A device for equidistantly laying sleepers on railway
By designing the railway equidistant laid sleeper device, the distance detector and automatic release mechanism are used to achieve equidistant laying of sleepers. Combined with cleaning and thrashing devices, the problem of unstable placement of sleepers is solved, and automation and stability are achieved, which is convenient for subsequent construction.
Patent Information
- Application Number
- CN202111502168.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-09
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2041-12-09
AI Technical Summary
During the railway laying process, it is difficult for the prior art to achieve equidistant automatic laying of sleepers and ground cleaning, resulting in unstable placement of sleepers, requiring manual measurement of equidistant distances, and laying the sleepers directly on uneven gravel may lead to tilt.
A railway is designed with an isometric laid sleeper device, including a shell, supply chamber, laying chamber and cleaning device. The telescopic slide rod and rotating disc are controlled to automatically release the sleeper through a distance detector, and the cleaning plate and thrashing device are used to realize the sleeper. Distance placement and stable fixation.
Automatic equidistance laying of sleepers is realized, manual measurement is avoided, sleepers are placed stably, equipment service life is extended, and contact stability between sleepers and gravel is improved, making it easier to follow-up construction.
Smart Images

Figure CN114381975B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of railway construction equipment, and in particular relates to a device for equidistantly laying railway sleepers. Background Art
[0002] As we all know, railways are usually paved with gravel to ensure that the ground will not be crushed by the weight of the train when it is running. At the same time, a layer of sleepers needs to be laid evenly before building the railway. The rails need to be fixed on the sleepers, and the sleepers need to be evenly distributed.
[0003] This equipment can perform intelligent data monitoring to ensure that the sleepers are placed at equal spacing.
[0004] During the process of laying sleepers, the gravel can be automatically cleaned to create a ground pit that can accommodate the sleepers, and the sleepers are placed in it to prevent the sleepers from being laid directly on uneven gravel and causing tilting.
[0005] After the sleepers are laid, the gravel is automatically moved to cover the edges of the sleepers, and at the same time, the sleepers are beaten with a rubber hammer to place them more stably. Summary of the invention
[0006] The purpose of the present invention is to solve the above problems in the prior art and to propose a device for equidistantly laying railway sleepers. The present invention can automatically lay railway sleepers at equal intervals and can perform functions such as ground cleaning, sleeper placement, and hammering and landfilling.
[0007] The objectives of the present invention can be achieved through the following technical solutions: A device for laying sleepers at equal intervals on a railway, comprising a shell, characterized in that a wheel is rotatably provided under the shell, a supply cavity is fixedly provided in the shell, a supply device is provided in the supply cavity, the supply device is used to supply sleepers according to the travel distance, a laying cavity is fixedly provided in the shell, a laying device is provided in the laying cavity, the laying device is used to lay sleepers on the rails, the laying device comprises two longitudinal slide rails fixed on the front and rear side walls of the laying cavity, a laying slide bar is slidably provided on each of the longitudinal slide rails, a stabilizing device is provided on the laying slide bar, the stabilizing device is used to maintain stability when placing the sleepers and prevent the placement direction of the sleepers from being disordered, a cleaning device is provided on the laying slide bar, the cleaning device is used to clean out the pit for placing the sleepers, and a hammering device is provided on the laying slide bar, the hammering device is used to hammer the sleepers to ensure stable placement.
[0008] Furthermore, the supply device includes a distance detector arranged on the outside of the wheel, and the distance detector can monitor the distance traveled by the wheel. When the wheel travels a certain distance, an electrical signal output will be generated. Two telescopic slide rods are slidably provided in the lower side wall of the supply chamber, and the distance detector controls the telescopic slide rods through electrical signals. Two rotating disks are rotatably provided on the front and rear side walls of the supply chamber, and each of the telescopic slide rods is provided with a slot, and each of the telescopic slide rods is provided with a slide slot, and each of the slide slots is slidably provided with a clamping block, and the clamping block can clamp the rotating disk to rotate. Two guide blocks are provided on the left and right sides of the lower side wall of the supply chamber, and the clamping block can slide inside the guide block, and a spring is connected between the clamping block and the guide block.
[0009] Furthermore, the laying device includes a fixed rod fixed on the upper side wall of the laying cavity, the fixed rod can be extended into the laying slide bar to slide, the spring is connected between the fixed rod and the laying slide bar, a motor is fixed on the lower side wall of the laying cavity, the output end of the motor is provided with an output shaft, the lower part of the laying slide bar is provided with a main rotating shaft, the main rotating shaft is fixed with an intelligent coupling on the outer end of the laying slide bar, the intelligent coupling can connect the output shaft with the main rotating shaft for transmission, the motor can start automatically when cooperating with the intelligent coupling, and after a fixed period of forward rotation and a fixed period of reverse rotation, the motor is disconnected from the intelligent coupling and the motor stops.
[0010] Furthermore, the stabilizing device includes two racks fixed on the lower side walls of the fixing rod, a force transmission rail is fixed inside the laying slide rod, a gear is rotatably provided on the force transmission rail, a stabilizing slider is slidably provided on the laying slide rod, the rack is fixed on the side wall of the near-axial end of the stabilizing slider, the rack and the gear can mesh and transmit, and a limit block is fixed on the stabilizing slider.
[0011] Furthermore, the cleaning device includes a rotating cavity fixed at the lower end of the laying slide bar, the main rotating shaft extends into the rotating cavity, a rotating connecting block is fixed on the main rotating shaft, the main rotating shaft can drive the rotating cavity to rotate, a buffer block is fixed at the other end of the rotating cavity, a cleaning plate is rotatably provided on the buffer block, a secondary rotating shaft is fixed on the end face of the main rotating shaft, the secondary rotating shaft passes through the rotating cavity and extends into the interior of the cleaning plate, a bearing is provided between the buffer block and the secondary rotating shaft, an axle frame is fixed inside the cleaning plate, a cleaning plate rotating shaft is fixed on the axle frame, a reduction box is connected between the cleaning plate rotating shaft and the buffer block, and a shock absorbing device is provided on the cleaning plate, and the shock absorbing device is used to reduce the impact of the sleepers falling on the cleaning device.
[0012] Furthermore, the shock absorbing device comprises a shock absorbing block fixed on the cleaning plate, a soft block is slidably arranged inside the shock absorbing block, and a shock absorbing spring is connected between the soft block and the shock absorbing block.
[0013] Furthermore, the hammering device includes an arc-shaped gear ring fixed inside the rotating cavity, a hammering block is rotatably provided inside the rotating cavity, a rubber hammer is fixed on the hammering block, a tooth pattern is provided at the lower end of the hammering block, the lower end of the hammering block can engage with the rotating cavity, an inner toothed rotating hole is provided at the lower part of the hammering block, an outer toothed sleeve is rotatably provided inside the inner toothed rotating hole, a rotating connecting block is connected between the outer toothed sleeve and the main rotating shaft, and the outer toothed sleeve can drive the hammering block and the main rotating shaft to rotate in opposite directions by engaging with the inner toothed rotating hole.
[0014] When using this equipment, the sleepers to be laid are stored in the supply cavity. When the wheel has traveled a certain distance, the distance detector transmits an electrical signal to control the sliding of the telescopic slide bar on one side. The telescopic slide bar slides to open the channel. At the same time, the telescopic slide bar slides, and the block slides on the slide slot. When the block slides on the guide block due to the force of the spring and enters the slot, the rotating disk starts to rotate, and a sleeper falls from the supply cavity to the laying cavity. The laying device in the laying cavity starts to lay the railway sleepers. By detecting the predetermined distance traveled by the wheel, the sleepers are automatically released by the electrical signal output control, so as to achieve the effect of automatically planning the placement of sleepers at equal distances, avoiding the need for equal distance measurement for manual placement.
[0015] When the sleeper falls into the laying cavity, it will fall on the cleaning board. The spring between the fixed rod and the laying slide rod will play a certain buffering role. The soft block on the cleaning board sliding in the shock-absorbing block will also produce a certain buffering effect, avoiding damage to the rotating shaft inside the cleaning board due to the sleeper falling on the cleaning board, which can extend the service life of the equipment.
[0016] After the sleeper falls on the cleaning board, due to the influence of gravity, the cleaning board is driven to slide down, and the laying slide bar is driven to slide downward at the same time. When the laying slide bar slides downward, the intelligent coupling at the bottom of the laying slide bar will be connected with the output shaft, and the rotational force on the motor will be transmitted to the main rotating shaft. The main rotating shaft drives the rotating cavity as a whole to rotate through the rotating connecting block. At the same time, the secondary rotating shaft will also rotate with the main rotating shaft, and the secondary rotating shaft will drive the cleaning board shaft through the reduction gear box. However, after the deceleration effect of the reduction gear box, the rotation speed of the cleaning board shaft will be less than the rotation speed of the secondary rotating shaft, that is, the overall rotation speed of the cleaning board is less than the overall rotation speed of the rotating cavity. The cleaning board will rotate, and before placing the sleeper, one end of the cleaning board will scrape the ground to clean it, push the stones aside, and clean out a pit. As the inclination angle of the cleaning board gradually increases, the sleeper will be placed in the pit that has just been cleaned. When the rotating chamber rotates as a whole, the hammering rotating block inside the rotating chamber will start to rotate due to the meshing transmission between the outer toothed sleeve and the inner toothed rotating hole, and the hammering rotating block and the cleaning plate rotate in different directions.
[0017] In addition, when the laying slide bar slides downward, the rack on the fixed rod can mesh with the gear on the force transmission rail, and the gear can mesh with the rack on the stabilizing slider. At this time, the stabilizing slider will slide downward through the transmission force, and the limit block on the stabilizing slider will slide downward to restrict the direction of the sleeper, preventing the sleeper from flipping over when sliding off the cleaning board, causing the sleeper placement direction to be different from the established assembly direction.
[0018] When the sleeper falls into the pit, the motor rotates in the reverse direction, driving the rotating chamber to rotate in the reverse direction as a whole, and the cleaning plate rotates in the reverse direction as a whole, but the cleaning plate rotates slower than the rotating chamber, that is, the cleaning plate rotates slower than the hammering block, and the hammering block and the cleaning plate rotate in different directions. The reverse rotation of the cleaning plate will push the stones previously cleaned to one side toward the sleeper, and the hammering block will hammer downward, and the hammering will be performed before the edge of the sleeper is covered by the stones, which can make the sleeper more stably placed on the stone surface, facilitating subsequent construction.
[0019] Finally, as the motor rotates for a predetermined time, it is disconnected from the intelligent coupling, the laying slide bar slides upward, the stabilizing slider is reset, the cleaning plate is reset, and the hammering block is reset. After the distance detector detects that the predetermined distance has been completed, the sleeper placement work continues. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the appearance structure of a railway sleeper device with equal spacing.
[0021] Figure 2 It is an internal cross-sectional view of a railway sleeper arrangement with equal spacing.
[0022] Figure 3 yes Figure 2 Section view along AA direction.
[0023] Figure 4 yes Figure 2 Enlarged view of the structure at point B in the middle.
[0024] Figure 5 yes Figure 3 Enlarged view of the structure at point C in the middle.
[0025] Figure 6 yes Figure 3 Enlarged view of the structure at point D in the middle.
[0026] In the figure, 10, housing; 11, supply cavity; 12, wheel; 13, distance detector; 14, telescopic slide rod; 15, rotating disk; 16, clamping block; 17, slide groove; 18, clamping groove; 19, guide block; 20, laying cavity; 21, fixing rod; 22, inner toothed rotating hole; 23, longitudinal slide rail; 24, laying slide rod; 25, rack; 26, force transmission rail; 27, gear; 28, stabilizing slider; 29, limit block; 30 , intelligent coupling; 31, motor; 32, output shaft; 33, main rotating shaft; 34, hammering block; 35, rubber hammer; 36, rotating chamber; 37, rotating connecting block; 38, external toothed bushing; 39, auxiliary rotating shaft; 40, arc gear ring; 41, buffer block; 42, bearing; 43, reduction box; 44, shaft frame; 45, cleaning plate; 46, shock-absorbing block; 47, soft block; 48, shock-absorbing spring; 49, cleaning plate rotating shaft. DETAILED DESCRIPTION
[0027] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0028] like Figure 1 As shown, a device for equidistantly laying sleepers on a railway comprises a shell 10, characterized in that a wheel 12 is rotatably provided under the shell 10, a supply chamber 11 is fixedly provided in the shell 10, a supply device is provided in the supply chamber 11, the supply device is used to supply sleepers according to the travel distance, a laying chamber 20 is fixedly provided in the shell 10, a laying device is provided in the laying chamber 20, the laying device is used to lay sleepers on the rails, the laying device comprises two longitudinal slide rails 23 fixed on the front and rear side walls of the laying chamber 20, a laying slide bar 24 is slidably provided on each longitudinal slide rail 23, a stabilizing device is provided on the laying slide bar 24, the stabilizing device is used to maintain stability when placing sleepers and prevent the placement direction of sleepers from being disordered, a cleaning device is provided on the laying slide bar 24, the cleaning device is used to clean out the pit for placing sleepers, and a hammering device is provided on the laying slide bar 24, the hammering device is used to hammer the sleepers to ensure stable placement.
[0029] like Figure 2 and Figure 4 As shown, the supply device includes a distance detector 13 arranged on the outside of the wheel 12. The distance detector 13 can monitor the distance traveled by the wheel 12. When the wheel 12 travels a certain distance, an electrical signal output will be generated. Two telescopic slide rods 14 are slidably provided in the lower side wall of the supply chamber 11. The distance detector 13 controls the telescopic slide rods 14 through electrical signals. Two rotating disks 15 are rotatably provided on the front and rear side walls of the supply chamber 11. Each telescopic slide rod 14 is provided with a slot 18. Each telescopic slide rod 14 is provided with a slide groove 17. A block 16 is slidably provided on each slide groove 17. The block 16 can clamp the rotating disk 15 to rotate. Two guide blocks 19 are provided on the left and right sides of the lower side wall of the supply chamber 11. The block 16 can slide inside the guide block 19. A spring 22 is connected between the block 16 and the guide block 19.
[0030] like Figure 2 and Figure 3 As shown, the laying device includes a fixed rod 21 fixed on the upper side wall of the laying cavity 20, the fixed rod 21 can extend into the laying slide bar 24 to slide, a spring 22 is connected between the fixed rod 21 and the laying slide bar 24, a motor 31 is fixed on the lower side wall of the laying cavity 20, an output shaft 32 is provided at the output end of the motor 31, a main rotating shaft 33 is provided for rotation at the lower part of the laying slide bar 24, and an intelligent coupling 30 is fixed on the outer end of the main rotating shaft 33 of the laying slide bar 24, the intelligent coupling 30 can connect the output shaft 32 with the main rotating shaft 33 for transmission, the motor 31 can start automatically when cooperating with the intelligent coupling 30, and after a fixed length of forward rotation and a fixed length of reverse rotation, the motor 31 is disconnected from the intelligent coupling 30, and the motor 31 stops.
[0031] like Figure 2 , Figure 3 and Figure 5 As shown, the stabilizing device includes two racks 25 fixed on the lower side wall of the fixing rod 21, a force transmission rail 26 is fixed inside the laying slide bar 24, a gear 27 is rotatably provided on the force transmission rail 26, a stabilizing slider 28 is slidably provided on the laying slide bar 24, a rack 25 is fixed on the side wall of the proximal axial end of the stabilizing slider 28, the rack 25 and the gear 27 can be meshed for transmission, and a limit block 29 is fixed on the stabilizing slider 28.
[0032] like Figure 2 , Figure 3 and Figure 5As shown, the cleaning device includes a rotating chamber 36 fixed at the lower end of the laying slide bar 24, the main rotating shaft 33 extends into the rotating chamber 36, and a rotating connecting block 37 is fixed on the main rotating shaft 33. The main rotating shaft 33 can drive the rotating chamber 36 to rotate, and a buffer block 41 is fixed at the other end of the rotating chamber 36. A cleaning plate 45 is rotatably provided on the buffer block 41. A secondary rotating shaft 39 is fixed on the end surface of the main rotating shaft 33. The secondary rotating shaft 39 passes through the rotating chamber 36 and extends into the cleaning plate 45. A bearing 42 is provided between the buffer block 41 and the secondary rotating shaft 39. An axle frame 44 is fixed inside the cleaning plate 45, and a cleaning plate rotating shaft 49 is fixed on the axle frame 44. A reduction box 43 is connected between the cleaning plate rotating shaft 49 and the buffer block 41. A shock absorbing device is provided on the cleaning plate 45. The shock absorbing device is used to reduce the impact of the sleepers falling on the cleaning device.
[0033] like Figure 2 , Figure 3 and Figure 5 As shown, the shock absorbing device includes a shock absorbing block 46 fixed on a cleaning plate 45 , a soft block 47 is slidably arranged inside the shock absorbing block 46 , and a shock absorbing spring 48 is connected between the soft block 47 and the shock absorbing block 46 .
[0034] like Figure 2 , Figure 3 and Figure 5 As shown, the hammering device includes an arcuate gear ring 40 fixed inside a rotating cavity 36, a hammering rotating block 34 is rotatably provided in the rotating cavity 36, a rubber hammer 35 is fixed on the hammering rotating block 34, a tooth pattern is provided at the lower end of the hammering rotating block 34, and the lower end of the hammering rotating block 34 can engage with the rotating cavity 36, an inner tooth pattern rotating hole 22 is provided at the lower part of the hammering rotating block 34, an outer tooth pattern shaft sleeve 38 is rotatably provided in the inner tooth pattern rotating hole 22, a rotating connecting block 37 is connected between the outer tooth pattern shaft sleeve 38 and the main rotating shaft 33, and the outer tooth pattern shaft sleeve 38 can drive the hammering rotating block 34 and the main rotating shaft 33 to rotate in opposite directions by engaging with the inner tooth pattern rotating hole 22.
[0035] When using this device, the supply chamber 11 stores the sleepers to be laid. When the wheel 12 has traveled a certain distance, the distance detector 13 transmits an electrical signal to control the telescopic slide bar 14 on one side to slide. The telescopic slide bar 14 slides to open the channel. At the same time, the telescopic slide bar 14 slides, and the block 16 slides on the slide slot 17. When the block 16 slides on the guide block 19 due to the force given by the spring 22 and enters the inside of the card slot 18, the rotating disk 15 starts to rotate, and a sleeper is dropped from the supply chamber 11 into the laying chamber 20. The laying device in the laying chamber 20 is started to lay the railway sleepers. By detecting that the wheel 12 has traveled a predetermined distance, the sleepers are automatically released by the electrical signal output control, so as to achieve the effect of automatically planning the placement of sleepers at equal distances, avoiding the need for equal distance measurement for manual placement.
[0036] When the sleeper falls into the laying cavity 20, the sleeper will fall on the cleaning plate 45. The spring 22 between the fixed rod 21 and the laying slide rod 24 plays a certain buffering role. The soft block 47 on the cleaning plate 45 sliding in the shock-absorbing block 46 will also produce a certain buffering effect, thereby avoiding damage to the rotating shaft inside the cleaning plate 45 due to the sleeper falling on the cleaning plate 45, which can extend the service life of the equipment.
[0037] After the sleeper falls on the cleaning plate 45, due to the influence of gravity, the cleaning plate 45 is driven to slide down, and the laying slide bar 24 is driven to slide downward. When the laying slide bar 24 slides downward, the intelligent coupling 30 at the lower part of the laying slide bar 24 will be connected with the output shaft 32, and the rotational force on the motor 31 will be transmitted to the main rotating shaft 33. The main rotating shaft 33 drives the rotating cavity 36 to rotate as a whole through the rotating connecting block 37. At the same time, the auxiliary rotating shaft 39 will also rotate with the main rotating shaft 33, and the auxiliary rotating shaft 39 will be rotated through the reduction box 43 drives the cleaning plate shaft 49, but after the deceleration effect of the reduction box 43, the rotation speed of the cleaning plate shaft 49 will be less than the rotation speed of the auxiliary rotating shaft 39, that is, the overall rotation speed of the cleaning plate 45 is less than the overall rotation speed of the rotating chamber 36, and the cleaning plate 45 will rotate. Before placing the sleeper, one end of the cleaning plate 45 will scrape the ground to clean it, push the stones aside, and clean out a pit. The sleeper will gradually increase as the tilt angle of the cleaning plate 45, and the sleeper will be placed in the pit just cleaned. When the rotating chamber 36 rotates as a whole, the hammering rotating block 34 inside the rotating chamber 36 will start to rotate because of the meshing transmission between the outer toothed sleeve 38 and the inner toothed rotating hole 22, and the hammering rotating block 34 and the cleaning plate 45 have different rotation directions.
[0038] In addition, when the laying slide bar 24 slides downward, the rack 25 on the fixing rod 21 can mesh with the gear 27 on the force transmission rail 26 for transmission, and the gear 27 can mesh with the rack 25 on the stabilizing slider 28 for transmission. At this time, the stabilizing slider 28 will slide downward through the transmission force, and the limit block 29 on the stabilizing slider 28 will slide downward to restrict the direction of the sleeper, thereby preventing the sleeper from flipping over when sliding off the cleaning plate 45, causing the placement direction of the sleeper to be different from the established assembly direction.
[0039] When the sleeper falls into the pit, the motor 31 rotates in the reverse direction, driving the rotating chamber 36 to rotate in the reverse direction as a whole, and the cleaning plate 45 rotates in the reverse direction as a whole, but the cleaning plate 45 rotates slower than the rotating chamber 36, that is, the cleaning plate 45 rotates slower than the hammering block 34, and the hammering block 34 and the cleaning plate 45 have different rotation directions. The reverse rotation of the cleaning plate 45 will push the stones previously cleaned to one side toward the sleeper, and the hammering block 34 will hammer downward, and the hammering will be performed before the edge of the sleeper is covered by the stones, so that the sleeper can be placed more stably on the stone surface, which is convenient for subsequent construction.
[0040] Finally, as the motor 31 rotates for a predetermined time and then disengages from the intelligent coupling 30, the laying slide bar 24 slides upward, the stabilizing slider 28 is reset, the cleaning plate 45 is reset, and the hammering turn block 34 is reset. After the distance detector 13 detects that the predetermined distance has been completed, the sleeper placement work is continued.
[0041] Compared with the prior art, the railway equidistant sleeper laying device has the following advantages:
[0042] 1. By detecting the predetermined distance traveled by the wheels, the sleepers are automatically released through the output of electrical signals, so as to automatically plan the placement of sleepers at equal distances, thus avoiding the need for equal distance measurements for manual placement.
[0043] 2. The soft block on the cleaning board will slide in the shock-absorbing block and produce a certain buffering effect, thus avoiding damage to the rotating shaft inside the cleaning board caused by the sleepers falling on the cleaning board, and thus extending the service life of the equipment.
[0044] 3. The restriction on the direction of the sleepers prevents the sleepers from turning over when they slide off the cleaning plate 45, causing the placement direction of the sleepers to be different from the established assembly direction.
[0045] 4. Hammering the sleepers before their edges are covered by stones can ensure that they are more stably placed on the stone surface, facilitating subsequent construction.
[0046] The above descriptions are merely embodiments of the present invention, and are not intended to limit the patent protection scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention's specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A device for equidistantly laying sleepers on a railway, comprising a housing (10), characterized in that A wheel (12) is rotatably provided below the housing (10), a supply chamber (11) is fixedly provided in the housing (10), a supply device is provided in the supply chamber (11), and the supply device is used to supply sleepers according to the travel distance, a laying chamber (20) is fixedly provided in the housing (10), a laying device is provided in the laying chamber (20), and the laying device is used to lay rail sleepers, the laying device comprises two longitudinal slide rails (23) fixed on the front and rear side walls of the laying chamber (20), a laying slide bar (24) is slidably provided on each of the longitudinal slide rails (23), a stabilizing device is provided on the laying slide bar (24), and the stabilizing device is used to maintain stability when placing sleepers to prevent the placement direction of sleepers from being disordered, a cleaning device is provided on the laying slide bar (24), and the cleaning device is used to clean out the pit for placing sleepers, and a beating device is provided on the laying slide bar (24), and the beating device is used to beat the sleepers to ensure stable placement; The supply device comprises a distance detector (13) arranged on the outside of the wheel (12), and the distance detector (13) can monitor the distance traveled by the wheel (12). When the wheel (12) travels a certain distance, an electrical signal output is generated. Two telescopic slide bars (14) are slidably arranged in the lower side wall of the supply chamber (11), and the distance detector (13) controls the telescopic slide bars (14) through electrical signals. Two rotating disks (15) are rotatably arranged on the front and rear side walls of the supply chamber (11), and each rotating disk (15) is rotatably arranged on the front and rear side walls of the supply chamber (11). A slot (18) is provided on each of the telescopic slide bars (14), a slide groove (17) is provided on each of the telescopic slide bars (14), a block (16) is slidably provided on each of the slide grooves (17), the block (16) can clamp the rotating disk (15) to rotate, two guide blocks (19) are provided on the left and right sides of the lower side wall of the supply chamber (11), the block (16) can slide inside the guide block (19), and a spring is connected between the block (16) and the guide block (19); The laying device comprises a fixing rod (21) fixed on the upper side wall of the laying cavity (20), the fixing rod (21) can extend into the inside of the laying slide rod (24) to slide, the spring is connected between the fixing rod (21) and the laying slide rod (24), a motor (31) is fixed on the lower side wall of the laying cavity (20), an output shaft (32) is provided at the output end of the motor (31), a main rotating shaft (33) is rotatably provided at the lower part of the laying slide rod (24), and the main rotating shaft (33) An intelligent coupling (30) is fixedly provided on the outer end of the laying slide bar (24), and the intelligent coupling (30) can connect the output shaft (32) with the main rotating shaft (33) for transmission, and the motor (31) can start automatically when cooperating with the intelligent coupling (30), and after performing forward rotation for a fixed time and reverse rotation for a fixed time, the motor (31) is disconnected from the intelligent coupling (30), and the motor (31) stops; The stabilizing device comprises two racks (25) fixed on the lower side wall of the fixing rod (21); a force transmission rail (26) is fixedly provided inside the laying slide rod (24); a gear (27) is rotatably provided on the force transmission rail (26); a stabilizing slider (28) is slidably provided on the laying slide rod (24); the rack (25) is fixedly provided on the side wall of the proximal axial end of the stabilizing slider (28); the rack (25) and the gear (27) are capable of meshing and transmitting; a limit block (29) is fixedly provided on the stabilizing slider (28); The cleaning device comprises a rotating chamber (36) fixed at the lower end of the laying slide bar (24), the main rotating shaft (33) extends into the rotating chamber (36), a rotating connecting block (37) is fixedly provided on the main rotating shaft (33), the main rotating shaft (33) can drive the rotating chamber (36) to rotate, a buffer block (41) is fixedly provided at the other end of the rotating chamber (36), a cleaning plate (45) is rotatably provided on the buffer block (41), a secondary rotating shaft (39) is fixedly provided on the end surface of the main rotating shaft (33), and the secondary rotating shaft (39) is fixedly provided on the end surface of the main rotating shaft (33). The moving shaft (39) passes through the rotating cavity (36) and extends into the cleaning plate (45); a bearing (42) is provided between the buffer block (41) and the auxiliary rotating shaft (39); an axle frame (44) is fixedly provided inside the cleaning plate (45); a cleaning plate rotating shaft (49) is fixedly provided on the axle frame (44); a reduction box (43) is connected between the cleaning plate rotating shaft (49) and the buffer block (41); a shock absorbing device is provided on the cleaning plate (45); the shock absorbing device is used to reduce the impact of the sleeper falling on the cleaning device; The shock absorbing device comprises a shock absorbing block (46) fixed on the cleaning plate (45), a soft block (47) is slidably provided inside the shock absorbing block (46), and a shock absorbing spring (48) is connected between the soft block (47) and the shock absorbing block (46); The hammering device comprises an arc-shaped gear ring (40) fixed inside the rotating cavity (36), a hammering rotating block (34) is rotatably arranged inside the rotating cavity (36), a rubber hammer (35) is fixed on the hammering rotating block (34), a tooth pattern is arranged at the lower end of the hammering rotating block (34), the lower end of the hammering rotating block (34) can mesh with the rotating cavity (36), an inner tooth pattern rotating hole is arranged at the lower part of the hammering rotating block (34), an outer tooth pattern shaft sleeve (38) is rotatably arranged in the inner tooth pattern rotating hole, a rotating connecting block (37) is connected between the outer tooth pattern shaft sleeve (38) and the main rotating shaft (33), and the outer tooth pattern shaft sleeve (38) can drive the hammering rotating block (34) and the main rotating shaft (33) to rotate in opposite directions by meshing with the inner tooth pattern rotating hole; When using this equipment, the sleepers to be laid are stored in the supply cavity. When the wheel has traveled a certain distance, the distance detector transmits an electrical signal to control the sliding of the telescopic slide bar on one side. The telescopic slide bar slides to open the channel. At the same time, the telescopic slide bar slides, and the card block slides on the slide slot. When the card block slides on the guide block into the card slot due to the force given by the spring, the rotating disk starts to rotate, and a sleeper falls from the supply cavity to the laying cavity. The laying device in the laying cavity is started to lay the railway sleepers. By detecting that the wheel has traveled a predetermined distance, the sleepers are automatically released by means of the electrical signal output control, so as to achieve the effect of automatically planning the placement of sleepers at equal distances, avoiding the need for equal distance measurement for manual placement; When the sleepers fall into the laying cavity, they will fall on the cleaning board. The spring between the fixed rod and the laying slide rod will play a certain buffering role. The soft block on the cleaning board will slide in the shock-absorbing block and will also play a certain buffering role, thus avoiding the damage to the rotating shaft inside the cleaning board caused by the sleepers falling on the cleaning board, which can extend the service life of the equipment. After the sleeper falls on the cleaning board, due to the influence of gravity, the cleaning board is driven to slide down, and the laying slide bar is driven to slide down at the same time. When the laying slide bar slides down, the intelligent coupling at the bottom of the laying slide bar will be connected with the output shaft, and the rotational force on the motor will be transmitted to the main rotating shaft. The main rotating shaft drives the rotating cavity as a whole to rotate through the rotating connecting block. At the same time, the auxiliary rotating shaft will also rotate with the main rotating shaft, and the auxiliary rotating shaft will drive the cleaning board shaft through the reduction gear box. The cleaning board will rotate. Before placing the sleeper, one end of the cleaning board will scrape the ground to clean it, push the stones aside, and clean out a pit. As the tilt angle of the cleaning board gradually increases, the sleeper will be placed in the pit that has just been cleaned. When the rotating chamber rotates as a whole, the hammering rotating block inside the rotating chamber will start to rotate due to the meshing transmission between the outer toothed sleeve and the inner toothed rotating hole, and the hammering rotating block and the cleaning plate rotate in different directions; When the laying slide bar slides downward, the rack on the fixed rod can mesh with the gear on the force transmission rail, and the gear can mesh with the rack on the stable slider for transmission. At this time, the stable slider will slide downward through the transmission force, and the limit block on the stable slider will slide downward to limit the direction of the sleeper; When the sleeper falls into the pit, the motor rotates in the reverse direction, driving the rotating chamber to rotate in the reverse direction as a whole, and the cleaning plate rotates in the reverse direction as a whole, but the cleaning plate rotates slower than the rotating chamber, that is, the cleaning plate rotates slower than the hammering block, and the hammering block and the cleaning plate rotate in different directions. The reverse rotation of the cleaning plate will push the stones that have been cleaned to one side toward the sleeper, and the hammering block will hammer downwards; Finally, as the motor rotates for a predetermined time and then disengages from the intelligent coupling, the laying slide bar slides upward, the stabilizing slider is reset, the cleaning plate is reset, and the hammering block is reset. After the distance detector detects that the predetermined distance has been completed, the sleeper placement work continues.
Citation Information
Patent Citations
A method of renewing damaged sleepers of a track
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