Stone deep processing module automatic production line

Abstract

The application relates to the technical field of stone deep processing equipment, in particular to a stone deep processing module automatic production line, which comprises a workbench, second motor boxes are fixedly installed on the two sides of the workbench, second motors are fixedly installed in the two second motor boxes, the output shafts of the second motors penetrate the side walls of the workbench, circular cavities are arranged in the two side walls of the workbench, the output shafts of the second motors penetrate the circular cavities and are fixedly connected with rotating wheels in the circular cavities, and the outer edges of the rotating wheels are provided with pressing wheels. The water flow is flushed at the cutting position through the extrusion of the rotating wheels, dust is sucked into the air pipe through the suction of the rotating fan, and the flushed sewage is recycled after being deposited in the sedimentation tank.

Description

Technical Field

[0001] This invention relates to the field of stone deep processing equipment technology, specifically to an automated production line for stone deep processing modules. Background Technology

[0002] With the rapid development of society and the rapid rise of the construction industry, various types of stone are being used in construction. As a high-end building decoration material, stone has become one of the important raw materials for building, decoration, road and bridge construction. Before use, stone needs to be cut and polished by an automated production line of stone deep processing module.

[0003] In traditional stone deep processing equipment, the stones contain many harmful substances. When the cutter cuts the stone, it generates a lot of dust containing a large amount of harmful substances, which can easily pollute the environment and harm human health. Traditional deep processing uses water pipes to rinse the stones, but the water pressure often cannot achieve the purpose of truly rinsing them clean. Moreover, after a period of use, the water pipes will deviate from their position, making it impossible to clean the cut areas.

[0004] To address this, an automated production line for deep stone processing modules is proposed. Summary of the Invention

[0005] The purpose of this invention is to provide an automated production line for deep stone processing, which uses a rotating wheel to squeeze water flow to wash the cut area, and then uses the suction force of a fan to draw dust into the air duct. The wastewater after washing flows into a sedimentation tank for sedimentation and recycling, thereby solving the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] An automated production line for deep processing of stone includes a workbench. A second motor box is fixedly installed on both sides of the workbench. A second motor is fixedly installed inside each of the two second motor boxes. The output shaft of the second motor passes through the side wall of the workbench. Circular cavities are opened inside the side walls of the workbench. The output shaft of the second motor passes through the circular cavity and is fixedly connected to a rotating wheel inside the circular cavity. A pressure roller is sleeved on the outer edge of the rotating wheel.

[0008] The cutting area is rinsed by water jets, and the dust is sucked into the duct by the suction of the fan. The rinsing wastewater flows into the sedimentation tank for sedimentation and recycling.

[0009] Preferably, a connecting shaft is rotatably mounted on the outer edge of the pressure roller, and a slider is rotatably mounted on the outer edge of the connecting shaft. A sliding cavity that cooperates with the slider is opened on one side of the circular cavity, and an inlet channel and an outlet channel are respectively opened on both sides of the circular cavity. The inlet channel is connected to a water storage tank.

[0010] The inlet channel connects to the water tank. When the second motor starts, its output shaft drives the rotating wheel to rotate. Because the output shaft of the second motor is mounted off-center on the rotating wheel, the wheel rotates eccentrically. This eccentric motion ensures that a point on the outer edge of the pressure wheel remains in contact with the inner wall of the cavity during rotation. As the pressure wheel rotates, the space on the side closest to the inlet channel changes size. The high-speed rotation of the pressure wheel generates a rapid airflow. According to Bernoulli's principle, where the flow velocity is high, the pressure is low. Therefore, water can be drawn from the inlet channel into the cavity. The rotating pressure wheel pushes the water flow to the other side. Due to the high speed of the pressure wheel, it compresses the water flow, resulting in a high flow velocity when the water is sprayed out through the outlet channel, which improves the cleaning effect on the cut area.

[0011] Preferably, a cutter is fixedly connected to the end of the output shaft of the second motor, and the inner side walls of the worktable are provided with cutter grooves that cooperate with the cutter.

[0012] The second motor drives the cutter to rotate at high speed to cut the stone. The grooves on both sides of the worktable ensure that the cutter will not cause injury to people when cutting the stone.

[0013] Preferably, the workbench has an elongated groove inside, and a first rotating shaft and a second rotating shaft are symmetrically rotatably mounted inside the elongated groove. A gear is fixedly mounted on the second rotating shaft. A first motor housing is fixedly connected to one side of the workbench. A first motor is fixedly mounted inside the first motor housing. The output shaft of the first motor is connected to the gear transmission via a belt. A conveyor belt that meshes with the two gears is provided inside the elongated groove.

[0014] When the first motor in the first motor box is powered on, it rotates. The rotation of the first motor drives the gear to rotate via the belt. The rotation of the gear drives the conveyor belt to start transmission. After the conveyor belt is transmitted, it will drive the stone to move, so that the stone can contact the cutter for cutting.

[0015] Preferably, air ducts are fixedly installed on the upper ends of both sides of the workbench, and a third motor housing is fixedly installed at one end of each air duct. The third motor housing has an internal cavity, and a third motor is fixedly installed on the inner wall of the cavity. Multiple air guide holes are evenly distributed on the inner wall of the third motor housing. A filter plate is provided at the connection between the air duct and the third motor housing. An air intake is provided at one end of the air duct, which faces the stone cutting area. The filter plate is T-shaped.

[0016] When the third motor in the third motor box is powered on and started, the fan fixedly installed at the output end of the third motor starts to rotate. The high-speed rotating fan will generate a strong suction force inside the air duct. Since the air intake of the air duct is facing the stone cutting area, when there is dust, the suction at the air intake will draw the dust into the air duct. The filter plate installed in the air duct will filter the air drawn in, so that the dust cannot be discharged from the air guide hole on the inner wall of the fourth motor box.

[0017] Preferably, the workbench has internal drainage channels on both sides and a sedimentation tank at the bottom. Both drainage channels are connected to the two sides of the sedimentation tank. The bottom and side walls of the sedimentation tank are equipped with filter screens. A water pipe is fixedly connected to the bottom wall of the sedimentation tank and is connected to a water storage tank.

[0018] After the water flows over the cut surface, the mixture of water and dust flows into the sedimentation tank through the sewer. The wastewater will continuously settle in the sedimentation tank, and impurities will accumulate at the bottom of the sedimentation tank. Meanwhile, the water will flow into the storage tank through the water pipe. The filter screen on the bottom wall of the sedimentation tank is to prevent the water from flowing into the water pipe along with the sediment.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0020] 1. The high-speed and irregular rotation of the rotating wheel compresses the water flow, giving it high pressure in an instant. When ejected, the high-speed water flow washes the cut stone slab.

[0021] 2. By utilizing the suction power of the fan, based on Bernoulli's principle, dust scattered in the air can be drawn into the ventilation duct through the high-speed airflow, thus achieving the purpose of dust removal.

[0022] 3. The flushed water flows into the sedimentation tank through the sewer. The filtered water can then be reused, saving costs. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 This is a cross-sectional view of the internal structure of the present invention;

[0025] Figure 3 This is a side view of the present invention;

[0026] Figure 4 for Figure 2 Sectional view at point AA;

[0027] Figure 5 The motion state of the rotary wheel and the pressure wheel Figure 1 ;

[0028] Figure 6 The motion state of the rotary wheel and the pressure wheel Figure 2 ;

[0029] Figure 7 for Figure 2 Enlarged view of the structure at point B.

[0030] In the diagram: 1. Workbench, 2. Long groove, 3. First rotating shaft, 4. Second rotating shaft, 5. First motor, 6. First motor housing, 7. Gear, 8. Conveyor belt, 9. Second motor housing, 10. Second motor, 11. Cutter, 12. Knife groove, 13. Circular cavity, 14. Rotary wheel, 15. Pressure wheel, 16. Connecting shaft, 17. Slider, 18. Water inlet, 19. Water outlet, 20. Third motor housing, 21. Cavity, 22. Third motor, 23. Fan, 24. Filter plate, 25. Ventilation duct, 26. Air intake, 27. Sewer, 28. Sedimentation tank, 29. Filter screen, 30. Water pipe, 31. Air duct, 32. Sliding cavity. Detailed Implementation

[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.

[0033] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified. Furthermore, the terms "installed," "connected," and "linked" should be interpreted broadly; for example, they may refer to a fixed connection, a detachable connection, or an integral connection; they may refer to a mechanical connection or an electrical connection; they may refer to a direct connection or an indirect connection through an intermediate medium; and they may refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0034] Please see Figures 1 to 7 This invention provides an automated production line for deep processing of stone, the technical solution of which is as follows:

[0035] An automated production line for deep processing of stone includes a workbench 1. A second motor box 9 is fixedly installed on both sides of the workbench 1. A second motor 10 is fixedly installed inside each of the two second motor boxes 9. The output shaft of the second motor 10 passes through the side wall of the workbench 1. A circular cavity 13 is opened inside the side wall of the workbench 1. The output shaft of the second motor 10 passes through the circular cavity 13 and is fixedly connected to a rotating wheel 14 inside the circular cavity 13. A pressure roller 15 is sleeved on the outer edge of the rotating wheel 14.

[0036] The water flow is squeezed by the rotating wheel 14 to rinse the cut area, and the dust is sucked into the air duct 31 by the suction of the rotating fan 23. The rinsed wastewater flows into the sedimentation tank 28 for sedimentation and recycling.

[0037] As one embodiment of the present invention, refer to Figure 4 , Figure 5 and Figure 6 A connecting shaft 16 is rotatably mounted on the outer edge of the pressure roller 15, and a slider 17 is rotatably mounted on the outer edge of the connecting shaft 16. A sliding cavity 32 that cooperates with the slider 17 is opened on one side of the circular cavity 13. A water inlet channel 18 and a water outlet channel 19 are opened on both sides of the circular cavity 13 respectively. The water inlet channel 18 is connected to a water storage tank.

[0038] Water inlet 18 connects to the water tank. When the second motor 10 starts, its output shaft drives the rotating wheel 14 to rotate. Since the installation position of the output shaft of the second motor 10 on the rotating wheel 14 is off-center, the rotating wheel 14 rotates in an eccentric motion. Due to the eccentric motion, the outer edge of the pressure wheel 15 can always be in contact with the inner wall of the cavity 13 during rotation. When the pressure wheel 15 rotates, the space on the side near the water inlet 18 is in a state of changing size. The high-speed rotation of the pressure wheel 15 drives the airflow very fast. According to Bernoulli's principle, the pressure is low where the flow velocity is high. Therefore, water can be drawn from the water inlet 18 into the cavity 13. The pressure wheel 15 rotates and pushes the water flow to the other side. Since the speed of the pressure wheel 15 is very high, the pressure wheel 15 squeezes the water flow, resulting in a very fast water flow when the water is sprayed out through the water outlet 19, which has a better cleaning effect on the cut area.

[0039] As one embodiment of the present invention, refer to Figure 2 and Figure 7 The output shaft of the second motor 10 is fixedly connected to a cutter 11, and the inner side walls of the worktable 1 are provided with cutter grooves 12 that cooperate with the cutter 11.

[0040] The second motor 10 rotates, driving the cutter 11 to rotate at high speed to cut the stone. The cutter grooves 12 on both sides of the worktable 1 ensure that the cutter 11 will not cause injury to people when cutting the stone.

[0041] As one embodiment of the present invention, refer to Figure 3 The workbench 1 has an internal long groove 2. The first rotating shaft 3 and the second rotating shaft 4 are symmetrically rotated inside the long groove 2. The second rotating shaft 4 is fixedly mounted with a gear 7. The workbench 1 is fixedly connected to a first motor box 6. The first motor box 6 is fixedly mounted inside the first motor box 6. The output shaft of the first motor 5 is connected to the gear 7 via a belt. The long groove 2 has a conveyor belt 8 that meshes with the two gears 7.

[0042] When the first motor 5 in the first motor housing 6 is powered on, it rotates. The rotation of the first motor 5 drives the gear 7 to rotate via the belt. The rotation of the gear 7 drives the conveyor belt 8 to start transmission. After the conveyor belt 8 is transmitted, it will drive the stone to move, so that the stone can contact the cutter 11 for cutting.

[0043] As one embodiment of the present invention, refer to Figure 2 and Figure 7Both sides of the workbench 1 are fixedly installed with air ducts 31. A third motor box 20 is fixedly installed at one end of the air duct 31. The interior of the third motor box 20 has a cavity 21. A third motor 22 is fixedly installed on the inner wall of the cavity 21. A fan 23 is fixedly connected to the end of the output shaft of the third motor 22. Multiple air guide holes are evenly opened on the inner wall of the third motor box 20. A filter plate 24 is provided at the connection between the air duct 31 and the third motor box 20. An air intake 26 is provided at one end of the air duct 31. The air intake 26 is directly facing the stone cutting area. The filter plate 24 is T-shaped.

[0044] When the third motor 22 in the third motor housing 20 is powered on and started, the fan 23 fixedly installed at the output end of the third motor 22 begins to rotate. The high-speed rotating fan 23 will generate a strong suction force inside the air duct 31. Since the air intake of the air duct 31 is facing the stone cutting area, when there is dust, the suction force at the air intake 26 will draw the dust into the air duct 31. The filter plate 24 installed in the air duct 31 will filter the intake air, so that the dust cannot be discharged from the air guide hole on the inner wall of the third motor housing 20.

[0045] As one embodiment of the present invention, refer to Figure 2 The workbench 1 has drainage channels 27 on both sides and a sedimentation tank 28 at the bottom. Both drainage channels 27 are connected to both sides of the sedimentation tank 28. The bottom and side walls of the sedimentation tank 28 are equipped with filter screens 29. The bottom wall of the sedimentation tank 28 is fixedly connected to a water pipe 30, which is connected to a water storage tank.

[0046] After the water flow washes the cut area, the mixture of water and dust will flow into the sedimentation tank 28 through the sewer 27. The sewage will continuously settle in the sedimentation tank 28, and the impurities will be deposited at the bottom of the sedimentation tank 28. The water will flow into the storage tank through the water pipe 30. The filter screen 29 on the bottom wall of the sedimentation tank 28 is to prevent the water from flowing into the water pipe 30 together.

[0047] Working principle: The inlet channel 18 connects to the water inlet of the storage tank. When the second motor 10 starts, its output shaft drives the rotating wheel 14 to rotate. Because the installation position of the output shaft of the second motor 10 on the rotating wheel 14 is off-center, the rotating wheel 14 rotates eccentrically. Due to this eccentric motion, a point on the outer edge of the pressure roller 15 can always be in contact with the inner wall of the cavity 13 during rotation. When the pressure roller 15 rotates, the space on the side near the inlet channel 18 is in a state of changing size. The high-speed rotation of the pressure roller 15 drives a rapid airflow. According to Bernoulli... The principle is that the pressure is low where the flow rate is high, so water can be drawn from the inlet channel 18 into the circular cavity 13. The pressure roller 15 rotates and pushes the water flow to the other side. Because the pressure roller 15 rotates at a high speed, it squeezes the water flow, resulting in a high flow rate when the water is sprayed out through the outlet channel 19, which improves the cleaning effect on the cut area. The second motor 10 rotates, driving the cutter 11 to rotate at high speed to cut the stone. The blade grooves 12 on both sides of the worktable 1 ensure that the cutter 11 will not cause injury to people when cutting the stone. In the first motor box 6 After the first motor 5 is powered on, it rotates. The rotation of the first motor 5 drives the gear 7 to rotate via a belt. The rotation of the gear 7 drives the conveyor belt 8 to start transmission. The conveyor belt 8 then moves the stone, allowing it to contact the cutter 11 for cutting. When the third motor 22 in the third motor housing 20 is powered on and started, the fan 23 fixedly installed at the output end of the third motor 22 starts to rotate. The high-speed rotating fan 23 generates a strong suction force inside the air duct 31. The air intake 26 of the air duct 31 is directly facing the stone cutting area. Therefore, when there is dust, the air intake 26... The suction force at the point will draw dust into the air duct 31, and the filter plate 24 installed in the air duct 31 will filter the air drawn in, so that the dust cannot be discharged from the air guide hole on the inner wall of the third motor box 20. After the water flow washes the cutting area, the mixture of water and dust will flow into the sedimentation tank 28 through the sewer 27. The sewage will continuously settle in the sedimentation tank 28, and the impurities will be deposited at the bottom of the sedimentation tank 28. The water flow will flow into the storage tank through the water pipe 30. The filter screen 29 on the bottom wall of the sedimentation tank 28 is to prevent the water flow into the water pipe 30.

[0048] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated production line for deep processing of stone, comprising a workbench (1), characterized in that: The workbench (1) is fixedly installed with a second motor box (9) on both sides. The two second motor boxes (9) are fixedly installed with a second motor (10). The output shaft of the second motor (10) passes through the side wall of the workbench (1). The workbench (11) has a circular cavity (13) inside the side wall. The output shaft of the second motor (10) passes through the circular cavity (13) and is fixedly connected to a rotating wheel (14) inside the circular cavity (13). The outer edge of the rotating wheel (14) is fitted with a pressure wheel (15). The outer edge of the pressure roller (15) is rotatably mounted with a connecting shaft (16), and the outer edge of the connecting shaft (16) is rotatably mounted with a slider (17). A sliding cavity (32) that cooperates with the slider (17) is opened on one side of the circular cavity (13). A water inlet channel (18) and a water outlet channel (19) are opened on both sides of the circular cavity (13). The water inlet channel (18) is connected to a water storage tank. The output shaft of the second motor (10) is fixedly connected to a cutter (11), and the two side walls of the worktable (1) are provided with cutter grooves (12) that cooperate with the cutter (11). The workbench (1) has an internal long groove (2). A first rotating shaft (3) and a second rotating shaft (4) are symmetrically rotated inside the long groove (2). A gear (7) is fixedly installed on the second rotating shaft (4). A first motor housing (6) is fixedly connected to one side of the workbench (1). A first motor (5) is fixedly installed inside the first motor housing (6). The output shaft of the first motor (5) is connected to the gear (7) via a belt. A conveyor belt (8) that meshes with the two gears (7) is provided inside the long groove (2). Air ducts (31) are fixedly installed on the upper ends of both sides of the workbench (1). A third motor housing (20) is fixedly installed at one end of the air duct (31). A cavity (21) is opened inside the third motor housing (20). A third motor (22) is fixedly installed on the inner wall of the cavity (21). A fan (23) is fixedly connected to the end of the output shaft of the third motor (22). A filter plate (24) is provided at the connection between the air duct (31) and the third motor housing (20). The filter plate (24) is T-shaped. The workbench (1) has drainage channels (27) on both sides inside, and a sedimentation tank (28) is provided at the bottom of the workbench (1). Both drainage channels (27) are connected to both sides of the sedimentation tank (28). The bottom wall and side wall of the sedimentation tank (28) are provided with filter screens (29). The bottom wall of the sedimentation tank (28) is fixedly connected with a water pipe (30), which is connected to a water storage tank.

2. The automated production line for deep processing of stone according to claim 1, characterized in that: The inner wall of the third motor housing (20) is evenly provided with multiple air guide holes.

3. The automated production line for deep processing of stone according to claim 2, characterized in that: One end of the air duct (31) is provided with an air intake (26), which is directly opposite the stone cutting area.

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