A fully automatic resistor winding machine

By designing the coordinated work of the full -automatic resistor winding machine, using the coordinated work of the feed components, driving components, welding components and wire components to solve the problem of low resistance to the resistance of the resistance of the resistor, realize the automation of the resistor production, improve the improvement of the resistor, improve Production efficiency.

CN113921215BActive Publication Date: 2025-01-28HEYUAN NEW GREAT ELECTRONIC CO LTD
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Patent Information

Application Number
CN202111411333.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-11-25
Publication Date
2025-01-28
Estimated Expiration
2041-11-25

AI Technical Summary

Technical Problem

During the production process of existing resistors, the surface winding of resistor lines on the resistor mainly relies on manual or semi-automated methods, resulting in low production efficiency.

Method used

A fully automatic resistor winder is designed, including the feed component, the first driver component, the welding component, the wire component, and the second drive component. Through the collaborative work of these components , Sending and welding to complete the automation and welding of the resistance line.

Benefits of technology

The automation process of the resistor production is achieved, which significantly improves production efficiency and reduces the error rate of artificial operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a fully automatic resistor winding machine, a chassis, wherein the four corners of the bottom end of the chassis are respectively fixedly connected with universal wheels, a storage bin is arranged on the chassis, and a machine table is arranged on the top of the storage bin, and a bin bracket, a first vertical plate and a second vertical plate are respectively fixedly connected to the top of the machine table, a bin is placed on the top of the bin bracket, a baffle is fixedly connected to the second vertical plate, a resistor wire bracket is arranged on the first vertical plate, and a feeding assembly is arranged on one side of the first vertical plate, wherein the feeding assembly comprises a second motor, a first motor fixing plate, a motor base, a first swing arm, a first lower slider, a first upper slider, a connecting seat, a convex block, a mechanical claw, a limit block, a feeding bracket, a feeding tube, a convex shaft and a convex shaft connecting block; the device completes the automatic production of resistors through the provided feeding assembly, the first driving assembly, the welding assembly, the wire assembly and the second driving assembly, thereby improving the working efficiency of producing resistors.
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Description

Technical Field

[0001] The invention relates to the technical field of resistor winding machines, in particular to a full-automatic resistor winding machine. Background Art

[0002] Resistors are generally called resistors in daily life. They are current limiting components. After the resistor is connected to the circuit, the resistance value of the resistor is fixed, usually with two pins. Since the resistor can limit the current through the branch it is connected to, the resistor is widely used in the circuit. However, in the process of producing resistors, it is usually necessary to wrap the resistor wire around the surface of the resistor. The existing method is usually manual winding or semi-automatic winding, which usually greatly reduces the production efficiency. Summary of the invention

[0003] The object of the present invention is to provide a fully automatic resistor winding machine to solve the problems raised in the above background technology.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: a fully automatic resistor winding machine, comprising a chassis, the four corners of the bottom end of the chassis are respectively fixedly connected with universal wheels, a storage bin is arranged on the chassis, and a machine table is arranged on the top of the storage bin, the top of the machine table is respectively fixedly connected with a bin bracket, a first vertical plate and a second vertical plate, a bin is placed on the top of the bin bracket, a baffle is fixedly connected to the second vertical plate, a resistor wire bracket is arranged on the first vertical plate, and a loading assembly is arranged on one side of the first vertical plate.

[0005] Furthermore, the feeding assembly includes a second motor, a first motor fixing plate, a motor base, a first swing arm, a first lower slider, a first upper slider, a connecting seat, a convex block, a mechanical claw, a limit block, a feeding bracket, a feeding tube, a convex shaft and a convex shaft connecting block, the first vertical plate is provided with a motor base, the first motor fixing plate and the first lower slider are fixedly connected to the motor base, one side of the first motor fixing plate is fixedly connected to the second motor, an installation cam is sleeved and fixed on the output end of the second motor, and the installation cam is rotatably connected to the first swing arm, the first swing arm One end is rotatably connected to the connecting seat, the bottom end of the connecting seat is fixedly connected with the first upper slider, and the first upper slider slides on the first lower slider, a mechanical claw is provided on the connecting seat, and a protrusion is provided on the mechanical claw, the protrusion is cooperated with the convex shaft, the convex shaft is fixedly connected to the convex shaft connecting block, and the convex shaft connecting block is fixedly connected to the motor base, and one end of the convex shaft connecting block is fixedly connected to the feeding bracket, and a feeding pipe and a limit block are respectively provided on the feeding bracket, and the feeding pipe is cooperated with the feeding end of the feeder, and the feeding end of the feeder is located inside the silo.

[0006] Furthermore, a first driving assembly is provided on one side of the second vertical plate, and the first driving assembly includes a second swing arm, a first fixed plate, a first sliding bracket, a first shaft seat, a transmission shaft, a balancing rod, a third motor, a fixed shaft, a fourth motor, a limiting plate, a connecting cam and a first joint; a first sliding bracket is fixedly installed on the second vertical plate, and a balancing rod is fixedly connected to four corners of one side of the first sliding bracket respectively, one end of the balancing rod is fixedly connected to the limiting plate, the limiting plate slides on the fixed shaft, one end of the fixed shaft is fixedly connected to the first sliding bracket, a third motor is fixedly connected to the limiting plate, and the third motor is located between the limiting plate and the first sliding bracket, and the first sliding bracket is fixedly connected to the third motor. The output end is fixedly connected with a transmission shaft, and a first shaft seat is provided at the connection between the second vertical plate and the transmission shaft, the limiting plate is hinged with a second swing arm, one end of the second swing arm is hinged on the connecting cam, and the connecting cam is sleeved and fixed on the output end of the fourth motor, the fourth motor is fixedly connected to the first fixed plate, and the first fixed plate is fixedly connected to the limiting plate, a first joint is provided on the transmission shaft, the first joint is correspondingly connected to the second joint in the second driving assembly, the second driving assembly includes a seventh motor, a second joint and a second shaft seat, the second joint is fixedly connected to the second shaft seat, one end of the second shaft seat is fixedly connected to the output end of the seventh motor, and the seventh motor is arranged on the first vertical plate.

[0007] Furthermore, a guide rod is fixedly mounted on the first vertical plate, and the other end of the guide rod is fixedly mounted on the second vertical plate, and a limited sleeve is slidably connected to the guide rod, and the welding assembly includes a third swing arm, a second sliding bracket, a limited sleeve, a welding fixed block, a welding head, a second lower slider, a slide plate, a limited column, a second fixed plate, a second upper slider and a fifth motor, and a limited sleeve is slidably connected to the guide rod, the limited sleeve is fixedly connected to one side of the second fixed plate, and one side of the second fixed plate is respectively fixedly connected to the fifth motor, and the output end of the fifth motor is respectively rotatably connected to the third swing arm, and a through hole is provided at the connection between the second fixed plate and the output end of the fifth motor, and one end of the third swing arm is hinged on the second sliding bracket The cam is fixedly connected to the second sliding bracket, and the limiting columns are respectively fixedly connected to the slide plate, one end of the limiting columns are respectively fixedly connected to the slide plate, one side of the slide plate is respectively fixedly connected to the second upper slide plate, and the second upper slide plate is respectively located on the second lower slide plate and slides, the second lower slide plate is respectively fixedly connected to the other side of the second fixed plate, the other side of the slide plate is respectively fixedly connected to the welding fixing block, and the welding fixing block is fixedly connected to the welding head, the second fixed plate is fixedly connected to the sliding sleeve connecting block, the sliding sleeve connecting block is arranged on the threaded sliding sleeve, the ball nut arranged inside the threaded sliding sleeve is matched with the screw rod, one end of the screw rod is fixedly connected to the output end of the first motor, the first motor is arranged on the first vertical plate, and the second fixed plate is fixedly connected to the wire assembly.

[0008] Furthermore, the wire assembly includes an upper wire plate, a lower wire plate, a spring, a driven wheel, a sixth motor, a limit cam, a first fixed bracket, a sliding shaft, a first sliding sleeve, a sliding table, a movable pin, an electromagnetic body, a side plate, a second motor fixed plate, a second sliding sleeve and a second fixed bracket, the second fixed plate is fixedly connected to the second fixed bracket, one side of the second fixed bracket is fixedly connected to the sliding shaft, one end of the sliding shaft is fixedly connected to the first fixed bracket, the sliding shaft is slidably connected to the first sliding sleeve and the second sliding sleeve, and the second sliding sleeve is located on the side close to the second fixed bracket, and the sliding shaft is surrounded by a spring, and the spring is located between the second fixed bracket and the second sliding sleeve A driven wheel is arranged at the bottom end of the second sliding sleeve, and the driven wheel is cooperatively connected with a limit cam, the limit cam is sleeved and fixed on the output end of the sixth motor, and the sixth motor is fixedly connected to the second motor fixing plate, the second motor fixing plate is respectively fixedly connected to the second fixing bracket and the first fixing bracket, the top ends of the first sliding sleeve and the second sliding sleeve are respectively fixedly connected to the sliding table, the sliding table is fixedly connected with a lower wire plate, and the lower wire plate is cooperatively connected with an upper wire plate, the upper wire plate is fixedly connected to a movable pin, and the movable pin is cooperatively connected to the output end of the electromagnetic body, and at the same time the electromagnetic body is fixedly connected to the side plate, and the side plate is respectively fixedly connected to the second fixing bracket and the first fixing bracket.

[0009] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the device is provided with a feeding component, a first drive component, a welding component, a wire component and a second drive component. The feeding component is used to complete the automatic feeding process, the first drive component and the second drive component are used to complete the clamping and limiting work of the resistor, and then the wire feeding process is completed by the wire component. Then, the welding component is used to automatically complete the welding of the resistor wire. In the process of producing resistors, automated production is adopted, thereby improving the work efficiency of producing resistors. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0011] Figure 1 It is a stereogram of the overall structure of the present invention;

[0012] Figure 2 It is a schematic diagram of the installation of the silo in the present invention;

[0013] Figure 3 is a stereogram of a feeding assembly in the present invention;

[0014] Figure 4 is a three-dimensional diagram of the first driving assembly in the present invention;

[0015] Figure 5 is a three-dimensional diagram of a welding assembly in the present invention;

[0016] Figure 6 is a three-dimensional diagram of the wire assembly of the present invention;

[0017] Figure 7 It is a schematic diagram of the installation of the guide rod in the present invention;

[0018] In the figure: 1, feeding assembly; 2, first driving assembly; 3, welding assembly; 4, wire assembly; 5, second driving assembly; 6, chassis; 7, machine table; 8, silo bracket; 9, baffle; 10, resistance wire bracket; 11, silo; 12, first vertical plate; 13, storage bin; 14, universal wheel; 15, sleeve connecting block; 16, threaded sleeve; 17, screw rod; 18, first motor; 19, second vertical plate; 20, guide rod; 101, second motor; 102, first A motor fixing plate; 103, motor base; 104, first swing arm; 105, first lower slider; 106, first upper slider; 107, connecting seat; 108, convex block; 109, mechanical claw; 110, limit block; 111, feeding bracket; 112, feeding tube; 113, convex shaft; 114, convex shaft connecting block; 201, second swing arm; 202, first fixing plate; 203, first sliding bracket; 204, first shaft seat; 205, transmission shaft; 206, balance bar ; 207, third motor; 208, fixed shaft; 209, fourth motor; 210, limit plate; 211, connecting cam; 212, first joint; 301, third swing arm; 302, second sliding bracket; 303, limit sleeve; 304, welding fixed block; 305, welding head; 306, second lower slider; 307, slide plate; 308, limit column; 309, second fixed plate; 310, second upper slider; 311, fifth motor; 401, upper wire plate; 402, lower wire plate; 403, spring; 404, driven wheel; 405, sixth motor; 406, limit cam; 407, first fixed bracket; 408, sliding shaft; 409, first sliding sleeve; 410, sliding table; 411, movable pin; 412, electromagnetic body; 413, side plate; 414, second motor fixing plate; 415, second sliding sleeve; 416, second fixed bracket; 501, seventh motor; 502, second joint; 503, second shaft seat. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1-7The present invention provides a technical solution: a fully automatic resistor winding machine, comprising a feeding component 1, a first driving component 2, a welding component 3, a wire component 4, a second driving component 5, a chassis 6, a machine table 7, a silo bracket 8, a baffle 9, a resistor wire bracket 10, a silo 11, a first vertical plate 12, a storage bin 13, a universal wheel 14, a sleeve connecting block 15, a threaded sleeve 16, a screw rod 17, a first motor 18, a second vertical plate 19 and a guide rod 20, the four corners of the bottom end of the chassis 6 are respectively fixedly connected with the universal wheels 14, the chassis 6 is provided with a storage bin 13, and the top of the storage bin 13 is provided with a machine table 7, the top of the machine table 7 is respectively fixedly connected with the silo bracket 8, the first vertical plate 12 and the second vertical plate 19, the silo bracket 8 A material bin 11 is placed on the top of the second vertical plate 19, a baffle 9 is fixedly connected to the second vertical plate 19, a resistance wire bracket 10 is arranged on the first vertical plate 12, and a feeding assembly 1 is arranged on one side of the first vertical plate 12, and the feeding assembly 1 includes a second motor 101, a first motor fixing plate 102, a motor base 103, a first swing arm 104, a first lower slider 105, a first upper slider 106, a connecting seat 107, a convex block 108, a mechanical claw 109, a limit block 110, a feeding bracket 111, a feeding tube 112, a convex shaft 113 and a convex shaft connecting block 114, a motor base 103 is arranged on the first vertical plate 12, and the first motor fixing plate 102 and the first lower slider 105 are fixedly connected to the motor base 103, and the first motor fixing plate 10 2 is fixedly connected to a second motor 101, a mounting cam is sleeved and fixed on the output end of the second motor 101, and a first swing arm 104 is rotatably connected to the mounting cam, one end of the first swing arm 104 is rotatably connected to a connecting seat 107, a first upper slider 106 is fixedly connected to the bottom end of the connecting seat 107, and the first upper slider 106 slides on the first lower slider 105, a mechanical claw 109 is provided on the connecting seat 107, and a convex block 108 is provided on the mechanical claw 109, and the convex block 108 is matched with a convex shaft 113, and the convex shaft 113 is fixedly connected to a convex shaft connecting block 114, and the convex shaft connecting block 114 is fixedly connected to the motor base 103, and one end of the convex shaft connecting block 114 is fixedly connected to the feeding bracket 1 11, a feeding tube 112 and a limit block 110 are respectively arranged on the feeding bracket 111, and the feeding tube 112 is connected with the feeding end of the feeder, and the feeding end of the feeder is located inside the silo 11. The feeding assembly 1 is provided to facilitate the feeding of the resistor. A first driving assembly 2 is provided on one side of the second vertical plate 19, and the first driving assembly 2 includes a second swing arm 201, a first fixed plate 202, a first sliding bracket 203, a first shaft seat 204, a transmission shaft 205, a balance bar 206, a third motor 207, a fixed shaft 208, a fourth motor 209, a limit plate 210, a connecting cam 211 and a first joint 212. The first sliding bracket 203 is fixedly installed on the second vertical plate 19.The four corners of one side of the first sliding bracket 203 are respectively fixedly connected with a balance bar 206, one end of the balance bar 206 is fixedly connected to a limit plate 210, the limit plate 210 is located on a fixed shaft 208 and slides, one end of the fixed shaft 208 is fixedly connected to the first sliding bracket 203, the limit plate 210 is fixedly connected with a third motor 207, and the third motor 207 is located between the limit plate 210 and the first sliding bracket 203, the output end of the first sliding bracket 203 is fixedly connected with a transmission shaft 205, and a first shaft seat 204 is provided at the connection between the second vertical plate 19 and the transmission shaft 205, the limit plate 210 is hinged with a second swing arm 201, one end of the second swing arm 201 is hinged on a connecting cam 211, and the connecting cam 211 sleeve The fourth motor 209 is fixedly connected to the output end of the fourth motor 209, the fourth motor 209 is fixedly connected to the first fixed plate 202, and the first fixed plate 202 is fixedly connected to the limiting plate 210, a first joint 212 is arranged on the transmission shaft 205, the first joint 212 is correspondingly connected to the second joint 502 in the second driving assembly 5, the second driving assembly 5 comprises a seventh motor 501, a second joint 502 and a second shaft seat 503, the second joint 502 is fixedly connected to the second shaft seat 503, one end of the second shaft seat 503 is fixedly connected to the output end of the seventh motor 501, and the seventh motor 501 is arranged on the first vertical plate 12, and the first driving assembly 2 and the second driving assembly 5 are arranged, which is conducive to completing the limiting work of the resistor. At the same time, the winding work is completed. A guide rod 20 is fixedly installed on the first vertical plate 12, and the other end of the guide rod 20 is fixedly installed on the second vertical plate 19, and the guide rod 20 is slidably connected to a limited sleeve 303. The welding assembly 3 includes a third swing arm 301, a second sliding bracket 302, a limited sleeve 303, a welding fixed block 304, a welding head 305, a second lower slider 306, a slide plate 307, a limited column 308, a second fixed plate 309, a second upper slider 310 and a fifth motor 311, and the guide rod 20 is slidably connected to a limited sleeve 303, the limited sleeve 303 is fixedly connected to one side of the second fixed plate 309, and one side of the second fixed plate 309 is respectively fixedly connected to a fifth motor 311, and the fifth motor 311. 1 are rotatably connected with the third swing arm 301, and a through hole is provided at the connection between the second fixed plate 309 and the output end of the fifth motor 311, one end of the third swing arm 301 is hinged on the second sliding bracket 302, and the second sliding bracket 302 is respectively fixedly connected with a limiting column 308, one end of the limiting column 308 is respectively fixedly connected to the slide plate 307, one side of the slide plate 307 is respectively fixedly connected with a second upper slider 310, and the second upper slider 310 is respectively located on the second lower slider 306 for sliding, and the second lower slider 306 is respectively fixedly connected to the other side of the second fixed plate 309, and the other side of the slide plate 307 is respectively fixedly connected with a welding fixing block 304, and the welding fixing block 304 is fixedly connected with a welding head 305,The second fixed plate 309 is fixedly connected with a sleeve connection block 15, and the sleeve connection block 15 is arranged on a threaded sleeve 16. The ball nut arranged inside the threaded sleeve 16 is matched with a screw rod 17, and one end of the screw rod 17 is fixedly connected with an output end of a first motor 18. The first motor 18 is arranged on a first vertical plate 12. The second fixed plate 309 is fixedly connected with a wire assembly 4. The arranged welding assembly 3 is advantageous for automatically welding the resistance wire to the resistor. At the same time, the arranged wire assembly 4 is advantageous for completing the wire feeding work. The wire assembly 4 includes an upper wire plate 401, a lower wire plate 402, a spring 403, a driven wheel 404, a sixth motor 405, a limit cam 406, a first fixed bracket 407, The sliding shaft 408, the first sliding sleeve 409, the sliding table 410, the movable pin 411, the electromagnetic body 412, the side plate 413, the second motor fixing plate 414, the second sliding sleeve 415 and the second fixing bracket 416, the second fixing plate 309 is fixedly connected to the second fixing bracket 416, one side of the second fixing bracket 416 is fixedly connected to the sliding shaft 408, one end of the sliding shaft 408 is fixedly connected to the first fixing bracket 407, the sliding shaft 408 is slidably connected to the first sliding sleeve 409 and the second sliding sleeve 415, and the second sliding sleeve 415 is located on the side close to the second fixing bracket 416, and the sliding shaft 408 is surrounded by a spring 403, and the spring 403 is located between the second fixing bracket 416 and The second sliding sleeve 415 is provided with a driven wheel 404 at the bottom end of the second sliding sleeve 415, and the driven wheel 404 is connected with a limit cam 406, and the limit cam 406 is sleeved and fixed on the output end of the sixth motor 405, and the sixth motor 405 is fixedly connected to the second motor fixing plate 414, and the second motor fixing plate 414 is respectively fixedly connected to the second fixed bracket 416 and the first fixed bracket 407, and the top ends of the first sliding sleeve 409 and the second sliding sleeve 415 are respectively fixedly connected to the sliding table 410, and the sliding table 410 is fixedly connected with the lower wire plate 402, and the lower wire plate 402 is connected with the upper wire plate 401, and the upper wire plate 401 is fixedly connected to the movable pin 411, and the movable pin 411 cooperates with It is connected to the output end of the electromagnetic body 412, and the electromagnetic body 412 is fixedly connected to the side plate 413, and the side plate 413 is fixedly connected to the second fixed bracket 416 and the first fixed bracket 407 respectively; when using the device, the resistor to be processed is first placed in the interior of the silo 11 by a human, and then the resistor in the silo 11 is transported to between the feeding tube 112 and the limit block 110 by the provided feeder, and then the resistor is transported to between the first joint 212 and the second joint 502 by the work of the feeding component 1, and then the limiting work of the resistor is completed by the work of the first driving component 2 and the second driving component 5, and then one end of the resistor wire is transported to one end of the resistor by the provided wire component 4,Finally, the winding work is completed through the cooperation of the welding component 3, the first drive component 2 and the second drive component 5, and then the next cycle of work can be entered. During the operation of the feeding component 1, the second motor 101 needs to be turned on, and the operation of the second motor 101 is used to drive the rotation of the installation cam, and the installation cam is rotatably connected to the first swing arm 104, and one end of the first swing arm 104 is rotatably connected to the connecting seat 107, so that the rotation of the installation cam drives the swing of the first swing arm 104, thereby driving the movement of the connecting seat 107, and the first upper slider 106 installed on the connecting seat 107 is located on the first lower slider 105 and moves. When the connecting seat 107 drives the movement of the mechanical claw 109 during the movement, since the resistor is placed on the feeding tube 112 and the mechanical claw 109, so that the resistor is transported to between the first joint 212 and the second joint 502 by the movement of the mechanical claw 109. When the mechanical claw 109 completes the moving and transporting work, it can be reset to perform the next cycle of work. When the resistor is transported to between the first joint 212 and the second joint 502, the fourth motor 209 drives the connecting cam 211 to rotate. Since the second swing arm 201 is respectively connected to the connecting cam 211 and the limit plate 210 for rotation, the rotation of the connecting cam 211 drives the second swing arm 201 to swing, so that the limit plate 210 is located on the fixed shaft 208 and moves. Since the third motor 207 is fixedly installed on the fixed shaft 208, the movement of the third motor 207 is used to The transmission shaft 205 and the first joint 212 are driven to move, so as to adjust the distance between the first joint 212 and the second joint 502. At this time, the first joint 212 and the second joint 502 are used to complete the clamping and limiting work of the resistor, and then the operation of the first motor 18 is used to drive the rotation of the screw rod 17. Since the ball nut provided on the screw rod 17 is fixedly installed with the threaded sleeve 16, and the sleeve connecting block 15 fixedly installed on the threaded sleeve 16 is fixedly connected with the second fixed plate 309, and the limiting sleeve 303 fixedly connected on the second fixed plate 309 is located on the guide rod 20 and moves, the rotation of the screw rod 17 is used to promote the movement of the welding assembly 3. Since the second fixed plate 309 is fixedly connected with the second fixed bracket 416, The wire assembly 4 is driven to move, and the wire assembly 4 adjusts the positional relationship between the resistance wire placed on the wire assembly 4 and the resistor during the movement. When one end of the resistance wire is located at one end of the resistor, the swing of the third swing arm 301 can be mobilized by the operation of the fifth motor 311, thereby driving the movement of the slide plate 307, and the second upper slider 310 installed on the slide plate 307 is located on the second lower slider 306 and moves. At the same time, a welding fixing block 304 is fixedly installed on the slide plate 307, and a welding head 305 is fixedly installed on the welding fixing block 304, so that the movement of the slide plate 307 drives the movement of the welding head 305, and then the set welding head 305 is used to weld one end of the resistance wire to the resistor. When one end of the resistance wire is welded,That is, the fifth motor 311 is used to drive the movement of the welding head 305, and then the welding head 305 is separated from the resistance wire, and then the first motor 18 is used to drive the screw rod 17 to rotate, thereby driving the movement of the welding assembly 3 and the wire assembly 4, and the first motor 18 turns on the seventh motor 501 and the third motor 207 while working, and the seventh motor 501 and the third motor 207 are used to drive the rotation of the second joint 502 and the first joint 212, and at this time, the rotation of the resistor clamped and limited by the second joint 502 and the first joint 212 is driven, Since one end of the resistance wire is welded on the resistor, the resistance wire is wound on the surface of the resistor. When the resistance wire is wound, the seventh motor 501, the first motor 18 and the third motor 207 can be stopped. Then the fifth motor 311 is turned on again to weld the resistance wire at the other end of the resistor using the welding head 305. Then the fourth motor 209 is turned on to reset the third motor 207, the first motor 18 is turned on to reset the welding assembly 3 and the wire assembly 4, and the fifth motor 311 is turned on to reset the welding head 305.

[0021] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A fully automatic resistor winding machine, comprising a chassis (6), characterized in that: The four corners of the bottom end of the chassis (6) are respectively fixedly connected to universal wheels (14); a storage bin (13) is provided on the chassis (6); a machine table (7) is provided on the top of the storage bin (13); a silo bracket (8), a first vertical plate (12) and a second vertical plate (19) are respectively fixedly connected to the top of the machine table (7); a silo bracket (11) is placed on the top of the silo bracket (8); a baffle (9) is fixedly connected to the second vertical plate (19); a resistor wire bracket (10) is provided on the first vertical plate (12); a loading assembly (1) is provided on one side of the first vertical plate (12); and the loading assembly (1) ) comprises a second motor (101), a first motor fixing plate (102), a motor base (103), a first swing arm (104), a first lower slider (105), a first upper slider (106), a connecting seat (107), a convex block (108), a mechanical claw (109), a limit block (110), a feeding bracket (111), a feeding tube (112), a convex shaft (113) and a convex shaft connecting block (114), wherein the first vertical plate (12) is provided with a motor base (103), and the first motor fixing plate (102) and the first lower slider (105) are fixedly connected to the motor base (103). ), a second motor (101) is fixedly connected to one side of the first motor fixing plate (102), a mounting cam is sleeved and fixed on the output end of the second motor (101), and a first swing arm (104) is rotatably connected to the mounting cam, one end of the first swing arm (104) is rotatably connected to a connecting seat (107), a first upper slider (106) is fixedly connected to the bottom end of the connecting seat (107), and the first upper slider (106) is slidably located on the first lower slider (105), a mechanical claw (109) is provided on the connecting seat (107), and a bump (108) is provided on the mechanical claw (109), and the bump (108) is connected with the convex shaft (113), the convex shaft (113) is fixedly connected to the convex shaft connecting block (114), and the convex shaft connecting block (114) is fixedly connected to the motor base (103), and one end of the convex shaft connecting block (114) is fixedly connected to the feeding bracket (111), and the feeding bracket (111) is respectively provided with a feeding pipe (112) and a limit block (110), and the feeding pipe (112) is connected with the feeding end of the feeder, and the feeding end of the feeder is located inside the silo (11), and a first driving component (2) is provided on one side of the second vertical plate (19),The first driving assembly (2) comprises a second swing arm (201), a first fixed plate (202), a first sliding bracket (203), a first shaft seat (204), a transmission shaft (205), a balancing rod (206), a third motor (207), a fixed shaft (208), a fourth motor (209), a limit plate (210), a connecting cam (211) and a first joint (212); the first sliding bracket (203) is fixedly mounted on the upper side of the second vertical plate (19); four sides of the first sliding bracket (203) are provided with a plurality of movable members. The first and second sliding brackets (203) are fixedly connected to the first and second sliding brackets (203), respectively, with a balance rod (206) being fixedly connected at one end of the balance rod (206) to a limit plate (210), the limit plate (210) being located on a fixed shaft (208) for sliding movement, one end of the fixed shaft (208) being fixedly connected to a first sliding bracket (203), the limit plate (210) being fixedly connected to a third motor (207), and the third motor (207) being located between the limit plate (210) and the first sliding bracket (203), and a transmission shaft being fixedly connected to an output end of the first sliding bracket (203). (205), and a first shaft seat (204) is provided at the connection between the second vertical plate (19) and the transmission shaft (205), the limiting plate (210) is hingedly connected to the second swing arm (201), one end of the second swing arm (201) is hingedly connected to the connecting cam (211), and the connecting cam (211) is sleeved and fixed on the output end of the fourth motor (209), the fourth motor (209) is fixedly connected to the first fixing plate (202), and the first fixing plate (202) is fixedly connected to the limiting plate (210), and the transmission shaft (20 5), the first joint (212) is connected to the second joint (502) in the second drive assembly (5), the second drive assembly (5) comprises a seventh motor (501), a second joint (502) and a second shaft seat (503), the second joint (502) is fixedly connected to the second shaft seat (503), one end of the second shaft seat (503) is fixedly connected to the output end of the seventh motor (501), and the seventh motor (501) is arranged on the first vertical plate (12).

2. A fully automatic resistor winding machine according to claim 1, characterized in that: A guide rod (20) is fixedly mounted on the first vertical plate (12), and the other end of the guide rod (20) is fixedly mounted on the second vertical plate (19), and a limiting sleeve (303) is slidably connected to the guide rod (20), and the welding assembly (3) comprises a third swing arm (301), a second sliding bracket (302), a limiting sleeve (303), a welding fixing block (304), a welding head (305), a second lower sliding block (306), a sliding plate (307), a limiting column (308), a second fixing plate (309), and a second upper The slider (310) and the fifth motor (311) are provided, and the guide rod (20) is slidably connected to a limiting sleeve (303), the limiting sleeve (303) is fixedly connected to one side of the second fixing plate (309), one side of the second fixing plate (309) is respectively fixedly connected to the fifth motor (311), the output end of the fifth motor (311) is respectively rotatably connected to the third swing arm (301), and a through hole is provided at the connection between the second fixing plate (309) and the output end of the fifth motor (311), and one end of the third swing arm (301) is hingedly connected to the second fixing plate (309). The second sliding bracket (302) is fixedly connected to a limiting column (308), one end of the limiting column (308) is fixedly connected to a slide plate (307), one side of the slide plate (307) is fixedly connected to a second upper slide block (310), and the second upper slide block (310) is located on the second lower slide block (306) and slides, the second lower slide block (306) is fixedly connected to the other side of the second fixed plate (309), and the other side of the slide plate (307) is fixedly connected to a welding fixing block ( 304), and a welding head (305) is fixedly connected to the welding fixing block (304), a sleeve connecting block (15) is fixedly connected to the second fixing plate (309), the sleeve connecting block (15) is arranged on the threaded sleeve (16), a ball nut arranged inside the threaded sleeve (16) is matched with a screw rod (17), one end of the screw rod (17) is fixedly connected to the output end of the first motor (18), the first motor (18) is arranged on the first vertical plate (12), and a wire assembly (4) is fixedly connected to the second fixing plate (309).

3. A fully automatic resistor winding machine according to claim 2, characterized in that: The wire assembly (4) comprises an upper wire plate (401), a lower wire plate (402), a spring (403), a driven wheel (404), a sixth motor (405), a limit cam (406), a first fixed bracket (407), a sliding shaft (408), a first sliding sleeve (409), a sliding table (410), a movable pin (411), an electromagnetic body (412), a side plate (413), a second motor fixed plate (414), a second sliding sleeve (415) and a second fixed bracket (416), wherein the second fixed plate (309) is A second fixed bracket (416) is fixedly connected, one side of the second fixed bracket (416) is fixedly connected to a sliding shaft (408), one end of the sliding shaft (408) is fixedly connected to the first fixed bracket (407), a first sliding sleeve (409) and a second sliding sleeve (415) are respectively slidably connected to the sliding shaft (408), and the second sliding sleeve (415) is located on a side close to the second fixed bracket (416), and a spring (403) is wound around the sliding shaft (408), and the spring (403) is located on the second fixed bracket (416). and a second sliding sleeve (415); a driven wheel (404) is disposed at the bottom end of the second sliding sleeve (415); the driven wheel (404) is cooperatively connected to a limit cam (406); the limit cam (406) is sleeved and fixed on an output end of the sixth motor (405); the sixth motor (405) is fixedly connected to the second motor fixing plate (414); the second motor fixing plate (414) is respectively fixedly connected to the second fixing bracket (416) and the first fixing bracket (407); the first sliding sleeve (409) and the second sliding sleeve (415) The top ends of the electromagnetic body (412) are fixedly connected to the sliding platform (410), the sliding platform (410) is fixedly connected to a lower wire board (402), and the lower wire board (402) is matched with an upper wire board (401), the upper wire board (401) is fixedly connected to a movable pin (411), and the movable pin (411) is matched with an output end of the electromagnetic body (412), and the electromagnetic body (412) is fixedly connected to a side plate (413), and the side plate (413) is fixedly connected to a second fixed bracket (416) and a first fixed bracket (407), respectively.

Citation Information

Patent Citations

  • Full-automatic resistor winding machine

    CN216487527U