Automatic counting device for oil leakage
By combining the flow guide box with the counter and flow guide pipe, the problem of inaccurate oil leakage counting is solved, achieving both accuracy and resource conservation in oil leakage detection.
Patent Information
- Application Number
- CN202111351382.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-11-15
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2041-11-15
AI Technical Summary
Existing technologies are inaccurate in detecting oil leaks in power substation equipment, making it difficult to accurately determine the severity of the leak, which affects maintenance work and wastes resources.
The design combines a flow guide box with a counter and a flow guide tube. The flow guide box collects oil from different locations on the flange and directs the oil droplets to the optical path between the transmitter and receiver via the flow guide tube. This prevents oil from easily leaking out and improves counting accuracy.
It improves the accuracy of oil leak counting, ensures the precision of oil leak detection, and reduces resource waste and environmental pollution.
Smart Images

Figure CN114199462B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a counting device, more specifically to an automatic counting device for leaked oil. Background Art
[0002] In power substations, some oil-filled equipment, such as transformers, voltage transformers, high-voltage reactors, etc., are affected by the manufacturing process of parts, operating environment, installation quality, and years of operation. The flanges and gaskets at the connection of the parts are aging, and the welding points and welds of the steel plates have problems such as quality, which lead to oil leakage in the gaps. If the equipment leaks oil for a long time or leaks a lot of oil, there will be insufficient oil. When the oil level of the running equipment, especially the transformer, drops too much, it may cause the gas protection to malfunction. Secondly, it is easy for water to enter while leaking oil, causing the inside of the equipment to be damp. At the same time, the oil leakage part is very easy to adhere to dust, so that a large area of oil is adhered to the surface, which greatly affects the appearance and brings difficulties to the maintenance work. Moreover, oil leakage wastes resources and pollutes the environment. In the operation and maintenance management of power equipment, according to the provisions of the "Standard Defect Library of Primary Substation Equipment of State Grid Corporation", we need to determine whether the oil leakage at this place belongs to "general defect", "serious defect" or "critical defect" according to the number of oil drops per minute of the equipment, so as to facilitate the maintenance personnel to further judge and deal with it. With existing detection methods, when oil leaks from a pipeline flange, the oil will drip at different locations on the flange, causing some of the dripping oil to be missed, resulting in inaccurate counting. Summary of the invention
[0003] The purpose of the present invention is to provide an automatic counting device for leaking oil, which can combine a guide box with a counter and a guide tube, so that the guide box can hold oil at different positions on the flange, and concentrate the oil dripping from the guide tube to the optical path between the transmitting end and the receiving end, thereby avoiding the easy leakage of part of the dripping oil and improving the accuracy of counting.
[0004] In order to achieve the above object, the present invention is implemented through the following technical solutions:
[0005] A leakage oil automatic counting device comprises a base, a lifting bracket is installed on the base, a fixed end of the lifting bracket is connected to the base, and a lifting end of the lifting bracket is connected to a guide box body, the guide box body is a rectangular shell structure with an upper opening, through holes are provided on both sides of the upper part of the guide box body, the bottom of the guide box body is connected to a guide pipe, the upper end of the guide pipe cooperates with the guide box body, and one side of the bottom of the guide box body is connected to an anti-pollution detection device, the anti-pollution detection device comprises a counter, a first tube, and a second tube, the first tube and the second tube are both tubular shell structures with one end sealed, the outer sides of the first tube and the second tube are both connected to the guide box body, the inner side of the sealed end of the second tube is connected to the transmitting end, the inner side of the sealed end of the first tube is connected to the receiving end, the opening ends of the first tube and the second tube are arranged opposite to each other, there is a gap between the opening ends of the first tube and the receiving end, and the lower end of the guide tube is located above the gap between the first tube and the second tube.
[0006] In order to further achieve the purpose of the present invention, the following technical scheme can also be adopted: the lifting bracket includes an adjusting tube, the lower end of the adjusting tube is the fixed end of the lifting bracket, the upper end of the adjusting tube is connected to the adjusting rod, the adjusting rod can slide inside the adjusting tube, one side of the adjusting rod is connected to a nut, the side of the nut cooperates with the adjusting rod, the internal thread of the nut is connected to the bolt, one side of the adjusting tube is connected to a plug-in tube, the plug-in tube is a rectangular shell structure with one side open, the open end of the plug-in tube is connected to a plug-in plate, and the screw rod end of the bolt can cooperate with the plug-in plate.
[0007] A conical guide device is installed inside the guide tube, and the conical guide device includes a conical metal mesh, which is a conical structure made of metal mesh with the tip facing downward. The tip of the conical metal mesh is connected to a metal needle, and the upper side of the conical metal mesh is connected to the inner wall side of the guide tube.
[0008] The interior of the base is connected to a box body, which is a rectangular shell structure with an upper opening, and the box body is located below the guide pipe.
[0009] An upper cover is installed on the upper part of the flow guide box body. The upper cover is a rectangular shell structure with an opening at the lower part. One side of the upper cover is hinged to one side of the flow guide box body. The upper cover can close the upper opening of the flow guide box body.
[0010] The advantages of the present invention are: the present invention combines the flow guide box with the counter and the flow guide tube, so that the flow guide box can hold the oil at different positions on the flange, and concentrate the flow guide tube to drip between the optical path of the transmitting end and the receiving end, thereby avoiding the easy leakage of part of the dripping oil and improving the accuracy of counting. The inner side of the sealing end of the second tube of the present invention is connected to the transmitting end, the inner side of the sealing end of the first tube is connected to the receiving end, the opening ends of the first tube and the second tube are arranged relatively, and there is a gap between the opening ends of the first tube and the receiving end, which can not only allow the light emitted by the transmitting end to reach the receiving end, but also keep the transmitting end and the receiving end away from the area where the oil drips, thereby avoiding oil contamination to the transmitting end and the receiving end. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0012] Figure 1 It is a structural schematic diagram of the present invention;
[0013] Figure 2 for Figure 1 Schematic diagram of the A-direction enlarged structure. DETAILED DESCRIPTION
[0014] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. Example
[0015] An automatic counting device for leaking oil, such as Figure 1-Figure 2 As shown, it includes a base 15, a lifting bracket is installed on the base 15, the fixed end of the lifting bracket is connected to the base 15, and the lifting end of the lifting bracket is connected to the guide box 3. The guide box 3 is a rectangular shell structure with an upper opening. Both sides of the upper part of the guide box 3 are provided with through holes 2. The bottom of the guide box 3 is connected to the guide pipe 5. The upper end of the guide pipe 5 cooperates with the guide box 3. One side of the bottom of the guide box 3 is connected to the anti-pollution detection device, and the anti-pollution detection device includes a counter 16, a first tube 17 , the second tube 19, the first tube 17 and the second tube 19 are both tubular shell structures with one end sealed, the outer sides of the first tube 17 and the second tube 19 are connected to the guide box 3, the inner side of the sealed end of the second tube 19 is connected to the transmitting end 20, and the inner side of the sealed end of the first tube 17 is connected to the receiving end 18, the open ends of the first tube 17 and the second tube 19 are arranged opposite to each other, there is a gap between the open ends of the first tube 17 and the receiving end 18, and the lower end of the guide tube 5 is located above the gap between the first tube 17 and the second tube 19.
[0016] The present invention combines the flow guide box 3 with the counter 16 and the flow guide tube 5, so that the flow guide box 3 can receive the oil at different positions on the flange, and concentrate the flow guide tube 5 to drip between the optical path of the transmitting end 20 and the receiving end 18, thereby avoiding the easy leakage of part of the dripping oil and improving the accuracy of counting. The inner side of the sealing end of the second tube 19 of the present invention is connected to the transmitting end 20, and the inner side of the sealing end of the first tube 17 is connected to the receiving end 18. The opening ends of the first tube 17 and the second tube 19 are arranged relatively, and there is a gap between the opening ends of the first tube 17 and the receiving end 18, which can allow the light emitted by the transmitting end 20 to reach the receiving end 18, and at the same time keep the transmitting end 20 and the receiving end 18 away from the oil dripping area, thereby avoiding oil contamination to the transmitting end 20 and the receiving end 18.
[0017] Scope of application Material selection and feasibility analysis for specific implementation: The samples we actually made use the drawings in the specification as drawings, and are implemented according to the proportions and matching methods of the various components in the drawings in the specification. The connection is a common connection method such as strong adhesive connection, welding, riveting, flange connection, one-piece molding connection, etc. In actual production, the thickness and strength of the connection point can be selected according to the actual connection strength requirements without creativity. The signal receiving end of the counter 16 is connected to the receiving end 18, and the transmitting end of the counter 16 is connected to the transmitting end 20. The light emitted by the transmitting end 20 can reach the receiving end 18. The counter 16 of the present invention can adopt a laser beam counter of brand: SUHED model: CS5645. The laser beam counter includes a laser beam transmitting end and a laser receiving end. The transmitting end 20 is a laser beam transmitting end, and the receiving end 18 is a laser receiving end. Example
[0018] An automatic counting device for leaking oil, such as Figure 1-Figure 2As shown, it includes a base 15, a lifting bracket is installed on the base 15, the fixed end of the lifting bracket is connected to the base 15, and the lifting end of the lifting bracket is connected to the guide box 3. The guide box 3 is a rectangular shell structure with an upper opening. Both sides of the upper part of the guide box 3 are provided with through holes 2. The bottom of the guide box 3 is connected to the guide pipe 5. The upper end of the guide pipe 5 cooperates with the guide box 3. One side of the bottom of the guide box 3 is connected to the anti-pollution detection device, and the anti-pollution detection device includes a counter 16, a first tube 17 , the second tube 19, the first tube 17 and the second tube 19 are both tubular shell structures with one end sealed, the outer sides of the first tube 17 and the second tube 19 are connected to the guide box 3, the inner side of the sealed end of the second tube 19 is connected to the transmitting end 20, and the inner side of the sealed end of the first tube 17 is connected to the receiving end 18, the open ends of the first tube 17 and the second tube 19 are arranged opposite to each other, there is a gap between the open ends of the first tube 17 and the receiving end 18, and the lower end of the guide tube 5 is located above the gap between the first tube 17 and the second tube 19. The lifting bracket includes an adjusting tube 11, the lower end of the adjusting tube 11 is the fixed end of the lifting bracket, the upper end of the adjusting tube 11 is plugged into the adjusting rod 8, the adjusting rod 8 can slide inside the adjusting tube 11, one side of the adjusting rod 8 is connected to a nut 10, the side of the nut 10 cooperates with the adjusting rod 8, the internal thread of the nut 10 is connected to a bolt 9, one side of the adjusting tube 11 is connected to a plug-in tube 12, the plug-in tube 12 is a rectangular shell structure with one side open, the open end of the plug-in tube 12 is plugged into a plug-in board 13, and the screw rod end of the bolt 9 can cooperate with the plug-in board 13.
[0019] The lifting bracket of the present invention can facilitate the user to adjust the height of the flow guide box 3 by rotating the nut 10 to push the adjusting rod 8 to adjust the height position on the adjusting tube 11, thereby adjusting the height of the flow guide box 3 so that the through hole 2 can be plugged and matched with the pipeline. When the test is completed, the user can pull out the plug board 13 so that the plug board 13 no longer supports the adjusting rod 8, thereby facilitating the rapid lowering of the flow guide box 3, thereby facilitating the efficiency of the flow guide box 3 being disengaged from the pipeline. Example
[0020] An automatic counting device for leaking oil, such as Figure 1-Figure 2As shown, it includes a base 15, a lifting bracket is installed on the base 15, the fixed end of the lifting bracket is connected to the base 15, and the lifting end of the lifting bracket is connected to the guide box 3. The guide box 3 is a rectangular shell structure with an upper opening. Both sides of the upper part of the guide box 3 are provided with through holes 2. The bottom of the guide box 3 is connected to the guide pipe 5. The upper end of the guide pipe 5 cooperates with the guide box 3. One side of the bottom of the guide box 3 is connected to the anti-pollution detection device, and the anti-pollution detection device includes a counter 16, a first tube 17 , the second tube 19, the first tube 17 and the second tube 19 are both tubular shell structures with one end sealed, the outer sides of the first tube 17 and the second tube 19 are connected to the flow guide box 3, the inner side of the sealed end of the second tube 19 is connected to the transmitting end 20, the inner side of the sealed end of the first tube 17 is connected to the receiving end 18, the opening ends of the first tube 17 and the second tube 19 are arranged oppositely, there is a gap between the opening ends of the first tube 17 and the receiving end 18, and the lower end of the flow guide tube 5 is located above the gap between the first tube 17 and the second tube 19. A conical flow guide device is installed inside the flow guide tube 5, and the conical flow guide device includes a conical metal mesh 6, which is a conical structure made of metal mesh with the tip facing downward, the tip of the conical metal mesh 6 is connected to the metal needle 7, and the upper side of the conical metal mesh 6 is connected to the inner wall side of the flow guide tube 5.
[0021] The conical guide device of the present invention can conveniently guide the wall-hanging oil from the side wall of the guide tube 5 to the tip of the conical metal mesh 6, so that the oil is concentrated in the middle of the guide tube 5 and drips, making the oil dripping process more stable and avoiding the disorderly dripping of the oil on the side wall of the guide tube 5. Example
[0022] An automatic counting device for leaking oil, such as Figure 1-Figure 2 As shown, it includes a base 15, a lifting bracket is installed on the base 15, the fixed end of the lifting bracket is connected to the base 15, and the lifting end of the lifting bracket is connected to the guide box 3. The guide box 3 is a rectangular shell structure with an upper opening. Both sides of the upper part of the guide box 3 are provided with through holes 2. The bottom of the guide box 3 is connected to the guide pipe 5. The upper end of the guide pipe 5 cooperates with the guide box 3. One side of the bottom of the guide box 3 is connected to the anti-pollution detection device, and the anti-pollution detection device includes a counter 16, a first tube 17 , the first tube 17 and the second tube 19 are both tubular shell structures with one end sealed, the outsides of the first tube 17 and the second tube 19 are connected to the flow guide box 3, the inside of the sealed end of the second tube 19 is connected to the transmitting end 20, the inside of the sealed end of the first tube 17 is connected to the receiving end 18, the opening ends of the first tube 17 and the second tube 19 are arranged oppositely, there is a gap between the opening ends of the first tube 17 and the receiving end 18, and the lower end of the flow guide tube 5 is located above the gap between the first tube 17 and the second tube 19. The interior of the base 15 is connected to the box 14, which is a rectangular shell structure with an upper opening, and the box 14 is located below the flow guide tube 5.
[0023] The box body 14 of the present invention can receive the oil dripping from the guide pipe 5 . Example
[0024] An automatic counting device for leaking oil, such as Figure 1-Figure 2 As shown, it includes a base 15, a lifting bracket is installed on the base 15, the fixed end of the lifting bracket is connected to the base 15, and the lifting end of the lifting bracket is connected to the guide box 3. The guide box 3 is a rectangular shell structure with an upper opening. Both sides of the upper part of the guide box 3 are provided with through holes 2. The bottom of the guide box 3 is connected to the guide pipe 5. The upper end of the guide pipe 5 cooperates with the guide box 3. One side of the bottom of the guide box 3 is connected to the anti-pollution detection device, and the anti-pollution detection device includes a counter 16, a first tube 17 , the second tube 19, the first tube 17 and the second tube 19 are both tubular shell structures with one end sealed, the outer sides of the first tube 17 and the second tube 19 are connected to the flow guide box 3, the inner side of the sealed end of the second tube 19 is connected to the transmitting end 20, the inner side of the sealed end of the first tube 17 is connected to the receiving end 18, the opening ends of the first tube 17 and the second tube 19 are arranged oppositely, there is a gap between the opening ends of the first tube 17 and the receiving end 18, and the lower end of the flow guide tube 5 is located above the gap between the first tube 17 and the second tube 19. The upper cover 1 is installed on the upper part of the flow guide box 3, and the upper cover 1 is a rectangular shell structure with an opening at the bottom. One side of the upper cover 1 is hinged to one side of the flow guide box 3, and the upper cover 1 can close the upper opening of the flow guide box 3.
[0025] The upper cover 1 of the present invention can seal the upper opening of the flow guide box 3, thereby preventing foreign matter from falling into the interior of the flow guide box 3 during the test process.
[0026] The above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention.
Claims
1. An automatic counting device for leaked oil, characterized in that: The invention comprises a base (15), a lifting bracket is installed on the base (15), a fixed end of the lifting bracket is connected to the base (15), and a lifting end of the lifting bracket is connected to a flow guide box (3); the flow guide box (3) is a rectangular shell structure with an upper opening, through holes (2) are provided on both sides of the upper part of the flow guide box (3), the bottom of the flow guide box (3) is connected to a flow guide pipe (5), the upper end of the flow guide pipe (5) cooperates with the flow guide box (3), and one side of the bottom of the flow guide box (3) is connected to an anti-pollution detection device, the anti-pollution detection device comprises a counter (16), a first tube (17), and a second tube (19), the first tube (17) and the second tube (19) are both tubular shell structures with one end sealed, the outer sides of the first tube (17) and the second tube (19) are both connected to the flow guide box (3), and the sealed end of the second tube (19) is The inner side is connected to the transmitting end (20), the inner side of the sealed end of the first tube (17) is connected to the receiving end (18), the open ends of the first tube (17) and the second tube (19) are arranged opposite to each other, a gap is formed between the open ends of the first tube (17) and the receiving end (18), the lower end of the flow guide tube (5) is located above the gap between the first tube (17) and the second tube (19), an upper cover (1) is installed on the upper part of the flow guide box (3), the upper cover (1) is a rectangular shell structure with an open lower part, one side of the upper cover (1) is hinged to one side of the flow guide box (3), the upper cover (1) can close the upper opening of the flow guide box (3), a conical flow guide device is installed inside the flow guide tube (5), the conical flow guide device comprises a conical metal mesh (6), the conical metal mesh (6) is a conical structure with a tip facing downward and made of metal mesh; The tip of the conical metal mesh (6) is connected to the metal needle (7), and the upper side circumference of the conical metal mesh (6) is connected to the inner wall side circumference of the flow guide tube (5); The interior of the base (15) is connected to a box body (14), the box body (14) is a rectangular shell structure with an upper opening, and the box body (14) is located below the flow guide pipe (5); The lifting bracket comprises an adjusting tube (11), the lower end of the adjusting tube (11) being the fixed end of the lifting bracket, the upper end of the adjusting tube (11) being plugged into an adjusting rod (8), the adjusting rod (8) being able to slide inside the adjusting tube (11), one side of the adjusting rod (8) being connected to a nut (10), the side of the nut (10) being matched with the adjusting rod (8), the internal thread of the nut (10) being connected to a bolt (9), one side of the adjusting tube (11) being connected to a plug-in tube (12), the plug-in tube (12) being a rectangular parallelepiped shell structure with one side open, the open end of the plug-in tube (12) being plugged into a plug-in board (13), and the screw rod end of the bolt (9) being able to match with the plug-in board (13).
Citation Information
Patent Citations
Mechanical sealing leakage detection system and method
CN104359634A
Voltage transformer oil drop rate detection apparatus
CN106969889A
Automatic induction type camera car
CN206117879U
Automatic counting device for leaked oil
CN216792918U