Industrial pipeline weld detection device

Abstract

The invention discloses an industrial pipeline weld detection device, which comprises a motor, a detection mechanism, a pulley and an observation port. The motor is arranged at the left end of the outer side of the detection mechanism, and the motor rotates synchronously with the pulley. The nozzle is tightly fitted to the weld of the industrial pipeline through the automatic telescopic adjustment of the telescopic hose, and the mineral oil is squeezed into the weld of the industrial pipeline for adsorption. The welding slag remaining in the weld of the industrial pipeline falls down to the inside of the tray for collection, so as to ensure the permeability of the mineral oil in the oil storage tank in the weld of the industrial pipeline. The discharge area of ​​magnesium powder is increased by three nozzles, so as to ensure that the magnesium powder is evenly and comprehensively sprinkled on the weld of the industrial pipeline. The shielding plate is applied with elastic force by a spring, so that the shielding plate contacts the outer surface of the industrial pipeline, and the weld of the industrial pipeline is shielded, thereby improving the darkness of the weld of the industrial pipeline and improving the observation effect of defects.

Description

Technical Field

[0001] The present invention relates to the field of industrial pipelines, and more specifically, to an industrial pipeline weld detection device. Background Art

[0002] When industrial pipelines are processed, welding equipment is needed to weld them together. After welding, a weld detection device is needed to detect the welds of the pipelines. The welds are soaked in mineral oil and then magnesium powder is sprinkled in the welds. The defects of the welds are detected by the luminescence of the magnesium powder. However, when the welds of the pipelines are soaked in mineral oil, a lot of welding slag remains in the welds of the pipelines. The welding slag easily falls into the mineral oil, resulting in a decrease in the permeability of the mineral oil and making it difficult to stay in the defects of the welds. At the same time, in the process of sprinkling magnesium powder, the weld surface of the pipeline is in an arc shape, which reduces the adsorption of magnesium powder, making it difficult for the magnesium powder to stay in the defects of the welds, thereby reducing the observation effect of the defects of the pipeline welds. Summary of the invention

[0003] The technical solution adopted by the present invention to achieve the technical purpose is: an industrial pipeline weld detection device, whose structure includes a motor, a detection mechanism, a pulley, and an observation port. The motor is arranged at the left end of the outer side of the detection mechanism, and the motor and the pulley rotate synchronously, the pulley is installed on the inner side of the detection mechanism, and the observation port is embedded and installed on the upper right end of the detection mechanism. The detection mechanism includes an outer frame, an oil injection mechanism, a powder sprinkling mechanism, and a shielding mechanism. The lower end of the outer frame is equipped with an oil injection mechanism, and the pulley is installed on the inner side of the outer frame, the powder sprinkling mechanism is installed on the top of the outer frame, and the shielding mechanism is installed on the inner side of the outer frame. There are six pulleys in total, and the six pulleys are simultaneously connected by a transmission belt for transmission.

[0004] As a further improvement of the present invention, the oil injection mechanism includes an outer shell, an oil filling port, an oil storage tank, a compression rod, and a contact mechanism. The outer shell is embedded and installed at the bottom of the outer frame, and the oil filling port passes through the lower end of the outer shell. The upper end of the oil filling port is connected with the middle of the lower end of the oil storage tank. A compression rod passes through the inside of the oil storage tank. The upper end of the oil storage tank is connected with the lower end of the contact mechanism. The contact mechanism is embedded and installed at the upper end of the outer shell. There are two compression rods in total, and they are symmetrically installed at the two ends of the outer side of the oil storage tank.

[0005] As a further improvement of the present invention, the contact mechanism includes a telescopic hose, a nozzle, a ball, and a tray. The lower end of the telescopic hose is connected to the upper end of the oil storage tank, and a nozzle is provided at the upper end of the telescopic hose. A ball is installed at the upper end of the nozzle. The tray is welded to the upper end of the nozzle. The telescopic hose has a corrugated structure and is made of rubber and has a certain resilience.

[0006] As a further improvement of the present invention, the powder sprinkling mechanism includes a rotating rod, a hopper, a powder storage box, a grinding disc, and a powder spraying mechanism. The rotating rod runs through the interior of the hopper, and the hopper is embedded in the middle of the upper end of the powder storage box. A grinding disc is welded to the lower end of the rotating rod, and the grinding disc is located inside the powder storage box. A powder spraying mechanism is embedded in the lower end of the powder storage box. The grinding disc is an inverted U-shaped structure. There are three powder spraying mechanisms in total, which are equidistantly distributed at the lower end of the powder storage box.

[0007] As a further improvement of the present invention, the powder spraying mechanism includes a nozzle, a fixed block, a torsion shaft, and an opening and closing piece. The nozzle is embedded in the lower end of the powder storage box, and a fixed block is fixedly installed on the inner wall of the nozzle. The fixed block is hinged to the middle part of the outer end of the opening and closing piece through the torsion shaft. The opening and closing piece is located inside the nozzle. Two of the fixed block, torsion shaft and opening and closing piece are each provided and are symmetrically installed inside the nozzle.

[0008] As a further improvement of the present invention, the shielding mechanism includes a spring, a shielding plate, and a guide piece. The outer end of the spring is fixedly mounted on the inner wall of the outer frame, and the inner end of the spring is welded to the outer end of the shielding plate. A guide piece is provided inside the lower end of the shielding plate. Two of the spring, shielding plate, and guide piece are provided, and are installed symmetrically on the left and right, and the guide piece is installed at an inclined angle.

[0009] The beneficial effects of the present invention are:

[0010] 1. Through the automatic expansion and contraction adjustment of the telescopic hose, the nozzle is closely fitted to the weld of the industrial pipeline, and the mineral oil is squeezed into the weld of the industrial pipeline for adsorption. When the industrial pipeline is rotating, the welding slag remaining in the weld of the industrial pipeline falls down to the inside of the tray for collection, so as to prevent the welding slag from falling into the oil storage tank and contacting with the mineral oil, thereby ensuring the permeability of the mineral oil in the oil storage tank in the weld of the industrial pipeline.

[0011] 2. The three nozzles are used to increase the area of ​​magnesium powder discharge, thereby ensuring that the magnesium powder is evenly and comprehensively sprinkled on the welds of the industrial pipeline. The opening and closing pieces rotate downward around the torsion axis to guide the magnesium powder downward for discharge, avoiding friction and adsorption of the magnesium powder and clogging it inside the nozzle. The spring applies elastic force to the shielding plate, causing the shielding plate to come into contact with the outer surface of the industrial pipeline, shielding the welds of the industrial pipeline, increasing the darkness of the welds of the industrial pipeline and improving the observation effect of defects. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 The present invention is a schematic structural diagram of an industrial pipeline weld detection device.

[0013] Figure 2 The figure is a schematic diagram of the internal structure of a detection mechanism of the present invention.

[0014] Figure 3The figure is a schematic diagram of the internal structure of an oil injection mechanism of the present invention.

[0015] Figure 4 The figure is a schematic diagram of the internal structure of a contact mechanism of the present invention.

[0016] Figure 5 The figure is a schematic diagram of the internal structure of a powder spreading mechanism of the present invention.

[0017] Figure 6 The figure is a schematic diagram of the internal structure of a powder spraying mechanism of the present invention from a top view.

[0018] Figure 7 It is a schematic side view of the structure of a shielding mechanism of the present invention.

[0019] In the figure: motor 1, detection mechanism 2, pulley 3, observation port 4, outer frame 21, oil injection mechanism 22, powder spreading mechanism 23, shielding mechanism 24, housing 221, oil filling port 222, oil storage tank 223, compression rod 224, contact mechanism 225, telescopic hose 25a, nozzle 25b, ball 25c, tray 25d, rotating rod 231, hopper 232, powder storage box 233, grinding disc 234, powder injection mechanism 235, nozzle 35a, fixing block 35b, torsion shaft 35c, opening and closing plate 35d, spring 241, shielding plate 242, guide plate 243, industrial pipeline X. DETAILED DESCRIPTION

[0020] The present invention is further described below in conjunction with the accompanying drawings:

[0021] Embodiment 1:

[0022] As attached Figure 1 To Attachment Figure 4 As shown:

[0023] The present invention discloses an industrial pipeline weld detection device, which comprises a motor 1, a detection mechanism 2, a pulley 3, and an observation port 4. The motor 1 is arranged at the left end of the outer side of the detection mechanism 2, and the motor 1 rotates synchronously with the pulley 3, the pulley 3 is installed on the inner side of the detection mechanism 2, and the observation port 4 is embedded and installed on the upper right end of the detection mechanism 2. The detection mechanism 2 comprises an outer frame 21, an oil injection mechanism 22, a powder sprinkling mechanism 23, and a shielding mechanism 24. The oil injection mechanism 22 is installed at the lower end of the outer frame 21, and the pulley 3 is installed on the inner side of the outer frame 21, the powder sprinkling mechanism 23 is installed on the top of the outer frame 21, and the shielding mechanism 24 is installed on the inner side of the outer frame 21. A total of six pulleys 3 are provided, and the six pulleys 3 are simultaneously connected by a transmission belt to transmit, so that the industrial pipeline X rotates inside the outer frame 21.

[0024] Among them, the oil injection mechanism 22 includes a shell 221, an oil filling port 222, an oil storage tank 223, a compression rod 224, and a contact mechanism 225. The shell 221 is embedded and installed at the bottom of the outer frame 21, and the oil filling port 222 runs through the lower end of the shell 221. The upper end of the oil filling port 222 is connected with the middle of the lower end of the oil storage tank 223. A compression rod 224 runs through the inside of the oil storage tank 223. The upper end of the oil storage tank 223 is connected with the lower end of the contact mechanism 225. The contact mechanism 225 is embedded and installed at the upper end of the shell 221. There are two compression rods 224, which are symmetrically installed at the two ends of the outer side of the oil storage tank 223, which is beneficial to squeeze the mineral oil inside the oil storage tank 223 at the same time, so that the mineral oil inside the oil storage tank 223 is sprayed upward.

[0025] Among them, the contact mechanism 225 includes a telescopic hose 25a, a nozzle 25b, a ball 25c, and a tray 25d. The lower end of the telescopic hose 25a is connected to the upper end of the oil storage tank 223, and the upper end of the telescopic hose 25a is provided with a nozzle 25b, and the upper end of the nozzle 25b is installed with a ball 25c. The tray 25d is welded to the upper end of the nozzle 25b. The telescopic hose 25a has a pleated structure and is made of rubber material. It has a certain resilience, which is conducive to automatic extrusion adjustment of the height of the nozzle 25b, so that the nozzle 25b is tightly fitted with the weld of the industrial pipeline X, so that the mineral oil is adsorbed on the weld of the industrial pipeline X.

[0026] The specific usage and function of this embodiment are as follows:

[0027] In the present invention, the industrial pipeline X is extended into the outer frame 21. At this time, the outer wall of the industrial pipeline X is in contact with the pulley 3, and the motor 1 is started to drive the pulley 3 to rotate. At this time, the industrial pipeline X rotates inside the outer frame 21. During the rotation, the compression rod 224 is pressed, and the external mineral oil connected through the oil filling port 222 enters the oil storage tank 223, and then sprays from the inside of the oil storage tank 223 to the inside of the telescopic hose 25a. Through the automatic telescopic adjustment of the telescopic hose 25a, the nozzle 25b is closely fitted with the weld of the industrial pipeline X, and the mineral oil is squeezed into the weld of the industrial pipeline X for adsorption. During the rotation of the industrial pipeline X, the ball 25c assists the rotation to ensure that the industrial pipeline X can rotate on the nozzle 25b. At the same time, the welding slag remaining in the weld of the industrial pipeline X falls down to the inside of the tray 25d for collection, so as to prevent the welding slag from falling into the oil storage tank 223 and contacting with the mineral oil, thereby ensuring the permeability of the mineral oil inside the oil storage tank 223 in the weld of the industrial pipeline X.

[0028] Embodiment 2:

[0029] As attached Figure 5 To Attachment Figure 7As shown:

[0030] Among them, the powder spreading mechanism 23 includes a rotating rod 231, a hopper 232, a powder storage box 233, a grinding disc 234, and a powder spraying mechanism 235. The rotating rod 231 runs through the inside of the hopper 232, and the hopper 232 is embedded in the middle of the upper end of the powder storage box 233. A grinding disc 234 is welded to the lower end of the rotating rod 231, and the grinding disc 234 is located inside the powder storage box 233. A powder spraying mechanism 235 is embedded at the lower end of the powder storage box 233. The grinding disc 234 is an inverted V-shaped structure, which is conducive to guiding the magnesium powder downward. At the same time, through the rotation of the grinding disc 234, the magnesium powder is discharged to the powder spraying mechanism 235. There are three powder spraying mechanisms 235, which are equidistantly distributed at the lower end of the powder storage box 233 to increase the area of ​​magnesium powder discharge, thereby ensuring that the magnesium powder is evenly and comprehensively sprinkled on the weld of the industrial pipeline X.

[0031] Among them, the powder spraying mechanism 235 includes a nozzle 35a, a fixed block 35b, a torsion shaft 35c, and an opening and closing piece 35d. The nozzle 35a is embedded in the lower end of the powder storage box 233, and a fixed block 35b is fixedly installed on the inner wall of the nozzle 35a. The fixed block 35b is hinged to the middle part of the outer end of the opening and closing piece 35d through the torsion shaft 35c. The opening and closing piece 35d is located inside the nozzle 35a. There are two fixed blocks 35b, torsion shaft 35c and opening and closing piece 35d, and they are symmetrically installed inside the nozzle 35a, which is conducive to guiding the magnesium powder downward for discharge and avoiding friction adsorption of the magnesium powder and clogging inside the nozzle 35a.

[0032] Among them, the shielding mechanism 24 includes a spring 241, a shielding plate 242, and a guide piece 243. The outer end of the spring 241 is fixedly installed on the inner wall of the outer frame 21, and the inner end of the spring 241 is welded to the outer end of the shielding plate 242. A guide piece 243 is provided inside the lower end of the shielding plate 242. The spring 241, the shielding plate 242 and the guide piece 243 are each provided with two, and are installed symmetrically on the left and right. The guide piece 243 is installed at an inclined angle, which is beneficial to the downward conduction of magnesium powder and the shielding of the weld of the industrial pipeline X, thereby increasing the darkness of the weld of the industrial pipeline X, thereby ensuring the luminous display of magnesium powder at the weld of the industrial pipeline X and improving the observation effect of defects.

[0033] The specific usage and function of this embodiment are as follows:

[0034] In the present invention, magnesium powder can be added through the hopper 232. After the magnesium powder is added to the powder storage box 233, the grinding disc 234 is driven to rotate inside the powder storage box 233 by the rotation of the rotating rod 231, which is conducive to guiding the magnesium powder downward. At the same time, the rotation of the grinding disc 234 accelerates the discharge of the magnesium powder into the nozzle 35a. The three nozzles 35a increase the area of ​​magnesium powder discharge, thereby ensuring that the magnesium powder is evenly and comprehensively sprinkled on the weld of the industrial pipeline X. The weight of the magnesium powder entering the nozzle 35a increases, so that the opening and closing piece 35d is around The torsion shaft 35c rotates downward to guide the magnesium powder downward for discharge, so as to prevent the magnesium powder from being adsorbed by friction and blocked inside the nozzle 35a. The magnesium powder moves downward along the guide plate 243 and is adsorbed in the weld of the industrial pipeline X. At the same time, the spring 241 applies elastic force to the shielding plate 242, so that the shielding plate 242 contacts the outer surface of the industrial pipeline X, shields the weld of the industrial pipeline X, and increases the darkness of the weld of the industrial pipeline X, thereby ensuring the luminous display of the magnesium powder at the weld of the industrial pipeline X and improving the observation effect of defects.

[0035] Utilizing the technical solution of the present invention, or those skilled in the art designing similar technical solutions inspired by the technical solution of the present invention to achieve the above-mentioned technical effects, all fall within the protection scope of the present invention.

Claims

1. An industrial pipeline weld inspection device, comprising a motor (1), an inspection mechanism (2), a pulley (3), and an observation port (4), wherein the motor (1) is arranged at the left end of the outer side of the inspection mechanism (2), and the motor (1) and the pulley (3) rotate synchronously, the pulley (3) is installed on the inner side of the inspection mechanism (2), and the observation port (4) is embedded and installed at the upper right end of the inspection mechanism (2), characterized in that: The detection mechanism (2) comprises an outer frame (21), an oil spraying mechanism (22), a powder sprinkling mechanism (23), and a shielding mechanism (24); the oil spraying mechanism (22) is installed at the lower end of the outer frame (21), and the pulley (3) is installed on the inner side of the outer frame (21); the powder sprinkling mechanism (23) is installed on the top of the outer frame (21); and the shielding mechanism (24) is installed on the inner side of the outer frame (21); The oil injection mechanism (22) comprises a housing (221), an oil filling port (222), an oil storage tank (223), a compression rod (224), and a contact mechanism (225); the housing (221) is embedded and fixedly mounted on the bottom of the outer frame (21); the oil filling port (222) passes through the interior of the lower end of the housing (221); the upper end of the oil filling port (222) is connected to the middle of the lower end of the oil storage tank (223); a compression rod (224) passes through the interior of the oil storage tank (223); the upper end of the oil storage tank (223) is connected to the lower end of the contact mechanism (225); and the contact mechanism (225) is embedded and fixedly mounted on the upper end of the housing (221); The contact mechanism (225) comprises a telescopic hose (25a), a nozzle (25b), a ball bearing (25c), and a tray (25d); the lower end of the telescopic hose (25a) is connected to the upper end of the oil storage tank (223); the upper end of the telescopic hose (25a) is provided with a nozzle (25b); the upper end of the nozzle (25b) is provided with a ball bearing (25c); and the tray (25d) is welded to the inner part of the upper end of the nozzle (25b); The powder spreading mechanism (23) comprises a rotating rod (231), a hopper (232), a powder storage box (233), a grinding disc (234), and a powder spraying mechanism (235); the rotating rod (231) passes through the interior of the hopper (232), and the hopper (232) is embedded and installed in the middle of the upper end of the powder storage box (233); a grinding disc (234) is welded to the lower end of the rotating rod (231), and the grinding disc (234) is located inside the powder storage box (233); and a powder spraying mechanism (235) is embedded and installed at the lower end of the powder storage box (233); The powder spraying mechanism (235) comprises a spray pipe (35a), a fixed block (35b), a torsion shaft (35c), and an opening and closing piece (35d); the spray pipe (35a) is embedded and fixedly mounted on the lower end of the powder storage box (233); a fixed block (35b) is fixedly mounted on the inner wall of the spray pipe (35a); the fixed block (35b) is hingedly connected to the middle part of the outer end of the opening and closing piece (35d) via the torsion shaft (35c); and the opening and closing piece (35d) is located inside the spray pipe (35a); The shielding mechanism (24) comprises a spring (241), a shielding plate (242), and a guide piece (243); the outer end of the spring (241) is fixedly mounted on the inner wall of the outer frame (21), and the inner end of the spring (241) is welded to the outer end of the shielding plate (242); and the guide piece (243) is provided inside the lower end of the shielding plate (242).

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