An operating device of a suspended multifunctional land grader
By designing a suspended multi-function grader operating device, the various operating mode switching between dryland and paddy fields are achieved by using arc-shaped plate blades and flipped cylinders, and the high energy consumption, complex operation and operation of dryland and paddy fields are solved in the existing technology. The blind spot problem has achieved flexible field processing and efficient paddy field leveling.
Patent Information
- Application Number
- CN202011196478.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-30
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2040-10-30
AI Technical Summary
In the prior art, the graders in dry fields and paddy fields have problems such as high energy consumption, complex handling, large turning radius, blind spots in operation and inconvenient weed handling, and there is a lack of a multi-functional grader that can be used for both water and drought, resulting in maintenance. Complex management.
A suspended multi-functional grader operating device is designed, including a frame, a rotary frame, a rotary support, a main blade and a flip cylinder. The main blade has a curved plate structure and grass pressing teeth, which can be used in the ground mode and grass pressing mode. Quickly switch between mode and bulldozing mode, and different operating requirements are achieved by adjusting the blade angle and flipping cylinder drive.
It realizes rapid switching between dry fields and paddy fields, saves procurement and maintenance costs, has multiple operating modes, no blind spots in operation, improves the efficiency of block corner treatment and paddy field leveling, reduces spillage, and is suitable for different types. field leveling and bulldozing operations.
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Figure CN114430940B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a land shaping device, in particular to an operating device of a suspended multifunctional land leveler. Background Art
[0002] The motor grader is the main machine used for shaping and leveling in earthmoving operations. It uses a blade to cut, scrape and level the soil. It is a construction machine with high efficiency, good operating precision and wide application.
[0003] At present, most dry land graders are traction type, with the blade at a small angle to the ground surface and baffles on both sides of the blade. During operation, the space between the baffle and the blade has a large amount of soil, high energy consumption, and requires a high-power tractor. In addition, the turning radius of the traction grader is large, and it is impossible to turn around in a small range. There are turns during operation, and high control skills are required for the driver to achieve high efficiency, no duplication, and no missed leveling. In addition, due to the turning radius, the corner of the field is a blind spot for operation.
[0004] The paddy field preparation process generally includes rotary tillage (or plowing), paddy field beating and leveling. Usually, the paddy field needs to settle for a period of time after beating before leveling, and the operation cycle is long. The existing paddy field levelers with integrated beating and leveling functions still have different degrees of shortcomings such as weeds, reliability, and high energy consumption.
[0005] It is understood that some cooperatives, farms, and agricultural reclamation need to be equipped with both paddy field graders and dry field graders to meet the needs of different fields, and the maintenance and management of the machines is relatively troublesome. At present, there is no grader that can be used for both paddy and dry fields. Summary of the invention
[0006] The technical problem to be solved by the present invention is to provide an operating device of a suspended multifunctional grader in view of the defects of the prior art.
[0007] In order to achieve the above object, the present invention provides an operating device of a suspended multifunctional grader, which includes:
[0008] Frame;
[0009] A rotating frame, mounted on the frame;
[0010] A slewing bearing, comprising an upper turntable and a lower turntable connected to each other, wherein the upper turntable is connected to the frame, and the lower turntable is connected to the turntable;
[0011] A main blade, mounted on the rotating frame;
[0012] A rotary cylinder, one end of which is hinged to the vehicle frame, and the other end of which is hinged to the rotating frame, wherein the rotary cylinder drives the main blade to rotate in a horizontal direction relative to the vehicle frame through the rotating frame; and
[0013] The flip cylinder is used to drive the main blade to flip longitudinally to realize the conversion of the leveling mode, the grass pressing mode and the bulldozing mode. The flip cylinder is connected to the main blade and drives the main blade to switch between the leveling position, the grass pressing position and the bulldozing position respectively.
[0014] In the operating device of the above-mentioned suspended multifunctional grader, the cross section of the main blade is an arc-shaped plate, a main shovel edge is installed at the lower end of the main blade, and the outer surface of the arc-shaped plate of the main blade is evenly distributed with grass pressing teeth.
[0015] The working device of the above-mentioned suspended multi-functional grader, among others, also includes an auxiliary blade, which is connected to one side or both sides of the main blade, and an auxiliary blade is installed at the lower end of the auxiliary blade, and the cross-section of the auxiliary blade is an arc-shaped plate with the same cross-section as that of the main blade, and the outer surface of the arc-shaped plate of the auxiliary blade is evenly distributed with grass pressing teeth.
[0016] In the operating device of the above-mentioned suspended multifunctional grader, a connection reinforcement plate is provided at the connection between the main blade and the auxiliary blade.
[0017] The working device of the above-mentioned suspended multi-functional grader, wherein the flip cylinder is connected to the main blade through a pull rod and a blade driving arm, a pull rod fixing seat is provided in the middle of the main blade, one end of the pull rod is hinged to the pull rod fixing seat, the other end of the pull rod is connected to the blade driving arm, and the blade driving arm is connected to the flip cylinder.
[0018] In the operating device of the above-mentioned suspended multifunctional grader, at least one rotating frame fixing seat is further provided on the main blade, and the rotating frame is hinged to the rotating frame fixing seat.
[0019] In the above-mentioned working device of the suspended multifunctional grader, there are two rotating frame fixing seats, which are symmetrically arranged on both sides of the pull rod fixing seat and close to the two ends of the main blade.
[0020] In the operating device of the above-mentioned suspended multifunctional grader, the main blade and the auxiliary blade are longitudinally flipped 180° with the hinge axis of the rotating frame fixing seat as the center.
[0021] In the working device of the above-mentioned suspended multifunctional grader, the rotary cylinder drives the main blade to rotate ±15° in the horizontal direction relative to the frame through the rotating frame, and guides the loose soil gathered on the main blade to move to one side by adjusting the angle of the main blade in the horizontal plane, so as to avoid and reduce the overflow of the loose soil into the working area, and facilitate the processing of corners and the filling of gullies and depressions.
[0022] The operating device of the above-mentioned suspended multifunctional grader, wherein the leveling mode is used for leveling operations in dry fields and rough leveling of paddy fields with large height differences; the weed pressing mode is used for leveling operations in paddy fields and deep pressing of weeds and straws in paddy field mud; and the bulldozing mode is used for simple bulldozing operations in the field.
[0023] The technical effects of the present invention are:
[0024] The invention has three main working modes: land leveling mode, grass pressing mode and bulldozing mode, which can be used to level paddy fields and dry fields. Through simple operation, it can quickly switch between the land leveling mode, grass pressing mode and bulldozing mode, realizing dual-use of paddy and dry fields with one machine, saving procurement, maintenance and management costs; it has multiple functions and no dead angles in operation.
[0025] Its leveling mode is mainly used for dry field operations. Compared with the existing traction-type graders, the suspended arc-shaped plate blade makes the operation flexible, convenient for handling the corners of the field, and has no blind spots. By adjusting the horizontal angle of the blade, the loose soil gathered on the blade can be guided to move to one side of the blade, avoiding and reducing the overflow of loose soil to the operating area, and it is also convenient for handling corners and filling gullies and depressions; it can also be used for rough leveling of paddy fields with large drop, as well as other practical operation needs. The grass pressing mode is mainly used for paddy field operations. There is no need for beating, and the paddy field is directly leveled. At the same time, the weeds and straws in the mud are deeply pressed, and there is no need for manual salvage later, saving a lot of manpower, material and physical strength. The bulldozing mode can be used to solve some situations where simple bulldozing is required in some fields, such as filling edges, filling pits, and moving soil. When working in paddy fields, the auxiliary blade can be equipped according to the actual situation to increase the width and further improve the operation efficiency. The operating device can be used in conjunction with a grader control system to give full play to its structural characteristics and achieve automatic leveling to meet the high requirements of dry fields, especially paddy fields, on field levelness.
[0026] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments, but is not intended to limit the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 A working principle diagram of an embodiment of the present invention;
[0028] Figure 2 It is a structural schematic diagram of an embodiment of the present invention;
[0029] Figure 3 for Figure 2 A top view of
[0030] Figure 4 for Figure 2 Left view of;
[0031] Figure 5AA schematic diagram of a blade leveling mode according to an embodiment of the present invention;
[0032] Figure 5B This is a schematic diagram of a grass pressing mode of a blade according to an embodiment of the present invention;
[0033] Figure 5C A schematic diagram of a bulldozing mode of a shovel blade according to an embodiment of the present invention;
[0034] Fig. 6A This is a schematic diagram of an initial state of a scraper according to an embodiment of the present invention;
[0035] Figure 6B This is a schematic diagram of a blade according to an embodiment of the present invention rotated +15° relative to the horizontal direction;
[0036] Figure 6C This is a schematic diagram of a blade rotated -15° relative to the horizontal direction according to an embodiment of the present invention.
[0037] Among them, the reference numerals
[0038] 1 Frame
[0039] 2 Turntable
[0040] 3 Slewing bearing
[0041] 4 Main Blade
[0042] 41 Main cutting edge
[0043] 42 Main grass teeth
[0044] 43 Rotating stand fixing seat
[0045] 44 Tie rod fixing seat
[0046] 5 Tie rod
[0047] 6 blades
[0048] 61 Secondary cutting edge
[0049] 62 Vice pressure grass teeth
[0050] 7 Connect the reinforcement plate
[0051] 8 Blade drive arm
[0052] 9. Turn the cylinder
[0053] 10 Rotary cylinder DETAILED DESCRIPTION
[0054] The structural principle and working principle of the present invention are described in detail below in conjunction with the accompanying drawings:
[0055] See also Figure 1-Figure 4 , Figure 1FIG. 1 is a working principle diagram of an embodiment of the present invention. Figure 2 is a schematic structural diagram of an embodiment of the present invention, Figure 3 for Figure 2 A top view of Figure 4 for Figure 2 The working device of the suspended multifunctional grader of the present invention comprises: a frame 1, which can be connected to a tractor through a three-point suspension; a rotating frame 2, which is installed on the frame 1; a slewing bearing 3, which comprises an upper rotating plate and a lower rotating plate connected to each other, wherein the upper rotating plate is fixedly connected to the frame 1, and the lower rotating plate is fixedly connected to the rotating frame 2; a main blade 4, which is installed on the rotating frame 2; a slewing oil cylinder 10, one end of which is hinged to the frame 1, and the other end of which is hinged to the rotating frame 2 and connected to the tractor through an oil pipe, The rotary cylinder 10 drives the main blade 4 to rotate horizontally relative to the frame 1 through the rotating frame 2; and the flip cylinder 9 is used to drive the main blade 4 to flip longitudinally to realize the conversion of the leveling mode, grass pressing mode and bulldozing mode. The flip cylinder 9 is connected to the main blade 4 through the pull rod 5. The other end of the flip cylinder 9 is hinged with the rotating frame 2 and connected to the tractor through the oil pipe. The flip cylinder 9 can drive the main blade 4 to switch between the leveling position, grass pressing position and bulldozing position respectively through the blade driving arm 8 and the pull rod 5. The leveling mode is used for dry land leveling operations and rough leveling of paddy fields with large drop; the grass pressing mode is used for paddy field leveling operations and deep pressing of weeds and straws in paddy field mud; the bulldozing mode is used for simple bulldozing operations in the field.
[0056] In this embodiment, the cross section of the main blade 4 is preferably an arc-shaped plate, a main blade 41 is fixedly mounted at the lower end of the main blade 4, and main grass-pressing teeth 42 are evenly fixed on the outer surface of the arc-shaped plate of the main blade 4. A secondary blade 6 may also be included to make the blade length adjustable, the secondary blade 6 is connected to one or both sides of the main blade 4, a secondary blade 61 is mounted at the lower end of the secondary blade 6, the cross section of the secondary blade 6 is an arc-shaped plate with the same cross section as the main blade 4, and secondary grass-pressing teeth 62 are evenly distributed on the outer surface of the arc-shaped plate of the secondary blade 6. A connecting reinforcing plate 7 may also be provided at the connection between the main blade 4 and the secondary blade 6. A tie rod fixing seat 44 may be fixedly mounted in the middle of the main blade 4, one end of the tie rod 5 is hinged to the tie rod fixing seat 44, the other end of the tie rod 5 is connected to the blade driving arm 8, and the other end of the blade driving arm 8 is hinged to the flip cylinder 9. At least one rotating frame fixing seat 43 is also provided on the main blade 4, and the rotating frame 2 is hinged to the rotating frame fixing seat 43. In this embodiment, the rotating frame fixing seats 43 are preferably two, which are symmetrically fixed on both sides of the pull rod fixing seat 44 and close to the two ends of the main blade 4. The main blade 4 and the auxiliary blade 6 are longitudinally flipped 180° with the hinge axis of the rotating frame fixing seat 43 as the center. The rotary cylinder 10 drives the main blade 4 to rotate ±15° in the horizontal direction relative to the frame 1 through the rotating frame 2. By adjusting the angle of the main blade 4 in the horizontal plane direction, the loose soil gathered on the main blade 4 is guided to move to one side, so as to avoid and reduce the loose soil from overflowing into the working area, and facilitate the processing of corners and filling of gullies and depressions.
[0057] See also Figures 5A-5C , Figure 5A This is a schematic diagram of a blade leveling mode according to an embodiment of the present invention. Figure 5B This is a schematic diagram of a blade grass pressing mode according to an embodiment of the present invention. Figure 5C The diagram is a schematic diagram of the bulldozing mode of a shovel blade according to an embodiment of the present invention. The main shovel blade 4 of the present invention is hinged to the tie rod 5 through the tie rod fixing seat 44, and the two ends are hinged to the rotating frame 2 through the rotating frame fixing seat 43, so that the main shovel blade 4 can be flipped longitudinally. The flip control lever on the tractor can be used to control the flip cylinder 9 to drive the shovel blade drive arm 8 and the tie rod 5, so that the main shovel blade 4 (the initial state is nearly vertical to the ground, the arc center is facing the tractor, and the tractor can be preferably a tractor) is flipped longitudinally about 180 degrees, so that the flat ground mode (such as Figure 5A , arc center toward tractor), grass pressing mode (such as Figure 5B , the arc center is tilted upward, and the grass pressing teeth are facing the tractor) and the bulldozer mode (such as Figure 5C , the arc center faces away from the tractor).
[0058] See also Figures 6A-6C , Fig. 6A This is a schematic diagram of the initial state of a scraper according to an embodiment of the present invention. Figure 6BThis is a schematic diagram of a blade according to an embodiment of the present invention rotated +15° relative to the horizontal direction. Figure 6C The diagram is a schematic diagram of a blade rotating -15° in the horizontal direction according to an embodiment of the present invention. The upper turntable of the slewing bearing 3 of the present invention is fixed to the frame 1, and the lower turntable is fixed to the turntable 2, so that the turntable 2 together with the main blade 4 can be rotated in the horizontal direction through the slewing bearing 3 and the frame 1. The slewing control lever on the tractor can be used to control the slewing cylinder 10 to drive the turntable 2 together with the main blade 4 to rotate horizontally by about ±15°. When the working device of the present invention moves forward with the tractor, as shown in FIG. Figure 6B As shown, since the force direction of the main blade 4 on the soil is perpendicular to the main blade 4, the loose soil accumulated on the main blade 4 can be guided to move to the right side of the blade. Similarly, when in Figure 6C In the blade state shown, the loose soil accumulated on the main blade 4 can be guided to move to the left side of the blade, avoiding and reducing the overflow of the loose soil into the working area, and also facilitating the processing of corners and filling of gullies and depressions.
[0059] The present invention can realize three main working modes of leveling, weed pressing and bulldozing, and can be used to level paddy fields and dry fields. The leveling mode is mainly used for dry field operations. Compared with the existing traction-type land leveler, the suspended arc-shaped plate blade makes the operation flexible, convenient for handling the corners of the field, and has no blind spots. By adjusting the horizontal angle of the blade, the loose soil gathered on the blade can be guided to move to one side of the blade, avoiding and reducing the overflow of loose soil to the operating area, and also facilitating the handling of corners and filling gullies and depressions; it can also be used for the rough leveling of paddy fields with relatively large drop, as well as other practical operation needs. The weed pressing mode is mainly used for paddy field operations. There is no need for pulping, and the paddy field can be directly leveled. At the same time, the weed straw in the mud can be deeply pressed through the weed pressing teeth on the back of the blade, without the need for manual salvage in the later stage, saving a lot of manpower, material and physical strength. The bulldozing mode can be used to solve some situations where simple bulldozing is required in some fields, such as filling edges, filling pits, moving soil, etc. When working in paddy fields, the auxiliary blade 6 can be installed according to the actual situation to increase the width and further improve the working efficiency. The working device can be used in conjunction with the grader control system to give full play to its structural characteristics and realize automatic leveling to meet the high requirements of dry fields, especially paddy fields, for the levelness of the field. Through simple operation, it can quickly switch between the leveling mode, grass pressing mode and bulldozing mode, realizing the dual-use of one machine for both water and land, saving procurement, maintenance and management costs; it has multiple functions and no dead angles in operation.
[0060] Of course, the present invention may have many other embodiments. Without departing from the spirit and essence of the present invention, those skilled in the art may make various corresponding changes and modifications based on the present invention, but these corresponding changes and modifications should all fall within the scope of protection of the claims attached to the present invention.
Claims
1. An operating device of a suspended multifunctional grader, characterized in that: Used in conjunction with the grader control system, it can quickly switch between the three working modes of leveling, grass pressing and bulldozing, realizing dual-use of one machine for both water and land use, including: Frame; A rotating frame, mounted on the frame; A slewing bearing, comprising an upper turntable and a lower turntable connected to each other, wherein the upper turntable is connected to the frame, and the lower turntable is connected to the turntable; A main blade, mounted on the rotating frame; A rotary cylinder, one end of which is hinged to the vehicle frame, and the other end of which is hinged to the rotating frame, wherein the rotary cylinder drives the main blade to rotate in a horizontal direction relative to the vehicle frame through the rotating frame; and A turning cylinder is used to drive the main blade to turn longitudinally to realize the conversion of the leveling mode, the grass pressing mode and the bulldozing mode. The turning cylinder is connected to the main blade and drives the main blade to switch between the leveling position, the grass pressing position and the bulldozing position respectively; The cross section of the main shovel blade is an arc-shaped plate, the lower end of the main shovel blade is equipped with a main shovel edge, and the outer surface of the arc-shaped plate of the main shovel blade is uniformly distributed with grass pressing teeth; It also includes an auxiliary shovel blade, which is connected to one side or both sides of the main shovel blade, and an auxiliary shovel edge is installed at the lower end of the auxiliary shovel blade. The cross section of the auxiliary shovel blade is an arc-shaped plate with the same cross section as the main shovel blade, and the outer surface of the arc-shaped plate of the auxiliary shovel blade is uniformly distributed with grass pressing teeth; The flip oil cylinder is connected to the main blade through a pull rod and a blade driving arm. A pull rod fixing seat is provided in the middle of the main blade. One end of the pull rod is hinged to the pull rod fixing seat, and the other end of the pull rod is connected to the blade driving arm. The blade driving arm is connected to the flip oil cylinder. The rotary cylinder drives the main blade to rotate ±15° in the horizontal direction relative to the frame through the rotating frame. By adjusting the angle of the main blade in the horizontal plane, the loose soil gathered on the main blade is guided to move to one side, so as to avoid and reduce the overflow of loose soil into the working area, and facilitate the processing of corners and the filling of gullies and depressions.
2. The working device of the suspended multifunctional grader according to claim 1, characterized in that: A connection reinforcement plate is provided at the connection between the main blade and the auxiliary blade.
3. The working device of the suspended multifunctional grader according to claim 1, characterized in that: At least one rotating frame fixing seat is also arranged on the main blade, and the rotating frame is hinged to the rotating frame fixing seat.
4. The working device of the suspended multifunctional grader according to claim 3, characterized in that: There are two rotating frame fixing seats, which are symmetrically arranged on both sides of the pull rod fixing seat and close to the two ends of the main scraper.
5. The working device of the suspended multifunctional grader according to claim 4, characterized in that: The main blade and the auxiliary blade are longitudinally turned 180 degrees with the hinge axis of the rotating frame fixing seat as the center.
6. The working device of the suspended multifunctional grader according to claim 1, characterized in that: The leveling mode is used for leveling dry fields and rough leveling of paddy fields with large elevation differences; the weed pressing mode is used for leveling paddy fields and deep pressing of weeds and straws in paddy field mud; and the bulldozing mode is used for simple bulldozing operations in the field.
