Automatic sealing system and method thereof

Abstract

The invention discloses an automatic seal dispensing system, which relates to the technical field of seal dispensing, and comprises a cabinet, wherein the cabinet is divided into an electric control area and a feeding area by a partition at a middle position inside the cabinet, a feeding mechanism is arranged near the upper part of the feeding area, a seal material box is arranged below the feeding mechanism, a high-definition display screen is inlaid at the front end of the cabinet near the upper part, and a code reading area is arranged at the front end of the cabinet and at the lower right corner of the high-definition display screen; when the seal is insufficient, the invention can send out an audible and visual alarm signal, cooperate with a mobile phone APP to remind, can remind staff to add materials in time, and can reduce the staff's feeding frequency at the same time, can realize automatic seal dispensing, and can monitor the working status of each group of pipeline suction cups in real time, greatly improve efficiency and detection effect, and compared with traditional manual seal dispensing, greatly improve its work efficiency and accuracy.

Description

Technical Field

[0001] The present invention relates to the technical field of seal dispensing, and in particular to an automatic seal dispensing system and a dispensing method thereof. Background Art

[0002] The issuance notification collects and scans the barcode of each seal, records it and binds it to the card. The automatic issuance system of the seal machine is combined with the factory's ERP. After swiping the card, it automatically identifies the number of seals bound to the current vehicle that need to be collected. While automatically issuing, the collection and identification equipment on the automatic issuance mechanism station identifies the barcode or QR code on the issued seal one by one, and the qualified ones are sent to the discharge port, and the NG ones are sent to the NG warehouse. The time of taking the seal, the license plate number, the video and photos, and the number of materials taken are recorded.

[0003] The existing automatic dispensing system of sealing machines uses manual dispensing of seals, which is inefficient and prone to errors in manual scanning. Therefore, we propose an automatic dispensing seal system and a dispensing method thereof. Summary of the invention

[0004] The purpose of the present invention is to solve the defects of the existing automatic dispensing system of sealing machines in the prior art, such as slow efficiency and easy error in manual scanning, and to propose an automatic dispensing system and dispensing method for sealing.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] An automatic sealing system includes a cabinet, wherein the cabinet is divided into an electric control area and a feeding area by a partition in the middle of the cabinet, a material taking mechanism is arranged near the upper part of the feeding area, and a sealing material box is arranged below the material taking mechanism;

[0007] A high-definition display screen is inlaid at the front end of the cabinet near the upper part, a code reading area is arranged at the front end of the cabinet and at the lower right corner of the high-definition display screen, a code reader is arranged inside the cabinet and in close contact with the bottom of the code reading area, and a discharge port is arranged at the front end of the cabinet and directly below the code reading area;

[0008] Two sets of inlaid handles and two sets of louvered windows are symmetrically arranged on both sides of the cabinet, and the two sets of inlaid handles are located between the two sets of louvered windows;

[0009] The rear end of the cabinet is movably provided with two sets of rear doors, and the two sets of rear doors are respectively provided corresponding to the electric control area and the feeding area;

[0010] An electric control box and a compressor are arranged near the inner side of the electric control area, and an uninterruptible power supply and a vacuum pump are arranged near the outer side of the electric control area.

[0011] Furthermore, the material picking mechanism includes an X-axis screw and a Y-axis screw arranged vertically, an X-axis slider is slidably arranged on the X-axis screw, and a Y-axis slider is slidably arranged on the Y-axis screw. Drivers are arranged at the ends of the X-axis screw and the Y-axis screw, and a suction cup bracket is installed at the end of the Y-axis screw away from the driver, a terminal is penetrated through the suction cup bracket, and a suction cup is arranged at the bottom end of the terminal.

[0012] Furthermore, the three groups of suction cups are arranged in parallel at equal distances, and the suction cups are connected to the vacuum pump through terminal posts and air pipes. The suction cups are made of silicone material and are provided with a suction alarm module.

[0013] Furthermore, the driver, vacuum pump and compressor are all electrically connected to the electric control box, and the uninterruptible power supply provides power to the electric control box.

[0014] Furthermore, the sealing material box includes a bottom plate fixed with a partition, and both ends of the bottom plate are symmetrically provided with limit baffles for sealing. A residual monitoring module is arranged in the sealing material box and is wirelessly connected to a mobile phone APP.

[0015] Furthermore, an NG material box is arranged on one side of the sealing material box close to the material outlet, and a material outlet pipe is arranged on one side of the NG material box, and the material outlet pipe is connected to the material outlet.

[0016] Furthermore, a voice announcer is installed at one side of the upper end of the cabinet through a mounting hole, and the voice announcer is electrically connected to the electric control box.

[0017] Furthermore, anti-skid pads are arranged at the bottom corners of the cabinet, the four groups of anti-skid pads are made of rubber material, and door handles are installed on the two groups of rear doors.

[0018] The present invention also provides a method for automatically distributing a seal system, and the specific steps of the method are as follows:

[0019] Step 1: Under the action of the driver, the Y-axis slider slides on the Y-axis screw rod to adjust the vertical height of the suction cup, and the X-axis slider slides on the X-axis screw rod to adjust the lateral position of the suction cup. When the suction cup is adjusted to the seal, the vacuum pump and the compressor generate negative pressure to enable the suction cup to absorb the seal.

[0020] Step 2: When the seal sucked by the suction cup passes parallel to and at a uniform speed above the barcode reader, the visual system will identify the current seal and bind the data to the system and the card. The barcode reader scans the seal from bottom to top. If the scan is unsuccessful, the suction cup places the seal in the NG material box and clamps another seal again. If the scan is successful, it will be directly transported to the discharge pipe and distributed through the discharge port for the driver to take away.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. By providing a sealing material box, and each set of sealing material boxes can hold at least 500 seals, the frequency of staff adding materials is reduced, and the replacement time is completed within 5 seconds, without downtime. At the same time, a surplus monitoring module is provided in the sealing material box, which can monitor the seals of the sealing material box in real time. When the seals are insufficient, it can send out sound and light alarm signals, cooperate with the mobile phone APP to remind, and can remind the staff to add materials in time.

[0023] 2. A material picking mechanism is arranged above the seal material box. When picking up materials, under the action of the driver, the Y-axis slider slides on the Y-axis screw rod to adjust the vertical height of the suction cup. At the same time, the X-axis slider can slide on the X-axis screw rod to adjust the lateral position of the suction cup. When the suction cup is adjusted to the seal, the vacuum pump and the compressor generate negative pressure to enable the suction cup to absorb the seal. A suction alarm module is arranged on the suction cup, so that the working status of each set of pipeline suction cups can be monitored in real time, greatly improving efficiency and detection effect.

[0024] During the material picking process, when the seal sucked by the suction cup passes parallel to and at a uniform speed above the barcode reader, the barcode reader scans from bottom to top and can scan the seal. If the scanning is unsuccessful, the suction cup places the seal in the NG material box to facilitate regular inspection of the cause later. At this time, another seal is clamped again. If the scanning is successful, it is directly transported to the discharge pipe and released through the discharge port. Compared with the traditional manual release of seals, its work efficiency and accuracy are greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0026] Figure 1 This is a schematic diagram of the overall structure of an automatic seal issuing system proposed by the present invention;

[0027] Figure 2 This is a schematic diagram of the overall structure of a cabinet in an automatic seal distribution system proposed by the present invention;

[0028] Figure 3The invention provides an automatic sealing system Figure 1 Schematic diagram from another perspective;

[0029] Figure 4 A partial exploded view of an automatic seal dispensing system proposed by the present invention;

[0030] Figure 5 This is an overall structural diagram of a material taking mechanism of an automatic sealing system proposed by the present invention.

[0031] In the figure: 1. Cabinet; 2. High-definition display screen; 3. Code reading area; 4. Discharge port; 5. Inlaid handle; 6. Shutter window; 7. Anti-skid pad; 8. Rear door; 9. Electric control area; 10. Discharge pipe; 11. Mounting hole; 12. Removal mechanism; 1201. X-axis screw rod; 1202. Y-axis screw rod; 1203. X-axis slider; 1204. Y-axis slider; 1205. Driver; 1206. Suction cup bracket; 1207. Terminal; 1208. Suction cup; 13. Voice announcer; 14. Electric control box; 15. Uninterruptible power supply; 16. Vacuum pump; 17. Compressor; 18. Sealing material box; 1801. Bottom plate; 1802. Limit baffle; 19. NG material box. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0033] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0034] Example 1

[0035] Reference Figure 3-4 An automatic sealing system includes a cabinet 1, which is divided into an electric control area 9 and a feeding area by a partition in the middle of the cabinet 1. A material taking mechanism 12 is arranged near the upper part of the feeding area, and a sealing material box 18 is arranged below the material taking mechanism 12;

[0036] Reference Figure 3The sealing material box 18 includes a bottom plate 1801 fixed with a partition, and both ends of the bottom plate 1801 are symmetrically provided with limit baffles 1802 for sealing. A residual monitoring module is provided in the sealing material box 18 and is wirelessly connected to the mobile phone APP.

[0037] Specifically, the present embodiment is provided with a sealing material box 18, and each group of sealing material boxes 18 can accommodate at least 500 seals, thereby reducing the frequency of staff adding materials, and the replacement time is completed within 5 seconds without downtime. At the same time, a surplus monitoring module is provided in the sealing material box 18, which can monitor the seals in the sealing material box 18 in real time. When the seals are insufficient, it can emit an audible and visual alarm signal and cooperate with the mobile phone APP to remind the staff to add materials in time.

[0038] Example 2

[0039] Reference Figure 1-5 An automatic sealing system includes a cabinet 1, which is divided into an electric control area 9 and a feeding area by a partition in the middle of the cabinet 1. A material taking mechanism 12 is arranged near the upper part of the feeding area, and a sealing material box 18 is arranged below the material taking mechanism 12; an NG material box 19 is arranged on the side of the sealing material box 18 near the discharge port 4, and a discharge pipe 10 is arranged on one side of the NG material box 19, and the discharge pipe 10 is connected to the discharge port 4;

[0040] Reference Figure 5 The material taking mechanism 12 includes an X-axis screw rod 1201 and a Y-axis screw rod 1202 which are vertically arranged, an X-axis slider 1203 is slidably arranged on the X-axis screw rod 1201, and a Y-axis slider 1204 is slidably arranged on the Y-axis screw rod 1202. Drivers 1205 are arranged at the ends of the X-axis screw rod 1201 and the Y-axis screw rod 1202, and a suction cup bracket 1206 is installed at one end of the Y-axis screw rod 1202 away from the driver 1205, and a terminal 1207 is penetrated through the suction cup bracket 1206, and a suction cup 1208 is arranged at the bottom end of the terminal 1207;

[0041] Three groups of suction cups 1208 are arranged in parallel at equal distances, and the suction cups 1208 are connected to the vacuum pump 16 through the terminal 1207 and the air pipe. The suction cups 1208 are made of silicone material and are provided with a suction alarm module;

[0042] The driver 1205, the vacuum pump 16 and the compressor 17 are all electrically connected to the electric control box 14, and the uninterruptible power supply 15 provides power to the electric control box 14; a code reading area 3 is provided at the front end of the cabinet 1 and at the lower right corner of the high-definition display screen 2, a code reader is provided inside the cabinet 1 and in close contact with the bottom of the code reading area 3, and a discharge port 4 is provided at the front end of the cabinet 1 and directly below the code reading area 3;

[0043] Specifically, when picking up materials, under the action of the driver 1205, the Y-axis slider 1204 slides on the Y-axis screw rod 1202 to adjust the vertical height of the suction cup 1208, and at the same time, the X-axis slider 1203 can slide on the X-axis screw rod 1201 to adjust the lateral position of the suction cup 1208. When the suction cup 1208 is adjusted to the seal, under the action of the vacuum pump 16 and the compressor 17, the suction cup 1208 can absorb the seal by generating negative pressure; by providing a suction alarm module on the suction cup 1208, the working status of each group of pipeline suction cups can be monitored in real time, and voice broadcast reminders can be given through the voice broadcaster 13, which greatly improves the efficiency and detection effect;

[0044] During the material picking process, when the seal sucked by the suction cup 1208 passes through the top of the code reader at a uniform speed and in parallel, the code reader scans from bottom to top and can scan the seal. If the scanning is unsuccessful, the suction cup places the seal in the NG material box 19 to complete the screening and facilitate regular inspection of the cause later. At this time, another seal is clamped again. If the scanning is successful, it is directly transported to the discharge pipe 10 and released through the discharge port 4. Compared with the traditional manual release of seals, its work efficiency and accuracy are greatly improved.

[0045] In this embodiment, the code reader uses a built-in light source scanner and does not require an external light source. The model of the suction alarm module is 433.

[0046] Example 3

[0047] Reference Figure 1-5 An automatic sealing system includes a cabinet 1, which is divided into an electric control area 9 and a feeding area by a partition in the middle of the cabinet 1. A high-definition display screen 2 is inlaid near the upper part of the front end of the cabinet 1. Two groups of inlaid handles 5 and two groups of louver windows 6 are symmetrically arranged on both sides of the cabinet 1. The two groups of inlaid handles 5 are located between the two groups of louver windows 6 to facilitate heat dissipation inside the cabinet 1.

[0048] An electric control box 14 and a compressor 17 are arranged near the inner side of the electric control area 9 , and an uninterruptible power supply 15 and a vacuum pump 16 are arranged near the outer side of the electric control area 9 .

[0049] A voice announcer 13 is installed at one side of the upper end of the cabinet 1 through a mounting hole 11, and the voice announcer 13 is electrically connected to an electric control box 14; two sets of rear doors 8 are movably provided at the rear end of the cabinet 1, which are convenient for daily maintenance of the feeding area and debugging of the electric control area 9;

[0050] The two groups of rear doors 8 are respectively arranged corresponding to the electric control area 9 and the feeding area; anti-skid pads 7 are arranged at the bottom corners of the cabinet 1, and the four groups of anti-skid pads 7 are made of rubber material. Door handles are installed on the two groups of rear doors 8 to facilitate the staff to move them.

[0051] Example 4

[0052] Reference Figure 1-5 , a method for distributing an automatic sealing system, the specific steps of the distributing method are as follows:

[0053] Step 1: Under the action of the driver 1205, the Y-axis slider 1204 slides on the Y-axis screw rod 1202 to adjust the vertical height of the suction cup 1208, and the X-axis slider 1203 slides on the X-axis screw rod 1201 to adjust the lateral position of the suction cup 1208. When the suction cup 1208 is adjusted to the seal, the vacuum pump 16 and the compressor 17 generate negative pressure to make the suction cup 1208 absorb the seal;

[0054] Step 2: When the seal sucked by the suction cup 1208 passes parallel to and at a uniform speed above the barcode reader, the visual system will identify the current removed seal and bind the data to the system and the card, and the barcode reader scans the seal from bottom to top. If the scan is unsuccessful, the suction cup places the seal in the NG material box 19 and clamps another seal again. If the scan is successful, it is directly transported to the discharge pipe 10 and released through the discharge port 4 for the driver to take away.

[0055] In this embodiment, the method greatly improves the work efficiency and accuracy compared with the traditional manual issuance of seals.

[0056] The working principle and use process of the present invention are as follows: when in use, the driver first swipes the card through the code reading area 3, and the system determines that valid card information has been input, automatically obtains the data in the card (number of seals), and displays it through the high-definition display screen 2. After the number of seals is obtained, it is automatically sorted. If it is less than 3, the corresponding material box seal is automatically taken. If it exceeds 3, for example, 5 need to be taken, the system will automatically calculate that 2+3 need to be taken once each, and send a signal to the material taking mechanism 12 to automatically start taking materials; secondly, when taking materials, under the action of the driver 1205, the Y-axis slider 1204 adjusts the vertical height of the suction cup 1208 by sliding on the Y-axis screw rod 1202, and at the same time, the X-axis slider 1203 can adjust the lateral position of the suction cup 1208 by sliding on the X-axis screw rod 1201. When the suction cup 1208 is adjusted to the seal, under the action of the vacuum pump 16 and the compressor 17, the suction cup 12 is made to move by generating negative pressure. 08 can absorb the seal; by providing a suction alarm module on the suction cup 1208, the working status of each group of pipeline suction cups can be monitored in real time, and voice broadcast reminders can be given through the voice announcer 13, which greatly improves the efficiency and detection effect; after the material picking mechanism 12 takes out the seal, it passes over the top of the code reader during the movement, and the visual system will identify the current taken out seal, and bind the data to the system and the card. After binding, when the seal absorbed by the suction cup 1208 passes through the top of the code reader in parallel and at a uniform speed, the code reader scans from bottom to top, and can scan the seal. When the code scanning is unsuccessful, the suction cup places the seal in the NG material box 19 to complete the screening and facilitate the subsequent regular inspection of the cause. At this time, another seal is clamped again. If the code scanning is successful, it is directly transported to the discharge pipe 10 and distributed through the discharge port 4 for the driver to take away. Compared with the traditional manual distribution of seals, its work efficiency and accuracy are greatly improved.

[0057] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic sealing system, comprising a cabinet (1), wherein the cabinet (1) is divided into an electric control area (9) and a feeding area by a partition in the middle of the cabinet, characterized in that: A material taking mechanism (12) is provided near the upper part of the material feeding area, and a sealing material box (18) is provided below the material taking mechanism (12); A high-definition display screen (2) is embedded at the front end of the cabinet (1) near the upper part; a code reading area (3) is provided at the front end of the cabinet (1) and at the lower right corner of the high-definition display screen (2); a code reader is provided inside the cabinet (1) and in close contact with the bottom of the code reading area (3); and a material discharge port (4) is provided at the front end of the cabinet (1) and directly below the code reading area (3); Two sets of inlaid handles (5) and two sets of shutter windows (6) are symmetrically arranged on both sides of the cabinet (1), and the two sets of inlaid handles (5) are located between the two sets of shutter windows (6); The rear end of the cabinet (1) is movably provided with two groups of rear doors (8), and the two groups of rear doors (8) are respectively provided corresponding to the electric control area (9) and the feeding area; An electric control box (14) and a compressor (17) are arranged near the inner side of the electric control area (9), and an uninterruptible power supply (15) and a vacuum pump (16) are arranged near the outer side of the electric control area (9); The material taking mechanism (12) comprises an X-axis screw rod (1201) and a Y-axis screw rod (1202) which are arranged vertically, an X-axis slider (1203) being slidably arranged on the X-axis screw rod (1201), and a Y-axis slider (1204) being slidably arranged on the Y-axis screw rod (1202), a driver (1205) being arranged at the ends of both the X-axis screw rod (1201) and the Y-axis screw rod (1202), a suction cup bracket (1206) being installed at one end of the Y-axis screw rod (1202) away from the driver (1205), a terminal (1207) being penetratingly arranged on the suction cup bracket (1206), and a suction cup (1208) being arranged at the bottom end of the terminal (1207); The three groups of suction cups (1208) are arranged in parallel at equal distances, and the suction cups (1208) are connected to the vacuum pump (16) through the terminal (1207) and the air pipe, and the suction cups (1208) are made of silicone material and are provided with a suction alarm module; The driver (1205), vacuum pump (16) and compressor (17) are all electrically connected to the electric control box (14), and the uninterruptible power supply (15) provides power to the electric control box (14); The sealing material box (18) comprises a bottom plate (1801) fixed with a partition, and both ends of the bottom plate (1801) are symmetrically provided with limit baffles (1802) for sealing. A residual quantity monitoring module is arranged in the sealing material box (18) and is wirelessly connected to a mobile phone APP.

2. The automatic sealing system according to claim 1, characterized in that: An NG material box (19) is provided on one side of the sealing material box (18) close to the material outlet (4), and a material outlet pipe (10) is provided on one side of the NG material box (19), and the material outlet pipe (10) is connected to the material outlet (4).

3. The automatic sealing system according to claim 1, characterized in that: A voice announcer (13) is installed at one side of the upper end of the cabinet (1) through a mounting hole (11), and the voice announcer (13) is electrically connected to an electric control box (14).

4. The automatic sealing system according to claim 1, characterized in that: Anti-skid pads (7) are provided at the bottom corners of the cabinet (1), and the four groups of anti-skid pads (7) are made of rubber material. Door handles are installed on the two groups of rear doors (8).

5. A method for dispensing seals using an automatic seal dispensing system according to any one of claims 1 to 4, characterized in that: The specific steps of this issuance method are as follows: Step 1: Under the action of the driver (1205), the Y-axis slider (1204) slides on the Y-axis screw rod (1202) to adjust the vertical height of the suction cup (1208), and the X-axis slider (1203) slides on the X-axis screw rod (1201) to adjust the lateral position of the suction cup (1208). When the suction cup (1208) is adjusted to the seal, the vacuum pump (16) and the compressor (17) generate negative pressure to make the suction cup (1208) absorb the seal; Step 2: When the seal sucked by the suction cup (1208) passes parallel to and at a constant speed above the barcode reader, the visual system will identify the seal currently removed and bind the data to the system and the card, and the barcode reader will scan the seal from bottom to top. If the scan is unsuccessful, the suction cup will place the seal in the NG material box (19) and clamp another seal again. If the scan is successful, it will be directly transported to the discharge pipe (10) and distributed through the discharge port (4) for the driver to take away.

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