper guiding roller seat. The upper limit groove for the conveying belt is located at the center of the two upper guiding rollers. A lower limit groove 98 for the conveying belt is provided on the lower guiding roller seat. The lower limit groove for the conveying belt is located at the center of the two lower guiding rollers. The upper end surface of the conveying belt is inserted into the upper limit groove, and the lower end surface is inserted into the lower limit groove, so that the upper limit groove and the lower limit groove for the conveying belt perform vertical limiting on the conveying belt, further ensuring the stable conveying of the conveying belt.

[0066] The present invention takes a conveyor belt made of metal steel as an example: during use, the control device is started, and the operator places the workpiece on the conveyor belt. The side loading position sensor senses the workpiece and transmits a signal to the control device. The control device sends a signal to the loading cylinder, and the loading cylinder drives the rack and gear to act. Under the action of the gear and ratchet, the driving roller drives the flat belt to perform a stepping motion, feeding intermittently and smoothly. At the same time, the control device commands the rotary swing cylinder 32 to rotate, so that the vacuum chuck I 39 rotates above the conveyor belt to align with the workpiece to be adsorbed. When the loading position sensor on the loading rack senses the workpiece in place information, the control device commands the feeding cylinder I 35 to act, drives the vacuum chuck I 39 to contact the workpiece, and after adsorbing the workpiece, the feeding cylinder I 35 retracts and the rotary swing cylinder 32 rotates 180 degrees. The adsorption surface of the vacuum chuck I 39 is perpendicular to the horizontal plane and opposite to the conveyor belt. The control device commands the feeding cylinder I 35 to extend, so that the vacuum chuck takes the workpiece and sends the workpiece into the material seat hole on the conveyor belt. The workpiece sits in the material seat hole under the action of the vacuum chuck I 39 and the backing plate 29. The control device commands the front reduction motor 13 and the rear reduction motor 21 to act, driving the conveyor belt 8 to carry the workpiece in the material seat hole into the double-sided grinding wheel 4 for double-end grinding; when the vacuum chuck I 39 rotates to one side of the steel belt, since the end extension lines of the vacuum chuck I 39 and the vacuum chuck II 40 are perpendicular to each other, the vacuum chuck II 40 aligns with the conveyor belt of the loading device and starts to repeat all the actions of the vacuum chuck I 39. In this way, the automatic feeding of the workpiece is completed. During the process of the conveyor belt 8 transporting the workpiece, the conveyor belt 8 is immediately wound up by the rear conveyor belt reel device 10. When the conveyor belt 8 has released all the workpieces carried by the front conveyor belt reel device 9, the control device stops feeding, drives the front conveyor belt reel device 9 to rotate reversely, winds the conveyor belt into the front conveyor belt reel device 9, and then repeats the above actions again;

[0067] When the conveyor belt carries the ground workpiece and moves between the receiving trough and the discharging and receiving device, the workpiece in place sensor provided on the receiving trough uploads the information to the control device. The control device commands the pushing cylinder to act, and through the baffle plate, the processed workpiece on the conveyor belt is pushed into the receiving trough, achieving the function of automatically controlling the pushing and discharging. During the process of the conveyor belt carrying the workpiece and moving, the upper surface of the conveyor belt is clamped by two upper guide rollers 57, and the lower surface of the conveyor belt is clamped by two lower guide rollers and moved forward, ensuring the flatness of the conveyor belt during movement.

[0068] When processing workpieces with different thicknesses, rotate the adjusting handle to drive the adjustment to rotate. The adjusting rod drives the slide rod shaft to move axially along the keyway, thereby adjusting the distance between the backing plate or the guiding auxiliary plate and the conveyor belt.

[0069] When adjusting the perpendicularity of the conveying belt, the position of the upper guiding roller can be adjusted by the upper adjusting screw rod, and the positions of the two lower guiding rollers 57 can be adjusted by the lower adjusting screw rod 74.

[0070] When the position of the conveying belt needs to be adjusted as a whole, the left slide plate 48 can be driven to slide horizontally along the slide rail by rotating the adjusting screw rod, so as to adjust the positions of the upper guiding roller assembly, the lower guiding roller assembly and the main material guiding plate.

[0071] When the workpiece is conveyed unidirectionally for grinding, the control device controls the rotation speed of the rear conveying belt reel device 10 of the coiled conveying belt to be greater than that of the front conveying belt reel device 9, so that the conveying belt is always in a tensioned state, ensuring the stable operation of the conveying belt.

[0072] When the workpiece needs to be finely ground in the present invention, the control device can command the front conveying belt reel device 9 and the rear conveying belt reel device 10 to alternately release and wind the conveying belt, so that the workpiece on the conveying belt reciprocates in the double-sided grinding wheel for grinding. After the grinding reaches the set time, the control device then commands the front conveying belt reel device to release the belt and the rear conveying belt reel device to wind the conveying belt to take out the ground workpiece.

[0073] Due to the adoption of the above structure, the present invention has the advantages of novel structure, stable operation, high workpiece processing quality, high working efficiency and very low failure rate.

Claims

1. A belt-type full-automatic end face grinding device, comprising a machine body, wherein a front workbench, a rear workbench, double-sided grinding wheels, a power transmission device, a feeding device, a material feeding device, a discharging and receiving device and a control device are arranged on the machine body, and it is characterized in that: The feeding device includes a conveying belt that can be wound around a shaft and has the ability to carry and convey metal workpieces for grinding and avoid deflection deformation during conveyance, a front conveying belt reel device, and a rear conveying belt reel device. The front conveying belt reel device includes a front roller frame, a front drive shaft, a front reduction motor, a front reel, and a front conveying belt protective cover. The front roller frame is composed of a front base, a front support frame, and a front cross beam. One side of the upper end of the front base is fixedly connected to the front cross beam through the front support frame, and the lower end is fixedly connected to the front workbench. The front conveying belt protective cover is fixed to the lower end of the front cross beam. A front conveying belt perforation is provided on the side wall of the front conveying belt protective cover. A front reel is provided inside the front conveying belt protective cover. The front reel is fixed on the front drive shaft. The upper end of the front drive shaft is fixedly connected to the front cross beam through a bearing, and the lower end passes through the lower bearing in the through hole provided on the front base and is connected to the output shaft of the front reduction motor. The front reduction motor is fixed on the front support frame and is driven by a control device. The rear conveying belt reel device includes a rear roller frame, a rear drive shaft, a rear reduction motor, a rear reel, and a rear conveying belt protective cover. The rear roller frame is composed of a rear base, a rear support frame, and a rear cross beam. One side of the upper end of the rear base is fixedly connected to the rear cross beam through the rear support frame, and the lower end is fixedly connected to the rear workbench. The rear conveying belt protective cover is fixed to the lower end of the rear cross beam. A rear conveying belt perforation is provided on the side wall of the rear conveying belt protective cover. A rear reel is provided inside the rear conveying belt protective cover. The rear reel is fixed on the rear drive shaft. The upper end of the rear drive shaft is fixedly connected to the rear cross beam through a bearing, and the lower end passes through the lower bearing in the through hole provided on the rear base and is connected to the output shaft of the rear reduction motor. The rear reduction motor is fixed on the rear support frame and is driven by a control device. The conveying belt passes through the center of the double-sided grinding wheel. One end passes through the front conveying belt perforation and is wound around the front reel, and the other end passes through the rear conveying belt perforation and is wound around the rear reel. Material seat holes are evenly distributed on the circumferential surface of the conveying belt.

2. The belt type full-automatic end face grinding device according to claim 1, characterized in that An automatic feeding device is provided above the feeding device of the front workbench on one side of the conveying belt. A backing plate is provided on the other side, and the backing plate is fixedly connected to the front workbench. The automatic feeding device includes a lower bracket, a rotary cylinder bottom plate, a rotary swing cylinder, a feeding cylinder bracket I, a feeding cylinder bracket II, a feeding cylinder I, a feeding cylinder II, a suction cup bracket I, a suction cup bracket II, a vacuum suction cup I, and a vacuum suction cup II. The rotary cylinder bottom plate is located above the conveyor belt of the feeding device. The two sides of the lower end of the rotary cylinder bottom plate are respectively cross-fixedly connected to the lower bracket. A rotary swing cylinder is fixed on the rotary cylinder bottom plate. The lower end of the lower bracket is fixedly connected to the front workbench. The ends of the rotary swing cylinder are provided with a feeding cylinder bracket I and a feeding cylinder bracket II. After the feeding cylinder bracket I and the feeding cylinder bracket II are vertically fixedly connected, they are fixedly connected to the rotary swing cylinder. The feeding cylinder I is fixed on the feeding cylinder bracket I. The front end of the telescopic rod of the feeding cylinder I is fixedly provided with a suction cup bracket I. A vacuum suction cup I is fixed on the suction cup bracket I. The feeding cylinder II is fixed on the feeding cylinder bracket II. The front end of the telescopic rod of the feeding cylinder II is fixedly provided with a suction cup bracket II. A vacuum suction cup II is fixed on the suction cup bracket II. The rotary swing cylinder, the feeding cylinder I, the feeding cylinder II, the vacuum suction cup I, and the vacuum suction cup II are respectively controlled by a control device.

3. The belt type full-automatic end face grinding device according to claim 2, characterized in that A long slot hole is provided on the rotary cylinder bottom plate. The rotary swing cylinder is fixed on the rotary cylinder bottom plate through a fixing bolt passing through the long slot hole and a nut.

4. The belt type full-automatic end face grinding device according to claim 3, characterized in that Workpiece guiding devices are respectively provided on the front workbench and the rear workbench, which include a guiding main board and a guiding sub-board. The guiding main board and the guiding sub-board are respectively located on both sides of the conveying belt, and the lower ends are respectively fixedly connected to the front workbench and the rear workbench.

5. The belt type full-automatic end face grinding device according to claim 4, characterized in that A main board lateral spacing adjusting device is provided at the lower end of the guiding main board, which includes a large carriage, a lower guiding roller assembly, and an upper guiding roller assembly. The large carriage is fixed on the front workbench and the rear workbench on one side of the conveying belt. One side of the upper end of the large carriage is vertically fixedly connected to the guiding main board. The upper guiding roller assembly is installed at the upper end of the large carriage, and the lower guiding roller assembly is installed at the lower end. The upper guiding roller assembly and the lower guiding roller assembly correspond to each other, and the guiding main board and the guiding sub-board correspond to each other to facilitate the support of the workpiece on the moving conveying belt. The upper guiding roller assembly is composed of a guiding roller upper bracket, an upper guiding roller, and an upper fixing column. The guiding roller upper bracket is composed of an upper guiding roller upper frame, a connecting frame, and an upper guiding roller lower frame. The upper end of the connecting frame is vertically fixedly connected to the upper guiding roller upper frame, and the lower end is vertically fixedly connected to the upper guiding roller lower frame. Two parallel upper fixing columns are provided at the lower end of the upper guiding roller upper frame. The upper fixing column is fixedly connected to the upper guiding roller through a bearing. The lower guiding roller assembly is composed of a guiding roller lower bracket, a lower guiding roller, and a lower fixing column. The lower guiding roller lower bracket is composed of a lower guiding roller lower frame, a connecting frame, and a lower guiding roller upper frame. The upper end of the connecting frame is vertically fixedly connected to the lower guiding roller upper frame, and the lower end is vertically fixedly connected to the lower guiding roller lower frame. Two parallel lower fixing columns are provided at the upper end of the lower guiding roller lower frame. The upper fixing column is fixedly connected to the lower guiding roller through a bearing.

6. The fully automatic belt type end face grinding device according to claim 5, wherein A lateral position adjustment device is provided on the back plate or the auxiliary guide plate, which includes a slide plate seat base, a sleeve-type guide plate seat, a guide plate fixing plate, a slide rod shaft, an adjusting rod, a locking screw, and an adjusting handle. The lower end of the sleeve-type guide plate seat is fixedly connected to the slide plate seat base. A horizontal adjustment through hole is provided in the center of the sleeve-type guide plate seat, and a threaded hole is provided on one side. The adjustment through hole is perpendicular to and communicates with the threaded hole. One end of the sleeve-type guide plate seat is fixedly connected to a fixed cover. An axial keyway is provided on the inner wall of the adjustment through hole. The slide rod shaft is slidably connected to the adjustment through hole of the sleeve-type guide plate seat and is slidably connected to the keyway through a guiding key fixed on the side wall of the slide rod shaft. One end of the slide rod shaft passes through the dust-proof seal ring in the adjustment through hole and is fixedly connected to the guide plate fixing plate, and a threaded connection hole is provided in the center of the other end. The back plate and / or the auxiliary guide plate is fixedly connected to the guide plate fixing plate. After the adjusting rod is connected to the central hole of the fixed cover through the dust-proof seal ring, one end is threadedly connected to the threaded connection hole through a provided threaded section, and the other end is fixedly connected to the adjusting handle. After the locking screw is threadedly connected to the threaded hole, it abuts against the slide rod shaft.

7. A fully automatic belt type end face grinding device according to claim 5 or 6, characterized in that An upper guide roller position adjustment device is provided on the upper frame of the upper guide roller, and a lower guide roller position adjustment device is provided on the lower frame of the lower guide roller. The upper guide roller position adjustment device includes an upper guide roller seat, an upper guide plate, an upper adjustment lead screw, and an upper screw. A long strip-shaped through hole is vertically provided on the upper frame of the upper guide roller. The other side of the upper frame of the upper guide roller is perpendicularly and fixedly connected to the upper guide plate. An upper guide roller seat is provided below the upper frame of the upper guide roller. The upper screw passes through the lower end of the long strip-shaped through hole and is fixedly connected to the upper guide roller seat. Two parallel upper fixing columns are provided at the lower end of the upper guide roller seat. The upper fixing columns are fixedly connected to the upper guide roller through bearings. The upper adjustment lead screw passes through an opening slot provided on the upper guide plate and is threadedly connected to the upper guide roller seat. The lower guide roller adjustment device includes a lower guide roller seat, a lower guide plate, a lower adjustment lead screw, and a lower screw. A long strip-shaped through hole is provided on the lower frame of the lower guide roller. The other side of the lower frame of the lower guide roller is perpendicularly and fixedly connected to the lower guide plate. A lower guide roller seat is provided above the lower frame of the lower guide roller. The lower screw passes through the long strip-shaped through hole and is fixedly connected to the lower guide roller seat. Two parallel upper fixing columns are provided at the upper end of the lower guide roller seat. The upper fixing columns are fixedly connected to the lower guide roller through bearings. The lower adjustment lead screw passes through an opening slot provided on the lower guide plate and is threadedly connected to the lower guide roller seat, so as to facilitate adjusting the position of the upper guide roller through the upper adjustment lead screw and adjusting the positions of the two lower guide rollers through the lower adjustment lead screw to ensure the perpendicularity when the conveying belt moves.

8. The belt type full-automatic end face grinding device according to claim 7, characterized in that A main board fine adjustment device is provided at the lower end of the large carriage, which includes an adjustment connecting plate, an adjustment lead screw, and a left slide plate. The lower end of the left slide plate is slidably connected to the large carriage through a slide rail. An adjustment connecting plate is fixed on one side of the left slide plate. The adjustment lead screw passes through an opening slot provided on the adjustment connecting plate and is threadedly connected to the left slide plate. The end of the adjustment connecting plate is connected to the large carriage with bolts.

9. The belt type full-automatic end face grinding device according to claim 1 or 8, characterized in that The discharging and material receiving device includes a material receiving trough and a discharging and pushing device. The material receiving trough is located on the rear workbench on one side of the conveying belt. The lower end of the material receiving trough is fixedly connected to the rear workbench, and the discharging and pushing device corresponds to the material receiving port of the material receiving trough.

10. The belt type full-automatic end face grinding device according to claim 9, characterized in that The discharging and pushing device further includes a pushing base, a baffle plate and a pushing cylinder. The pushing cylinder is controlled by a control device. The pushing cylinder is fixed on the pushing base through the baffle plate. The end of the telescopic rod of the pushing cylinder is fixedly connected to a pushing plate, and the pushing plate corresponds to the material receiving port of the material receiving trough.

Citation Information

Patent Citations

  • Novel full automatic double-end surface grinding machine

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