Photovoltaic module frame setting machine, packaging equipment and packaging method

By setting up a photovoltaic module frame-swinging machine with a frame above the frame assembly machine and using synchronous belt transmission for the frame removal, transfer and frame-swinging mechanisms, the space occupation and low efficiency problems caused by the independence of the frame-swinging machine and the frame assembly machine are solved, and efficient photovoltaic module packaging is achieved.

CN114725230BActive Publication Date: 2025-09-26YINGKOU JINCHEN MACHINERY
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Patent Information

Application Number
CN202210351664.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-04-02
Publication Date
2025-09-26
Estimated Expiration
2042-04-02

AI Technical Summary

Technical Problem

In the existing photovoltaic module production, the frame setting machine and the frame assembly machine are separated, which takes up a lot of space and is inconvenient to install and debug. In addition, the frame setting device cannot be matched with the frame assembly machine, resulting in low work efficiency and failure to meet customer needs.

Method used

A photovoltaic module frame-swinging machine is designed, which includes a frame body, a frame-taking mechanism, a transfer mechanism and a frame-swinging mechanism. The frame body is installed above the frame-assembling machine. The frame-taking mechanism obtains the frame, and the transfer mechanism receives and moves it to the frame-swinging mechanism. The frame-swinging mechanism packages the frame and the photovoltaic panel into a module, and a synchronous belt transmission mechanism is used to improve the movement efficiency.

Benefits of technology

By optimizing the structure and transmission mode of the frame machine, the transmission path of the frame is shortened, the production cycle is improved, the packaging efficiency of photovoltaic modules is improved, and the installation and debugging process is simplified.

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Abstract

The present application discloses a photovoltaic module frame-swinging machine, wherein the photovoltaic module includes a photovoltaic panel and a frame mounted on the side of the photovoltaic panel. The frame-swinging machine is characterized in that the frame-swinging machine includes: a first frame, a frame-taking mechanism, a transfer mechanism, and a frame-swinging mechanism. The first frame is used to be mounted above a frame-assembling machine, on which the photovoltaic panel is placed; the frame-taking mechanism is used to obtain the frame; the transfer mechanism is used to receive the frame obtained by the frame-taking mechanism; and the frame-swinging mechanism is used to move the frame from the transfer mechanism to the frame-assembling machine, so that the frame-assembling machine can package the frame with the photovoltaic panel to form a photovoltaic module; wherein the frame-taking mechanism, the transfer mechanism, and the frame-swinging mechanism are all arranged on the first frame, and the frame-taking mechanism and the frame-swinging mechanism can move along the first frame. The present application adopts a multi-stage transmission method of the frame-taking mechanism, the transfer mechanism, and the frame-swinging mechanism, which speeds up the production cycle and improves production efficiency.
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Description

Technical Field

[0001] The present application relates to the technical field of photovoltaic module production equipment, and in particular to a photovoltaic module frame setting machine, packaging equipment and packaging method. Background Art

[0002] Photovoltaic modules, also known as solar cell modules, are manufactured using the frame setting and assembly machines within the photovoltaic module packaging equipment. These machines are typically separate and independent devices. When the two machines work together, the placement of the frame setting machine is limited by the assembly machine, resulting in a large space requirement and inconvenient installation and commissioning. Furthermore, the separate frames and adjustment mechanisms of the frame setting and assembly machines increase manufacturing and transportation costs.

[0003] The frame assembly machine in the related art has a fast action rhythm, consumes less time and has high efficiency, but lacks a frame swinging device that matches its working rhythm, so the working efficiency cannot be further improved and cannot meet customer needs. Summary of the Invention

[0004] In view of this, the embodiments of the present application hope to provide a photovoltaic module frame setting machine, packaging equipment and packaging method to improve the frame setting efficiency.

[0005] To achieve the above objectives, the technical solution of the embodiment of the present application is implemented as follows:

[0006] In a first aspect of the present application, a photovoltaic assembly frame swinging machine is provided, wherein the photovoltaic assembly includes a photovoltaic panel and a frame installed around the photovoltaic panel, wherein the frame swinging machine includes:

[0007] A first frame is used to be erected above a frame assembly machine, on which the photovoltaic panel is placed;

[0008] A frame taking mechanism, for obtaining the frame;

[0009] a transfer mechanism, configured to receive the frame obtained by the framing mechanism; and

[0010] A frame swing mechanism, used for moving the frame from the transfer mechanism to the frame assembly machine, so that the frame assembly machine can package the frame and the photovoltaic panel to form the photovoltaic module;

[0011] The framing mechanism, the transferring mechanism and the frame swinging mechanism are all arranged on the first frame, and the framing mechanism and the frame swinging mechanism can move along the first frame.

[0012] Furthermore, the first frame includes:

[0013] A door frame, wherein the two door frames are spaced apart and are used to be erected above the frame assembly machine;

[0014] A crossbeam connecting the two door frames;

[0015] First guide rails, two first guide rails are provided on the crossbeam, and the frame taking mechanism and the frame swinging mechanism are provided on corresponding first guide rails and can move along the corresponding first guide rails;

[0016] a first transmission mechanism, provided on the door frame or the crossbeam, for moving the framing mechanism along the corresponding first guide rail;

[0017] a second transmission mechanism, provided on the door frame or the crossbeam, for moving the swing frame mechanism along the corresponding first guide rail; and

[0018] A support seat is arranged on the door frame and is located below the crossbeam, and the transfer mechanism is arranged on the support seat.

[0019] Furthermore, the first guide rails are provided on both the upper and lower sides of the crossbeam, the frame taking mechanism is slidably connected to the first guide rail on the lower side, and the frame swinging mechanism is slidably connected to the first guide rail on the upper side;

[0020] The first transmission mechanism and the second transmission mechanism are both mounted on the crossbeam and are both configured as synchronous belt drives. The synchronous belt of the first transmission mechanism is connected to the frame taking mechanism to drive the frame taking mechanism to slide along the corresponding first guide rail. The synchronous belt of the second transmission mechanism is connected to the frame swinging mechanism to drive the frame swinging mechanism to slide along the corresponding first guide rail.

[0021] The synchronous belt of the first transmission mechanism transmits power in a horizontal plane, and the synchronous belt of the second transmission mechanism transmits power in a vertical plane.

[0022] Furthermore, the framing mechanism includes:

[0023] a frame removal movable seat, connected to the first frame and capable of moving along the first frame;

[0024] A frame removal fixture, used for removing and placing the frame; and

[0025] A first lifting mechanism, one end of the first lifting mechanism is connected to the framing movable seat, and the other end is connected to the framing clamp, and the first lifting mechanism can be extended and retracted to adjust the height of the framing clamp.

[0026] Furthermore, the framing fixture includes:

[0027] a first frame, the first lifting mechanism being connected to the first frame;

[0028] The framing clamps are arranged on the first frame and are used to clamp the multiple frames in parallel.

[0029] Furthermore, the transfer mechanism includes:

[0030] a second frame connected to the first frame;

[0031] a transfer fixture, used to receive the frame, the transfer fixture being movably disposed on the second frame; and

[0032] The transfer power is provided on the second frame and is used to drive the transfer fixture so that the transfer fixture moves along the second frame and is located at a first position close to the framing mechanism or a second position close to the frame swinging mechanism.

[0033] Furthermore, the frame includes a first frame and a second frame, the length of the first frame is greater than the length of the second frame, and the transfer fixture includes:

[0034] a first transfer clamping claw, configured to receive the two first frames;

[0035] A second transfer clamp is used to receive the two second frames, the first transfer clamp and the second transfer clamp make the first frame and the second frame parallel to each other, and the two first frames are located outside the two second frames;

[0036] Push frame power; and

[0037] The first slide is slidingly connected to the second frame, the first transfer clamp is fixedly installed on the first slide, the pushing frame power is installed on the first slide, and the pushing frame power is connected to the second transfer clamp, which is used to push the second transfer clamp to move along the first slide, so that the two second frame frames are staggered when the transfer fixture is in the second position.

[0038] Furthermore, the frame includes a first frame and a second frame, the length of the first frame is greater than the length of the second frame, and the frame swinging mechanism includes:

[0039] a swing frame connecting assembly connected to the first frame and capable of moving along the first frame;

[0040] a first swing frame fixture, used for taking and placing the first frame, wherein the two first swing frame fixtures are arranged below the swing frame connecting assembly and can reciprocate along the center of the swing frame connecting assembly toward opposite sides; and

[0041] The second swing frame fixture is used to take and place the second frame. The two second swing frame fixtures are arranged below the swing frame connecting assembly and can move back and forth along the center of the swing frame connecting assembly toward two opposite sides.

[0042] Furthermore, the swing frame connection assembly includes:

[0043] a swing frame movable seat, connected to the first frame and capable of horizontally moving along the first frame;

[0044] A swing frame lifting portion connected to the swing frame moving seat and capable of lifting and moving along the swing frame moving seat;

[0045] A swing frame connecting portion, wherein the first swing frame clamp and the second swing frame clamp are both arranged below the swing frame connecting portion;

[0046] The first rotating part connects the swing frame lifting part and the swing frame connecting part, and is used for rotating the swing frame connecting part.

[0047] Furthermore, the first swing frame fixture includes:

[0048] a first movable seat, disposed below the swing frame connecting assembly and capable of moving along the swing frame connecting assembly;

[0049] A first swing frame clamping claw, used for taking and placing the first frame; and

[0050] The second lifting mechanism connects the first movable seat and the first swing frame clamp and is used for lifting and lowering the first swing frame clamp.

[0051] Furthermore, the second swing frame fixture includes:

[0052] a second movable seat, disposed below the swing frame connecting assembly and capable of moving along the swing frame connecting assembly;

[0053] A second swing frame clamping claw, used for taking and placing the second frame; and

[0054] The second rotating portion connects the second movable seat and the second swing frame clamp, and is used for rotating the second swing frame clamp so that the second frame is arranged perpendicular to the first frame.

[0055] A second aspect of the present application provides a photovoltaic module packaging device, comprising:

[0056] The above-mentioned frame-setting machine; and

[0057] The frame assembly machine is mounted above the frame assembly machine and is used to package the frame on the photovoltaic panel to form the photovoltaic module.

[0058] A third aspect of the present application provides a photovoltaic module packaging method, which is applied to the above-mentioned packaging device, and the packaging method includes:

[0059] Obtaining the frame by the frame taking mechanism;

[0060] receiving the frame by the transfer mechanism;

[0061] The frame is moved from the transfer mechanism to the frame assembly machine by the frame swing mechanism, so that the frame assembly machine packages the frame and the photovoltaic panel to form the photovoltaic module.

[0062] Furthermore, the frame includes a first frame and a second frame, and the length of the first frame is greater than the length of the second frame;

[0063] The step of receiving the first frame and the second frame by the transfer mechanism specifically includes:

[0064] receiving the first frame and the second frame at a first position close to the framing mechanism;

[0065] moving the first frame and the second frame to a second position close to the swing frame mechanism;

[0066] At the second position, the two second frames are staggered.

[0067] Furthermore, the frame includes a first frame and a second frame, and the length of the first frame is greater than the length of the second frame;

[0068] The step of moving the first frame and the second frame from the transfer mechanism to the frame assembly machine by the frame swing mechanism specifically includes:

[0069] Obtain the first frame and the second frame from the transfer mechanism;

[0070] making the first frame and the second frame have different heights;

[0071] Rotating the second frame so that the second frame is perpendicular to the first frame;

[0072] Moving the first frame and the second frame to correspond to the shape of the photovoltaic panel;

[0073] Lower the first frame and the second frame onto the frame assembly machine.

[0074] The photovoltaic module frame-swinging machine provided in the present embodiment utilizes a frame-removing mechanism to obtain a frame frame, a transfer mechanism to receive the frame frame, and the frame-swinging mechanism to transfer the frame frame from the transfer mechanism to the frame-assembling machine, where it is then assembled with the photovoltaic panels to form a photovoltaic module. This embodiment utilizes a multi-stage transmission method involving the frame-removing mechanism, the transfer mechanism, and the frame-swinging mechanism, accelerating production time and significantly improving production efficiency. The first frame of the frame-swinging machine is positioned above the frame-assembling machine, facilitating installation and commissioning of the frame-swinging and frame-assembling machines. BRIEF DESCRIPTION OF THE DRAWINGS

[0075] Figure 1 This is a schematic structural diagram of a photovoltaic module packaging device provided in an embodiment of the present application;

[0076] Figure 2 for Figure 1 A structural diagram from another perspective;

[0077] Figure 3 for Figure 1 Schematic diagram of the structure of the middle frame assembly machine;

[0078] Figure 4 This is a schematic structural diagram of a photovoltaic module frame-setting machine provided in an embodiment of the present application;

[0079] Figure 5 for Figure 4 A schematic diagram of the structure of the first frame;

[0080] Figure 6 This is a schematic structural diagram of a first transmission mechanism of a first frame provided in an embodiment of the present application;

[0081] Figure 7 This is a schematic structural diagram of a second transmission mechanism of a first frame provided in an embodiment of the present application;

[0082] Figure 8 for Figure 4 A schematic structural diagram of the frame taking mechanism, showing the first frame and the second frame taken;

[0083] Figure 9 for Figure 4 A schematic structural diagram of the intermediate transfer mechanism, showing the received first frame and second frame;

[0084] Figure 10 for Figure 4 A schematic diagram of a portion of the structure of the middle swing frame mechanism, showing the obtained first and second frames;

[0085] Figure 11 for Figure 10 A structural diagram from another perspective;

[0086] Figure 12 for Figure 10 A schematic structural diagram of the first pendulum frame fixture in FIG.

[0087] Figure 13 for Figure 10 A schematic structural diagram of the second swing frame fixture in FIG.

[0088] Figure 14 for Figure 4 A schematic diagram of the structure of the swing frame moving seat of the middle swing frame mechanism;

[0089] Figure 15 for Figure 4 A schematic diagram of the structure of the swing frame lifting part and the swing frame rotating part of the middle swing frame mechanism;

[0090] Figure 16 A schematic flow chart of a photovoltaic module packaging method provided in an embodiment of the present application.

[0091] Description of reference numerals:

[0092] 1. Photovoltaic module; 11. Photovoltaic panel; 12. First frame; 13. Second frame; 2. Frame swinging machine; 21. First frame; 211. Door frame; 212. Crossbeam; 213. First guide rail; 214. First transmission mechanism; 2141. First horizontal servo motor; 2142. First horizontal reducer; 2143. First synchronous pulley; 2144. First synchronous belt; 2145. Driven pulley seat; 2146. First bearing assembly; 2147. Second synchronous pulley; 215. Second transmission mechanism; 2151. Horizontal motor seat; 2152. Second horizontal servo motor; 2153. Second horizontal reducer; 215 4. Third synchronous pulley; 2155. Second synchronous belt; 2156. Driven pulley seat; 2157. Second bearing assembly; 2158. Fourth synchronous pulley; 216. Support seat; 217. Controller mounting box; 22. Frame removal mechanism; 221. Frame removal movable seat; 222. Frame removal fixture; 2221. First frame; 2222. Frame removal clamp; 223. First lifting mechanism; 2231. First fixed plate; 2232. First cylinder; 2233. Linear bearing; 2234. Guide column; 2235. First mounting plate; 2236. Support plate; 23. Transfer mechanism; 231. Second frame; 232. Transfer fixture ; 2321, first transfer clamp; 2322, second transfer clamp; 2323, push frame power; 2324, first slide; 233, transfer power; 24, swing frame mechanism; 241, swing frame connecting assembly; 2411, swing frame moving seat; 24111, bottom plate; 24112, slider connecting seat; 24113, vertical slider; 24114, gear; 24115, vertical servo motor; 24116, vertical reducer; 24117, vertical reducer mounting seat; 24118, pressing block; 24119, horizontal slider; 2412, swing frame lifting part; 24121, vertical beam; 24122, first Three guide rails; 24123, rack; 2413, pendulum frame connecting part; 24131, connecting piece; 24132, first translation mechanism; 24133, second translation mechanism; 2414, first rotating part; 24141, rotating servo motor; 24142, reducer mounting seat; 24143, rotating reducer; 242, first pendulum frame fixture; 2421, first moving seat; 2422, first pendulum frame clamp; 2423, second lifting mechanism; 243, second pendulum frame fixture; 2431, second moving seat; 2432, second pendulum frame clamp; 2433, second rotating part; 3, frame assembly machine; 31, second frame. DETAILED DESCRIPTION

[0093] It should be noted that, unless there is a conflict, the embodiments and technical features in the embodiments of this application can be combined with each other, and the detailed description in the specific implementation method should be understood as an explanation of the purpose of this application and should not be regarded as an improper restriction on this application.

[0094] The present application is further described in detail below with reference to the accompanying drawings and specific embodiments. The descriptions of "first", "second", etc. in the embodiments of the present application are for descriptive purposes only and should not be understood as indicating or implying their relative importance or implicitly including at least one feature. In the description of the embodiments of the present application, the meaning of "multiple" is at least two, for example, two, three, etc., unless otherwise clearly and specifically defined.

[0095] Frame-swinging machines and frame-assembling machines are commonly used equipment in photovoltaic module packaging technology. Photovoltaic module 1 includes a photovoltaic panel 11 and a frame installed around the photovoltaic panel 11. Specifically, the photovoltaic panel 11 is generally rectangular in shape, with a first frame 12 installed on each of the two long sides of the photovoltaic panel 11, and a second frame 13 installed on each of the two short sides. That is, the frame includes a first frame 12 and a second frame 13, and the length of the first frame 12 is greater than the length of the second frame 13. A photovoltaic module 1 generally includes a photovoltaic panel 11, two first frames 12, and two second frames 13. It is understood that the shape of the photovoltaic panel 11 is not limited to a rectangle, and the number, shape, and length of the frame are adapted to the photovoltaic panel 11. The photovoltaic panel 11 is placed on the frame-assembling machine 3, and the frame is moved to the photovoltaic panel 11 by the frame-swinging machine 2 for packaging. During the packaging process, in order to ensure the alignment accuracy of the frame with the photovoltaic panel 11 on the frame-assembling machine 3, the frame-swinging machine needs to be continuously adjusted. Manual adjustment is time-consuming and affects production efficiency.

[0096] Existing frame-swinging machines are typically separate and independent from the frame-assembling machine. These machines utilize a large frame, incorporate a high-power rotary servo motor, and incorporate a large-sized reducer in the vertical direction. This results in high production, transportation, and installation costs. These components are heavy and have high inertia, resulting in long acceleration and deceleration cycles, long transmission distances, and a slow overall operation cycle, making them unable to meet the process cycle requirements of existing frame-assembling machines.

[0097] In view of this, the first aspect of the embodiment of the present application, see Figures 1 to 4 , provides a photovoltaic module frame swinging machine 2, including a first frame 21, a frame taking mechanism 22, a transfer mechanism 23 and a frame swinging mechanism 24.

[0098] In the following embodiments, the photovoltaic assembly 1 takes the photovoltaic panel 11 as a rectangle, the frame includes a first frame 12 and a second frame 13, and the length of the first frame 12 is greater than the length of the second frame 13 as an example, but it is not limited to this. The adaptive adjustment solutions made by those skilled in the art based on the technical concept of this application are all within the scope of protection of this application.

[0099] The first frame 21 is used to be installed above the frame assembly machine 3. Specifically, the first frame 21 can be connected to the second frame 31 of the frame assembly machine 3, for example, by screw fastening. The frame assembly machine 3 can be based on an existing structure with the second frame 31 added or widened, so that the existing frame assembly machine 3 can be modified to install the swing frame machine 2 of the embodiment of the present application for frame assembly and packaging operations. The first frame 21 can also be installed separately above the frame assembly machine 3, for example, by connecting the first frame 21 to the foundation via anchor bolts. The frame assembly machine 3 can be an existing structure, and the swing frame machine 2 of the embodiment of the present application can be installed for frame assembly and packaging operations without modifying the structure of the frame assembly machine 3.

[0100] Because the first frame 21 of the frame-stirring machine 2 is mounted on the frame-assembling machine 3, it does not occupy the ground plane space outside the frame-assembling machine 3. Instead, the space above the frame-assembling machine 3 is utilized, making installation and commissioning more convenient. This solves the problem in the prior art where the placement and commissioning of the frame-stirring machine and the frame-assembling machine are limited by the placement of the frame-stirring machine and the difficulty in accurately adjusting the position of the corresponding frame-assembling machine, causing great inconvenience and time-consuming commissioning and installation. Furthermore, because the frame 21 of the frame-stirring machine 2 is mounted above the frame-assembling machine 3, the layout of the process equipment is improved, shortening the path for obtaining the first frame 12 and the second frame 13, increasing the frequency of obtaining frames, and accelerating the packaging efficiency of the photovoltaic module 1.

[0101] The framing mechanism 22 is mounted on the first frame 21 and is movable along the frame 21 to retrieve the first and second frames 12, 13. Specifically, after the first and second frames 12, 13 are glued on the gluing platform, the framing mechanism 22 is moved to the gluing platform for retrieval. In one embodiment, at least a portion of the frame 21 extends outside the framing machine 3 when viewed from above, allowing the framing mechanism 22 to move outside the framing machine 3 and retrieve the first and second frames 12, 13 from the gluing platform.

[0102] The transfer mechanism 23 is arranged on the first frame 21, and is used to receive the first frame 12 and the second frame 13 obtained by the framing mechanism 22. Specifically, the transfer mechanism 23 can be fixed at a certain position of the first frame 21, or can be moved to different positions of the first frame 21. For example, when viewed from a top view, the moving direction of the framing mechanism 22 and the moving direction of the frame swinging mechanism 24 are located in the same straight line, and the framing mechanism 22, the transfer mechanism 23 and the frame swinging mechanism 24 are located in the same straight line. When viewed from a top view, the moving direction of the framing mechanism 22 and the moving direction of the frame swinging mechanism 24 are parallel straight lines, the moving direction of the transfer mechanism 23 is set at an angle to the moving direction of the framing mechanism 22 and the moving direction of the frame swinging mechanism 24, respectively, and the moving routes of the framing mechanism 22, the transfer mechanism 23 and the frame swinging mechanism 24 are in a "Z" shape.

[0103] The frame swing mechanism 24 is disposed on the first frame 21 and is movable along the first frame 21 to move the first frame 12 and the second frame 13 from the transfer mechanism 23 to the framing machine 3 to encapsulate the first frame 12 and the second frame 13 with the photovoltaic panel 11 to form the photovoltaic module 1. Specifically, the frame swing mechanism 24 is located above the framing machine 3 to align the first frame 12 and the second frame 13 with the photovoltaic panel 11 on the framing machine 3.

[0104] In the related art, a frame swing mechanism is required to directly grab the frame from the gluing platform and then move horizontally to the top of the frame assembly machine 3, which results in a long travel and a long operation time. In the embodiment of the present application, the frame removal mechanism 22 grabs the frame from the gluing platform and transfers it to the transfer mechanism 23, and then the frame swing mechanism 24 retrieves the frame from the transfer mechanism 23. This shortens the horizontal travel of the frame swing mechanism 24, and the frame removal mechanism 22 and the frame swing mechanism 24 operate simultaneously, which speeds up the production cycle and improves work efficiency.

[0105] In one embodiment, the conveying direction of the framing mechanism 22 is parallel to the conveying direction of the frame swinging mechanism 24. That is, when viewed from above, the framing mechanism 22 and the frame swinging mechanism 24 are arranged in the shape of a "two" or a "one." For example, when arranged in the "one" shape, the framing mechanism 22 and the frame swinging mechanism 24 move on the same straight line of the first frame 21. For example, by increasing the longitudinal height of the mounting structure on the first frame 21, the framing mechanism 22 and the frame swinging mechanism 24 move on the upper and lower sides of the mounting structure, respectively, reducing the installation cost and floor space of the first frame 21 and optimizing the structural design of the first frame 21. When arranged in the "two" shape, the framing mechanism 22 and the frame swinging mechanism 24 move on different straight lines of the first frame 21. The increased lateral width of the mounting structure on the first frame 21 can reduce the longitudinal height, thereby reducing the difficulty of positioning the framing mechanism 22 and the frame swinging mechanism 24 on the first frame 21.

[0106] In one embodiment, see Figures 5 to 7 The first frame 21 includes a door frame 211, a crossbeam 212, a first guide rail 213, a first transmission device 214, a second transmission device 215 and a support base 216.

[0107] The two gantries 211 are arranged at intervals, for being erected above the frame assembling machine 3 and connected by a cross beam 212. A controller installation box 217 can be arranged on the gantry 211, and the controller is used to control the frame taking mechanism 22, the transfer mechanism 23 and the frame placing mechanism 24 and check the working conditions. Mounting holes can be preset on the two support legs of the gantry 211 for mounting with the second frame body 31 of the frame assembling machine 3 through fasteners. There can also be support plates on the two support legs of the gantry 211, with mounting holes preset on the support plates. The support plates support on the foundation, and the mounting holes are used for mounting with the foundation through fasteners. The cross beam 212 can be a truss structure, such as an "eye" - shaped structure welded by square tubes, which can reduce the weight of the cross beam 212 and improve the strength of the cross beam 212. Viewed from the top - down direction, at least part of the structure of the cross beam 212 extends outside the gantry 211, for the frame taking mechanism 22 to move outside the frame assembling machine 3 to obtain the first frame 12 and the second frame 13 from the gluing platform.

[0108] Two first guide rails 213 are arranged on the cross beam 212, and the frame taking mechanism 22 and the frame placing mechanism 24 are movably arranged on the corresponding first guide rails 213. The two first guide rails 213 can be arranged along the upper and lower sides of the cross beam 212, or along two opposite vertical sides of the cross beam 212, or one can be arranged on the upper or lower side of the cross beam 212 and the other on one of the two vertical sides of the cross beam 212. For example, the frame taking mechanism 22 is movably arranged on the lower first guide rail 213, and the frame placing mechanism 24 is movably arranged on the upper first guide rail 213, and vice versa. Using the upper first guide rail 213 to carry the heavier frame placing mechanism 24 can improve the stress condition of the first guide rail 213. The first guide rail 213 can be a convex rail or a concave rail, and the frame taking mechanism 22 and the frame placing mechanism 24 can slide or roll along the corresponding first guide rail 213. The fixing method of the first guide rail 213 and the cross beam 212 can be bolt - nut connection, pin connection, welding or clamping. For example, through - holes are provided at both ends of the first guide rail 213, and through - holes are respectively provided on the two side cross beams 212, and the first guide rail 213 is locked on the cross beam 212 through bolts and nuts.

[0109] The support seats 216 are arranged on the gantry 211, below the cross beam 212. For example, one support seat 216 is arranged on each support leg of each gantry 211, and the transfer mechanism 23 is supported by the four support seats 216. The transfer mechanism 23 is arranged on the support seats 216, with a height lower than that of the frame taking mechanism 22, which is convenient for directly receiving the first frame 12 and the second frame 13 obtained by the frame taking mechanism 22 and improves the production efficiency.

[0110] The first transmission mechanism 214 is disposed on the door frame 211 or the crossbeam 212 and is used to move the frame removal mechanism 22 along the corresponding first guide rail 213. The second transmission mechanism 215 is disposed on the door frame 211 or the crossbeam 212 and is used to move the frame swing mechanism 24 along the corresponding first guide rail 213. It is understood that the positions of the first transmission mechanism 214 and the second transmission mechanism 215 can be determined based on the movement positions of the frame removal mechanism 22 and the frame swing mechanism 24. For example, both are disposed on the crossbeam 212.

[0111] In one embodiment, the first transmission mechanism 214 and the second transmission mechanism 215 can be configured as belt transmission mechanisms, such as synchronous belt transmission, parallel belt transmission, V-belt transmission, or multi-V belt transmission. For example, in the case of synchronous belt transmission, the synchronous belt of the first transmission mechanism 214 is connected to the frame removal mechanism 22 to drive the frame removal mechanism 22 to slide along the corresponding first guide rail 213, and the synchronous belt of the second transmission mechanism 215 is connected to the frame swinging mechanism 24 to drive the frame swinging mechanism 24 to slide along the corresponding first guide rail 213. The synchronous belt of the first transmission mechanism 214 can be configured to transmit in a horizontal plane, while the synchronous belt of the second transmission mechanism 215 can be configured to transmit in a vertical plane. Synchronous belt transmission can strictly control the transmission ratio, ensure transmission accuracy, achieve rhythmic coordination between the frame removal mechanism 22 and the frame swinging mechanism 24, improve production efficiency, and provide smooth transmission, buffering and shock absorption, thereby improving the packaging accuracy of the photovoltaic module 1.

[0112] Specifically, see Figures 6 and 7 The first transmission mechanism 214 includes a first horizontal servo motor 2141, a first horizontal speed reducer 2142, a first synchronous pulley 2143, a first synchronous belt 2144, a driven pulley seat 2145, a first bearing assembly 2146, and a second synchronous pulley 2147. The first horizontal speed reducer 2142 is in transmission connection with the first horizontal servo motor 2141 and the first synchronous pulley 2143, respectively. The first synchronous belt 2144 is in mating connection with the first synchronous pulley 2143 and the second synchronous pulley 2147. The driven pulley seat 2145 is equipped with a first bearing assembly 2146 and a second synchronous pulley 2147. The first synchronous belt 2144 is tightly connected to the frame removal mechanism 22, driving the frame removal mechanism 22 to perform horizontal movement.

[0113] Specifically, the second transmission mechanism 215 includes a horizontal motor base 2151, a second horizontal servo motor 2152, a second horizontal speed reducer 2153, a third synchronous pulley 2154, a second synchronous belt 2155, a driven pulley base 2156, a second bearing assembly 2157, and a fourth synchronous pulley 2158. The horizontal motor base 2151 is tightly connected to the second horizontal speed reducer 2153, which is in transmission connection with the second horizontal servo motor 2152 and the third synchronous pulley 2154. The second synchronous belt 2155 is cooperatively connected with the third synchronous pulley 2154 and the fourth synchronous pulley 2158. The driven pulley base 2156 is equipped with a second bearing assembly 2157 and a fourth synchronous pulley 2158. The second synchronous belt 2155 is tightly connected to the swing frame mechanism 24, driving the swing frame mechanism 24 to perform horizontal motion.

[0114] In one embodiment, the frame-fetching mechanism 22 is movably connected to a first guide rail 213 disposed on the underside of the crossbeam 212. A first transmission mechanism 214 is disposed within the frame of the crossbeam 212. The rotational centerlines of the first and second synchronous pulleys 2143, 2147 of the first transmission mechanism 214 are perpendicular to the horizontal plane, thereby enabling horizontal movement of the frame-fetching mechanism 22 within the first synchronous belt 2144. This compact structure conserves space. The frame-swinging mechanism 24 is movably connected to the first guide rail 213 disposed on the upper side of the crossbeam 212. A second transmission mechanism 215 is disposed within the frame of the crossbeam 212. Due to the heavy weight of the frame-swinging mechanism 24, the rotational centerlines of the third and fourth synchronous pulleys 2154, 2158 of the second transmission mechanism 215 are parallel to the horizontal plane, improving the force applied to the frame-swinging mechanism 24 and enabling horizontal movement of the frame-swinging mechanism 24 on the second synchronous belt 2155. This application utilizes a synchronous belt drive mechanism. Compared to rack and pinion or lead screw systems, this separates the transmission power component from the moving part, reducing the inertia of the moving body and enabling the selection of a smaller servo motor, saving costs. Furthermore, the synchronous belt structure is maintenance-free, eliminating the need for regular lubrication, which enhances the user experience.

[0115] In one embodiment, see Figure 8The framing mechanism 22 includes a framing movable seat 221, a framing clamp 222 and a first lifting mechanism 223. The framing movable seat 221 is connected to the first frame 21 and can move along the first frame 21. According to the structure of the first frame 21, the movement mode of the framing movable seat 221 can be sliding or rolling. For example, the first frame 21 is provided with a first guide rail 213, and the framing movable seat 221 is provided with a slide that slides with the first guide rail 213 and can slide along the corresponding first guide rail 213. The framing clamp 222 is used to take and place the first frame 12 and the second frame 13. One end of the first lifting mechanism 223 is connected to the framing movable seat 221, and the other end is connected to the framing clamp 222, and can be extended and retracted to adjust the height of the framing clamp 222. The first lifting mechanism 223 can be a push rod, a cylinder or an electric cylinder mechanism.

[0116] Exemplarily, the first lifting mechanism 223 is a pneumatic cylinder mechanism, comprising a first fixed plate 2231, a first cylinder 2232, a linear bearing 2233, a guide post 2234, a first mounting plate 2235, and a support plate 2236. The lower side of the first mounting plate 2235 is fixedly connected to the framing fixture 222, while the upper side of the first mounting plate 2235 is mounted with the guide post 2234 and a cylinder connector. The first fixed plate 2231 is mounted with the first cylinder 2232 and the linear bearing 2233, and is fixedly connected to the framing movable seat 221 via the support plate 2236. The retraction of the first cylinder 2232 drives the framing fixture 222 to rise. The fixed connection method is not limited and may be through screw connections, welding, or clamping.

[0117] Exemplarily, the framing fixture 222 includes a first frame 2221 and a framing claw 2222, a first lifting mechanism 223 is connected to the first frame 2221, and a plurality of framing claws 2222 are arranged on the frame for clamping the first frame 12 and the second frame 13 in parallel. Specifically, each framing claw 2222 includes a power member and a clamping plate, and the power member is a cylinder or an electric cylinder. Furthermore, when the power member is a cylinder, the cylinder retracts, the first frame 12 or the second frame 13 is clamped by the clamping plate, the cylinder extends, and the first frame 12 or the second frame 13 is separated from the framing mechanism 22. For example, the framing mechanism 22 includes two framing fixtures 222 arranged at intervals, each framing fixture 222 includes four framing claws 2222 arranged side by side, and the framing claws 2222 on the two framing fixtures 222 are arranged in pairs, and each pair of framing claws 2222 clamps the frame of a photovoltaic module 1. See Figure 8 The first frame 12 and the second frame 13 clamped by the frame clamping claws 2222 are arranged in parallel, and the two first frames 12 are located outside the second frame 13.

[0118] In one embodiment, see Figure 9The transfer mechanism 23 includes a second frame 231, a transfer fixture 232 and a transfer power 233. The second frame 231 is connected to the first frame 21. The material of the second frame 231 is not limited, and can be aluminum, stainless steel or iron, etc. The transfer fixture 232 is used to receive the first frame 12 and the second frame 13, and the transfer fixture 232 can be movably set on the second frame 231. The transfer power 233 is set on the second frame 231, and is used to drive the transfer fixture 232 so that the transfer fixture 232 is in a first position close to the framing mechanism 22 and a second position close to the frame swinging mechanism 24.

[0119] Exemplarily, the second frame 231 includes an aluminum profile and a second guide rail. The aluminum profile has a light structure and can improve the stress condition of the first frame 21. The transfer fixture 232 is installed on the second guide rail through a slider. For example, the second frame 231 is connected by four groups of support seats 216 arranged on the first frame 21. The transfer power 233 can be a belt transmission mechanism, including a motor shaft, a synchronous pulley, a reduction motor and a synchronous belt. The transfer fixture 232 is connected to the synchronous belt of the transfer power 233, and can make horizontal reciprocating motion along the second frame 231 between the first position and the second position. At the first position, it receives a group of frames carried by the frame mechanism 22, moves to the second position, and then the swing frame mechanism 24 grabs a group of frames. The use of the transfer mechanism 23 effectively shortens the horizontal movement stroke of the swing frame mechanism 24, speeds up the swing frame rhythm, and thus improves the working efficiency of the photovoltaic module packaging equipment.

[0120] Exemplarily, the transfer clamp 232 includes a first transfer jaw 2321, a second transfer jaw 2322, a frame pushing power 2323, and a first slide 2324. The first transfer jaw 2321 is used to receive the first frame 12, and the second transfer jaw 2322 is used to receive the second frame 13. The first transfer jaw 2321 and the second transfer jaw 2322 enable the first frame 12 to be arranged parallel to the second frame 13. The frame pushing power 2323 may include a push rod, a spring, or a cylinder. Specifically, the structures of the first transfer jaw 2321 and the second transfer jaw 2322 can be the same as the frame removing jaw 2222 in the above-mentioned embodiment. The first slide 2324 is slidably connected to the second frame 231, the first transfer clamp 2321 is fixedly installed on the first slide 2324, the frame pushing power 2323 is installed on the first slide 2324, and the frame pushing power 2323 is connected to the second transfer clamp 2322, used to push the second transfer clamp 2322 to move along the first slide 2324, so that the two second frame frames 13 are staggered when the transfer clamp 232 is in the second position.

[0121] Specifically, the first slide 2324 includes two mounting beams spaced apart from each other, with a pair of first transfer clamps 2321 fixedly mounted on each mounting beam for grasping the first frame 12. A frame-pushing power 2323 and a pair of second transfer clamps 2322 are fixedly mounted on each mounting beam, and the frame-pushing power 2323 is used to push the second transfer clamps 2322 to slide along the first slide 2324. The two first frames 12 are located outside the two second frames 13. When the transfer fixture 232 is in the first position near the framing mechanism 22, the two first frames 12 and the two second frames 13 received can be arranged in parallel, and the centers of the frames are on the same straight line. When the transfer fixture 232 moves to the second position near the frame-swinging mechanism 24, the frame-pushing power 2323 on the two mounting beams push the corresponding second transfer clamps 2322 in opposite directions, so that the two second frames 13 are staggered when the transfer fixture 232 is in the second position.

[0122] In one embodiment, see Figures 10 to 15 The swing frame mechanism 24 includes a swing frame connecting assembly 241, a first swing frame fixture 242, and a second swing frame fixture 243. The swing frame connecting assembly 241 is connected to the first frame 21 and can move along the first frame 21. The first swing frame fixture 242 is used to remove and place the first side frame 12. It is located below the swing frame connecting assembly 241. The two first swing frame fixtures 242 can reciprocate along the center of the swing frame connecting assembly 241 toward opposite sides of the two first swing frame fixtures 242. The second swing frame fixture 243 is used to remove and place the second side frame 13. It is located below the swing frame connecting assembly 241. The two second swing frame fixtures 243 can reciprocate along the center of the swing frame connecting assembly 241 toward opposite sides of the two second swing frame fixtures 243.

[0123] Illustratively, the swing frame connection assembly 241 includes a swing frame movable seat 2411, a swing frame lifting portion 2412, a swing frame connection portion 2413, and a first rotating portion 2414. The swing frame movable seat 2411 is connected to the first frame 21 and can move horizontally along the first frame 21. The swing frame lifting portion 2412 is connected to the swing frame movable seat 2411 and can move vertically along the swing frame movable seat 2411. The first swing frame fixture 242 and the second swing frame fixture 243 are both disposed below the swing frame connection portion 2413. The first rotating portion 2414 connects the swing frame lifting portion 2412 and the swing frame connection portion 2413 and is configured to rotate the swing frame connection portion 2413.

[0124] Specifically, see Figures 10 and 11The swing frame connection portion 2413 includes a connecting member 24131, a first translation mechanism 24132, and a second translation mechanism 24133. The connecting member 24131 can be shaped in any manner, such as a block or a plate. The first and second translation mechanisms 24132 and 24133 are fixed to a connecting plate. The first swing frame fixture 242 is positioned below the first translation mechanism 24132, and the second swing frame fixture 243 is positioned below the second translation mechanism 24133.

[0125] Specifically, see Figures 14 and 15 The movement of the frame removal mechanism 22 and the frame swing mechanism 24, along with the first frame 21, is all configured with a synchronous belt drive. From a top view, the frame swing mechanism 24 and the frame removal mechanism 22 are arranged in a "single" configuration, with the frame removal mechanism 22 positioned below the crossbeam 212. When the frame swing mechanism 24 is positioned above the crossbeam 212, the frame movement seat 2411 includes a base plate 24111, a slider connection seat 24112, a vertical slider 24113, a gear 24114, a vertical servo motor 24115, a vertical reducer 24116, a vertical reducer mounting seat 24117, a clamping block 24118, and a horizontal slider 24119. The clamping block 24118 is used to engage the synchronous belt. The frame lifting unit 2412 includes a vertical beam 24121, a third guide rail 24122, and a rack 24123. The first rotating portion 2414 includes a rotary servo motor 24141, a reducer mounting base 24142, and a rotary reducer 24143. The base plate 24111 is fastened to the horizontal slider 24119, the slider connecting base 24112, the vertical reducer mounting base 24117, and the pressing block 24118 via bolts. The slider connecting base 24112 is fastened to the base plate 24111 and the vertical slider 24113 via bolts. The vertical reducer 24116 is fastened to the vertical reducer mounting base 24117, the vertical servo motor 24115, and the gear 24114. The vertical beam 24121 is securely connected to the third guide rail 24122, the rack 24123, and the reducer mounting base 24142. The reducer mounting base 24142 is securely connected to the rotary servo motor 24141 and the rotary reducer 24143. The rotary reducer 24143 is securely connected to the swing frame connection portion 2413 of the swing frame mechanism 24, driving the swing frame mechanism 24 to rise and fall and rotate. The vertical slider 24113 and the third guide rail 24122 form a linear guide pair, while the gear 24114 and the rack 24123 form a gear-rack linear motion pair, driving the swing frame lifting portion 2412 to rise and fall.

[0126] For example, see Figure 12The first swing frame fixture 242 includes a first movable seat 2421, a first swing frame clamp 2422, and a second lifting mechanism 2423. The first movable seat 2421 is disposed below the swing frame connecting assembly 241 and is movable along the swing frame connecting assembly 241. The first swing frame clamp 2422 is used to place and remove the first frame 12. Specifically, its structure is similar to the frame removal clamp 2222 of the above embodiment. The second lifting mechanism 2423 connects the first movable seat 2421 and the first swing frame clamp 2422 and is used to raise and lower the first swing frame clamp 2422.

[0127] For example, see Figure 13 The second swing frame fixture 243 includes a second movable seat 2431, a second swing frame clamp 2432, and a second rotating portion 2433. The second movable seat 2431 is disposed below the swing frame connecting assembly 241 and is movable along the swing frame connecting assembly 241. The second swing frame clamp 2432 is used to remove and place the second frame 13. The second rotating portion 2433 connects the second movable seat 2431 and the second swing frame clamp 2432 and is used to rotate the second swing frame clamp 2432 so that the second frame 13 is perpendicular to the first frame 12.

[0128] Specifically, when the frame swinging mechanism 24 grabs the frame, the second lifting mechanism 2423 is a cylinder mechanism. Figure 10 At this time, the cylinder of the first swing frame fixture 242 is in an extended state, and the second swing frame fixture 243 is in a parallel state with the second movable seat 2431. The first swing frame clamp 2422 and the second swing frame clamp 2432 in the swing frame mechanism 24 correspond to the first transfer clamp 2321 and the second transfer clamp 2322 in the second position of the transfer clamp 232, respectively, and then a group of frames are grabbed from the transfer mechanism 23. After the swing frame mechanism 24 clamps the frames, the transfer mechanism 23 releases the frames, and the swing frame lifting unit 2412 drives the swing frame mechanism 24 upward. The cylinder of the first swing frame fixture 242 retracts, so that the first frame 12 is higher than the second frame 13 and moves horizontally away from the center of the swing frame mechanism 24. The second swing frame fixture 243 begins to rotate 90 degrees and moves away from the center of the swing frame mechanism 24. The operation of the second lifting mechanism 2423 ensures that the movement of the first frame 12 and the second frame 13 are not performed in the same horizontal plane, effectively avoiding the mutual interference that would occur if the first frame 12 and the second frame 13 rotated horizontally at the same time, thereby reducing the frame movement time and improving the efficiency of framing. Compared with the existing technology that requires first translating the first frame 12 until the distance between the first frame 12 exceeds the length of the second frame 13, and then rotating the second frame 13, this is a significant improvement.

[0129] This application utilizes the second frame 13 pushing force 2323 in the transfer mechanism 23 to push the second frame 13 a certain distance before the second swing frame fixture 243 in the swing frame mechanism 24 grabs the second frame 13. This effectively shortens the travel of the second swing frame fixture 243, making the travel of the second swing frame fixture 243 similar to that of the first swing frame fixture 242. Simultaneously, the second lifting mechanism 2423 in the first swing frame fixture 242 ensures that the first frame 12 and the second frame 13 are not at the same level, allowing the rotation and translation of the second swing frame fixture 243 to proceed simultaneously with the lifting and translation of the first swing frame fixture 242. The swing frame mechanism 24 operates in a coordinated and consistent manner, significantly reducing operating time.

[0130] In a second aspect of the embodiments of the present application, a photovoltaic module packaging device is provided. Figure 1 , including the above-mentioned frame swinging machine 2 and frame assembling machine 3. The frame swinging machine 2 is mounted above the frame assembling machine 3 and is used to encapsulate frames, such as the first frame 12 and the second frame 13, on the photovoltaic panel 11 to form a photovoltaic module 1.

[0131] In the related art, the frame setting machine is a separate frame. When debugging with the frame assembly machine, the frame placement position needs to be adjusted, which is time-consuming, labor-intensive, and inaccurate, and the frame manufacturing cost is high. The integrated design of the packaging equipment in the embodiment of the application reduces production and transportation costs and saves space.

[0132] A third aspect of the present invention provides a photovoltaic module packaging method. Figure 16 , applied to the above packaging equipment, including:

[0133] S1, obtaining a frame through a frame taking mechanism;

[0134] S2, receiving the frame through the transfer mechanism;

[0135] S3. The frame is moved from the transfer mechanism to the frame assembly machine through the frame swing mechanism, so that the frame assembly machine packages the frame and the photovoltaic panel to form a photovoltaic module.

[0136] The starting control method of the embodiment of the present application is described in detail below in conjunction with a specific embodiment of encapsulating a rectangular photovoltaic module 1 .

[0137] S1. Obtain a frame through a frame-taking mechanism.

[0138] In one embodiment, the frame-taking mechanism 22 obtains the glued first frame 12 and the second frame 13 from the gluing platform. The first frame 12 and the second frame 13 can be set in parallel, and the two first frames 12 are located on the outside of the two second frames 13, and the centers of each frame are in the same straight line.

[0139] S2. Receive the frame through the transfer mechanism.

[0140] In one embodiment, the acquired first frame 12 and second frame 13 are moved to the top of the transfer mechanism 23 by the framing mechanism 22, and the transfer mechanism 23 receives the first frame 12 and second frame 13 at a first position close to the framing mechanism 22; then the transfer mechanism 23 moves the first frame 12 and second frame 13 to a second position close to the frame swinging mechanism 24; during the movement of the transfer mechanism 23, the two second frames 13 can be moved in opposite directions, and the two second frames 13 are staggered at the second position.

[0141] S3. The frame is moved from the transfer mechanism to the frame assembly machine through the frame swing mechanism, so that the frame assembly machine packages the frame and the photovoltaic panel to form a photovoltaic module.

[0142] In one embodiment, the frame swinging mechanism 24 obtains the first frame 12 and the second frame 13 from the transfer mechanism 23; the frame swinging mechanism 24 makes the heights of the first frame 12 and the second frame 13 different, and then rotates the second frame 13 so that the second frame 13 is perpendicular to the first frame 12; then the first frame 12 and the second frame 13 are moved to correspond to the shape of the photovoltaic panel 11; finally, the first frame 12 and the second frame 13 are lowered onto the frame assembly machine 3.

[0143] , and then the frame is lowered to the frame receiving mechanism 22, and the frame receiving mechanism 22 is lowered to the frame receiving mechanism 22. The frame receiving mechanism 22 descends to clamp the first frame 12 and the second frame 13, and then rises and moves to the top of the transfer mechanism 23 under the drive of the frame receiving moving seat 221. The frame receiving mechanism 22 descends to place a group of frames on the transfer mechanism 23, and then rises back to the top of the gluing platform, and repeats this process. After the transfer mechanism 23 receives the frames, it staggers the second frame 13 and moves it into the grasping range of the swinging frame mechanism 24 under the drive of the transfer fixture 232. The swinging frame mechanism 24 descends, clamps the first frame 12 and the second frame 13 in the transfer fixture 232, and then the transfer fixture 232 returns to the position where the frame is lowered by the frame receiving mechanism 22, and repeats this process. After the swinging frame mechanism 24 clamps the first frame 12 and the second frame 13, it moves through the swinging frame connecting assembly 241, and changes the height of the first frame 12 through the first swinging frame fixture 242, so that the heights of the first frame 12 and the second frame 13 are different. The second frame 13 is rotated by the second swinging frame fixture 243. When the swinging frame mechanism 24 moves directly above the frame assembly machine 3, it cooperates with the frame assembly machine 3 to package the first frame 12 and the second frame 13 with the photovoltaic panel 11 placed on the frame assembly machine 3. The swinging frame mechanism 24 then rises and returns to the frame transfer mechanism 23 to grab the frame again, and this reciprocating cycle continues.

[0144] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Those skilled in the art will readily appreciate that various modifications and variations are possible. Any modifications, equivalent substitutions, and improvements that fall within the spirit and principles of the present application are intended to be within the scope of protection of the present application.

Claims

1. A photovoltaic module frame swinging machine, applied to a photovoltaic module, wherein the photovoltaic module comprises a photovoltaic panel and a frame installed around the photovoltaic panel, characterized in that: The frame swinging machine comprises: A first frame is used to be erected above a frame assembly machine, on which the photovoltaic panel is placed; A frame taking mechanism, for obtaining the frame; a transfer mechanism, configured to receive the frame obtained by the framing mechanism; and A frame swing mechanism, used for moving the frame from the transfer mechanism to the frame assembly machine, so that the frame assembly machine can package the frame and the photovoltaic panel to form the photovoltaic module; The framing mechanism, the transferring mechanism and the frame swinging mechanism are all arranged on the first frame, and the framing mechanism and the frame swinging mechanism are capable of moving along the first frame; The framing mechanism comprises: a frame removal movable seat, connected to the first frame and capable of moving along the first frame; A frame removal fixture, used for removing and placing the frame; and a first lifting mechanism, one end of the first lifting mechanism being connected to the framing movable seat, and the other end being connected to the framing fixture, the first lifting mechanism being capable of extending and retracting to adjust the height of the framing fixture; The transfer mechanism includes: a second frame connected to the first frame; a transfer fixture, used to receive the frame, the transfer fixture being movably disposed on the second frame; and The transfer power is provided on the second frame and is used to drive the transfer fixture so that the transfer fixture moves along the second frame and is located at a first position close to the framing mechanism or a second position close to the frame swinging mechanism.

2. The frame swinging machine according to claim 1, characterized in that: The first frame includes: A door frame, wherein the two door frames are spaced apart and are used to be erected above the frame assembly machine; A crossbeam connecting the two door frames; First guide rails, two first guide rails are provided on the crossbeam, and the frame taking mechanism and the frame swinging mechanism are provided on corresponding first guide rails and can move along the corresponding first guide rails; a first transmission mechanism, provided on the door frame or the crossbeam, for moving the framing mechanism along the corresponding first guide rail; a second transmission mechanism, provided on the door frame or the crossbeam, for moving the swing frame mechanism along the corresponding first guide rail; and A support seat is arranged on the door frame and is located below the crossbeam, and the transfer mechanism is arranged on the support seat.

3. The frame swinging machine according to claim 2, characterized in that: The first guide rails are provided on both the upper and lower sides of the crossbeam, the frame taking mechanism is slidably connected to the first guide rail on the lower side, and the frame swinging mechanism is slidably connected to the first guide rail on the upper side; The first transmission mechanism and the second transmission mechanism are both mounted on the crossbeam and are both configured as synchronous belt drives. The synchronous belt of the first transmission mechanism is connected to the frame taking mechanism to drive the frame taking mechanism to slide along the corresponding first guide rail. The synchronous belt of the second transmission mechanism is connected to the frame swinging mechanism to drive the frame swinging mechanism to slide along the corresponding first guide rail. The synchronous belt of the first transmission mechanism transmits power in a horizontal plane, and the synchronous belt of the second transmission mechanism transmits power in a vertical plane.

4. The frame swinging machine according to claim 1, characterized in that: The framing fixture comprises: a first frame, the first lifting mechanism being connected to the first frame; The framing clamps are arranged on the first frame and are used to clamp the multiple frames in parallel.

5. The frame swinging machine according to claim 1, characterized in that: The frame includes a first frame and a second frame, the length of the first frame is greater than the length of the second frame, and the transfer fixture includes: a first transfer clamping claw, configured to receive the two first frames; A second transfer clamp is used to receive the two second frames, the first transfer clamp and the second transfer clamp make the first frame and the second frame parallel to each other, and the two first frames are located outside the two second frames; Push frame power; and The first slide is slidingly connected to the second frame, the first transfer clamp is fixedly installed on the first slide, the pushing frame power is installed on the first slide, and the pushing frame power is connected to the second transfer clamp, which is used to push the second transfer clamp to move along the first slide, so that the two second frame frames are staggered when the transfer fixture is in the second position.

6. The frame swinging machine according to claim 1, characterized in that: The frame includes a first frame and a second frame, the length of the first frame is greater than the length of the second frame, and the frame swinging mechanism includes: a swing frame connecting assembly connected to the first frame and capable of moving along the first frame; a first swing frame fixture, used for taking and placing the first frame, wherein the two first swing frame fixtures are arranged below the swing frame connecting assembly and can reciprocate along the center of the swing frame connecting assembly toward opposite sides; and The second swing frame fixture is used to take and place the second frame. The two second swing frame fixtures are arranged below the swing frame connecting assembly and can move back and forth along the center of the swing frame connecting assembly toward two opposite sides.

7. The frame swinging machine according to claim 6, characterized in that: The swing frame connection assembly includes: a swing frame movable seat, connected to the first frame and capable of horizontally moving along the first frame; A swing frame lifting portion connected to the swing frame moving seat and capable of lifting and moving along the swing frame moving seat; A swing frame connecting portion, wherein the first swing frame clamp and the second swing frame clamp are both arranged below the swing frame connecting portion; The first rotating part connects the swing frame lifting part and the swing frame connecting part, and is used for rotating the swing frame connecting part.

8. The frame swinging machine according to claim 6, characterized in that: The first swing frame fixture includes: a first movable seat, disposed below the swing frame connecting assembly and capable of moving along the swing frame connecting assembly; A first swing frame clamping claw, used for taking and placing the first frame; and The second lifting mechanism connects the first movable seat and the first swing frame clamp and is used for lifting and lowering the first swing frame clamp.

9. The frame swinging machine according to claim 6, characterized in that: The second swing frame fixture includes: a second movable seat, disposed below the swing frame connecting assembly and capable of moving along the swing frame connecting assembly; A second swing frame clamping claw, used for taking and placing the second frame; and The second rotating portion connects the second movable seat and the second swing frame clamp, and is used for rotating the second swing frame clamp so that the second frame is arranged perpendicular to the first frame.

10. A photovoltaic module packaging device, characterized in that: include: The frame swinging machine according to any one of claims 1 to 9; as well as The frame assembly machine is mounted above the frame assembly machine and is used to package the frame on the photovoltaic panel to form the photovoltaic module.

11. A photovoltaic module packaging method, characterized in that: Applied to the packaging device according to claim 10, the packaging method comprises: Obtaining the frame by the frame taking mechanism; receiving the frame by the transfer mechanism; The frame is moved from the transfer mechanism to the frame assembly machine by the frame swing mechanism, so that the frame assembly machine packages the frame and the photovoltaic panel to form the photovoltaic module.

12. The packaging method according to claim 11, characterized in that: The frame includes a first frame and a second frame, and the length of the first frame is greater than the length of the second frame; The step of receiving the first frame and the second frame by the transfer mechanism specifically includes: receiving the first frame and the second frame at a first position close to the framing mechanism; moving the first frame and the second frame to a second position close to the swing frame mechanism; At the second position, the two second frames are staggered.

13. The packaging method according to claim 11, wherein: The frame includes a first frame and a second frame, and the length of the first frame is greater than the length of the second frame; The step of moving the first frame and the second frame from the transfer mechanism to the frame assembly machine by the frame swing mechanism specifically includes: Obtain the first frame and the second frame from the transfer mechanism; making the first frame and the second frame have different heights; Rotating the second frame so that the second frame is perpendicular to the first frame; Moving the first frame and the second frame to correspond to the shape of the photovoltaic panel; Lower the first frame and the second frame onto the frame assembly machine.

Citation Information

Patent Citations

  • Frame placing machine and packaging equipment for photovoltaic module

    CN217641358U