A building new material processing system
By designing a new building material processing system including conveying rollers, transmission chains, scrapers and crushing teeth, the problem that existing equipment cannot effectively clean impurities on the perlite surface is solved, efficient impurity scraping and crushing is achieved, and the processing quality of building materials is improved.
Patent Information
- Application Number
- CN202111551754.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-17
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2041-12-17
AI Technical Summary
Existing equipment cannot quickly and effectively clean the adherent impurities on the surface of perlite, affecting the processing quality of building materials.
A new building material processing system is designed, including conveying rollers, transmission chains, scrapers and crushing teeth. The conveying rollers are driven by the motor to rotate, driving the scrapers and transmission chains to move. The scrapers come into contact with the crushing teeth to scrape away impurities, and further treat impurities through the connecting rods and tooth blocks.
It achieves efficient scraping and crushing of stubborn impurities on the surface of perlite, and improves the processing quality of building materials and the cleaning effect of equipment.
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Figure CN114367372B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of building technology, and in particular to a building new material processing system. Background Art
[0002] The materials used in buildings are collectively referred to as building materials. The scope of new building materials is very wide, including thermal insulation materials, heat insulation materials, high-strength materials, breathable materials, etc. Building materials are the general term for materials used in civil engineering and construction engineering. Perlite, as a new material, is widely used in construction.
[0003] Before processing, perlite is usually in granular form, and a large amount of dust and impurities will adhere to the surface of perlite, which will affect the processing of building materials. Therefore, the surface of perlite is usually cleaned by processing equipment. However, the existing equipment cannot quickly and effectively process the impurities adhering to the surface of perlite. Therefore, there is an urgent need for a building new material processing system to solve such problems. Summary of the Invention
[0004] The purpose of the present invention is to solve the deficiencies existing in the prior art and propose a building new material processing system.
[0005] To achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A building new material processing system includes a box body. A discharge port and a feed port are respectively opened on one side outer wall and the top outer wall of the box body. Two conveying rollers are rotatably connected between the opposite inner walls of the box body through bearings, and a conveying chain is rotatably connected between the two conveying rollers. A plurality of scraping plates are fixedly connected to the outer wall of the conveying chain, and the shape of the scraping plate is crescent-shaped. A first motor is fixedly connected to one side outer wall of the box body, and one end of the first motor is bolted to one of the conveying rollers. A first crushing mechanism is arranged inside the box body. The first crushing mechanism is composed of two rotating shafts and a plurality of crushing teeth. Fixed shafts are fixedly connected to the outer walls on both sides of the two rotating shafts, and the fixed shafts are rotatably connected to the box body. Fixed grooves are opened on the outer walls of the fixed shafts, and a transmission chain is rotatably connected between adjacent two fixed grooves. The rotating shafts are fixedly connected to the crushing teeth, and the crushing teeth are meshed with the scraping plates. A diversion plate is fixedly connected to one side inner wall of the box body.
[0007] Preferably, a connecting rod is rotatably connected to the outer wall of one side of the rotating shaft, and a second crushing mechanism is rotatably connected to the outer wall of one side of the connecting rod. The second crushing mechanism is composed of a plurality of fixing blocks and a support frame. A third spring is fixedly connected between two adjacent fixing blocks. The fixing block is fixedly connected to the support frame, and the support frame is slidably connected to the box body. A plurality of tooth blocks are fixedly connected between the opposite outer walls of the support frame, and the shape of the tooth block is a rhombus.
[0008] Preferably, a guide plate is hinged to the inner wall of one side of the box body near the top, and an airbag is arranged between the guide plate and the box body. The airbag is made of an elastic material.
[0009] Preferably, an air pump is fixedly connected to the outer wall of one side of the top of the box body, and air pipes are arranged on both outer walls of the air pump. The air pipes are located inside the box body.
[0010] Preferably, a cleaning brush is hinged to the inner wall of one side of the box body, and a first spring is fixedly connected between one side of the outer wall of the top of the cleaning brush and the inner wall of the box body.
[0011] Preferably, a cleaning mechanism is arranged at the position near the top inside the box body. The cleaning mechanism is composed of three rotating rods and a belt. The rotating rod is rotatably connected to the box body, the rotating rod is rotatably connected to the belt, and a plurality of cleaning rods are arranged on the outer wall of the belt.
[0012] Preferably, a cleaning box is fixedly connected to the outer wall of one side of the top of the box body, and a spray head is arranged on the outer wall of one side of the cleaning box. The spray head is located inside the box body.
[0013] Preferably, a dryer is fixedly connected to the outer wall of one side of the box body, and drying pipes are arranged on both outer walls of the dryer. One end of the drying pipe extends to the inner wall of the box body.
[0014] Preferably, a leveling mechanism is arranged on the inner wall of one side of the box body. The leveling mechanism is composed of a fixing frame and a leveling plate. The fixing frame is fixedly connected to the box body, the fixing frame is rotatably connected to the leveling plate, one end of the leveling plate is inclined, and a second spring is fixedly connected between one side of the outer wall of the top of the leveling plate and the box body.
[0015] Preferably, two rollers are rotatably connected to the inner walls of the opposite sides of the box body near the bottom through bearings, and a conveyor belt is rotatably connected between the two rollers. A second motor is fixedly connected to the outer wall of one side of the box body, and one end of the second motor is fixedly connected to one of the rollers. A plurality of filter holes are formed in the outer wall of the bottom of the box body.
[0016] The beneficial effects of the present invention are as follows:
[0017] 1. Through the provided conveying rollers, drive chain, scraper, and first crushing mechanism, when the perlite is inside the box body, start the first motor. The first motor drives the conveying rollers to rotate, thereby causing the drive chain to drive the scraper to move, and then the perlite is conveyed by the scraper. When the scraper contacts the crushing teeth, the force exerted by the scraper on the crushing teeth causes the crushing teeth to drive the rotating shaft to rotate, so that the stubborn impurities adhering to the surface of the perlite are scraped off by the crushing teeth. While the rotating shaft is rotating, it drives the connecting rod to move, causing the connecting rod to drive the tooth block to reciprocate inside the box body. Thus, the impurities adhering to the surface of the perlite are further processed by the collision between the tooth block and the perlite. The shape of the tooth block is diamond-shaped, and the sharp end can be used to crush the impurities, thereby improving the cleaning effect of the equipment on the perlite;
[0018] 2. Through the provided leveling mechanism, when the perlite falls onto the conveyor belt, it is usually distributed in a piled-up manner. When the piled-up perlite contacts the leveling plate, the gravity of the leveling plate and the elastic force of the second spring cause the perlite to be evenly spread on the conveyor belt, which is convenient for cleaning the perlite and prevents some perlite from not being effectively cleaned due to the perlite being piled up together. At the same time, the contact between the edge of the leveling plate and the perlite can further scrape off the impurities adhering to the surface of the perlite;
[0019] 3. Through the provided cleaning mechanism, when the perlite is conveyed into the box body, the gravitational potential energy of the perlite during its fall is converted into kinetic energy. Thus, when the perlite contacts the cleaning mechanism, the perlite drives the cleaning mechanism to rotate, and then the impurities adhering to the surface of the perlite are processed by the friction generated when the cleaning rod contacts the perlite, improving the cleaning effect of the equipment on the perlite;
[0020] 4. Through the provided airbag, when dust removal is performed on the surface of the perlite through an air pump and an air pipe, the pressure of the perlite on the airbag causes the gas generated in the airbag to move downward. Thus, the cleaning effect of the equipment on the perlite is further improved by the dual action of the gas in the airbag and the gas in the air pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic cross-sectional structure diagram of a building new material processing system proposed by the present invention;
[0022] Figure 2 It is a schematic structural diagram of the cleaning mechanism of a building new material processing system proposed by the present invention;
[0023] Figure 3 It is a schematic partial structure diagram of a building new material processing system proposed by the present invention;
[0024] Figure 4 Schematic diagram of the leveling mechanism structure of a building new material processing system proposed by the present invention;
[0025] Figure 5 Schematic diagram of the crushing teeth structure of a building new material processing system proposed by the present invention.
[0026] In the attached drawings: 1 - box body; 2 - filter holes; 3 - conveyor belt; 4 - rotating roller; 5 - drying pipe; 6 - dryer; 7 - spray head; 8 - cleaning tank; 9 - first crushing mechanism; 901 - crushing teeth; 902 - rotating shaft; 903 - transmission chain; 904 - connecting rod; 905 - fixed shaft; 10 - conveying roller; 11 - cleaning brush; 12 - first spring; 13 - conveying chain; 14 - air pipe; 15 - air pump; 16 - scraper; 17 - guide plate; 18 - airbag; 19 - cleaning mechanism; 1901 - rotating rod; 1902 - cleaning rod; 1903 - belt; 20 - leveling mechanism; 2001 - second spring; 2002 - fixed bracket; 2003 - leveling plate; 21 - fixed block; 2101 - third spring; 2102 - tooth block; 2103 - support frame; 22 - drainage plate. Detailed implementation manners
[0027] The embodiments of the present patent will be described in detail below. The examples of the embodiments are shown in the attached drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the attached drawings are exemplary and are only used to explain the present patent and should not be construed as a limitation to the present patent.
[0028] In the description of the present patent, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the attached drawings, and is only for the convenience of describing the present patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present patent.
[0029] In the description of the present patent, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "connection", "setting" should be understood in a broad sense. For example, it can be fixedly connected and set, or detachably connected and set, or integrally connected and set. For those of ordinary skill in the art, the specific meanings of the above terms in the present patent can be understood according to specific circumstances.
[0030] Embodiment 1
[0031] Refer to Figures 1-5, a building new material processing system, comprising a box body 1. A discharge port and a feed port are respectively opened on one side outer wall and the top outer wall of the box body 1. Two conveying rollers 10 are rotatably connected between the inner walls of the two opposite sides of the box body 1 through bearings, and a conveying chain 13 is rotatably connected between the two conveying rollers 10. A plurality of scraping plates 16 are bolted to the outer wall of the conveying chain 13, and the shape of the scraping plate 16 is crescent-shaped. A first motor is bolted to one side outer wall of the box body 1, and one end of the first motor is bolted to one of the conveying rollers 10. A first crushing mechanism 9 is arranged inside the box body 1, and the first crushing mechanism 9 is composed of two rotating shafts 902 and a plurality of crushing teeth 901. Fixed shafts 905 are bolted to the outer walls on both sides of the two rotating shafts 902, and a rotating connection is formed between the fixed shafts 905 and the box body 1. Fixed grooves are opened on the outer walls of the fixed shafts 905, and a transmission chain 903 is rotatably connected between adjacent two fixed grooves. The rotating shafts 902 and the crushing teeth 901 are fixedly connected, and the crushing teeth 901 and the scraping plates 16 are meshed. A drainage plate 22 is bolted to one side inner wall of the box body 1. When the perlite is inside the box body 1, start the first motor, and the first motor will drive the conveying roller 10 to rotate, so that the transmission chain 13 drives the scraping plate 16 to move, and thus the perlite is conveyed and processed through the scraping plate 16. When the scraping plate 16 contacts the crushing teeth 901, the acting force of the scraping plate 16 on the crushing teeth 901 will cause the crushing teeth 901 to drive the rotating shaft 902 to rotate, and thus the stubborn impurities adhered to the surface of the perlite are scraped off through the crushing teeth 901.
[0032] In the present invention, a connecting rod 904 is rotatably connected to the outer wall of one side of the rotating shaft 902, and a second crushing mechanism is rotatably connected to the outer wall of one side of the connecting rod 904. The second crushing mechanism is composed of a plurality of fixing blocks 21 and a support frame 2103. A third spring 2101 is bolted between adjacent two fixing blocks 21. The fixing blocks 21 and the support frame 2103 are fixedly connected. A sliding connection is formed between the support frame 2103 and the box body 1. A plurality of tooth blocks 2102 are bolted between the outer walls of the two opposite sides of the support frame 2103. The shape of the tooth block 2102 is diamond-shaped. When the rotating shaft 902 rotates, it will drive the connecting rod 904 to move, so that the connecting rod 904 drives the tooth blocks 2102 to reciprocate inside the box body 1, and thus the impurities adhered to the surface of the perlite are further processed through the collision between the tooth blocks 2102 and the perlite. The shape of the tooth block 2102 is diamond-shaped, and the impurities can be crushed through the sharp end, so as to improve the cleaning effect of the equipment on the perlite.
[0033] In the present invention, a guide plate 17 is hinged to a position near the top of an inner wall on one side of the box body 1, and an airbag 18 is arranged between the guide plate 17 and the box body 1. The airbag 18 is made of an elastic material. When dust removal treatment is carried out on the surface of perlite through an air pump 15 and an air pipe 14, the gas generated in the airbag 18 moves downward due to the pressure of the perlite on the airbag 18, so as to further improve the cleaning effect of the equipment on perlite through the dual action of the gas in the airbag 18 and the gas in the air pipe 14.
[0034] In the present invention, an air pump 15 is bolted to one side of the outer wall of the top of the box body 1, and air pipes 14 are arranged on both outer walls of the air pump 15. The air pipes 14 are located inside the box body 1.
[0035] In the present invention, a cleaning brush 11 is hinged to an inner wall on one side of the box body 1, and a first spring 12 is bolted between one side of the outer wall of the top of the cleaning brush 11 and the inner wall of the box body 1.
[0036] In the present invention, a cleaning mechanism 19 is arranged at a position near the top inside the box body 1, and the cleaning mechanism 19 is composed of three rotating rods 1901 and a belt 1903. The rotating rods 1901 are rotatably connected to the box body 1, the rotating rods 1901 are rotatably connected to the belt 1903, and a plurality of cleaning rods 1902 are arranged on the outer wall of the belt 1903. When the perlite is conveyed into the box body 1, the gravitational potential energy of the perlite during falling will be converted into kinetic energy. Thus, when the perlite comes into contact with the cleaning mechanism 19, the perlite will drive the cleaning mechanism 19 to rotate, so as to process the impurities adhered to the surface of the perlite through the friction generated when the cleaning rods 1902 come into contact with the perlite, and improve the cleaning effect of the equipment on perlite.
[0037] In the present invention, a cleaning box 8 is bolted to one side of the outer wall of the top of the box body 1, and a shower head 7 is arranged on one side of the outer wall of the cleaning box 8. The shower head 7 is located inside the box body 1.
[0038] In the present invention, a dryer 6 is bolted to one side of the outer wall of the box body 1, and drying pipes 5 are arranged on both outer walls of the dryer 6. One end of the drying pipes 5 extends to the inner wall of the box body 1.
[0039] In the present invention, a leveling mechanism 20 is provided on one inner wall of the box body 1, and the leveling mechanism 20 is composed of a fixing frame 2002 and a leveling plate 2003. The fixing frame 2002 is fixedly connected to the box body 1, and the fixing frame 2002 is rotatably connected to the leveling plate 2003. One end of the leveling plate 2003 is inclined. A second spring 2001 is connected between one side of the top outer wall of the leveling plate 2003 and the box body 1 by bolts. When the perlite falls onto the conveyor belt 3, it is usually distributed in a piled-up manner. When the piled-up perlite comes into contact with the leveling plate 2003, the gravity of the leveling plate 2003 and the elastic force of the second spring 2001 will make the perlite evenly spread on the conveyor belt 3, thus facilitating the cleaning treatment of the perlite and preventing some perlite from not being effectively cleaned due to the perlite being piled up together. At the same time, the contact between the edge of the leveling plate 2003 and the perlite can further scrape off the impurities adhering to the surface of the perlite.
[0040] In the present invention, two rollers 4 are rotatably connected to the positions near the bottom of the opposite inner walls of the box body 1 through bearings, and a conveyor belt 3 is rotatably connected between the two rollers 4. A second motor is connected to the outer wall of one side of the box body 1 by bolts, and one end of the second motor is fixedly connected to one of the rollers 4. A plurality of filter holes 2 are formed in the bottom outer wall of the box body 1.
[0041] Working principle: When in use, when perlite needs to be processed, the perlite to be processed is conveyed into the interior of the box body 1. When the perlite is conveyed into the interior of the box body 1, the gravitational potential energy during the fall of the perlite will be converted into kinetic energy. Thus, when the perlite comes into contact with the cleaning mechanism 19, the perlite will drive the cleaning mechanism 19 to rotate for treatment. Thus, the impurities adhered to the surface of the perlite are treated through the friction generated when the cleaning rod 1902 contacts the perlite, improving the cleaning effect of the equipment on the perlite. When dust removal treatment is carried out on the surface of the perlite through the air pump 15 and the air pipe 14, the pressure of the perlite on the airbag 18 causes the gas generated in the airbag 18 to move downward. Thus, the cleaning effect of the equipment on the perlite is further improved through the dual action of the gas in the airbag 18 and the gas in the air pipe 14. When the perlite is inside the box body 1, the first motor is started. The first motor drives the conveying roller 10 to rotate, so that the transmission chain 13 drives the scraper 16 to move. Thus, the perlite is conveyed through the scraper 16. When the scraper 16 comes into contact with the crushing teeth 901, the acting force of the scraper 16 on the crushing teeth 901 causes the crushing teeth 901 to drive the rotating shaft 902 to rotate. Thus, the stubborn impurities adhered to the surface of the perlite are scraped off by the crushing teeth 901. While the rotating shaft 902 is rotating, it drives the connecting rod 904 to move. Thus, the connecting rod 904 drives the tooth block 2102 to reciprocate inside the box body 1. Thus, the impurities adhered to the surface of the perlite are further treated through the collision between the tooth block 2102 and the perlite. The shape of the tooth block 2102 is diamond-shaped, and it can crush the impurities through the sharp end, thus improving the cleaning effect of the equipment on the perlite. The preliminarily cleaned perlite is conveyed to the conveyor belt 3 through the diversion plate 22. When the perlite falls on the conveyor belt 3, it is usually distributed in a piled-up manner. When the piled-up perlite comes into contact with the leveling plate 2003, the gravity of the leveling plate 2003 and the elastic force of the second spring 2001 cause the perlite to be evenly laid on the conveyor belt 3. Thus, it is convenient to clean the perlite and prevent some perlite from not being effectively cleaned due to the perlite being piled up together. At the same time, the contact between the edge of the leveling plate 2003 and the perlite can further scrape off the impurities adhered to the surface of the perlite. The perlite is further cleaned through the spray head 7. The cleaned perlite is dried through the dryer 6 and the drying pipe 5. The sewage is discharged through the filter holes 2.
[0042] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A building new material processing system, comprising a box body (1), wherein a discharge port and a feed port are respectively opened on one outer wall and the top outer wall of the box body (1). It is characterized in that Between the opposite inner walls of the box body (1), two conveying rollers (10) are rotatably connected through bearings, and a conveying chain (13) is rotatably connected between the two conveying rollers (10). A plurality of scraping plates (16) are fixedly connected to the outer wall of the conveying chain (13), and the shape of the scraping plate (16) is crescent-shaped. One outer wall of the box body (1) is fixedly connected with a first motor, and one end of the first motor is bolted to one of the conveying rollers (10). A first crushing mechanism (9) is arranged inside the box body (1), and the first crushing mechanism (9) is composed of two rotating shafts (902) and a plurality of crushing teeth (901). Fixed shafts (905) are fixedly connected to the outer walls on both sides of the two rotating shafts (902), and the fixed shafts (905) form a rotating connection with the box body (1). Fixed grooves are opened on the outer walls of the fixed shafts (905), and a transmission chain (903) is rotatably connected between adjacent two fixed grooves. The rotating shaft (902) is fixedly connected with the crushing teeth (901), and the crushing teeth (901) are meshed with the scraping plates (16). One inner wall of the box body (1) is fixedly connected with a diversion plate (22). One outer wall of the rotating shaft (902) is rotatably connected with a connecting rod (904), and one outer wall of the connecting rod (904) is rotatably connected with a second crushing mechanism. The second crushing mechanism is composed of a plurality of fixing blocks (21) and a support frame (2103). A third spring (2101) is fixedly connected between adjacent two fixing blocks (21). The fixing blocks (21) are fixedly connected with the support frame (2103). The support frame (2103) forms a sliding connection with the box body (1). A plurality of tooth blocks (2102) are fixedly connected between the opposite outer walls of the support frame (2103), and the shape of the tooth blocks (2102) is diamond-shaped. A cleaning mechanism (19) is arranged at a position close to the top inside the box body (1), and the cleaning mechanism (19) is composed of three rotating rods (1901) and a belt (1903). The rotating rods (1901) form a rotating connection with the box body (1). The rotating rods (1901) are rotatably connected with the belt (1903). A plurality of cleaning rods (1902) are arranged on the outer wall of the belt (1903).
2. A building new material processing system according to claim 1, It is characterized in that A guide plate (17) is hinged to a position close to the top of one inner wall of the box body (1), and an airbag (18) is arranged between the guide plate (17) and the box body (1). The airbag (18) is made of an elastic material.
3. A building new material processing system according to claim 1, It is characterized in that An air pump (15) is fixedly connected to one side of the top outer wall of the box body (1), and air pipes (14) are arranged on both outer walls of the air pump (15). The air pipes (14) are located inside the box body (1).
4. A building new material processing system according to claim 1, It is characterized in that one inner wall of the box body (1) is hinged with a cleaning brush (11), and a first spring (12) is fixedly connected between one side of the top outer wall of the cleaning brush (11) and the inner wall of the box body (1).
5. A building new material processing system according to claim 1, It is characterized in that a cleaning box (8) is fixedly connected to one side of the top outer wall of the box body (1), and a shower head (7) is arranged on one outer wall of the cleaning box (8), and the shower head (7) is located inside the box body (1).
6. A building new material processing system according to claim 1, It is characterized in that a dryer (6) is fixedly connected to one outer wall of the box body (1), and drying pipes (5) are arranged on both outer walls of the dryer (6), and one end of each drying pipe (5) extends to the inner wall of the box body (1).
7. A building new material processing system according to claim 1, It is characterized in that a leveling mechanism (20) is arranged on one inner wall of the box body (1), and the leveling mechanism (20) is composed of a fixing frame (2002) and a leveling plate (2003). The fixing frame (2002) is fixedly connected to the box body (1), the fixing frame (2002) is rotatably connected to the leveling plate (2003), one end of the leveling plate (2003) is inclined, and a second spring (2001) is fixedly connected between one side of the top outer wall of the leveling plate (2003) and the box body (1).
8. A building new material processing system according to any one of claims 1-7, It is characterized in that two rollers (4) are rotatably connected to the positions close to the bottom of the opposite inner walls of the box body (1) through bearings, a conveyor belt (3) is rotatably connected between the two rollers (4), a second motor is fixedly connected to one outer wall of the box body (1), one end of the second motor is fixedly connected to one of the rollers (4), and a plurality of filter holes (2) are formed in the bottom outer wall of the box body (1).
Citation Information
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