Round bottle straightening machine and method for straightening through round bottle straightening machine

By designing a circular bottle regulating machine including conveyor belt, detection component and adjustment component, the problem of inaccurate rotation adjustment angle of the circular bottle is solved, and automated circular bottle angle adjustment is realized, which shortens the processing cycle and reduces production costs.

CN119568548APending Publication Date: 2025-03-07SUZHOU HAWKY SYST INSPECTION TECH CO LTD

Patent Information

Application Number
CN202411920646.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-03-07

AI Technical Summary

Technical Problem

In the prior art, the rotation adjustment angle of the round bottle on the production and transportation line is inaccurate, resulting in inconsistent label information orientation, which requires manual adjustment, extending the processing cycle and increasing production costs.

Method used

Design a circular bottle regulating machine, including conveyor belt, detection assembly and adjustment assembly. The detection component detects the angle of the circular bottle through an industrial camera and a light source, controls the motor speed and adjusts the angle of the circular bottle to achieve consistency of the orientation of the label information.

Benefits of technology

Through an automated round bottle correction machine, the angle of the round bottle is accurately adjusted, manual intervention is reduced, processing cycle is shortened, production costs are reduced, and processing quality is improved.

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    Figure CN119568548A_ABST
Patent Text Reader

Abstract

The invention relates to the field of straightening machines, in particular to a round bottle straightening machine and a method for straightening through the round bottle straightening machine. The transmission adjusting assembly comprises a first base, a second base, a first motor, a second motor, at least two first belt wheels, a first belt matched with the first belt wheels for use, at least two second belt wheels and a second belt matched with the second belt wheels for use, the two first belt wheels are rotationally connected to the surface of the first base at intervals, and the first belt is connected with the two first belt wheels in a tensioning mode. The two second belt wheels are rotationally connected to the surface of the second base at intervals, and the second belt is connected with the two second belt wheels in a tensioned mode. Through the arrangement of the first motor, the second motor, the first belt wheel, the first belt, the second belt wheel and the second belt, the label information of each round bottle on the conveying belt faces the same side, manual adjustment and rotation in the later period are not needed, and therefore the machining period of the round bottles is shortened, and the production cost of the round bottles is reduced.
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Description

Technical Field

[0001] The present application relates to the field of straightening machines, and in particular to a round bottle straightening machine and a straightening method using the round bottle straightening machine. Background Art

[0002] Cosmetic packaging bottles or beverage packaging bottles are mainly round bottles. Labels or other patterns and text information need to be affixed to the surface of the round bottles. All round bottles on the production and transportation line are rotated and adjusted to the standing angle to ensure that the label information of the round bottles on the production and transportation line faces the same side, thereby facilitating subsequent packaging operations.

[0003] In the prior art, the angle of the round bottle is mainly adjusted by manual rotation or mechanized equipment. However, the initial angles of the round bottles are different, and the angle at which the equipment rotates the round bottles is constant, resulting in the label information of the round bottles not facing the same side after each rotation. Manual adjustment and rotation are required later, thereby extending the processing cycle of the round bottles and increasing the production cost of the round bottles. Summary of the invention

[0004] In order to improve the problem of production cost of round bottles, the present application provides a round bottle straightening machine and a round bottle straightening method using the round bottle straightening machine.

[0005] In the first aspect, the present application provides a round bottle straightening machine, which adopts the following technical solution: A round bottle straightening machine comprises a machine body, a conveyor belt, a detection component and an adjustment component, wherein the conveyor belt is connected to the surface of the machine body, the surface of the conveyor belt is for placing round bottles, the adjustment component comprises a base 1, a base 2, a motor 1, a motor 2, at least two pulleys 1, a belt 1 used in combination with the pulley 1, at least two pulleys 2 and a belt 2 used in combination with the pulley 2, the base 1 and the base 2 are connected to the surface of the machine body at intervals, the base 1 and the base 2 are located on both sides of the conveyor belt, at least two of the pulleys 1 are connected to the surface of the base 1 in rotation at intervals, the belt 1 is tightly connected to the two pulleys 1, and the The motor shaft of motor 1 is coaxially connected to the rotating shaft of one of the pulleys 1, at least two of the pulleys 2 are connected to the surface of base 2 for rotation at intervals, the belt 2 is tensionedly connected to the two pulleys 2, the motor shaft of motor 2 is coaxially connected to the rotating shaft of one of the pulleys 2, the rotation direction of motor 1 is opposite to that of motor 2, belt 1 and belt 2 are located on both sides of the conveyor belt, the surface of belt 1 and the surface of belt 2 correspond to each other and abut against both sides of the round bottle and slide in contact, the detection component is connected to the machine body, and the detection component can detect the angle of the round bottle on the conveyor belt and control the rotation speed of motor 1 and motor 2.

[0006] By adopting the above technical scheme, multiple round bottles are placed on the surface of the conveyor belt at intervals, and the conveyor belt drives the multiple round bottles to pass through the detection component and the adjustment component in sequence. The detection component controls the rotation speed of motor one and motor two after detecting the angle of the round bottle on the conveyor belt. The rotation direction of motor one is opposite to that of motor two. Belt one is tightly connected to two pulleys one, and belt two is tightly connected to two pulleys two. Belt one and belt two are located on both sides of the conveyor belt, and the surface of belt one and the surface of belt two correspond to each other and abut against both sides of the round bottle and slide in contact. The speed difference between belt one and belt two drives the round bottle to rotate around its own axis, so as to realize precise adjustment of the angle of the round bottle. The controller can detect the angle of each round bottle passing through and control the rotation speed of motor one and motor two, so that the label information of each round bottle on the conveyor belt faces the same side, and no manual adjustment and rotation is required at the later stage, thereby shortening the processing cycle of the round bottles and reducing the production cost of the round bottles.

[0007] Optionally, the detection component also includes an industrial camera, a controller and a light source, wherein the light source is connected to the surface of the machine body and can illuminate the round bottles on the conveyor belt. The industrial camera is connected to the surface of the machine body and can photograph the round bottles on the conveyor belt and transmit the photographs to the controller, and the controller controls the rotation speed of motor one and motor two according to the angle of the round bottles in the photograph.

[0008] By adopting the above technical solution, the light source illuminates the round bottles on the conveyor belt, so that the industrial camera can accurately photograph the round bottles on the conveyor belt and transmit them to the controller. The controller controls the speed of motor one and motor two according to the angle of the round bottles in the photo, thereby achieving precise adjustment of the angle of the round bottles on the conveyor belt, thereby improving the efficiency of round bottle straightening.

[0009] Optionally, the base is connected to a moving component, which includes a ball screw pair, a driving knob and a slide rail. The ball screw pair is connected to the surface of the machine body, the driving knob is electrically connected to the ball screw pair and controls the start and stop of the ball screw pair, the base is connected to the outer wall of the ball screw pair, the slide rail is connected to the surface of the machine tool, and the base is provided with a slide groove that slides with the slide rail. When the driving knob drives the ball screw pair to start, the base is driven along the axis of the ball screw pair to approach or move away from the conveyor belt.

[0010] By adopting the above technical solution, according to the diameter of the round bottles on the conveyor belt, the driving knob drives the ball screw pair to start, driving the base one along the axis of the ball screw pair to approach or move away from the conveyor belt, so that the surface of the belt one and the surface of the belt two can correspond to each other and abut the two sides of the round bottles on the conveyor belt, thereby achieving applicability to round bottles of different sizes, thereby improving the practicability of the round bottle straightening machine.

[0011] Optionally, a plurality of the detection components and the adjustment components are provided, and the detection components and the adjustment components are sequentially connected to the surface of the body at intervals, and the detection components correspond to the adjustment components one by one and are electrically connected.

[0012] By adopting the above technical scheme, multiple inspection components and multiple adjustment components are connected on the surface of the machine body at intervals in sequence, the inspection components and the adjustment components correspond to each other one by one and are electrically connected, the conveyor belt drives the round bottles to pass through the inspection components and the adjustment components in sequence, the inspection component can shoot and calculate the round bottles passing through the adjustment components on the conveyor belt, and detect whether there is still a difference in the angle of the round bottle. If the angle of the round bottle still deviates from the standard value, the controller adjusts the speed of motor one and motor two to achieve secondary rubbing of the round bottle, thereby ensuring that the angle of the round bottle on the conveyor belt remains consistent, and further improving the processing accuracy of the round bottle.

[0013] Optionally, the base 1 is connected to a heat dissipation component, which includes a reciprocating screw, a heat dissipation piston, at least two one-way valves 1 and at least two one-way valves 2. A heat dissipation cavity is provided in the base 1 for the reciprocating screw to rotate. The heat dissipation piston is threadedly connected to the outer wall of the reciprocating screw. The heat dissipation piston divides the heat dissipation cavity into two heat dissipation sections. An exhaust hole is provided on the inner wall of the heat dissipation section. The exhaust hole passes through a surface of the base 1 and faces a surface of the belt 1. The one-way valve 1 corresponds to and is connected to the inner wall of the exhaust hole one-to-one. The one-way valve 1 supplies air in the heat dissipation section to enter the exhaust hole. The inner wall of the heat dissipation section is provided with an air inlet hole. The air inlet hole passes through a surface of the base 1. The one-way valve 2 corresponds to and is connected to the inner wall of the air inlet hole one-to-one. The one-way valve 2 supplies air in the air inlet hole to enter the heat dissipation section.

[0014] By adopting the above technical scheme, when the belt one slides in contact with both sides of the round bottle and converts kinetic energy into heat energy, the reciprocating screw rotates on the inner wall of the heat dissipation cavity, driving the heat dissipation piston to slide along the axis of the reciprocating screw, driving the outside air to pass through the air inlet and the one-way valve two in sequence and enter the heat dissipation section, and driving the air in the heat dissipation section to pass through the one-way valve one and impact the surface of the belt one from the exhaust hole. The air and the belt one are fully in contact and heat exchange is carried out, so as to achieve cooling of the belt one, and the belt one is not easily worn out due to operation in a high temperature state, thereby extending the service life of the round bottle straightening machine.

[0015] Optionally, the heat dissipation assembly further includes a worm wheel and a worm, wherein the worm wheel is coaxially connected to a rotating shaft of one of the pulleys, the worm is coaxially connected to an end of a reciprocating screw, and the worm wheel meshes with the worm.

[0016] By adopting the above technical solution, when the pulley rotates, the worm wheel is driven to rotate, and the worm wheel engages with the worm, driving the reciprocating screw to rotate. No external power device is needed to drive the reciprocating screw to rotate, thereby reducing energy loss and embodying the concept of energy saving.

[0017] Optionally, the base is connected to a cleaning assembly, which includes a cleaning screw, a skateboard, a cleaning wheel and sticky paper. A cleaning cavity is provided on the surface of the base facing the body for the cleaning screw to rotate. The end of the skateboard is threadedly connected to the outer wall of the cleaning screw. The cleaning wheel is rotatably connected to the end of the skateboard away from the cleaning screw. The axis of the cleaning wheel and the axis of the pulley are parallel to each other. The sticky paper is connected to the wheel surface of the cleaning wheel. The adhesive end of the sticky paper is in rolling contact with the surface of the belt, and the adhesive end of the sticky paper can adhere to impurities on the surface of the belt.

[0018] By adopting the above technical scheme, when the cleaning screw rotates on the inner wall of the cleaning chamber, it drives the slide plate to slide back and forth along the axis of the cleaning screw on the inner wall of the cleaning chamber. At the same time, the sticky paper is connected to the cleaning wheel surface, and the adhesive end of the sticky paper is in rolling contact with the surface of the belt. The adhesive end of the sticky paper can adhere to impurities on the surface of the belt, thereby realizing directional cleaning of the surface of the belt, making it difficult for impurities on the surface of the belt to adhere to the surface of the round bottle, thereby improving the processing quality of the round bottle.

[0019] Optionally, the cleaning assembly also includes a connecting rope and an elastic member, wherein a connecting hole for the connecting rope to pass through is opened on the inner wall of one of the heat dissipation sections, the connecting hole connects the heat dissipation section and the cleaning chamber, one end of the connecting rope is connected to the surface of the heat dissipation piston facing the connecting hole, the other end of the connecting rope passes through the connecting hole and is wrapped around the surface of the cleaning screw rod, one end of the elastic member in the elastic force direction is connected to the inner wall of the cleaning chamber, and the other end of the elastic member in the elastic force direction is connected to the surface of the cleaning screw rod, the elastic member has elastic force to drive the connecting rope to be wrapped around the surface of the cleaning screw rod, and the connecting rope between the cleaning screw rod and the heat dissipation piston tends to be in a taut state.

[0020] By adopting the above technical solution, when the heat dissipation piston slides along the axis of the reciprocating screw toward the cleaning chamber, the distance between the heat dissipation piston and the cleaning screw is reduced, the elastic force of the elastic member drives the cleaning screw to rotate, and the connecting rope is wrapped around the surface of the cleaning screw. When the heat dissipation piston slides along the axis of the reciprocating screw toward the direction away from the cleaning chamber, the distance between the heat dissipation piston and the cleaning screw is extended, and the heat dissipation piston drives the cleaning screw to rotate in the opposite direction, driving the cleaning rope to be pulled out. There is no need for an external power device to drive the cleaning screw to rotate, thereby reducing energy loss and embodying the concept of energy saving.

[0021] Optionally, the base 1 is connected to a circulation component, and the circulation component includes a filter, an elastic member 2, a circulation rod, a scraper, a contact switch 1, an electromagnet and a magnetic block. A sliding cavity for sliding the filter is provided on the surface of the base 1, and the air inlet holes are connected to the sliding cavity. One end of the elastic member 2 in the elastic direction is connected to the inner wall of the cleaning cavity, and the other end of the elastic member 2 in the elastic direction is connected to the surface of the filter. The elastic member 2 has the elastic force to drive the filter to slide in the direction away from the sliding cavity, and the end of the filter has a tendency to protrude from the surface of the base 1. The circulation rod is connected to the surface of the filter. The axis of the circulation rod and the axis of the cleaning screw are parallel to each other, the scraper is slidably connected to the outer wall of the circulation rod, the scraping end of the scraper is pressed against the surface of the filter, the electromagnet is connected to the surface of the scraper close to the slide plate, the magnetic block is connected to the surface of the slide plate close to the scraper, the contact switch 1 is connected to the inner wall of the sliding chamber, the contact switch 1 is electrically connected to the electromagnet, when the filter slides toward the direction close to the contact switch 1 due to the pressure of impurities, the contact switch 1 abuts against the surface of the filter and is turned on, the electromagnet is energized and has magnetism, and the electromagnet and the magnetic block are attracted to each other with opposite poles.

[0022] By adopting the above technical scheme, air is filtered through the filter and enters the air inlet from the cleaning chamber. Impurities in the air accumulate on the surface of the filter. The filter slides along the inner wall of the cleaning chamber toward the contact switch 1 due to the pressure of the impurities. The contact switch 1 abuts against the surface of the filter and is turned on. The electromagnet is energized and has magnetism. The electromagnet and the magnetic block are attracted to each other with opposite poles. When the slide plate slides on the inner wall of the cleaning chamber along the axis of the cleaning screw, the scraper is driven to slide on the surface of the filter along the axis of the circulation rod. The scraping end of the scraper abuts against the surface of the filter and scrapes off the impurities on the surface of the filter, thereby achieving directional cleaning of impurities on the surface of the filter and reducing energy loss, thereby embodying the concept of energy saving.

[0023] In the second aspect, the present application provides a method for straightening a round bottle by a straightening machine, which adopts the following technical solution: A round bottle straightening machine straightening method, using a round bottle straightening machine, comprising the following steps: Round bottle placement: multiple round bottles are placed on the conveyor belt surface in sequence, and the conveyor belt drives multiple round bottles to pass through the detection component and the adjustment component in sequence; The angle of the round bottle is corrected. The light source illuminates the round bottle on the conveyor belt. The industrial camera takes pictures of the round bottles on the conveyor belt and sends them to the controller. The controller adjusts the speed of motor one and motor two according to the angle of the round bottle in the photo. The surface of belt one and the surface of belt two slide in contact with the two sides of the round bottle. The speed between belt one and belt two drives the round bottle to rotate around its own axis at a corresponding angle.

[0024] By adopting the above technical solution, the controller adjusts the speed of motor one and motor two according to the deflection angle of the round bottle in the photo, controls the speed difference between belt one and belt two to drive the round bottle to rotate around its own axis, and makes the label information of each round bottle on the conveyor belt face the same side, without manual adjustment and rotation at a later stage, thereby shortening the processing cycle of the round bottles and reducing the production cost of the round bottles.

[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. The setting of motor 1, motor 2, pulley 1, belt 1, pulley 2 and belt 2 makes the label information of each round bottle on the conveyor belt face the same side, without manual adjustment and rotation later, thus shortening the processing cycle of round bottles and reducing the production cost of round bottles; 2. The setting of industrial camera, controller and light source. The controller controls the speed of motor 1 and motor 2 according to the angle of the round bottle in the photo, so as to achieve precise adjustment of the angle of the round bottle on the conveyor belt, thereby improving the efficiency of round bottle straightening; 3. The arrangement of the ball screw pair, driving knob and slide rail enables the first surface of the belt and the second surface of the belt to contact the two sides of the round bottles on the conveyor belt in a one-to-one correspondence, thereby achieving applicability to round bottles of different sizes, thereby improving the practicability of the round bottle straightening machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure in the embodiment of the present application.

[0027] Figure 2 It is a partial cross-sectional view in an embodiment of the present application, mainly showing the heat dissipation component.

[0028] Figure 3 It is a partial cross-sectional view in an embodiment of the present application, mainly showing the worm wheel and the worm.

[0029] Figure 4 It is a partial cross-sectional view in an embodiment of the present application, mainly showing the circulation components.

[0030] Description of reference numerals: 1, machine body; 2, conveyor belt; 3, detection component; 31, industrial camera; 32, light source; 4, adjustment component; 41, base 1; 411, slide groove; 412, heat dissipation cavity; 4121, heat dissipation section; 413, exhaust hole; 414, air inlet hole; 415, cleaning cavity; 416, connecting hole; 417, sliding cavity; 42, base 2; 43, motor 1; 44, motor 2; 45, pulley 1; 46, belt 1; 47, pulley 2; 48, belt 2; 5, moving component; 51 , ball screw pair; 52, drive knob; 53, slide rail; 6, heat dissipation component; 61, reciprocating screw; 62, heat dissipation piston; 63, worm gear; 64, worm; 65, one-way valve one; 66, one-way valve two; 7, cleaning component; 71, cleaning screw; 72, slide plate; 73, cleaning wheel; 74, sticky paper; 75, connecting rope; 76, elastic part one; 8, circulation component; 81, filter screen; 82, elastic part two; 83, circulation rod; 84, scraper; 85, contact switch one; 86, electromagnet; 87, magnetic block. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-4 This application is described in further detail.

[0032] The present application embodiment discloses a round bottle straightening machine. Figure 1 A round bottle straightening machine includes a body 1, a conveyor belt 2, a detection component 3 and an adjustment component 4. The bottom of the body 1 abuts against the ground to form a support, the conveyor belt 2 is installed on the top surface of the body 1, the transportation direction of the conveyor belt 2 and the length direction of the body 1 are parallel to each other, and a plurality of round bottles are placed on the surface of the conveyor belt 2 in sequence. The number of the detection component 3 and the adjustment component 4 can be one, two or more. In the embodiment of the present application, the number of the detection component 3 and the adjustment component 4 are both two, and the two detection components 3 and the two adjustment components 4 are installed in sequence on the top surface of the body 1 in sequence. The arrangement direction of the detection component 3 and the arrangement direction of the adjustment component 4 are parallel to each other, and the arrangement direction of the detection component 3 and the length direction of the body 1 are parallel to each other. The detection component 3 and the adjustment component 4 correspond to each other and are electrically connected. The detection component 3 can detect the angle of the round bottle on the conveyor belt 2 and control the operation of the adjustment component 4. The adjustment component 4 can drive the round bottle on the conveyor belt 2 to rotate a corresponding angle around its own axis, so that the label information of each round bottle on the conveyor belt 2 is facing the same side, and there is no need for manual adjustment and rotation at a later stage, thereby shortening the processing cycle of the round bottle and reducing the production cost of the round bottle.

[0033] Reference Figure 1The adjustment component 4 includes a base 1 41, a base 2 42, a motor 1 43, a motor 2 44, at least two pulleys 1 45, a belt 1 46 used in combination with the pulley 1 45, at least two pulleys 2 47 and a belt 2 48 used in combination with the pulley 2 47. The base 1 41 and the base 2 42 are slidably connected to the surface of the body 1 at intervals. The sliding direction of the base 1 41 and the sliding direction of the base 2 42 are parallel to each other, and the sliding direction of the base 1 41 and the width direction of the body 1 are parallel to each other. The base 1 41 and the base 2 42 are located on both sides of the conveying direction of the conveyor belt 2. The pulley 1 45 and the belt 46 are used in combination with the pulley 1 45. The number of pulleys 47 can be two, three or four. In the embodiment of the present application, the number of pulleys 1 45 and pulley 2 47 are both four. The four pulleys 45 are rotatably connected to the four corners of the surface of the base 41 at intervals. The axis of the pulley 45 and the height direction of the body 1 are parallel to each other. The belt 1 46 is tensioned and connected to the four pulleys 45. The motor 43 is fixed to the top surface of the base 41 by bolts. The axis of the motor 43 coincides with the axis of one of the pulleys 45. The end of the motor shaft of the motor 43 passes through the outer wall of the base 41 and is coaxially fixed to the rotating shaft of one of the pulleys 45.

[0034] Reference Figure 1 , four pulleys 2 47 are connected to the four corners of the surface of base 2 42 in rotation at intervals, the axis of pulley 2 47 and the height direction of body 1 are mutually afraid of each other, belt 2 48 is tensioned and connected to the four pulleys 2 47, motor 2 44 is fixed to the top surface of base 2 42 by bolts, the motor axis of motor 2 44 coincides with the axis of one of the pulleys 2 47, the end of the motor shaft of motor 2 44 passes through the outer wall of base 2 42 and is coaxially fixed on the rotating shaft of one of the pulleys 2 47, the rotation direction of motor 2 44 is opposite to that of motor 1 43, belt 1 46 and belt 2 48 are located on both sides of the transportation direction of conveyor belt 2, and the surface of belt 1 46 and the surface of belt 2 48 correspond one by one to abut against both sides of the round bottle and slide in contact.

[0035] Reference Figure 1The detection component 3 includes an industrial camera 31, a controller and a light source 32. The industrial camera 31 is fixed to the surface of the body 1 by bolts. The shooting end of the industrial camera 31 faces the round bottles on the conveyor belt 2 and shoots. The number of light sources 32 can be one, two or more. In the embodiment of the present application, the number of light sources 32 is two. The two light sources 32 are fixed to the surface of the body 1 by bolts at intervals. The industrial camera 31 is located between the two light sources 32. The light-emitting ends of the two light sources 32 are both facing the round bottles on the belt. The light source 32 is the light supplement for the light source 32 on the conveyor belt 2. The industrial camera 31 accurately takes pictures of the round bottles on the conveyor belt 2 and sends them to the controller. The controller compares the angle of the round bottle in the photo with the preset value, and adjusts the rotation speed of the motor 1 43 and the motor 2 44 according to the deviation between the angle of the round bottle and the preset angle. The surface of the belt 1 46 and the surface of the belt 2 48 are in one-to-one contact. The two sides of the round bottles on the conveyor belt 2 are in sliding contact, and the speed difference between belt 1 46 and belt 2 48 drives the round bottles to rotate around their own axes at a corresponding angle, thereby realizing precise adjustment of the angle of the round bottles on the conveyor belt 2, and the conveyor belt 2 continues to carry the round bottles through the next detection component 3 and the adjustment component 4, and the next industrial camera 31 continues to take photos of the round bottles on the conveyor belt 2, and the controller compares the angle of the round bottles in the photo with the preset angle. If there is still a deviation between the angle of the round bottle and the preset angle, the controller adjusts the speed of motor 1 43 and motor 2 44, and the speed difference between belt 1 46 and belt 2 48 continues to drive the round bottles on the belts to rotate around their own axes, thereby realizing secondary correction of the angle of the round bottles on the conveyor belt 2, ensuring that the label information of the round bottles on the conveyor belt 2 is facing the same side, without the need for manual adjustment and rotation at a later stage, shortening the processing cycle of the round bottles, and thus reducing the production cost of the round bottles.

[0036] Reference Figure 1 The base 1 41 and the base 2 42 are both installed with a moving assembly 5, and the moving assembly 5 can drive the base 1 41 and the base 2 42 to move closer to or away from each other. The moving assembly 5 includes a ball screw pair 51, a driving knob 52 and a slide rail 53. The ball screw pair 51 is fixed to the top surface of the body 1 by bolts, and the driving knob is electrically connected to the ball screw pair 51 and controls the start and stop of the ball screw pair 51. The base 1 41 is installed on the outer wall of the ball screw pair 51. When the ball screw pair 51 is started, it drives the base 1 41 to slide along the surface of the body 1. The slide rail 53 is screwed. The bolt is fixed on the top surface of the machine body 1, and a slide groove 411 is provided on the surface of the base 41 for sliding cooperation with the slide rail 53. When the driving button drives the ball screw pair 51 to start, the base 41 is driven along the surface of the slide rail 53 to approach or move away from the conveyor belt 2, so that the distance between the belt 1 46 and the belt 2 48 is equal to the diameter of the round bottle, ensuring the stability of the one-to-one contact between the surface of the belt 1 46 and the surface of the belt 2 48 against the two sides of the round bottle and the sliding contact, so that the round bottle straightening machine can adapt to the sizes of round bottles with different diameters, thereby improving the versatility of the round bottle straightening machine.

[0037] Reference Figure 2 and Figure 3 The base 1 41 and the base 2 42 are both installed with a heat dissipation component 6, and the heat dissipation component 6 can dissipate heat on the surface of the belt 1 46 or the belt 2 48. The heat dissipation component 6 includes a reciprocating screw 61, a heat dissipation piston 62, a worm gear 63, a worm 64, at least two one-way valves 1 65 and at least two one-way valves 2 66. In the embodiment of the present application, the number of the one-way valve 1 65 and the one-way valve 2 66 are both two. The material of the heat dissipation piston 62 can be rubber or nylon. In the embodiment of the present application, the material of the heat dissipation piston 62 is rubber, which has a certain deformation ability. A heat dissipation cavity 412 for the reciprocating screw 61 to rotate is provided in the base 1 41, and the axis of the reciprocating screw 61 and the length direction of the body 1 are mutually Parallel, the heat dissipation piston 62 is threadedly connected to the outer wall of the reciprocating screw 61, the heat dissipation piston 62 divides the heat dissipation chamber 412 to form two heat dissipation sections 4121, the worm wheel 63 is coaxially fixed on one of the pulleys 45 rotating shafts, the end of the reciprocating screw 61 passes through the inner wall of the heat dissipation chamber 412 and faces the wheel surface of the worm wheel 63, the worm 64 is coaxially fixed to the end of the reciprocating screw 61, the worm 64 engages with the worm wheel 63, when the pulley 45 rotates, the reciprocating screw 61 is driven to rotate on the inner wall of the rotating chamber, and the heat dissipation piston 62 is driven to slide back and forth on the inner wall of the rotating chamber along the axis of the reciprocating screw 61, no external power device is needed to drive the reciprocating screw 61 to rotate, energy loss is reduced, thereby embodying the concept of energy saving.

[0038] Reference Figure 2 and Figure 3 The inner wall of the heat dissipation section 4121 close to the belt 1 46 is provided with an exhaust hole 413, the exhaust hole 413 penetrates the outer wall of the base 1 41 in the direction close to the belt 1 46 and faces the surface of the belt 1 46, the one-way valve 1 65 is installed in a one-to-one correspondence with the inner wall of the exhaust hole 413, and the one-way valve 1 65 is provided to supply the air in the heat dissipation section 4121 to enter the exhaust hole 413, the inner wall of the heat dissipation section 4121 away from the exhaust hole 413 is provided with an air inlet hole 414, the air inlet hole 414 penetrates the top surface of the base 1 41 in the direction away from the heat dissipation section 4121, the one-way valve 2 66 is installed in a one-to-one correspondence with the inner wall of the air inlet hole 414, and the one-way valve 2 66 is provided to supply the air in the air inlet hole 414 to enter the heat dissipation section 4121 When the heat dissipation piston 62 slides back and forth on the inner wall of the heat dissipation chamber 412 along the axis of the reciprocating screw rod 61, the air pressure in one of the heat dissipation sections 4121 increases, and the air in the heat dissipation section 4121 hits the surface of the belt 46 from the exhaust hole 413 through the one-way valve 65. The air is in full contact with the surface of the belt 46 and performs heat exchange, thereby cooling the belt 46, making it less likely for the belt 46 to be damaged due to long-term operation at high temperature, thereby extending the service life of the round bottle straightening machine; at the same time, the air pressure in the other heat dissipation section 4121 decreases, and the outside air enters the heat dissipation section 4121 from the one-way valve 66 through the air inlet hole 414, driving the air flow in the heat dissipation section 4121.

[0039] Reference Figure 2 and Figure 4 The base 1 41 and the base 2 42 are both installed with a cleaning assembly 7, which can clean the impurities on the surface of the belt 1 46 or the surface of the belt 2 48 by adhesion. The cleaning assembly 7 includes a cleaning screw 71, a slide plate 72, a cleaning wheel 73, a sticky paper 74, a connecting rope 75 and an elastic member 1 76. The surface of the base facing the body 1 is provided with a cleaning cavity 415 for the cleaning screw 71 to rotate. The axis of the cleaning screw 71 and the width direction of the body 1 are parallel to each other. One end of the slide plate 72 is threadedly connected to the outer wall of the cleaning screw 71, and the other end of the slide plate 72 is penetrated by the cleaning cavity 415 and faces the surface of the belt 1 46. A connecting hole 416 for the connecting rope 75 to pass through is provided on the inner wall of one of the heat dissipation sections 4121 , the connecting hole 416 is connected to the cleaning chamber 415, one end of the connecting rope 75 is fixed on the surface of the heat dissipation piston 62 facing the connecting hole 416, the other end of the connecting rope 75 passes through the connecting hole 416 and is wound around the rod surface of the cleaning screw 71, the elastic member 76 can be a tension spring or a coil spring. In the embodiment of the present application, the elastic member 76 is a coil spring with a certain deformation ability. One end of the elastic member 76 in the elastic direction is fixed to the inner wall of the cleaning chamber 415, and the other end of the elastic member 76 in the elastic direction is fixed to the rod surface of the cleaning screw 71. The elastic member 76 has elastic force to drive the connecting rope 75 to be wound around the rod surface of the cleaning screw 71, and the connecting rope 75 between the cleaning screw 71 and the heat dissipation piston 62 tends to be in a taut state.

[0040] Reference Figure 2 and Figure 4 , the cleaning wheel 73 is rotatably connected to the end of the slide plate 72 facing the belt 46, the axis of the cleaning wheel 73 and the axis of the pulley 45 are parallel to each other, the adhesive paper 74 is fixed to the wheel surface of the cleaning wheel 73, and the adhesive end of the adhesive paper 74 abuts against the surface of the belt 46 and adheres to the impurities on the surface of the belt 46; when the heat dissipation piston 62 slides back and forth on the inner wall of the heat dissipation cavity 412 along the axis of the reciprocating screw 61, the heat dissipation piston 62 approaches the connecting hole 416 along the inner wall of the heat dissipation cavity 412, and the connecting rope 75 between the heat dissipation piston 62 and the cleaning screw 71 is in a relaxed state, and the elastic member 76 drives the cleaning screw 71 to rotate, driving the connecting rope 75 The connecting rope 75 is wound around the rod surface of the cleaning screw 71, so that the heat dissipation piston 62 and the cleaning screw 71 are in a taut state. When the heat dissipation piston 62 moves away from the connecting hole 416 along the inner wall of the heat dissipation cavity 412, the cleaning piston drives the cleaning screw 71 to rotate in the opposite direction through the connecting rope 75, and drives the slide plate 72 to slide back and forth along the axis of the cleaning screw 71. The adhesive end of the adhesive paper 74 rolls in contact with the surface of the belt 46, and the adhesive end of the adhesive paper 74 adheres to the impurities on the surface of the belt 46, thereby realizing directional cleaning of the surface of the belt 46, making it difficult for the impurities on the surface of the belt 46 to adhere to the surface of the round bottle, thereby improving the processing quality of the round bottle.

[0041] Reference Figure 2 and Figure 4The base 1 41 and the base 2 42 are both equipped with a circulation assembly 8, which can filter the air entering the air inlet 414. The circulation assembly 8 includes a filter 81, an elastic member 2 82, a circulation rod 83, a scraper 84, a contact switch 1 85, an electromagnet 86 and a magnetic block 87. The elastic member 2 82 can be a compression spring or a tension spring. In the embodiment of the present application, the elastic member 2 82 is a compression spring with a certain deformation ability. The top surface of the base 1 41 is provided with a sliding cavity 417 for the sliding of the filter 81. The sliding direction of the filter 81 The sliding cavity 417 is parallel to the height direction of the machine body 1, and the sliding cavity 417 is connected to the air inlet 414. The outside air enters the air inlet 414 from the sliding cavity 417 after being filtered by the filter 81, so that impurities are not easy to enter the air inlet 414. One end of the elastic part 82 in the elastic direction is fixed to the bottom wall of the sliding cavity 417, and the other end of the elastic part 82 in the elastic direction is fixed to the surface of the filter 81. The elastic part 82 has the elastic force to drive the filter 81 to slide in the direction away from the sliding cavity 417, and the end of the filter 81 tends to protrude from the surface of the base.

[0042] Reference Figure 2 and Figure 4 The number of circulation rods 83 can be one, two or more. In the embodiment of the present application, the number of circulation rods 83 is two, and the two circulation rods 83 are fixed on both sides of the filter screen 81 in a one-to-one manner. The axis of the circulation rod 83 and the axis of the cleaning screw 71 are parallel to each other. The two ends of the scraper 84 are slidably connected to the outer wall of the circulation rod 83 in a one-to-one manner. The scraping end of the scraper 84 is pressed against the surface of the filter screen 81. The electromagnet 86 is installed on the surface of the scraper 84 facing the slide plate 72, and the magnetic block 87 is installed on the surface of the slide plate 72 facing the scraper 84. The contact switch 85 is installed on the inner wall of the sliding cavity 417. The contact switch 85 is electrically connected to the electromagnet 86. When impurities in the air accumulate on the surface of the filter 81, the filter 81 slides toward the direction close to the sliding chamber 417 due to the pressure of the impurities, and the contact switch 85 abuts against the surface of the filter 81 and is turned on, and the electromagnet 86 is energized and has magnetism. The electromagnet 86 and the magnetic block 87 are attracted to each other with opposite poles. When the slide plate 72 slides back and forth along the axis of the cleaning screw rod 71, the scraper 84 is driven to slide back and forth on the surface of the filter 81 along the axis of the circulation rod 83. The scraping end of the scraper 84 abuts against the surface of the filter 81 and scrapes away the impurities on the surface of the filter 81, thereby realizing directional cleaning of the surface of the filter 81, thereby ensuring the stability of the filter 81 in filtering the air.

[0043] The implementation principle of a round bottle straightening machine in an embodiment of the present application is as follows: a plurality of round bottles are placed on the surface of a conveyor belt 2 at intervals in sequence, and the conveyor belt 2 drives the plurality of round bottles to pass through a detection component 3 and an adjustment component 4 in sequence, and the light emitting ends of two light sources 32 are both directed toward the round bottles on the conveyor belt, and the light source 32 is used to fill in the light for the light source 32 on the conveyor belt 2, and an industrial camera 31 accurately takes a photo of the round bottles on the conveyor belt 2 and sends it to a controller, and the controller compares the angle of the round bottle in the photo with a preset value, and adjusts the rotation speed of motor 1 43 and motor 2 44 according to the deviation between the angle of the round bottle and the preset angle, and the surface of belt 1 46 and the surface of belt 2 48 correspond one-to-one to abut against both sides of the round bottles on the conveyor belt 2 and slide in contact, and the speed difference between belt 1 46 and belt 2 drives the round bottles to rotate around themselves The axis rotates a corresponding angle to achieve precise adjustment of the angle of the round bottles on the conveyor belt 2. The conveyor belt 2 continues to carry the round bottles through the next detection component 3 and the adjustment component 4. The next industrial camera 31 continues to take photos of the round bottles on the conveyor belt 2. The controller compares the angle of the round bottles in the photo with the preset angle. If there is still a deviation between the angle of the round bottle and the preset angle, the controller adjusts the speed of motor 1 43 and motor 2 44. The speed difference between belt 1 46 and belt 2 48 continues to drive the round bottles on the belt to rotate around their own axes, thereby achieving secondary correction of the angle of the round bottles on the conveyor belt 2, ensuring that the label information of the round bottles on the conveyor belt 2 is facing the same side, without the need for manual adjustment and rotation at a later stage, shortening the processing cycle of the round bottles, and thus reducing the production cost of the round bottles.

[0044] The embodiment of the present application also discloses a method for straightening a round bottle by a round bottle straightening machine, using the round bottle straightening machine, comprising the following steps: Round bottle placement: multiple round bottles are placed on the surface of the conveyor belt 2 in sequence and at intervals, and the conveyor belt 2 drives multiple round bottles to pass through the detection component 3 and the adjustment component 4 in sequence; The angle of the round bottle is corrected, the light source 32 illuminates the round bottle on the conveyor belt 2, the industrial camera 31 takes pictures of the round bottles on the conveyor belt 2 and sends them to the controller, the controller adjusts the rotation speed of motor 1 43 and motor 2 44 according to the angle of the round bottle in the photo, the surface of belt 1 46 and the surface of belt 2 48 are in sliding contact with the two sides of the round bottle, and the speed between belt 1 46 and belt 2 48 drives the round bottle to rotate around its own axis at a corresponding angle.

[0045] The implementation principle of a method for straightening round bottles through a round bottle straightening machine in an embodiment of the present application is as follows: a controller adjusts the rotation speed of motor 1 43 and motor 2 44 according to the deflection angle of the round bottle in the photo, controls the speed difference between belt 1 46 and belt 2 48 to drive the round bottle to rotate around its own axis, so that the label information of each round bottle on the conveyor belt 2 is facing the same side, and no manual adjustment and rotation are required at a later stage, thereby shortening the processing cycle of the round bottles and reducing the production cost of the round bottles.

[0046] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A round bottle straightening machine, characterized by: The invention comprises a machine body (1), a conveyor belt (2), a detection component (3) and an adjustment component (4), wherein the conveyor belt (2) is connected to the surface of the machine body (1), and round bottles are placed on the surface of the conveyor belt (2). The adjustment component (4) comprises a base 1 (41), a base 2 (42), a motor 1 (43), a motor 2 (44), at least two pulleys 1 (45), a belt 1 (46) used in combination with the pulley 1 (45), at least two pulleys 2 (47) and a belt 2 (48) used in combination with the pulley 2 (47), wherein the base 1 (41) and the base 2 (42) are connected to the surface of the machine body (1) at intervals, the base 1 (41) and the base 2 (42) are located on both sides of the conveyor belt (2), at least two pulleys 1 (45) are connected to the surface of the base 1 (41) for rotation at intervals, and the belt 1 (46) is tensioned to connect the two pulleys. One (45), the motor shaft of the motor one (43) is coaxially connected to the rotating shaft of one of the pulleys one (45), at least two of the pulleys two (47) are connected to the surface of the base two (42) in an interval manner, the belt two (48) is tensionedly connected to the two pulleys two (47), the motor shaft of the motor two (44) is coaxially connected to the rotating shaft of one of the pulleys two (47), the rotation direction of the motor one (43) is opposite to the rotation direction of the motor two (44), the belt one (46) and the belt two (48) are located on both sides of the conveyor belt (2), the surface of the belt one (46) and the surface of the belt two (48) are in one-to-one correspondence with the two sides of the round bottle and in sliding contact, the detection component (3) is connected to the machine body (1), and the detection component (3) can detect the angle of the round bottle on the conveyor belt (2) and control the rotation speed of the motor one (43) and the motor two (44).

2. The round bottle straightening machine according to claim 1, characterized in that: The detection component (3) also includes an industrial camera (31), a controller and a light source (32). The light source (32) is connected to the surface of the machine body (1). The light source (32) can illuminate the round bottles on the conveyor belt (2). The industrial camera (31) is connected to the surface of the machine body (1). The industrial camera (31) can take pictures of the round bottles on the conveyor belt (2) and transmit the pictures to the controller. The controller controls the rotation speeds of the motor 1 (43) and the motor 2 (44) according to the angle of the round bottles in the pictures.

3. The round bottle straightening machine according to claim 1, characterized in that: The base (41) is connected to a moving assembly (5), and the moving assembly (5) includes a ball screw pair (51), a driving knob (52) and a slide rail (53). The ball screw pair (51) is connected to the surface of the machine body (1). The driving knob (52) is electrically connected to the ball screw pair (51) and controls the start and stop of the ball screw pair (51). The base (41) is connected to the outer wall of the ball screw pair (51), and the slide rail (53) is connected to the surface of the machine tool. The base (41) is provided with a slide groove (411) that is slidably matched with the slide rail (53). When the driving knob (52) drives the ball screw pair (51) to start, the base (41) is driven to move closer to or farther away from the conveyor belt (2) along the axis of the ball screw pair (51).

4. The round bottle straightening machine according to claim 2, characterized in that: A plurality of the detection components (3) and the adjustment components (4) are provided, and the detection components (3) and the adjustment components (4) are sequentially connected to the surface of the machine body (1) at intervals, and the detection components (3) and the adjustment components (4) correspond one to one and are electrically connected.

5. The round bottle straightening machine according to claim 1, characterized in that: The base 1 (41) is connected to a heat dissipation assembly (6), the heat dissipation assembly (6) comprising a reciprocating screw (61), a heat dissipation piston (62), at least two one-way valves 1 (65) and at least two one-way valves 2 (66). A heat dissipation cavity (412) for the reciprocating screw (61) to rotate is provided in the base 1 (41), the heat dissipation piston (62) is threadedly connected to the outer wall of the reciprocating screw (61), the heat dissipation piston (62) divides the heat dissipation cavity (412) into two heat dissipation sections (4121), the inner wall of the heat dissipation section (4121) is provided with an exhaust hole (413), the exhaust hole (413) 3) penetrates the surface of the base (41) and faces the surface of the belt (46), the one-way valve (65) corresponds to and is connected to the inner wall of the exhaust hole (413) one by one, the one-way valve (65) allows air in the heat dissipation section (4121) to enter the exhaust hole (413), the inner wall of the heat dissipation section (4121) is provided with an air inlet hole (414), the air inlet hole (414) penetrates the surface of the base (41), the one-way valve (66) corresponds to and is connected to the inner wall of the air inlet hole (414), the one-way valve (66) allows air in the air inlet hole (414) to enter the heat dissipation section (4121).

6. The round bottle straightening machine according to claim 5, characterized in that: The heat dissipation assembly (6) further comprises a worm wheel (63) and a worm (64), wherein the worm wheel (63) is coaxially connected to a rotating shaft of one of the pulleys (45), and the worm (64) is coaxially connected to the end of the reciprocating screw (61), and the worm wheel (63) meshes with the worm (64).

7. The round bottle straightening machine according to claim 5, characterized in that: The base (41) is connected to a cleaning assembly (7), and the cleaning assembly (7) comprises a cleaning screw (71), a slide plate (72), a cleaning wheel (73) and a sticky paper (74). The surface of the base (41) facing the machine body (1) is provided with a cleaning cavity (415) for the cleaning screw (71) to rotate. The end of the slide plate (72) is threadedly connected to the outer wall of the cleaning screw (71). The cleaning wheel (73) is rotatably connected to the end of the slide plate (72) away from the cleaning screw (71). The axis of the cleaning wheel (73) and the axis of the pulley (45) are parallel to each other. The sticky paper (74) is connected to the wheel surface of the cleaning wheel (73). The sticky end of the sticky paper (74) is in rolling contact with the surface of the belt (46), and the sticky end of the sticky paper (74) can adhere to impurities on the surface of the belt (46).

8. The round bottle straightening machine according to claim 7, characterized in that: The cleaning assembly (7) further comprises a connecting rope (75) and an elastic member (76), wherein an inner wall of one of the heat dissipation sections (4121) is provided with a connecting hole (416) for the connecting rope (75) to pass through, the connecting hole (416) connecting the heat dissipation section (4121) and the cleaning chamber (415), one end of the connecting rope (75) is connected to a surface of the heat dissipation piston (62) facing the connecting hole (416), and the other end of the connecting rope (75) passes through the connecting hole (416). 6) and is wound around the rod surface of the cleaning screw (71); one end of the elastic member (76) in the elastic force direction is connected to the inner wall of the cleaning chamber (415); the other end of the elastic member (76) in the elastic force direction is connected to the rod surface of the cleaning screw (71); the elastic member (76) has an elastic force that drives the connecting rope (75) to be wound around the rod surface of the cleaning screw (71), and the connecting rope (75) between the cleaning screw (71) and the heat dissipation piston (62) tends to be in a taut state.

9. The round bottle straightening machine according to claim 7, characterized in that: The base one (41) is connected to a circulation assembly (8), and the circulation assembly (8) includes a filter (81), an elastic member two (82), a circulation rod (83), a scraper (84), a contact switch one (85), an electromagnet (86) and a magnetic block (87). The surface of the base one (41) is provided with a sliding cavity (417) for the filter (81) to slide, and the air inlet holes (414) are all connected to the sliding cavity (417). One end of the elastic member two (82) in the elastic direction is connected to the inner wall of the cleaning cavity (415), and the other end of the elastic member two (82) in the elastic direction is connected to the surface of the filter (81). The elastic member two (82) has an elastic force to drive the filter (81) to slide in a direction away from the sliding cavity (417), and the end of the filter (81) has a tendency to protrude from the surface of the base one (41). The circulation rod (83) is connected to the filter (81) surface, the axis of the circulation rod (83) and the axis of the cleaning screw (71) are parallel to each other, the scraper (84) is slidably connected to the outer wall of the circulation rod (83), the scraping end of the scraper (84) is pressed against the surface of the filter (81), the electromagnet (86) is connected to the surface of the scraper (84) close to the slide plate (72), the magnetic block (87) is connected to the surface of the slide plate (72) close to the scraper (84), the contact switch (85) is connected to the inner wall of the sliding chamber (417), the contact switch (85) is electrically connected to the electromagnet (86), when the filter (81) slides towards the direction close to the contact switch (85) due to the pressure of impurities, the contact switch (85) is pressed against the surface of the filter (81) and is turned on, the electromagnet (86) is energized and has magnetism, and the electromagnet (86) and the magnetic block (87) are attracted to each other with opposite poles.

10. A method for straightening a round bottle by a round bottle straightening machine, characterized in that: A round bottle straightening machine as described in any one of claims 1 to 9 is used, The following steps are involved: Round bottle placement: multiple round bottles are placed on the surface of a conveyor belt (2) in sequence and at intervals, and the conveyor belt (2) drives the multiple round bottles to pass through a detection component (3) and an adjustment component (4) in sequence; The angle of the round bottle is corrected, the light source (32) illuminates the round bottle on the conveyor belt (2), the industrial camera (31) takes a picture of the round bottle on the conveyor belt (2) and sends it to the controller, the controller adjusts the rotation speed of the motor 1 (43) and the motor 2 (44) according to the angle of the round bottle in the picture, the surface of the belt 1 (46) and the surface of the belt 2 (48) are in sliding contact with the two sides of the round bottle, and the speed between the belt 1 (46) and the belt 2 (48) drives the round bottle to rotate around its own axis at a corresponding angle.

Citation Information

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