A modular bagged product sorting and conveying device

Through the modular design conveyor device, the flexible adjustment of the conveyor belt with the dual -power roller mechanism and the transmission component uses the problem of the transmitted belt and the soft bag is separated, which solves the problem that the teleportation belt cannot be separated and maintained in the existing technology. Convenience.

CN114194703BActive Publication Date: 2025-01-28ZHEJIANG SAIMO INTELLIGENT TECH CO LTD

Patent Information

Application Number
CN202111448127.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-11-30
Publication Date
2025-01-28
Estimated Expiration
2041-11-30

AI Technical Summary

Technical Problem

Existing conveyor belts cannot separate the stacked soft bags, and the integrated design causes difficulty in repair, long downtime, and affect shipment.

Method used

Design a module bag installation product to organize the conveyor device, using a dual -power roller mechanism, a speed measurement mechanism and a controller to achieve the flexible adjustment of the conveyor belt and the separation of the soft bag through the detachable roller segment and the transmission component.

Benefits of technology

The flexible adjustment of the length of the conveyor belt has reduced the stop time, improved the efficiency of the separation of soft bags and the coherence of transmission, and simplified the maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a modular bagged product sorting and conveying device, including a dual-power roller mechanism, a speed measuring mechanism and a controller. The dual-power roller mechanism includes a drum frame, a roller, a first motor, a second motor, a first transmission assembly, a second transmission assembly and a controller. A plurality of the rollers are rotatably connected to the drum frame and are arranged parallel to each other. The rollers are provided with a first drum section and a second drum section that can rotate independently and do not interfere with each other along the axial direction. The first motor drives the first drum section of each roller to rotate simultaneously through the first transmission assembly, and the second motor drives the second drum section of each roller to rotate simultaneously through the second transmission assembly. A plurality of the dual-power roller mechanisms are detachably arranged front and back in sequence and spliced ​​to form a conveyor belt. The overall structure is simple, the transportation and separation efficiency is high, and the length of the conveyor belt can be freely adjusted as needed.
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Description

[Technical field]

[0001] The present invention relates to the technical field of conveying devices, in particular to the technical field of a modular bagged product sorting and conveying device. [Background technology]

[0002] Soft bags are a type of packaging medium, often used as industrial product packaging or food packaging. After bagging, soft bags usually need to be transported by conveyor belts to complete the subsequent boxing work. However, existing conveyor belts are usually unable to separate the stacked soft bags being transported from each other so that they can be grabbed by subsequent equipment. In addition, existing conveyor belts are usually one-piece designs. Once some parts are damaged, the entire machine needs to be shut down for maintenance, which greatly delays shipment. [Summary of the invention]

[0003] The purpose of the present invention is to solve the problems in the prior art and to propose a modular bagged product sorting and conveying device, which can freely adjust the length of the conveyor belt as needed, and can also disassemble and assemble some sections at any time during use. The downtime is short and it is not easy to affect the normal shipment of the product. In addition, the soft bags can be separated from each other. The overall structure is simple and the transportation and separation efficiency is high.

[0004] To achieve the above-mentioned purpose, the present invention proposes a modular bagged product sorting and conveying device, including a dual-power roller mechanism, a speed measuring mechanism and a controller, the dual-power roller mechanism including a drum frame, a roller, a first motor, a second motor, a first transmission assembly, a second transmission assembly and a controller, a plurality of the rollers are rotatably connected to the drum frame and arranged parallel to each other, the rollers are respectively provided with a first drum section and a second drum section that can rotate independently and do not interfere with each other along the axial direction, the first motor drives the first drum section of each roller to rotate simultaneously through the first transmission assembly, and the second motor drives the second drum section of each roller to rotate simultaneously through the second transmission assembly, a plurality of the dual-power roller mechanisms are detachably arranged front and back in sequence and spliced ​​to form a conveyor belt, the speed measuring mechanism is arranged along the conveying direction of the conveyor belt and detects the conveying speed of the conveyed bagged products, and the controller is electrically connected to the speed measuring mechanism and each roller mechanism respectively.

[0005] Preferably, the roller comprises a first conveying sleeve, an end sleeve, a second conveying sleeve, an axis core, a bearing and a sealing ring, one end of the first conveying sleeve extends outward to form an outer cylinder and is fixed to the end sleeve after passing through the second conveying sleeve, and a sealing ring is installed on the other end, and several bearings are respectively arranged between the outer cylinder and the second conveying sleeve, and the axis core is fixed on the drum frame and axially passes through the first conveying sleeve, the end sleeve, the second conveying sleeve, the bearing and the sealing ring.

[0006] Preferably, the first transmission assembly comprises a first main transmission belt and a first auxiliary transmission belt, the first main transmission belt is sleeved on the output end of the first motor and the end sleeves of some rollers, and the first auxiliary transmission belt is sleeved on the end sleeves of two adjacent rollers, respectively; the second transmission assembly comprises a second main transmission belt and a second auxiliary transmission belt, the second main transmission belt is sleeved on the output shaft of the second motor and the second conveying sleeves of some rollers, and the second auxiliary transmission belt is sleeved on the second conveying sleeves of two adjacent rollers, respectively.

[0007] Preferably, the first motor and the second motor are located at the same end of each roller.

[0008] Preferably, spacers are provided between the main body of the first conveying sleeve and the second conveying sleeve, and between the end sleeve and the second conveying sleeve.

[0009] Preferably, anti-slip rubber sleeves are installed outside the first conveying sleeve and the second conveying sleeve respectively.

[0010] Preferably, the roller also includes a plurality of spring washers.

[0011] Preferably, the drum frame includes a base, a support plate and a support strip, one end of the base extends upward to form a flange and the other end is equipped with a support plate, the support plate is provided with a plurality of plate through holes, the support strip is fixed to the side of the flange close to the support plate, the middle part of the support strip is provided with a plurality of first strip through holes and both ends or one of the ends are provided with half holes, and the support strips of two adjacent roller mechanisms are spliced ​​so that the two half holes are spliced ​​to form a second strip through hole when spliced, one end of the shaft core extends into the plate through hole and the other end extends into the first strip through hole or the second strip through hole.

[0012] Preferably, the speed measuring mechanism includes a cross bar, feed and discharge sensor probes and a photoelectric sensor probe. The cross bar is installed above the conveyor belt. Two of the feed and discharge sensor probes are respectively fixed on the cross bar and located at the feed port and the discharge port of the conveyor belt. Several photoelectric sensor probes are respectively arranged on the cross bar along the conveying direction.

[0013] Preferably, it also includes a shaving mechanism, which includes an air jet nozzle, an air pipe and an air pump. The air pump transports gas to the air jet nozzle through the air pipe. A notch is provided at the discharge port of the conveyor belt. The air jet nozzle is installed above the discharge port of the conveyor belt and blows the conveyed bagged product off from the notch. The controller is electrically connected to the shaving mechanism.

[0014] The beneficial effects of the present invention are as follows: the present invention arranges a plurality of dual-power roller mechanisms detachably in sequence front and back to form a conveyor belt, and the length of the conveyor belt can be freely adjusted as needed. Part of the sections can also be disassembled and assembled at any time during use, with a short downtime, which is not easy to affect the normal shipment of products; a plurality of rollers with a first drum section and a second drum section that can rotate independently and do not affect each other are arranged in parallel on a drum frame, and the rotation parameters of the first drum section are adjusted by utilizing the cooperation between the first motor and the first transmission component, and the rotation parameters of the second drum section are adjusted by utilizing the cooperation between the second motor and the second transmission component, so that the conveyed soft bags are gradually offset or turned on each roller, and finally the soft bags are separated from each other, and the overall structure is The structure is simple and the transportation and separation efficiency is high. By arranging the first motor and the second motor on the same side of each roller at the same time, it is convenient for later maintenance. By adding anti-skid rubber sleeves outside the first conveying sleeve and the second conveying sleeve respectively, the friction between the soft bag and the roller is effectively increased to ensure the smooth replacement of the soft bag. By arranging inlet and outlet sensor probes on the feed port and the discharge port of the conveyor belt respectively, and arranging a number of photoelectric sensor probes in sequence along the conveying direction, the conveying speed of the conveyed bagged product is measured in real time, so as to adjust the working parameters of each dual-power roller mechanism and ensure the continuity of the conveying between the dual-power roller mechanisms. By adding a shaving mechanism, the selected bagged product can be blown away by high-pressure airflow, which is convenient for the diversion of the bagged product.

[0015] The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings.

Brief Description of the Drawings

[0016] Figure 1 It is a three-dimensional structural schematic diagram of a modular bagged product sorting and conveying device of the present invention;

[0017] Figure 2 It is a three-dimensional structural schematic diagram of a dual-power roller mechanism of a modular bagged product sorting and conveying device of the present invention;

[0018] Figure 3 It is a front view of a dual-power roller mechanism of a modular bagged product arranging and conveying device of the present invention;

[0019] Figure 4 It is a top view of a dual-powered roller mechanism of a modular bagged product arranging and conveying device of the present invention;

[0020] Figure 5 It is an exploded schematic diagram of a drum frame of a modular bagged product collating and conveying device of the present invention;

[0021] Figure 6 It is a schematic diagram of the three-dimensional structure of a roller of a modular bagged product sorting and conveying device of the present invention when the anti-slip rubber sleeve is removed;

[0022] Figure 7 It is a schematic diagram of the explosion of a roller of a modular bagged product sorting and conveying device of the present invention after the anti-slip rubber sleeve is removed.

[0023] In the figure: 1-dual power roller mechanism, 11-bore frame, 111-base, 1111-flange, 112-support plate, 1121-plate body through hole, 113-support bar, 1131-first bar body through hole, 1132-half hole, 12-roller, 121-first conveying sleeve, 1211-outer cylinder, 122-end sleeve, 123-second conveying sleeve, 124-shaft core, 125-bearing, 126-sealing ring , 127-spacer, 128-anti-slip rubber sleeve, 129-spring washer, 13-first motor, 14-second motor, 15-first transmission assembly, 151-first main transmission belt, 152-first auxiliary transmission belt, 16-second transmission assembly, 161-second main transmission belt, 162-second auxiliary transmission belt, 2-speed measuring mechanism, 21-cross bar, 22-feeding and discharging sensor probe, 23-photoelectric sensor probe, 3-shaving mechanism. [Specific implementation method]

[0024] See also Figures 1 to 7 The present invention discloses a modular bagged product sorting and conveying device, comprising a dual-power roller mechanism 1, a speed measuring mechanism 2 and a controller. The dual-power roller mechanism 1 comprises a drum frame 11, a roller 12, a first motor 13, a second motor 14, a first transmission assembly 15, a second transmission assembly 16 and a controller. A plurality of the rollers 12 are rotatably connected to the drum frame 11 and are arranged in parallel with each other. The rollers 12 are provided with a first drum section and a second drum section that can rotate independently and do not interfere with each other along the axial direction. The first motor 13 drives the first drum section of each roller 12 to rotate simultaneously through the first transmission assembly 15, and the second motor 14 drives the second drum section of each roller 12 to rotate simultaneously through the second transmission assembly 16. A plurality of the dual-power roller mechanisms 1 are detachably arranged front and back in sequence and spliced ​​to form a conveyor belt. The speed measuring mechanism 2 is arranged along the conveying direction of the conveyor belt and detects the conveying speed of the conveyed bagged product. The controller is electrically connected to the speed measuring mechanism 2 and each roller mechanism 1 respectively.

[0025] The roller 12 includes a first conveying sleeve 121, an end sleeve 122, a second conveying sleeve 123, an axis core 124, a bearing 125 and a sealing ring 126. One end of the first conveying sleeve 121 extends outward to form an outer cylinder body 1211 and is fixed to the end sleeve 122 after passing through the second conveying sleeve 123, and a sealing ring 126 is installed on the other end. Several bearings 125 are respectively arranged between the outer cylinder body 1211 and the second conveying sleeve 123. The axis core 124 is fixed on the drum frame 11 and axially passes through the first conveying sleeve 121, the end sleeve 122, the second conveying sleeve 123, the bearing 125 and the sealing ring 126.

[0026] The first transmission assembly 15 includes a first main transmission belt 151 and a first auxiliary transmission belt 152. The first main transmission belt 151 is sleeved on the output end of the first motor 13 and the end sleeve 122 of some rollers 12, and the first auxiliary transmission belt 152 is sleeved on the end sleeves 122 of two adjacent rollers 12 respectively. The second transmission assembly 16 includes a second main transmission belt 161 and a second auxiliary transmission belt 162. The second main transmission belt 161 is sleeved on the output shaft of the second motor 14 and the second conveying sleeve 123 of some rollers 12, and the second auxiliary transmission belt 162 is sleeved on the second conveying sleeve 123 of two adjacent rollers 12 respectively.

[0027] The first motor 13 and the second motor 14 are located at the same end of each roller 12 .

[0028] Spacers 127 are provided between the main body of the first conveying sleeve 121 and the second conveying sleeve 123 and between the end sleeve 122 and the second conveying sleeve 123 .

[0029] Anti-slip rubber sleeves 128 are respectively installed outside the first conveying sleeve 121 and the second conveying sleeve 123 .

[0030] The roller 12 further includes a plurality of spring washers 129 .

[0031] The drum frame 11 includes a base 111, a support plate 112 and a support bar 113. One end of the base 111 extends upward to form a flange 1111 and the other end is installed with a support plate 112. The support plate 112 is provided with a plurality of plate body through holes 1121. The support bar 113 is fixed to a side of the flange 1111 close to the support plate 112. The middle part of the support bar 113 is provided with a plurality of first body through holes 1131 and both ends or one of the ends are provided with half holes 1132. When the support bars 113 of two adjacent roller mechanisms 1 are spliced, the two half holes 1132 are spliced ​​together to form a second body through hole. One end of the shaft core 124 extends into the plate body through hole 1121 and the other end extends into the first body through hole 1131 or the second body through hole.

[0032] The speed measuring mechanism 2 includes a cross bar 21, an inlet and outlet sensor probe 22 and a photoelectric sensor probe 23. The cross bar 21 is installed above the conveyor belt. The two inlet and outlet sensor probes 22 are respectively fixed on the cross bar 21 and located at the feed port and the discharge port of the conveyor belt. Several photoelectric sensor probes 23 are respectively arranged on the cross bar 21 along the conveying direction.

[0033] It also includes a shaving mechanism 3, which includes an air jet nozzle, an air pipe and an air pump. The air pump transports gas to the air jet nozzle through the air pipe. A notch is provided at the discharge port of the conveyor belt. The air jet nozzle is installed above the discharge port of the conveyor belt and blows the conveyed bagged product off from the notch. The controller is electrically connected to the shaving mechanism 3.

[0034] Working process of the present invention:

[0035] The first conveying sleeve 121, the end sleeve 122 and the anti-skid rubber sleeve 128 outside the first conveying sleeve 121 together constitute the first barrel section, while the second conveying sleeve 123 and the anti-skid rubber sleeve 128 outside the second conveying sleeve 123 together constitute the second barrel section. The end sleeve 122 and the outer barrel body 1211 can be bonded by thread glue. During operation, the first motor 13 drives the end sleeve 122 to rotate through the first transmission assembly 15 to realize the rotation of the first barrel section, and the second motor 14 drives the second conveying sleeve 123 to rotate through the second transmission assembly 16 to realize the rotation of the second barrel section. By adjusting the rotation direction and speed of the first barrel section and the second barrel section, the conveyed soft bags can be offset or turned, thereby realizing the mutual separation between the soft bags.

[0036] The length of the conveyor belt can be adjusted according to the needs by selecting an appropriate number of dual-power roller mechanisms 1 to be spliced ​​together. In addition, if one set of dual-power roller mechanisms 1 needs to be repaired, it can be disassembled and replaced at any time.

[0037] In addition, the feed and discharge sensor probes 22 located above the feed and discharge ports of the conveyor belt can detect the feeding and discharging of bagged products, and the various photoelectric sensor probes 23 arranged along the conveying direction can detect the speed of the bagged products when passing through each dual-power roller mechanism 1, thereby adjusting the first motor 13 and the second motor 14 of each dual-power roller mechanism 1 according to the photoelectric sensor signal.

[0038] The present invention forms a conveyor belt by arranging a plurality of dual-power roller mechanisms detachably in sequence front and back, thereby splicing them together. The length of the conveyor belt can be freely adjusted as needed, and some sections can be disassembled and assembled at any time during use, with a short downtime, which is not likely to affect the normal shipment of products. The present invention arranges a plurality of rollers with a first drum section and a second drum section that can rotate independently and do not affect each other in parallel on a drum frame, and the rotation parameters of the first drum section are adjusted by utilizing the cooperation between the first motor and the first transmission component, and the rotation parameters of the second drum section are adjusted by utilizing the cooperation between the second motor and the second transmission component, so that the conveyed soft bags are gradually offset or turned on each roller, and finally the soft bags are separated from each other. The overall structure is simple and the operation is convenient. The conveying and separation efficiency is high; by arranging the first motor and the second motor on the same side of each roller at the same time, it is convenient for later maintenance; by adding anti-skid rubber sleeves outside the first conveying sleeve and the second conveying sleeve respectively, the friction between the soft bag and the roller is effectively increased to ensure the smooth replacement of the soft bag; by arranging inlet and outlet sensor probes on the feed port and the discharge port of the conveyor belt respectively, and arranging a number of photoelectric sensor probes in sequence along the conveying direction, the conveying speed of the conveyed bagged product is measured in real time, so as to adjust the working parameters of each dual-power roller mechanism and ensure the continuity of the conveying between each dual-power roller mechanism; by adding a shaving mechanism, the selected bagged product can be blown away by high-pressure airflow, which is convenient for the diversion of the bagged product.

[0039] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention belongs to the protection scope of the present invention.

Claims

1. A modular bagged product arranging and conveying device, characterized in that: The invention comprises a dual-power roller mechanism (1), a speed measuring mechanism (2) and a controller. The dual-power roller mechanism (1) comprises a drum frame (11), a roller (12), a first motor (13), a second motor (14), a first transmission assembly (15), a second transmission assembly (16) and a controller. A plurality of rollers (12) are rotatably connected to the drum frame (11) and are arranged parallel to each other. The rollers (12) are provided with a first drum section and a second drum section along the axial direction, which can rotate independently and do not interfere with each other. The first motor (13) drives the first drum section of each roller (12) to rotate simultaneously through the first transmission assembly (15). The second motor (14) drives the first drum section of each roller (12) to rotate through the second transmission assembly (16). 6) simultaneously driving the second drum section of each roller (12) to rotate, a plurality of the dual-power roller mechanisms (1) are detachably arranged in sequence and spliced ​​to form a conveyor belt, the speed measuring mechanism (2) is arranged along the conveying direction of the conveyor belt and detects the conveying speed of the bagged product being conveyed, the controller is electrically connected to the speed measuring mechanism (2) and each roller mechanism (1), the roller (12) comprises a first conveying sleeve (121), an end sleeve (122), a second conveying sleeve (123), a shaft core (124), a bearing (125) and a sealing ring (126), one end of the first conveying sleeve (121) extends outward to form an outer cylinder (1211) and passes through the second conveying sleeve (123) is fixed to the end sleeve (122) and the other end is installed with a sealing ring (126), a plurality of bearings (125) are respectively arranged between the outer cylinder (1211) and the second conveying sleeve (123), the shaft core (124) is fixed on the cylinder frame (11) and axially penetrates the first conveying sleeve (121), the end sleeve (122), the second conveying sleeve (123), the bearing (125) and the sealing ring (126), the roller (12) also includes a plurality of spring washers (129), the cylinder frame (11) includes a base (111), a support plate (112) and a support bar (113), one end of the base (111) extends upward to form a flange ( 1111) and a support plate (112) is installed at the other end, the support plate (112) is provided with a plurality of plate body through holes (1121), the support bar (113) is fixed to a side of the flange (1111) close to the support plate (112), a plurality of first bar body through holes (1131) are provided in the middle of the support bar (113) and half holes (1132) are provided at both ends or one of the ends, when the support bars (113) of two adjacent roller mechanisms (1) are spliced, the two half holes (1132) are spliced ​​together to form a second bar body through hole, one end of the shaft core (124) extends into the plate body through hole (1121) and the other end extends into the first bar body through hole (1131) or the second bar body through hole.

2. A modular bagged product arranging and conveying device as claimed in claim 1, characterized in that: The first transmission assembly (15) comprises a first main transmission belt (151) and a first auxiliary transmission belt (152); the first main transmission belt (151) is sleeved on the output end of the first motor (13) and the end sleeve (122) of a part of the rollers (12); the first auxiliary transmission belt (152) is sleeved on the end sleeves (122) of two adjacent rollers (12); the second transmission assembly (16) comprises a second main transmission belt (161) and a second auxiliary transmission belt (162); the second main transmission belt (161) is sleeved on the output shaft of the second motor (14) and the second conveying sleeve (123) of a part of the rollers (12); the second auxiliary transmission belt (162) is sleeved on the second conveying sleeves (123) of two adjacent rollers (12).

3. A modular bagged product arranging and conveying device as claimed in claim 2, characterized in that: The first motor (13) and the second motor (14) are located at the same end of each roller (12).

4. A modular bagged product arranging and conveying device as claimed in claim 1, characterized in that: Spacers (127) are respectively provided between the main body of the first conveying sleeve (121) and the second conveying sleeve (123), and between the end sleeve (122) and the second conveying sleeve (123).

5. A modular bagged product arranging and conveying device as claimed in claim 1, characterized in that: Anti-slip rubber sleeves (128) are respectively installed outside the first conveying sleeve (121) and the second conveying sleeve (123).

6. A modular bagged product arranging and conveying device as claimed in claim 1, characterized in that: The speed measuring mechanism (2) comprises a cross bar (21), an inlet and outlet sensor probe (22) and a photoelectric sensor probe (23); the cross bar (21) is installed above the conveyor belt; two of the inlet and outlet sensor probes (22) are respectively fixed on the cross bar (21) and located at the inlet and outlet of the conveyor belt; and a plurality of the photoelectric sensor probes (23) are respectively arranged on the cross bar (21) along the conveying direction.

7. A modular bagged product arranging and conveying device according to any one of claims 1 to 6, characterized in that: The conveyor belt further comprises a shaving mechanism (3), the shaving mechanism (3) comprising an air jet nozzle, an air pipe and an air pump, the air pump conveying gas to the air jet nozzle via the air pipe, a notch being provided at the discharge port of the conveyor belt, the air jet nozzle being mounted above the discharge port of the conveyor belt and blowing the conveyed bagged product off from the notch, and the controller being electrically connected to the shaving mechanism (3).

Citation Information

Patent Citations

  • Modular bagged product arranging and conveying device

    CN216806822U

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