A tool operation analysis system

Abstract

The present invention is applicable to the field of tool management technology improvement, and provides a tool operation analysis system, including a test module, a problem solving report module, a quality problem module, a test overdue warning module, an inventory material warning module, a problem solving report overdue warning module, a monthly summary module and an abnormal consumption module. According to the coordination between the modules and the coordination of data, rapid response, timely warning, efficient analysis, and stable operation of the production line can be achieved. Data is automatically collected and stored, which improves data accuracy and makes storage more stable.

Description

Technical Field

[0001] The invention belongs to the field of tool management technology improvement, and in particular relates to a tool operation analysis system. Background Art

[0002] Engine machining tools include drills, taps and other tools. The types of tools are numerous and complex. Tool usage costs, inventory, operation tracking, etc. are all collected manually. The large amount of data leads to problems such as recording errors and data loss. At the same time, all data are calculated manually, which is labor-intensive, time-consuming, and has low accuracy, wasting human resources. The tool management department needs a dedicated person to record and calculate data; delayed response. All data are calculated uniformly after collection, and the operating cost cannot be calculated in real time; there is no warning for abnormal situations. Abnormal situations cannot be warned, and employees cannot know the abnormal situations; low accuracy. All data recording and calculations are completed manually, and 100% accuracy cannot be guaranteed; data is easy to lose and difficult to save. Summary of the invention

[0003] The purpose of the present invention is to provide a tool operation analysis system to solve the above-mentioned technical problems.

[0004] The present invention is implemented as follows: a tool operation analysis system, the tool operation analysis system includes a test module, a problem solving report module, a quality problem module, a test overdue warning module, an inventory material warning module, a problem solving report overdue warning module, a monthly summary module and an abnormal consumption module, the test module is used to record the test of the tool and store the test and the result accordingly and generate index data information; the problem solving report module is used to record various problems of each tool that occur during the tool testing process, and organize these problems to form corresponding data information, and count the query information of the tool; the quality problem module is used to capture the number of times the same quality problem occurs for each tool based on the tool return record, and display the one with the most times ; The test overdue warning module is used to set a closing time node for each tool test. When it is about to expire or has expired, the system will automatically capture the test data and put it into the module, reminding you to close the test as soon as possible; the inventory material warning module is used to connect the system to the tool warehouse database, and obtain the inventory information of all tools by capturing the database data; the problem solution report overdue warning module is used to set a closing time node for each tool problem solution report. When it is about to expire or has expired, the system will automatically capture the report data and put it into the module, reminding you to close it as soon as possible; the monthly summary module is used to connect the system to the tool warehouse database and capture the outbound records of all tools; the abnormal consumption module is used for the system to count the monthly abnormal consumption amount and display it in the main interface.

[0005] A further technical solution of the present invention is: the monthly summary module calculates the unit processing cost of each tool according to the outbound records and the output of each machining line, and counts the CPU of the cylinder block, cylinder head and crankshaft lines, and displays the data in the main interface.

[0006] A further technical solution of the present invention is: in the inventory material warning module, the system monitors the tool in real time according to the minimum threshold set for the inventory. When the tool is less than the minimum threshold, the system will display the tool information and material quantity of the tool in the main interface to remind you to purchase.

[0007] A further technical solution of the present invention is: the test module includes a sub-interface, in which a test viewing unit, a test application unit, a test tracking unit and a test closing unit are arranged, the test viewing unit is used to specify the viewing of the test data and related data of a certain tool; the test application unit is used to apply for a test on a certain tool; the test tracking unit is used to track the tool applied for test and record various test data information for subsequent query; the test closing unit is used to close all test applications and close the test module operation.

[0008] A further technical solution of the present invention is: the problem solving report module includes a sub-interface, in which various relevant data information of each tool can be viewed, opened and closed.

[0009] The beneficial effects of the present invention are: the system can achieve rapid response, timely warning, efficient analysis, and ensure stable operation of the production line. Real-time data updating and accounting can improve the speed of employees' response to problems and improve work efficiency; automatic data collection and storage improve data accuracy and storage is more stable; real-time push alarm information allows relevant personnel to understand the material storage situation in a timely manner; effectively track abnormal problems on site and keep abreast of the latest developments; the operating cost is clear at a glance, and a cost reduction and efficiency improvement plan is formulated in real time according to the operating situation, and cost reduction and efficiency improvement work is continuously carried out to reduce the monthly manual accounting workload. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the interface of the tool operation analysis system provided by an embodiment of the present invention.

[0011] Figure 2 It is a schematic diagram of a test sub-interface provided by an embodiment of the present invention.

[0012] Figure 3 Schematic diagram of a problem solving reporting module provided in an embodiment of the present invention. DETAILED DESCRIPTION

[0013] like Figure 1-3As shown, the tool operation analysis system provided by the present invention includes a test module, a problem solving report module, a quality problem module, a test overdue warning module, an inventory material warning module, a problem solving report overdue warning module, a monthly summary module and an abnormal consumption module;

[0014] The test module is used to record the tool test and store the test and results accordingly and generate index data information; it includes a sub-interface in which tool tests can be viewed, applied, tracked and closed. The main interface mainly displays the number of tests on each line and the top 5 tool test rankings for reducing CPU (single-piece processing cost).

[0015] The problem solving report module is used to record the various problems of each tool that occurred during the tool testing process, organize these problems into corresponding data information, and count the query information of the tool; it includes a sub-interface in which reports can be viewed, opened and closed; this page can also query the tool return record and count it. The main interface mainly displays the number of reports for each line and the closing status of the problem report.

[0016] The quality problem module is used to capture the number of times the same quality problem occurs for each tool based on the tool return record, and display the one with the highest number of times; based on the tool return record, capture the number of times the same quality problem occurs for each tool, and display the top 5 with the highest number of times in the module, so as to facilitate problem solving.

[0017] The test overdue warning module is used to set a closing time node for each tool test. When it is about to expire or has expired, the system will automatically capture the test data and put it into the module, reminding the engineer to close the test as soon as possible. Each tool test is set with a closing time node. When it is about to expire or has expired, the system will automatically capture the test data and put it into the module, reminding the engineer to close the test as soon as possible.

[0018] The inventory material warning module is used to connect the system to the tool warehouse database and obtain the inventory information of all tools by grabbing the database data; if the inventory of a tool is less than a certain value, the system will display the tool information and material quantity of the tool in the main interface to remind the engineer / warehouse manager to purchase.

[0019] The problem solution report overdue warning module is used to set a closing time node for each tool problem solution report. When it is about to expire or has expired, the system will automatically capture the report data and put it into the module, reminding the engineer to close it as soon as possible. Each tool problem solution report is set with a closing time node. When it is about to expire or has expired, the system will automatically capture the report data and put it into the module, reminding the engineer to close it as soon as possible.

[0020] The monthly summary module is used to connect the system to the tool warehouse database to capture the outbound records of all tools. According to the outbound records and the output of each machining line, the CPU (single-piece processing cost) of each tool is calculated, and then the CPU of the cylinder block, cylinder head and crankshaft lines is counted, and the data is displayed in the main interface.

[0021] The abnormal consumption module is used to calculate the monthly abnormal consumption amount and display it in the main interface. The system calculates the monthly abnormal consumption amount and displays it in the main interface.

[0022] The monthly summary module calculates the unit processing cost of each tool according to the delivery records and the output of each machining line, and counts the CPU of the cylinder block, cylinder head and crankshaft lines, and displays the data in the main interface.

[0023] In the inventory material warning module, the system monitors the tool in real time according to the minimum threshold set for inventory. When the tool is less than the minimum threshold, the system will display the tool information and material quantity of the tool in the main interface to remind you to purchase.

[0024] The test module includes a sub-interface, in which a test viewing unit, a test application unit, a test tracking unit and a test closing unit are set. The test viewing unit is used to specify the test data and related data of a certain tool to be viewed; the test application unit is used to apply for a test on a certain tool; the test tracking unit is used to track the tool applied for test and record various test data information for subsequent query; the test closing unit is used to close all test applications and close the test module operation.

[0025] The problem solving report module includes a sub-interface in which the relevant data information of each tool can be viewed, opened and closed.

[0026] Data automation: All data reading, writing, recording and calculation are automated. It can replace manual calculation work; Timely warning and active response: You can set tool storage warning values ​​and tool cost abnormality values; Once an abnormality occurs, an alarm will be immediately issued and relevant information will be pushed to employees; Data can be analyzed: Analyze tool operation data, track tool operation costs, and formulate tool cost reduction and efficiency improvement plans; Clear tool status: All tool information in the equipment and warehouse is clear at a glance; The database stores daily operation data, with efficient calculation and stable storage.

[0027] By reading the relevant information of the tools in the equipment and connecting the data with the tool storage system, financial system, procurement system, etc., and then performing data calculations, we independently develop a tool expert analysis system to achieve rapid response, timely warning, efficient analysis, and ensure stable operation of the production line. Automated analysis can save one full-time tool specialist.

[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A tool operation analysis system, characterized in that: The tool operation analysis system includes a test module, a problem solving report module, a quality problem module, a test overdue warning module, an inventory material warning module, a problem solving report overdue warning module, a monthly summary module and an abnormal consumption module. The test module is used to record the test of the tool and store the test and results accordingly and generate index data information; the problem solving report module is used to record various problems of each tool that occur during the tool test, and organize these problems into corresponding data information, and count the query information of the tool; the quality problem module is used to capture the number of times the same quality problem occurs for each tool based on the tool return record, and display the one with the highest number of times; the test overdue warning module Block, each tool test is set with a closing time node. When it is about to expire or has expired, the system will automatically capture the test data and put it into the module, reminding you to close the test as soon as possible; the inventory material warning module is used for the system to connect to the tool warehouse database, and obtain the inventory information of all tools by capturing the database data; the problem solution report overdue warning module is used for each tool problem solution report to be set with a closing time node. When it is about to expire or has expired, the system will automatically capture the report data and put it into the module, reminding you to close it as soon as possible; the monthly summary module is used for the system to connect to the tool warehouse database and capture the outbound records of all tools; the abnormal consumption module is used for the system to count the monthly abnormal consumption amount and display it in the main interface.

2. The tool operation analysis system according to claim 1, characterized in that: The monthly summary module calculates the unit processing cost of each tool according to the delivery records and the output of each machining line, and counts the CPU of the cylinder block, cylinder head and crankshaft lines, and displays the data in the main interface.

3. The tool operation analysis system according to claim 2, characterized in that: In the inventory material warning module, the system monitors the tool in real time according to the minimum threshold set for inventory. When the tool is less than the minimum threshold, the system will display the tool information and material quantity of the tool in the main interface to remind you to purchase.

4. The tool operation analysis system according to claim 3, characterized in that: The test module includes a sub-interface, in which a test viewing unit, a test application unit, a test tracking unit and a test closing unit are set. The test viewing unit is used to specify the test data and related data of a certain tool to be viewed; the test application unit is used to apply for a test on a certain tool; the test tracking unit is used to track the tool applied for test and record various test data information for subsequent query; the test closing unit is used to close all test applications and close the test module operation.

5. The tool operation analysis system according to claim 4, characterized in that: The problem solving report module includes a sub-interface in which the relevant data information of each tool can be viewed, opened and closed.

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