A conveying system
By designing an automated conveying system, the problems of time-consuming and labor-intensive and dust-filling of Acheson graphitization furnace are solved, and the automated conveying and efficiency improvement of workpieces are achieved.
Patent Information
- Application Number
- CN202111579317.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-22
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2041-12-22
AI Technical Summary
The Acheson graphitization furnace is time-consuming and labor-intensive during actual use, and is seriously dusty.
A conveying system is designed, including feeding, feeding, suction and discharge devices, using fans and motion modules to realize automated material transport, reducing manual operation, and combining transportation rail devices to realize automated conveying, through degassing machines and filtering The net reduces dust.
Automatic feeding and suction of workpieces is realized, reducing manual operation time, reducing dust problems, and improving work efficiency.
Smart Images

Figure CN114314007B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of lithium battery graphitization equipment, in particular to a conveying system. Background Art
[0002] Acheson graphitization furnace refers to a graphitization furnace named after the inventor Acheson. Its prototype is: in a long furnace body constructed of refractory materials, carbon blanks and granular materials are loaded to form a conductive furnace core. The furnace core is surrounded by heat-insulating materials. Conductive electrodes are set on the two upper end walls of the furnace head and connected to the power supply to form an energized circuit. When the circuit is connected, the furnace core heats up due to the effect of resistance, so that the carbon blank is transformed into artificial graphite at a temperature of 2200-2300℃ through high-temperature heat treatment. However, the feeding and collecting process of the Acheson graphitization furnace is time-consuming and labor-intensive in actual use, and dust is serious. Summary of the invention
[0003] In order to solve the technical problems that the feeding and collecting processes of the Acheson graphitization furnace in the prior art are time-consuming and labor-intensive, and serious dust generation during actual use, the present invention provides a conveying system to solve the above technical problems.
[0004] The technical solution adopted by the present invention to solve its technical problem is:
[0005] The present invention provides a conveying system, comprising: a plurality of graphitization furnaces, the graphitization furnaces being used to place workpieces and graphitize the workpieces; a feeding device, the feeding device comprising a feeding bin for receiving external rough materials and a main bin for absorbing finished materials in the feeding bin with the help of a feeding fan; a feeding device, the feeding device moving between the main bin and the plurality of graphitization furnaces to receive the finished materials outputted from the main bin and put them into the graphitization furnaces; a suction device, the suction device moving between a discharging device and the plurality of graphitization furnaces to suck in waste materials in the graphitization furnaces and output them to the discharging device; a discharging device, the discharging device comprising a plurality of discharging transfer bins for receiving the waste materials outputted from the suction device and a discharging bin for absorbing the waste materials in the plurality of discharging transfer bins with the help of a discharging fan.
[0006] Furthermore, the graphitization furnace comprises: a furnace body; a thermal insulation layer, which is arranged in the furnace body; and a plurality of workstations, which are formed in the thermal insulation layer.
[0007] Furthermore, a bag opening station is provided on the feeding bin of the feeding device.
[0008] Furthermore, the feeding device includes: a feeding cart, which is movably engaged with the graphitization furnace, and a two-axis feeding motion module is provided on the feeding cart, and the two-axis feeding motion module includes a first feeding motion frame engaged with the feeding cart and a second feeding motion frame engaged with the first feeding motion frame; a feeding hopper, which is fixedly mounted on the second feeding motion frame; at least one degasser, which is mounted on the feeding cart, the feed port of the degasser is connected to the discharge port of the feeding hopper, and the degassing fan of the degasser is fixedly configured on the first feeding motion frame.
[0009] Furthermore, a rotating scraper plate is provided in the feeding hopper.
[0010] Furthermore, a shielding plate for shielding the discharge port of the feeding hopper is provided on the scraper plate.
[0011] Furthermore, the suction device includes: a suction cart, which is movably engaged with the graphitization furnace, and a suction two-axis motion module is provided on the suction cart, and the suction two-axis motion module includes a first suction motion frame engaged with the suction cart and a second suction motion frame engaged with the first suction motion frame; a suction hopper, which is fixedly mounted on the second suction motion frame, and the suction hopper includes a suction barrel, a feeding pipe connected to the discharge port of the suction barrel, and a suction pipe connected between the feeding pipe and the suction barrel; a suction fan, which is fixedly arranged on the suction cart.
[0012] Furthermore, a partition is provided in the suction barrel to divide the space inside the suction barrel into a material storage space and an air flow space, and a filter is provided at the connection between the material storage space and the air flow space. At the same time, the material storage space is respectively connected with the material flow pipe and the suction pipe, and the air flow space is connected with the air duct of the suction fan.
[0013] Furthermore, a material distribution spiral is also arranged in the material holding space.
[0014] Furthermore, the feeding device and the suction device are moved by means of a transport track device, and the transport track device includes: a first track, which is arranged outside the graphitization furnace and is equipped with a transport vehicle for loading the feeding device and the suction device; and a second track, which is arranged on the graphitization furnace and the transport vehicle, and is directly matched with the feeding device and the suction device.
[0015] Based on the above technical solution, the technical effects that can be achieved by the present invention are:
[0016] The conveying system provided by the present application can automatically feed and suck materials after the workpiece crucible is placed in the graphitization furnace. Specifically, after various raw materials in the external ton bag are placed in the feed bin, the feed fan sucks the raw materials into the main bin for standby use. The feeding device first stops at the main bin to receive the finished materials released from the main bin. After receiving the finished materials, the feeding device moves to the graphitization furnace for feeding, and then the feeding device leaves the graphitization furnace. The graphitization furnace graphitizes the workpiece in the furnace. After graphitization is completed and fully cooled, the suction device moves to the graphitization furnace. The graphitization furnace absorbs the used waste materials in the furnace. After the suction device is full, it moves to the discharge transfer bin to put the waste materials into the discharge transfer bin, and the discharge fan is turned on to suck the waste materials in the discharge transfer bin into the discharge bin. The discharge fan is closed, and the discharge port of the discharge bin is opened. The waste materials enter the ton bag of the packaging machine from the discharge bin to complete the entire conveying process. The automatic conveying function is realized through the cooperation of various conveying mechanisms, thereby solving the technical problems of the Acheson graphitization furnace in the prior art that the feeding and collecting processes are time-consuming and labor-intensive, and the dust is serious during actual use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is an overall schematic diagram of the conveying system of the present invention;
[0018] Figure 2 is a schematic diagram of the feed portion of the conveying system of the present invention;
[0019] Figure 3 It is a schematic diagram of the feeding device of the present invention in the conveying system;
[0020] Figure 4 It is a schematic diagram of a feeding device of the present invention;
[0021] Figure 5 is a schematic diagram of an embodiment of a scraper plate of a feeding device of the present invention;
[0022] Figure 6 is a schematic diagram of another embodiment of a scraper plate of a feeding device of the present invention;
[0023] Figure 7 is a schematic diagram of a suction device of the present invention;
[0024] Figure 8 It is a simplified diagram of the suction barrel of the present invention;
[0025] Fig. 9 Schematic diagram of the discharging portion of the conveying system of the present invention.
[0026] Among them: 1-graphitization furnace, 11-furnace body, 12-insulation layer, 13-workstation; 2-feeding device, 21-feeding bin, 211-bag opening station, 22-feeding fan, 23-main bin; 3-feeding device, 31-feeding car, 32-first feeding motion frame, 33-second feeding motion frame, 34-feeding hopper, 341-scraper, 35-degasser; 4-suction device, 41-suction car, 42-first suction motion frame, 43-second suction motion frame, 44-suction hopper, 441-suction cylinder, 442-feeding pipe, 443-suction pipe, 45-suction fan, 46-partition, 461-filter, 462-material storage space, 463-wind passing space, 47-material dividing spiral; 5-discharging device, 51-discharging transfer bin, 52-discharging fan, 53-discharging bin; 6-transport track device, 61-first track, 62-transport vehicle, 63-second track. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0029] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, numerical expressions and numerical values do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0030] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0031] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0032] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0033] The lithium battery graphitization furnace is mainly used for the graphitization of crucibles. The furnace body of the lithium battery graphitization furnace is mostly a rectangular furnace with an open top, and the furnace body is relatively large. During operation, the multiple crucibles that need to be graphitized are first placed in the middle part of the furnace body, and then the resistor material is placed around the crucible, that is, in the center of the furnace body, and the insulation material is placed between the inner wall of the furnace body and the crucible. The resistor material and the insulation material are both powder materials that are easy to raise dust. The current operation method is to first use a crane to lift the ton bag filled with powder (resistance material and / or insulation material), and the on-site staff will operate to transport the ton bag to the corresponding position in the furnace body. Specifically, it is necessary to set up a ladder in the furnace body, and the staff climb into the furnace body along the ladder from the edge of the furnace body, and then another group of staff will lift the ton bag filled with powder onto the crane, and then the staff in the furnace body will control the crane to transport the ton bag to the designated location, and then the staff in the furnace body will open the ton bag to lay the powder in the furnace body. The whole process is laborious and dusty. The material collection process is even more tiring. Specifically, the staff enters the furnace body, stands on the material powder, collects the powder little by little into the transfer container and transports it out of the furnace body. The process is also time-consuming and laborious, and serious dust is generated.
[0034] like Figure 1-9 As shown, the present application provides a conveying system, including multiple graphitization furnaces, a feeding device 2, a feeding device 3, a suction device 4 and a discharging device 5, the graphitization furnace 1 is used to place a workpiece and graphitize the workpiece, the feeding device 2 includes a feeding bin 21 for receiving external rough materials and a main bin 23 for absorbing finished materials in the feeding bin 21 with the help of a feeding fan 22, the feeding device 3 moves between the main bin 23 and the multiple graphitization furnaces 1 to receive the finished materials output by the main bin 23 and put them into the graphitization furnace 1, the suction device 4 moves between the discharging device 5 and the multiple graphitization furnaces 1 to suck the waste materials in the graphitization furnace 1 and output them to the discharging device 5, the discharging device 5 includes multiple discharging transfer bins 51 for receiving the waste materials output by the suction device 4 and a discharging bin 53 for absorbing the waste materials in the multiple discharging transfer bins 51 with the help of a discharging fan 52.
[0035] The conveying system provided by the present application can automatically feed and suck materials after the workpiece crucible is placed in the graphitization furnace 1. Specifically, after various raw materials in the external ton bag are placed in the feed bin 21, the feed fan 22 sucks the raw materials into the main bin 23 for standby use. The feeding device 3 first stops at the main bin 23 to receive the finished materials discharged from the main bin 23. After receiving the finished materials, the feeding device 3 moves to the graphitization furnace 1 for feeding, and then the feeding device 3 leaves the graphitization furnace 1. The graphitization furnace 1 graphitizes the workpiece in the furnace. After the graphitization is completed and fully cooled, the suction device 4 moves to the graphitization furnace 1. The graphitization furnace 1 absorbs the used waste materials in the furnace. After the suction device 4 is fully absorbed, it moves to the discharge transfer bin 51 and puts the waste materials into the discharge transfer bin 51, and the discharge fan 52 is turned on to suck the waste materials in the discharge transfer bin 51 into the discharge bin 53. The discharge fan 52 is closed, and the discharge port of the discharge bin 53 is opened. The waste materials enter the ton bag of the packaging machine from the discharge bin 53 to complete the entire conveying process. The automatic conveying function is realized through the cooperation of various conveying mechanisms, thereby solving the technical problems of the Acheson graphitization furnace in the prior art that the feeding and collecting processes are time-consuming and labor-intensive, and dust is serious during actual use.
[0036] In a specific embodiment of the present application, a plurality of graphitization furnaces 1 are neatly arranged in a row, a feeding device 2 and a discharging device 5 are arranged on one side of the plurality of graphitization furnaces 1, and the feeding device 3 and the suction device 4 are moved by means of a transport track device 6. Specifically, the transport track device 6 includes a first track 61 arranged on the side of the plurality of graphitization furnaces 1, the first track 61 is a long straight track, one end of the first track 61 is the feeding device 2, and the other end of the first track 61 is the discharge bin 53 of the discharge device 5, and below the first track 61 are a plurality of discharge transfer bins 51 corresponding to the number of graphitization furnaces 1, and a transport vehicle 62 is movably matched on the first track 61, and the transport vehicle 62 can carry the feeding device 3 and the suction device 4 to move on the first track 61, and at the same time, a second track 63 perpendicular to the extension direction of the first track 61 is arranged on the graphitization furnace 1 and extends to the transport vehicle 62, so that the feeding device 3 and the suction device 4 can move directly from the graphitization furnace 1 to the transport vehicle 62.
[0037] The graphitization furnace 1 of the present application includes a furnace body 11, a heat-insulating layer 12 arranged in the furnace body 11, and a plurality of workstations 13 formed in the heat-insulating layer 12. The heat-insulating layer 12 is used to replace the conventional heat-insulating material, which reduces the feeding process of the heat-insulating material, improves the efficiency and avoids the dust of the heat-insulating material.
[0038] In order to facilitate the feeding of external raw materials into the feeding device 2 , a bag opening station 211 is provided on the feeding bin 21 of the feeding device 2 .
[0039] In a specific embodiment of the present application, the feeding device 3 includes a feeding cart 31, a feeding hopper 34 and at least one degasser 35. The feeding cart 31 is powered by an aviation plug to move along the first track 61. A feeding two-axis motion module is provided on the feeding cart 31. The feeding two-axis motion module includes a first feeding motion frame 32 matched on the feeding cart 31 and a second feeding motion frame 33 matched on the first feeding motion frame 32. Specifically, a rack perpendicular to the second track 63 is fixedly arranged on the horizontal plane of the feeding cart 31, and a servo motor is fixedly configured on the first feeding motion frame 32. The output gear of the servo motor cooperates with the rack to realize the first The first feeding motion frame 32 moves. At the same time, a vertical screw is fixedly configured on the first feeding motion frame 32, and a screw sleeve is fixedly configured on the second feeding motion frame 33. The screw sleeve is limited so that it can only move along the axial direction of the screw rod, so that the second feeding motion frame 33 can perform lifting movement. The feeding hopper 34 is fixedly mounted on the second feeding motion frame 33, and the degasser 35 is mounted on the feeding vehicle 31. The main part of the degasser 35 is installed on the second feeding motion frame 33. The feed port of the main part of the degasser 35 is connected to the discharge port of the feeding hopper 34, and the degassing fan of the degasser 35 is fixedly configured on the first feeding motion frame 32. When feeding, the feeding port of the feeding device 3 (i.e., the discharge port of the main body of the degasser 35) is adjusted in the horizontal direction by the movement of the feeding vehicle 31 and the first feeding motion frame 32, and the feeding port of the feeding device 3 is adjusted in the vertical direction by the movement of the second feeding motion frame 33, so as to feed accurately to reduce dust. The degasser 35 is also used to reduce dust.
[0040] Furthermore, a rotating scraper plate 341 is provided in the feeding hopper 34 to reduce the arching of the finished material.
[0041] Preferably, a shielding plate for shielding the discharge port of the feeding hopper 34 is provided on the scraper plate 341. Specifically, the rotating shaft of the scraper plate 341 can be driven by a servo motor, and each time the machine is stopped, the shielding plate is just shielded at the discharge port of the feeding hopper 34 to close the discharge port.
[0042] In a specific embodiment of the present application, the suction device 4 includes a suction cart 41, a suction hopper 44 and a suction fan 45. The suction cart 41 is movably matched with the graphitization furnace 1. At the same time, a suction two-axis motion module is provided on the suction cart 41. The suction two-axis motion module includes a first suction motion frame 42 matched with the suction cart 41 and a second suction motion frame 43 matched with the first suction motion frame 42. The specific structure of the suction cart 41 and the suction two-axis motion module of the suction device 4 is the same as that of the feeding device The specific structures of the feeding vehicle 31 and the feeding two-axis motion module in the device 3 are the same, and will not be repeated. The suction hopper 44 is fixedly mounted on the second suction motion frame 43. The suction hopper 44 includes a suction barrel 441, a feeding pipe 442 connected to the discharge port of the suction barrel 441, and a suction pipe 443 connected between the feeding pipe 442 and the suction barrel 441. The connection point between the suction pipe 443 and the suction barrel 441 is located in the middle and upper part of the suction barrel 441. The suction fan 45 is fixedly arranged on the suction vehicle 41. In the preferred embodiment of the present application, the feeding pipe 442 is configured as a telescopic sleeve structure similar to that of a bulk loader, so that it can be telescopically extended during suction, which is conducive to suction.
[0043] Furthermore, a partition 46 is provided in the suction barrel 441 to divide the space in the suction barrel 441 into a material storage space 462 and a wind passing space 463. A filter screen 461 is provided at the connection between the material storage space 462 and the wind passing space 463. The material storage space 462 is connected to the material passing pipe 442 and the pipe respectively, and the wind passing space 463 is connected to the wind pipe of the suction fan 45. In this way, waste materials will not be sucked into the wind pipe during the suction process, and at the same time, the filter screen 461 can also be backwashed.
[0044] Furthermore, a material dividing spiral 47 is also provided in the material holding space 462 to facilitate the classification of coarse materials and fine materials. Preferably, the connection point between the material suction pipe 443 and the fine material barrel is arranged in the tangent direction of the uppermost spiral.
[0045] It should be understood that the specific embodiments described above are only used to explain the present invention, and are not used to limit the present invention. Obvious changes or modifications derived from the spirit of the present invention are still within the protection scope of the present invention.
Claims
1. A conveying system, characterized in that: include: A plurality of graphitization furnaces (1), wherein the graphitization furnaces (1) are used to place workpieces therein and graphitize the workpieces; A feeding device (2), the feeding device (2) comprising a feeding bin (21) for receiving external raw materials and a main bin (23) for absorbing finished materials in the feeding bin (21) by means of a feeding fan (22); A feeding device (3), the feeding device (3) moves between the main material bin (23) and the plurality of graphitization furnaces (1) to receive finished materials outputted from the main material bin (23) and feed the finished materials into the graphitization furnaces (1), the feeding device (3) comprising a feeding vehicle (31), a feeding hopper (34) and at least one degasser (35), the feeding vehicle (31) being movably engaged with the graphitization furnaces (1), and a feeding two-axis motion module being arranged on the feeding vehicle (31), the feeding two-axis motion module comprising a A first feeding motion frame (32) on the feeding vehicle (31) and a second feeding motion frame (33) matched with the first feeding motion frame (32), the feeding hopper (34) is fixedly mounted on the second feeding motion frame (33), the degasser (35) is mounted on the feeding vehicle (31), the feed port of the degasser (35) is connected to the discharge port of the feeding hopper (34), and the degassing fan of the degasser (35) is fixedly arranged on the first feeding motion frame (32); A suction device (4), the suction device (4) moves between a discharge device (5) and the plurality of graphitization furnaces (1) to suck waste material in the graphitization furnaces (1) and output the waste material to the discharge device (5), the suction device (4) comprising a suction vehicle (41), a suction hopper (44) and a suction fan (45), the suction vehicle (41) being movably engaged with the graphitization furnaces (1), and a suction two-axis motion module being provided on the suction vehicle (41), the suction two-axis motion module comprising a first suction vehicle (41) engaged with the suction vehicle (41) A material suction moving frame (42) and a second material suction moving frame (43) matched with the first material suction moving frame (42), the material suction hopper (44) is fixedly mounted on the second material suction moving frame (43), the material suction hopper (44) comprises a material suction cylinder (441), a material passing pipe (442) connected to the material outlet of the material suction cylinder (441), and a material suction pipe (443) connected between the material passing pipe (442) and the material suction cylinder (441), and the material suction fan (45) is fixedly arranged on the material suction vehicle (41); A discharge device (5), the discharge device (5) comprising a plurality of discharge transfer bins (51) for receiving waste materials output by the suction device (4) and a discharge bin (53) for absorbing waste materials in the plurality of discharge transfer bins (51) by means of a discharge fan (52); The feeding device (3) and the suction device (4) are moved by means of a transport track device (6), wherein the transport track device (6) comprises a first track (61) and a second track (63), wherein the first track (61) is arranged outside the graphitization furnace (1) and a transport vehicle (62) for loading the feeding device (3) and the suction device (4) is matched on the first track (61), and the second track (63) is arranged on the graphitization furnace (1) and the transport vehicle (62), and the second track (63) is directly matched with the feeding device (3) and the suction device (4).
2. The conveying system according to claim 1, characterized in that The graphitization furnace (1) comprises: Furnace body (11); A thermal insulation layer (12), wherein the thermal insulation layer (12) is arranged inside the furnace body (11); A plurality of workstations (13), wherein the workstations (13) are formed in the thermal insulation layer (12).
3. The conveying system according to claim 1, characterized in that A bag opening station (211) is provided on the feeding bin (21) of the feeding device (2).
4. The conveying system according to claim 1, characterized in that A rotating scraper plate (341) is provided in the feeding hopper (34).
5. The conveying system according to claim 4, characterized in that: The scraper plate (341) is provided with a shielding plate for shielding the discharge port of the feeding hopper (34).
6. The conveying system according to claim 1, characterized in that A partition is provided in the suction barrel (441) to divide the space inside the suction barrel (441) into a material storage space (462) and an air flow space (463); a filter screen (461) is provided at the connection between the material storage space (462) and the air flow space (463); at the same time, the material storage space (462) is respectively connected to the material flow pipe (442) and the suction pipe (443); and the air flow space (463) is connected to the air duct of the suction fan (45).
7. The conveying system according to claim 6, characterized in that A material distribution screw (47) is also provided in the material containing space (462).
