A high-efficiency incineration structure of an incinerator
By designing staggered movable and fixed grates in the incinerator and equipped with shear knives to cut and crush the garbage material layer, the problem of uneven distribution of garbage material layer is solved, and the incineration efficiency and incineration speed of garbage are improved.
Patent Information
- Application Number
- CN202210222071.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-03-07
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2042-03-07
AI Technical Summary
In the existing incinerator grate structure, the garbage material layer is unevenly distributed, resulting in the local garbage being too thick, unable to be completely incinerated or burned for a long time, and the incineration efficiency is low.
Design an incinerator efficient incineration structure, including feeding components, drying components, combustion components and burnout components, movable and fixed grates are arranged interlaced, and equipped with shear knives to cut the broken garbage layer to make it evenly distributed.
Through the cutting and crushing treatment of the shear knife, the garbage material layer is evenly distributed, and can be fully in contact with the air, improving the incineration efficiency of the garbage and shortening the incineration time.
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Figure CN114659111B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of garbage disposal, and in particular to a high-efficiency incineration structure of an incinerator. Background Art
[0002] With the rapid development of the economy, people generate a lot of domestic and industrial waste in their daily production and life. Waste incineration has become an important part of the circular economy. Waste incineration is a process in which waste is reduced in volume at high temperature to become residue or molten solid matter through appropriate thermal decomposition, combustion, melting and other reactions. Waste incinerator is a kind of waste incineration equipment that is widely used in industrial waste treatment.
[0003] Related technology can refer to the Chinese patent with announcement number CN206449654U, which discloses an incinerator grate structure, including a drying grate, a combustion grate and a burnout grate arranged in sequence in the incinerator, and the grates are arranged in a stepped manner from high to low. The drying grate, the combustion grate and the burnout grate are driven to reciprocate by driving devices connected to both sides of each grate, thereby realizing the incineration and transportation of garbage in the incinerator.
[0004] With respect to the above-mentioned related technologies, the inventors believe that, in actual use of the above-mentioned incinerator grate structure, uneven distribution of garbage layers on each grate is prone to occur, and local garbage is too thick, resulting in the inability to completely incinerate the garbage or a long incineration time, resulting in low garbage incineration efficiency. Summary of the invention
[0005] In order to improve the incineration efficiency of garbage, the present application provides an incinerator with a high-efficiency incineration structure.
[0006] The present application provides an incinerator with a high efficiency incineration structure, which adopts the following technical solutions:
[0007] An incinerator with a high efficiency incineration structure comprises a machine body, wherein the machine body is provided with a feeding assembly, a drying assembly, a combustion assembly and a burnout assembly, wherein the feeding assembly, the drying assembly, the combustion assembly and the burnout assembly are sequentially connected together from high to low positions, wherein the drying assembly, the combustion assembly and the burnout assembly each comprise a plurality of movable grates and a plurality of fixed grates, wherein the movable grates and the fixed grates are alternately arranged, wherein the drying assembly, the combustion assembly and the burnout assembly are each connected with a driving assembly for driving the movable grates to reciprocate, wherein the movable grates each comprise a plurality of mutually parallel first grate sheets, wherein the fixed grates each comprise a plurality of mutually parallel second grate sheets, and wherein the first grate sheets are each provided with shearing knives.
[0008] By adopting the above technical solution, during the use of the incineration structure, garbage is added from the feeding component, the feeding component pushes the garbage to the drying component, the driving component drives the movable grate to move back and forth, and when the movable grates of the drying component, the combustion component and the burnout component transport the garbage, the shear knife cuts and crushes the garbage with a thicker layer. After cutting, the garbage layer is distributed more evenly and can fully contact with the air, so that the garbage burns faster and more fully, which is beneficial to improving the incineration efficiency of the garbage.
[0009] Optionally, the shearing knife is provided with a blade portion, and an angle formed between the blade portion and the upper end surface of the first grate plate is 120 degrees.
[0010] By adopting the above technical solution, the blade portion ensures that when the first grate piece moves back and forth, the movable grate will not be stuck by hard foreign objects in the garbage, which is beneficial to ensuring the normal use of the shear knife and improving the incineration efficiency of garbage.
[0011] Optionally, the first grate plate is provided with a first inclined portion, and the end of the shearing knife away from the blade portion is provided with a second inclined portion, the lower end of the second inclined portion and the upper end of the first inclined portion are located on the same straight line, and the angle between the first inclined portion and the second inclined portion is an obtuse angle.
[0012] By adopting the above technical solution, when the driving assembly drives the first grate plate to move back and forth, the angle formed by the first inclined portion and the second inclined portion is an obtuse angle, so that the first inclined portion and the second inclined portion have a pushing effect on the garbage, which is beneficial to ensure that the garbage is fully burned.
[0013] Optionally, the first grate plate is provided with an inclined groove matching with the shearing knife, the lower end surface of the first grate plate is fixed with positioning blocks located on both sides of the inclined groove, the positioning blocks are provided with a first through groove, the lower end of the shearing knife is provided with a second through groove matching with the first through groove, the positioning block is connected with a connecting plate matching with the first through groove, the lower end of the shearing knife and the positioning block are connected with a plurality of bolts, and the connecting plate is provided with a plurality of screw holes matching with the bolts.
[0014] By adopting the above technical solution, by providing the inclined groove, positioning block, connecting plate and bolts, the lower end of the shearing knife and the first grate sheet can be disassembled, so that the shearing knife can be easily replaced and repaired and maintained.
[0015] Optionally, the feeding assembly includes a first hydraulic cylinder fixedly connected to the machine body, a push plate fixedly connected to an output end of the first hydraulic cylinder, baffles fixedly connected to both sides of the push plate, and an inclined receiving plate fixedly connected to an upper end of the push plate.
[0016] By adopting the above technical solution, the first hydraulic cylinder drives the push plate to move back and forth, pushing the garbage onto the drying component. The baffle prevents the garbage from scattering from both sides to the outside of the machine body; the receiving plate ensures that the garbage falls into the push plate.
[0017] Optionally, the machine body is provided with a slag bucket, which is located at one end of the machine body away from the feeding assembly, the slag bucket corresponds to the burnout assembly, a conveyor belt is provided in the slag bucket, the slag bucket is provided with a motor for driving the conveyor belt to rotate, and a slag discharge port is provided on one side of the slag bucket.
[0018] By adopting the above technical solution, the ash and slag fall from the burnout assembly into the slag hopper, and the conveyor belt transports the ash and slag to the slag discharge port for them to fall. The slag hopper and conveyor belt facilitate centralized collection and treatment of the ash and slag.
[0019] Optionally, the fixed grate and the movable grate are both arranged at an incline.
[0020] By adopting the above technical solution, the drying component, the combustion component and the burnout component are all arranged to be tilted downward, thereby ensuring the combustion and transportation of the garbage and saving production resources.
[0021] Optionally, a graphite pad is provided at the connection between the lower end of the shearing knife and the inclined groove.
[0022] By adopting the above technical solution, the graphite pad is helpful to improve the sealing between the shearing knife and the chute, preventing ash and slag from falling into the chute.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. During the use of the incineration structure, garbage is added from the feeding assembly, the feeding assembly pushes the garbage onto the drying assembly, the driving assembly drives the movable grate to move back and forth, and when the movable grates of the drying assembly, the combustion assembly and the burnout assembly transport the garbage, the shearing knife cuts and crushes the thicker layer of garbage. After cutting, the garbage layer is distributed more evenly and can be fully contacted with the air, so that the garbage burns faster and more fully, which is conducive to improving the incineration efficiency of the garbage;
[0025] 2. The blade ensures that the movable grate will not be stuck by hard foreign objects in the garbage when the first grate piece moves back and forth, which is beneficial to ensure the normal use of the shear knife and improve the incineration efficiency of garbage;
[0026] 3. The angle between the first inclined portion and the second inclined portion is an obtuse angle, so that the first inclined portion and the second inclined portion have a pushing effect on the garbage, which is beneficial to ensure that the garbage is fully burned. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of an efficient incineration structure of an incinerator in an embodiment of the present application.
[0028] Figure 2 A schematic diagram to highlight the structure of movable grates and fixed grates.
[0029] Figure 3 It is a structural schematic diagram of the first grate piece and the shear knife.
[0030] Figure 4 A schematic diagram of the connection structure is intended to highlight the positioning block, shear knife and connecting plate.
[0031] Explanation of the reference numerals: 1. Machine body; 2. Feeding assembly; 3. Drying assembly; 4. Combustion assembly; 5. Burnout assembly; 6. Movable grate; 7. Fixed grate; 8. Driving assembly; 9. First grate plate; 10. Second grate plate; 11. Shear knife; 12. Blade portion; 13. First inclined portion; 14. Second inclined portion; 15. Inclined groove; 16. Positioning block; 17. First through groove; 19. Connecting plate; 20. Bolt; 21. First hydraulic cylinder; 22. Push plate; 23. Baffle plate; 24. Receiving plate; 25. Slag bucket; 26. Conveyor belt; 27. Motor; 28. Slag discharge port; 29. Graphite pad. DETAILED DESCRIPTION
[0032] The present application is further described in detail below in conjunction with all the accompanying drawings.
[0033] The embodiment of the present application discloses a high-efficiency incineration structure of an incinerator. Example
[0034] Reference Figure 1 An incinerator with high efficiency incineration structure includes a body 1, which is provided with a feeding component 2, a drying component 3, a combustion component 4 and a burnout component 5. The feeding component 2, the drying component 3, the combustion component 4 and the burnout component 5 are connected together in sequence from high to low. When the incineration structure is in use, garbage is added from the feeding component 2, and the feeding component 2 pushes the garbage onto the drying component 3.
[0035] Reference Figure 1 The feeding assembly 2 includes a first hydraulic cylinder 21 fixedly connected to the machine body 1. The output end of the first hydraulic cylinder 21 is fixedly connected to a push plate 22. The garbage falls from above the push plate 22 and falls to the push plate 22. The first hydraulic cylinder 21 drives the push plate 22 to move back and forth, and pushes the garbage onto the drying assembly 3. Baffles 23 are fixedly connected to both sides of the push plate 22. The baffles 23 block the garbage and prevent the garbage from scattering from both sides to the outside of the machine body 1. When the first hydraulic cylinder 21 drives the push plate 22 to move back and forth, an inclined receiving plate 24 is fixedly connected to the upper end of the push plate 22. The receiving plate 24 receives the falling garbage and ensures that the garbage falls into the push plate 22, preventing the garbage from contacting the first hydraulic cylinder 21. The receiving plate 24 ensures that the garbage falls into the push plate 22.
[0036] Reference Figure 1 and Figure 2The drying assembly 3, the combustion assembly 4 and the burnout assembly 5 all include a plurality of movable grates 6 and a plurality of fixed grates 7, and the movable grates 6 and the fixed grates 7 are arranged alternately. The machine body 1 is fixed with a first column, a second column and a third column, and the first column corresponds to the drying assembly 3, the second column corresponds to the combustion assembly 4, and the third column corresponds to the burnout assembly 5. The drying assembly 3, the combustion assembly 4 and the burnout assembly 5 are all connected with a driving assembly 8 that drives the movable grates 6 thereof to reciprocate, and the driving assembly 8 includes a second hydraulic cylinder and a transmission rod, and the output end of the second hydraulic cylinder is fixedly connected to the transmission rod, and the three second hydraulic cylinders are respectively mounted on the first column, the second column and the third column.
[0037] Reference Figure 1 and Figure 2 The movable grates 6 of the drying component 3 are fixedly connected to the transmission rod below them, the movable grates 6 of the combustion component 4 are fixedly connected to the transmission rod below them, and the movable grates 6 of the burnout component 5 are fixedly connected to the transmission rod below them. Then, the reciprocating movement of the output ends of the three second hydraulic cylinders can drive all the movable grates 6 on the drying component 3, the combustion component 4 and the burnout component 5 to move back and forth, thereby moving the garbage downward on the grate.
[0038] Reference Figure 1 and Figure 2 During the use of the incineration structure, garbage is added from the feeding component 2, and the feeding component 2 pushes the garbage to the drying component 3. The movable grate 6 and the fixed grate 7 on the drying component 3 dry the garbage. The driving component 8 then drives all the movable grates 6 on the drying component 3 to reciprocate and transport the garbage to the combustion component 4. The movable grate 6 and the fixed grate 7 on the combustion component 4 burn the garbage. The driving component 8 then drives all the movable grates 6 on the combustion component 4 to reciprocate and transport the burned garbage to the burnout component 5. The movable grate 6 and the fixed grate 7 on the burnout component 5 re-burn and transport the garbage.
[0039] Reference Figure 1 and Figure 2The fixed grate 7 and the movable grate 6 are all tilted, so that the drying component 3, the combustion component 4 and the burnout component 5 are all tilted downward, ensuring that the garbage is transported from a high place to a low place under the action of gravity, ensuring the combustion and transportation of the garbage, reducing the driving force of the driving component 8, reducing energy consumption, and saving production resources. The body 1 is fixed with a slag bucket 25, and the ash and slag after the garbage is completely burned fall from the burnout component 5 into the slag bucket 25. The slag bucket 25 is located at the end of the body 1 away from the feeding component 2. The slag bucket 25 corresponds to the burnout component 5. A conveyor belt 26 is installed in the slag bucket 25. The slag bucket 25 is fixed with a motor 27 that drives the conveyor belt 26 to rotate. The motor 27 drives the conveyor belt 26 to rotate. A slag discharge port 28 is opened on one side of the slag bucket 25, and then the conveyor belt 26 transports the ash and slag to the slag discharge port 28 for falling. The slag bucket 25 and the conveyor belt 26 collect and process the ash and slag in a centralized manner.
[0040] Reference Figure 1 and Figure 3 When the active grate 6 of the drying component 3, the combustion component 4 and the burnout component 5 transport the garbage, the active grate 6 (refer to Figure 2 ) include three mutually parallel first grate plates 9 (refer to Figure 2 ), fixed grate 7 (refer to Figure 2 ) include three mutually parallel second grate plates 10 (refer to Figure 2 ), the first grate piece 9 (refer to Figure 2 ) are equipped with shear blades 11. The first grate sheet 9 (refer to Figure 2 ) cuts and crushes the thicker layer of garbage, so that the garbage layer is distributed more evenly. The cut garbage can be fully in contact with the air, which speeds up the burning speed of the garbage, makes the garbage burn faster and more fully, and improves the incineration efficiency of the garbage. At the same time, the garbage can be cut to improve the distribution of the garbage in the incinerator, which is conducive to the full combustion of the garbage. There are height differences between the drying component 3 and the combustion component 4, and between the combustion component 4 and the burnout component 5. The garbage will also have a certain crushing effect when it falls, which is conducive to the full combustion of the garbage.
[0041] Refer to 2 and Figure 3 The shearing knife 11 is provided with a blade portion 12. When the first grate slice 9 is reciprocating, the blade portion 12 cuts and crushes the thick garbage accumulated on the upper material layer of the movable grate 6 and the fixed grate 7, which has a good cutting and crushing effect on the garbage, and is convenient for ensuring the full combustion of the garbage. The angle between the blade portion 12 and the upper end surface of the first grate slice 9 is 120 degrees, which ensures that the movable grate 6 will not be stuck by hard foreign objects in the garbage when the first grate slice 9 is reciprocating, which is convenient for ensuring the normal use of the shearing knife 11 and improving the incineration efficiency of the garbage.
[0042] Refer to 2 and Figure 3 The first grate plate 9 is provided with a first inclined portion 13, the end of the shearing knife 11 away from the blade portion 12 is provided with a second inclined portion 14, the lower end of the second inclined portion 14 and the upper end of the first inclined portion 13 are located on the same straight line, the driving assembly 8 (refer to Figure 1 ) When the first grate plate 9 is driven to move back and forth, the angle formed by the first inclined portion 13 and the second inclined portion 14 is an obtuse angle, which is 150 degrees, so that the first inclined portion 13 and the second inclined portion 14 have a pushing effect on the garbage, preventing the garbage from piling up on the fixed grate 7 and the movable grate 6.
[0043] Refer to 2 and Figure 3 The first grate sheet 9 is provided with an inclined groove 15 matched with the shearing knife 11, and the lower end of the shearing knife 11 is located in the inclined groove 15. When the shearing knife 11 is connected and installed with the first grate sheet 9, the operator inserts the lower end of the shearing knife 11 into the inclined groove 15. A graphite pad 29 is installed at the connection between the lower end of the shearing knife 11 and the inclined groove 15. The graphite pad 29 has good thermal stability, chemical corrosion resistance, good compression and resilience, and small thermal stress relaxation, which can improve the sealing between the shearing knife 11 and the inclined groove 15 and prevent ash and slag from falling into the inclined groove 15.
[0044] Reference Figure 3 and Figure 4 The lower end surface of the first grate plate 9 is fixed with positioning blocks 16 located on both sides of the inclined groove 15, and the positioning blocks 16 are each provided with a first through groove 17. The lower end of the shearing knife 11 is provided with a second through groove matched with the first through groove 17. The positioning block 16 is connected to a connecting plate 19 matched with the first through groove 17, and then the connecting plate 19 is sequentially passed through the first through groove 17, the second through groove of the positioning block 16 on one side and the first through groove 17 of the positioning block 16 on the other side.
[0045] Reference Figure 3 and Figure 4 The lower end of the shearing knife 11 and the positioning block 16 are connected with three bolts 20, and the connecting plate 19 is provided with a plurality of screw holes matched with the bolts 20. Finally, the bolts 20 are threadedly connected with the screw holes corresponding to the shearing knife 11, so that the shearing knife 11 and the first grate sheet 9 are installed together, so that the lower end of the shearing knife 11 and the first grate sheet 9 can be disassembled, which is convenient for replacing and overhauling the shearing knife 11.
[0046] The implementation principle of the efficient incineration structure of an incinerator in the embodiment of the present application is as follows: when the incineration structure is in use, garbage falls from above the push plate 22, and the first hydraulic cylinder 21 drives the push plate 22 to move back and forth, pushing the garbage onto the drying component 3, and the driving component 8 drives the movable grate 6 to move back and forth, so that the garbage is transported from the drying component 3 to the combustion component 4, and then transported from the combustion component 4 to the burnout component 5. When the drying component 3, the combustion component 4 and the movable grate 6 of the burnout component 5 transport the garbage, the shear knife 11 on the first grate plate 9 cuts and crushes the garbage with a thicker material layer, so that the garbage material layer is distributed more evenly. The cut garbage can be fully in contact with the air, which speeds up the combustion speed of the garbage, makes the garbage burn faster and more fully, and improves the incineration efficiency of the garbage.
[0047] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An incinerator high-efficiency incineration structure, comprising a body (1), characterized in that: The machine body (1) is provided with a feeding assembly (2), a drying assembly (3), a combustion assembly (4) and a burnout assembly (5); the feeding assembly (2), the drying assembly (3), the combustion assembly (4) and the burnout assembly (5) are connected together in sequence from high to low; the drying assembly (3), the combustion assembly (4) and the burnout assembly (5) each include a plurality of movable grates (6) and a plurality of fixed grates (7); the movable grates (6) and the fixed grates (7) are arranged alternately; the drying assembly (3), the combustion assembly (4) and the burnout assembly (5) are each connected with a driving assembly (8) for driving the movable grates (6) to reciprocate; the movable grates (6) each include a plurality of mutually parallel first grate sheets (9); the fixed grates (7) each include a plurality of mutually parallel second grate sheets (10); and the first grate sheets (9) are each provided with a shearing knife (11); The shearing knife (11) is provided with a blade portion (12), and the angle formed between the blade portion (12) and the upper end surface of the first grate plate (9) is 120 degrees; The first grate plate (9) is provided with a first inclined portion (13), and the end of the shearing knife (11) away from the blade portion (12) is provided with a second inclined portion (14), the lower end of the second inclined portion (14) and the upper end of the first inclined portion (13) are located on the same straight line, and the angle formed by the first inclined portion (13) and the second inclined portion (14) is an obtuse angle.
2. The incinerator high efficiency incineration structure according to claim 1, characterized in that: The first grate plate (9) is provided with an inclined groove (15) matched with the shearing knife (11); the lower end surface of the first grate plate (9) is fixedly provided with positioning blocks (16) located on both sides of the inclined groove (15); the positioning blocks (16) are provided with a first through groove (17); the lower end of the shearing knife (11) is provided with a second through groove matched with the first through groove (17); the positioning block (16) is connected with a connecting plate (19) matched with the first through groove (17); the lower end of the shearing knife (11) and the positioning block (16) are both connected with a plurality of bolts (20); the connecting plate (19) is provided with a plurality of screw holes matched with the bolts (20).
3. The incinerator high efficiency incineration structure according to claim 1, characterized in that: The feeding assembly (2) comprises a first hydraulic cylinder (21) fixedly connected to the machine body (1); a push plate (22) is fixedly connected to the output end of the first hydraulic cylinder (21); baffles (23) are fixedly connected to both sides of the push plate (22); and an inclined receiving plate (24) is fixedly connected to the upper end of the push plate (22).
4. The incinerator high efficiency incineration structure according to claim 1, characterized in that: The machine body (1) is provided with a slag bucket (25), which is located at one end of the machine body (1) away from the feeding assembly (2), and the slag bucket (25) corresponds to the burnout assembly (5). A conveyor belt (26) is provided in the slag bucket (25), and a motor (27) for driving the conveyor belt (26) to rotate is provided in the slag bucket (25). A slag discharge port (28) is provided on one side of the slag bucket (25).
5. The incinerator high efficiency incineration structure according to claim 1, characterized in that: The fixed grate (7) and the movable grate (6) are both arranged at an inclination.
6. The incinerator high efficiency incineration structure according to claim 2, characterized in that: A graphite pad (29) is provided at the connection between the lower end of the shearing knife (11) and the inclined groove (15).
Citation Information
Patent Citations
Incinerator grate structure
CN206449654U
Oscillating type pushing mechanical grate
CN101476732A
Refuse incineration automatic furnace grate
CN2482636Y