An automatic separation device for injection molded parts and injection nozzles

Abstract

The present invention discloses an automatic separation device for injection molded parts and injection nozzles, and the technical scheme thereof is as follows: an automatic separation device for injection molded parts and injection nozzles, comprising a frame, the frame horizontally slidingly connected to a slide, the slide being provided with a lower mold base for placing the injection molded parts and the injection nozzle after the injection molding is completed, the frame slidingly connected to an upper mold base in a vertical direction, the lower mold base being provided with a positioning chamber for placing the injection molded parts, the upper mold base being able to abut and fix the injection molded parts and the injection nozzle position after moving downward, and a cutting mechanism for automatically cutting the injection molded parts and the injection nozzle being provided between the slide, the lower mold base and the upper mold base. The present invention realizes automatic separation of injection molded parts and injection nozzles, improves separation efficiency, and effectively reduces labor intensity.

Description

Technical Field

[0001] The invention relates to the field of injection molding equipment, and in particular to an automatic separation device for injection molding parts and injection molding nozzles. Background Art

[0002] When the injection molding of existing injection molded parts is completed, they are all connected to the injection molding nozzle, and multiple parts are connected to the injection molding nozzle together.

[0003] Therefore, after the injection molding of the injection molded parts is completed, the injection nozzle and the injection molded parts need to be separated one by one manually. However, the above separation method needs to be achieved by manpower, which is labor-intensive and inefficient.

[0004] Therefore, it is necessary for us to improve such a structure to overcome the above-mentioned defects. Summary of the invention

[0005] The purpose of the present invention is to provide an automatic separation device for injection molded parts and injection nozzles, so as to realize automatic separation of injection molded parts and injection nozzles, improve separation efficiency, and effectively reduce labor intensity.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions: an automatic separation device for injection molded parts and injection nozzles, comprising a frame, the frame is horizontally slidably connected to a slide, the slide is provided with a lower mold base for placing the injection molded parts and the injection nozzle after the injection molding is completed, the frame is slidably connected to an upper mold base in the vertical direction, the lower mold base is provided with a positioning chamber for placing the injection molded parts, the upper mold base can abut and fix the injection molded parts and the injection nozzle position after moving down, and a cutting mechanism for automatically cutting the injection molded parts and the injection nozzle is provided between the slide, the lower mold base and the upper mold base;

[0007] The lower die base is slidably connected to the slide in the vertical direction, and the cutting mechanism includes a spring arranged between the slide and the lower die base and pushing the lower die base to move upward, a cutting knife arranged on the slide and used to cut the injection molded parts and injection nozzles, and a cutting opening opened in the lower die base and for the cutting knife to extend out. The cutting knife blade is arranged upward, and the lower end surface of the upper die base is provided with an avoidance groove for accommodating the protruding part of the cutting knife.

[0008] The present invention is further configured as follows: the upper mold base is provided with a hole for the injection nozzle to penetrate and limit the movement of the injection nozzle.

[0009] The present invention is further configured as follows: the frame is provided with a translation cylinder for driving the slide to move horizontally, and a lifting cylinder for driving the upper mold base to move downward; the frame is provided with a positioning assembly for limiting the horizontal sliding position of the slide; the lifting cylinder drives the upper mold base to move downward, and after the upper mold base pushes the lower mold base to move downward, the cutting knife and the lower mold base are relatively displaced to achieve cutting of the injection molded parts and the injection nozzle.

[0010] The present invention is further configured as follows: the positioning assembly includes a positioning frame fixed to the frame, an adjusting screw threadedly connected to the positioning frame, and an abutment block arranged at the end of the adjusting screw and capable of abutting against the side wall of the slide, and the adjusting screw is horizontally arranged and parallel to the sliding direction of the slide.

[0011] The present invention is further configured as follows: the slide is fixed with a plurality of vertically arranged guide posts, the guide posts are passed through the lower die seat, the upper end surfaces of the guide posts are conically arranged, and the upper die seat is provided with guide holes for the guide posts to pass through.

[0012] The present invention is further configured as follows: two positioning chambers are provided, a receiving groove for receiving an injection nozzle is provided between the two positioning chambers, and the cutting knife and the cutting opening are provided as two groups, respectively located between the corresponding positioning chambers and the receiving grooves.

[0013] The present invention is further configured as follows: a space is provided between the lower die base and the slide table for the robot to take and place the injection molded parts; the positioning chamber passes through the side wall of the lower die base and allows the injection molded parts to partially extend to the outer side of the lower die base.

[0014] The present invention is further configured as follows: the slide is provided with a positioning block which fits the side of the injection molded part.

[0015] The present invention is further configured as follows: a guide block for guiding a cutting knife is disposed on the lower end surface of the lower die seat, the guide block is provided with a guide groove, the side wall of the guide groove is flush with the cutting opening, and the side wall of the cutting knife is in contact with the side wall of the guide groove.

[0016] In summary, the present invention has the following beneficial effects:

[0017] The parts after injection molding are two injection molded parts connected to the injection nozzles at the same time and are symmetrically arranged. When disassembly is required, the slide is first moved away from the upper mold base by the translation cylinder, and the injection molded workpiece can be placed in the corresponding position of the lower mold base by a robot or manually, that is, the injection molded part is located in the positioning chamber, and the injection nozzle is located in the accommodating groove, and then the slide is driven by the translation cylinder to move to the bottom of the upper mold base, and the upper mold base is driven downward by the lifting cylinder, and the upper mold base abuts against and fixes the injection nozzle and the injection molded part, and then the injection nozzle and the injection molded part are cut by two sets of cutting mechanisms. After the cutting is completed, the translation cylinder drives the slide away from the upper mold base again, and then the injection molded parts and the injection nozzle are taken away separately by a robot or manually, thereby achieving the effect of quickly disassembling the injection molded parts, and realizing mechanized operation to reduce labor intensity.

[0018] When the lower die seat moves to the bottom of the upper die seat and the injection molded parts are split, the upper die seat is driven downward by the lifting cylinder, and the upper die seat abuts against the injection molded parts and the lower die seat, and pushes the lower die seat to continue to move downward, so that the cutting knife moves upward relative to the lower die seat, and the cutting knife extends between the accommodating groove and the positioning chamber to cut the injection molded parts and the injection nozzle; in addition, the avoidance groove prevents the cutting knife from touching the upper die seat; the guide column simultaneously guides the lower die seat and the upper die seat.

[0019] When the lower die seat is not under pressure, the cutting knife is located below the lower die seat and fits against the side wall of the guide groove. The cutting knife accurately positions the cutting knife blade to improve cutting accuracy. In addition, the guide block guides the cutting knife to achieve correct punching.

[0020] When in use, the sliding table abuts against the corresponding abutment block to limit the sliding table's moving position, thereby playing a positioning role, ensuring that the lower die base can accurately move to just below the upper die base, thereby improving the movement accuracy.

[0021] The positioning blocks are arranged on both sides of the injection molded parts, which play a certain positioning and guiding role, and the injection molded parts are correctly placed. In addition, a certain space is left between the lower mold base and the slide for the injection molded parts to be suspended, which is convenient for the robot or manual access to pick and place, thereby improving the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the present invention with part of the frame structure hidden;

[0024] Figure 3 This is a top view of the structure in this figure;

[0025] Figure 4 yes Figure 3 Cross-sectional view of the middle AA section;

[0026] Figure 5 yes Figure 3 A cross-sectional view of the middle BB section;

[0027] Figure 6 yes Figure 3 Cross-sectional view of the middle CC section;

[0028] Figure 7 yes Figure 6 A magnified schematic diagram of part A;

[0029] Figure 8 It is a schematic diagram of the present invention without the upper die base and the lifting cylinder;

[0030] Fig. 9 It is a schematic diagram of the connection between the existing injection molded parts and the injection nozzle.

[0031] The corresponding component names represented by the numbers in the figure are: 1. Frame; 2. Slide; 3. Lower die base; 4. Positioning chamber; 5. Receiving groove; 6. Upper die base; 7. Penetration hole; 8. Translation cylinder; 9. Lifting cylinder; 10. Guide column; 11. Guide hole; 12. Spring; 13. Cutting knife; 14. Cutting opening; 15. Avoidance groove; 16. Guide block; 17. Guide groove; 18. Positioning frame; 19. Adjusting screw; 20. Abutment block; 21. Positioning stopper. DETAILED DESCRIPTION

[0032] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with illustrations and specific embodiments.

[0033] like Figures 1 to 9 As shown, the automatic separation device of injection molded parts and injection nozzles proposed by the present invention comprises a frame 1, wherein the frame 1 is horizontally slidably connected to a slide 2, that is, the slide 2 can slide horizontally relative to the frame 1 through a slide rail, and the slide 2 is provided with a lower mold base 3 for placing the injection molded parts and the injection nozzle after the injection molding is completed, and the lower mold base 3 is provided with a positioning chamber 4 for placing the injection molded parts, and the positioning chamber 4 is provided with two, and a receiving groove 5 for receiving the injection nozzle is provided between the two positioning chambers 4. The frame 1 is slidably connected to an upper mold base 6 in the vertical direction, and the upper mold base 6 can abut and fix the position of the injection molded parts and the injection nozzle after moving downward, and the upper mold base 6 is provided with a penetration hole 7 for the injection nozzle to penetrate and limit the movement of the injection nozzle. The frame 1 is provided with a translation cylinder 8 for driving the slide 2 to move horizontally, and a lifting cylinder 9 for driving the upper mold base 6 to move downward. Two sets of cutting mechanisms for automatically cutting the injection molded parts and the injection nozzles are arranged between the slide 2, the lower mold base 3 and the upper mold base 6.

[0034] The parts after injection molding are two injection molded parts connected to the injection nozzles at the same time and are symmetrically arranged. When disassembly is required, the slide 2 is first moved away from the upper mold base 6 by the translation cylinder 8, and the injection molded workpiece can be placed in the corresponding position of the lower mold base 3 by a robot or manually, that is, the injection molded part is located in the positioning chamber 4, and the injection nozzle is located in the accommodating groove 5, and then the slide 2 is driven by the translation cylinder 8 to move to the bottom of the upper mold base 6, and the upper mold base 6 is driven downward by the lifting cylinder 9, and the upper mold base 6 is abutted against and fixed to the injection nozzle and the injection molded part, and then the injection nozzle and the injection molded part are cut by two sets of cutting mechanisms. After the cutting is completed, the translation cylinder 8 drives the slide 2 to move away from the upper mold base 6 again, and then the injection molded parts and the injection nozzle are taken away by a robot or manually, so as to achieve the effect of quickly disassembling the injection molded parts, realize mechanized operation, and reduce labor intensity.

[0035] In this embodiment, the lower die base 3 is slidably connected to the slide 2 in the vertical direction. The slide 2 is fixed with a plurality of vertically arranged guide posts 10, and the guide posts 10 are inserted through the lower die base 3. The upper end surface of the guide posts 10 is arranged in a conical shape. The upper die base 6 is provided with guide holes 11 for the guide posts 10 to penetrate, and the lower die base 3 is guided to be lifted and lowered by the guide posts 10. In addition, the cutting mechanism includes a spring 12 arranged between the slide 2 and the lower die base 3 and pushing the lower die base 3 to move upward, a cutting knife 13 arranged on the slide 2 and used to cut the injection molded parts and the injection nozzle, and a cutting opening 14 opened on the lower die base 3 for the cutting knife 13 to extend out. The cutting opening 14 is located between the receiving groove 5 and the positioning chamber 4. In this embodiment, the cutting opening 14 and the cutting knife 13 are arranged in two groups and correspond to the corresponding positioning chamber 4 and the receiving groove 5 respectively. The spring 12 is arranged vertically, and a guide rod for the spring 12 to be sleeved can be arranged between the lower die seat 3 and the slide 2. The cutting knife 13 is arranged with the blade facing upward, and the lower end surface of the upper die seat 6 is provided with an avoidance groove 15 for accommodating the protruding part of the cutting knife 13. When the lower die seat 3 moves to the right below the upper die seat 6 and splits the injection molded parts, the upper die seat 6 is driven downward by the lifting cylinder 9, and the upper die seat 6 abuts against the injection molded parts and the lower die seat 3, and pushes the lower die seat 3 to continue to move downward, so that the cutting knife 13 moves upward relative to the lower die seat 3, and the cutting knife 13 extends between the accommodating groove 5 and the positioning chamber 4 to cut the injection molded parts and the injection nozzle; in addition, the avoidance groove 15 prevents the cutting knife 13 from touching the upper die seat 6; the guide column 10 simultaneously guides the lower die seat 3 and the upper die seat 6.

[0036] The lower end surface of the lower die seat 3 is provided with a guide block 16 for guiding the cutting knife 13. The guide block 16 is provided with a guide groove 17. The side wall of the guide groove 17 is flush with the cutting opening 14, and the side wall of the cutting knife 13 is attached to the side wall of the guide groove 17. That is, when the lower die seat 3 is not pressed, the cutting knife 13 is located below the lower die seat 3 and attached to the side wall of the guide groove 17. The cutting knife accurately locates the position of the blade of the cutting knife 13, improves the cutting accuracy, and the guiding effect of the cutting knife 13 is achieved through the guide block 16, so that correct punching is achieved.

[0037] The frame 1 is provided with a positioning assembly for limiting the horizontal sliding position of the slide 2, and positioning assemblies are provided on both sides of the sliding direction of the slide 2. The positioning assembly includes a positioning frame 18 fixed to the frame 1, an adjusting screw 19 threadedly connected to the positioning frame 18, and an abutment block 20 provided at the end of the adjusting screw 19 and capable of abutting against the side wall of the slide 2. The adjusting screw 19 is horizontally arranged and parallel to the sliding direction of the slide 2. When in use, the slide 2 abuts against the corresponding abutment block 20 to limit the moving position of the slide 2, thereby playing a positioning role, ensuring that the lower die base 3 can accurately move to the bottom of the upper die base 6, thereby improving the moving accuracy.

[0038] A space is provided between the lower die base 3 and the slide 2 for the manipulator to take and place the injection molded parts. The positioning chamber 4 penetrates the side wall of the lower die base 3 and allows the injection molded parts to extend to the outer side of the lower die base 3. The slide 2 is provided with positioning blocks 21 that fit the sides of the injection molded parts. The positioning blocks 21 are provided on both sides of the injection molded parts to play a certain positioning and guiding role, and the injection molded parts are correctly taken and placed. In addition, a certain space is left between the lower die base 3 and the slide 2 for the injection molded parts to be suspended, which is convenient for the manipulator or manual to reach in and take and place, thereby improving the convenience of operation.

[0039] In addition, a corresponding positioning sensor can be arranged on the frame 1, and used to judge the moving position of the slide 2, and whether the injection molded parts and the injection nozzles are correctly placed or taken out, so as to achieve automatic continuous operation.

[0040] In this document, the directions or positional relationships indicated by terms such as "up", "down", "front", "back", "left", "right", "top", "bottom", "inside", "outside", "vertical", and "horizontal" are based on the directions or positional relationships shown in the accompanying drawings and are only for the clarity of expressing the technical solutions and the convenience of description, and therefore should not be understood as limitations of the present invention.

[0041] In this document, the terms "comprises," "comprising," or any other variations thereof, are intended to cover a non-exclusive inclusion of elements other than those listed and may also include additional elements not expressly listed.

[0042] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An automatic separation device for injection molded parts and injection nozzles, comprising a frame (1), characterized in that: The frame (1) is horizontally slidably connected to a slide table (2), the slide table (2) is provided with a lower mold base (3) for placing the molded parts and the injection nozzle after the injection molding is completed, the frame (1) is vertically slidably connected to an upper mold base (6), the lower mold base (3) is provided with a positioning chamber (4) for placing the molded parts, and the upper mold base (6) can abut against and fix the positions of the molded parts and the injection nozzle after moving downward, and a cutting mechanism for automatically cutting the molded parts and the injection nozzle is provided between the slide table (2), the lower mold base (3) and the upper mold base (6); The lower die base (3) is slidably connected to the slide (2) in the vertical direction, and the cutting mechanism comprises a spring (12) arranged between the slide (2) and the lower die base (3) and pushing the lower die base (3) to move upward, a cutting knife (13) arranged on the slide (2) and used for cutting the injection molded parts and the injection nozzle, and a cutting opening (14) opened on the lower die base (3) and for the cutting knife (13) to extend out, the cutting knife (13) is arranged with the blade facing upward, and the lower end surface of the upper die base (6) is provided with an avoidance groove (15) for accommodating the extended part of the cutting knife (13); The upper die base (6) is provided with a hole (7) for the injection nozzle to pass through and for limiting the movement of the injection nozzle; the slide (2) is fixed with a plurality of vertically arranged guide pillars (10), the guide pillars (10) are passed through the lower die base (3), the upper end surfaces of the guide pillars (10) are arranged in a conical shape, and the upper die base (6) is provided with a guide hole (11) for the guide pillars (10) to pass through; The lower end surface of the lower die seat (3) is provided with a guide block (16) for guiding the cutting knife (13), the guide block (16) is provided with a guide groove (17), the side wall of the guide groove (17) is flush with the cutting opening (14), and the side wall of the cutting knife (13) is in contact with the side wall of the guide groove (17); The lifting cylinder (9) drives the upper die seat (6) to move downward, and after the upper die seat (6) pushes the lower die seat (3) to move downward, the cutting knife (13) and the lower die seat (3) are relatively displaced to cut the injection molded parts and the injection nozzle.

2. The automatic separation device for injection molded parts and injection nozzles according to claim 1, characterized in that: The frame (1) is provided with a translation cylinder (8) for driving the slide (2) to move horizontally, and a lifting cylinder (9) for driving the upper die seat (6) to move downward, and the frame (1) is provided with a positioning component for limiting the horizontal sliding position of the slide (2).

3. The automatic separation device for injection molded parts and injection nozzles according to claim 2, characterized in that: The positioning assembly comprises a positioning frame (18) fixed to the frame (1), an adjusting screw (19) threadedly connected to the positioning frame (18), and an abutting block (20) arranged at the end of the adjusting screw (19) and capable of abutting against a side wall of the slide table (2); the adjusting screw (19) is arranged horizontally and parallel to the sliding direction of the slide table (2).

4. The automatic separation device for injection molded parts and injection nozzles according to claim 1, characterized in that: The number of the positioning chambers (4) is two, a receiving groove (5) for receiving an injection nozzle is provided between the two positioning chambers (4), and the cutting knife (13) and the cutting opening (14) are provided in two groups, which are respectively located between the corresponding positioning chambers (4) and the receiving grooves (5).

5. The automatic separation device for injection molded parts and injection nozzles according to claim 1, characterized in that: A space is provided between the lower die base (3) and the slide (2) for a robot to take and place the injection molded parts. The positioning chamber (4) passes through the side wall of the lower die base (3) and allows the injection molded parts to extend partially to the outer side of the lower die base (3).

6. The automatic separation device for injection molded parts and injection nozzles according to claim 1, characterized in that: The slide table (2) is provided with a positioning stopper (21) which fits the side of the injection molded part.

Images