An 8MF profile production line

By designing the 8MF profile production line, including the collection components of the stamping bed and the pushing V-bar, the problem of waste accumulation and operation difficulty during the production process is solved, production efficiency and safety are improved, and efficient processing of profiles and waste management are achieved.

CN114769430BActive Publication Date: 2025-01-14WEIFANG WEIHUA COLD BENDING MACHINERY MFG CO LTD
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Patent Information

Application Number
CN202210409811.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-04-19
Publication Date
2025-01-14
Estimated Expiration
2042-04-19

AI Technical Summary

Technical Problem

During the production and processing of 8MF profiles, there are many operators, which makes it difficult to ensure processing accuracy and quality. The stamping bed has a single function and cannot effectively collect waste, which affects the normal use of the equipment and increases labor intensity and cost.

Method used

An 8MF profile production line was designed, including an unwinder, leveling machine, stamping bed, forming main machine, disc straightening machine, cutting machine and material collection table. The stamping bed is equipped with collection components and material pushing V-bars, and is matched with protective plates. Achieve unified cleaning of waste and personal safety protection.

Benefits of technology

It improves production efficiency, reduces labor intensity, realizes effective collection of waste and normal use of equipment, protects the safety of staff, and deserves widespread promotion and application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an 8MF profile production line, comprising an uncoiling machine, a leveling machine, a punching machine, a forming main machine, a disc straightening machine, a cutting machine and a material receiving table which are arranged in sequence; the punching machine comprises a punching body, a working groove, a collecting component and a fixing component, one side of the punching body is provided with a working groove, the inner wall of the bottom end of the working groove is provided with a collecting component, and one side of the collecting component is provided with a fixing component; the invention can realize the overall process of uncoiling, leveling, punching, processing and forming, shearing and material receiving of the 8MF profile, improves production efficiency, reduces labor intensity, uses a punching machine, and has a collecting component, which is convenient for collecting and uniformly cleaning stamping waste, avoids the accumulation of waste and affects the normal use of the punching machine, and has a V-rod and a spring for pushing materials, which is convenient for cleaning the waste on the surface of the profile, and has a protective plate, which is convenient for splashing of waste and protects the personal safety of workers.
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Description

Technical Field

[0001] The invention relates to the technical field of 8MF profile production equipment, in particular to an 8MF profile production line. Background Art

[0002] 8MF profile is also called KS profile: it is an electrical equipment cabinet structure profile designed by Siemens of Germany. It is widely used in GGD, GCS, XGB, DC screen, relay protection screen, and has good stability. In the production and processing of 8MF profile, the raw materials need to be transported many times to different processing steps, and the devices used are all independent. This will cause many operators, resulting in difficulty in ensuring the processing accuracy and quality, increasing processing costs and reducing product quality. In addition, the punching machine used in the production process has a relatively single function and cannot collect waste. Too much waste accumulates on the punching machine, affecting the normal use of the equipment, making it inconvenient for the stamping of profiles and not worthy of widespread promotion and application. Summary of the invention

[0003] The purpose of the present invention is to provide an 8MF profile production line. The present invention can realize the overall process of uncoiling, leveling, stamping, processing, shearing and collecting of 8MF profiles, improve production efficiency, reduce labor intensity, use a stamping bed, and set a collecting component, which is convenient for collecting and cleaning stamping waste, avoiding the accumulation of waste and affecting the normal use of the stamping bed. The set pusher V rod and spring are convenient for cleaning the waste on the surface of the profile. The set protective plate is convenient for splashing of waste and protects the personal safety of workers.

[0004] The purpose of the present invention can be achieved through the following technical solutions:

[0005] An 8MF profile production line comprises an unwinding machine, a leveling machine, a punching machine, a forming main machine, a disc straightening machine, a cutting machine and a material receiving table which are arranged in sequence;

[0006] The punching bed comprises a punching body, a working groove, a collecting assembly and a fixing assembly. The punching body is provided with a working groove on one side, a collecting assembly is provided on the inner wall of the bottom end of the working groove, and a fixing assembly is provided on one side of the collecting assembly.

[0007] The collecting assembly includes a blanking trough, a fixed rod, a step, an inclined plate, a third plug-in slot, a collecting box, a guide rail slot, a pulley and an inclined trough. A blanking trough is provided on the bottom outer wall of the working trough and the bottom inner wall of the stamping body. A plurality of fixed rods are welded on the inner walls on both sides of the blanking trough. A step is welded on the outer wall between the fixed rods. A third plug-in slot is provided on the outer wall of one side of the stamping body corresponding to the blanking trough, and the third plug-in slot is connected to the blanking trough. A collecting box is plugged into the inside of the third plug-in slot, and pulleys are installed on the four corners of the bottom outer wall of the collecting box. Two guide rail slots are provided on the bottom inner wall of the third plug-in slot corresponding to the pulley, and the pulley is located in the guide rail slot.

[0008] As a further scheme of the present invention: the fixing assembly includes a fixing ear, a cylindrical block, a first plug-in slot, a limiting slot, an L-shaped pull rod, a plug-in block, a mounting block, a second plug-in slot, a second stop block and a snap ring, two fixing ears are welded on the outer wall of one side of the collection box, a cylindrical block is rotatably mounted on the outer wall between the fixing ears, a first plug-in slot is provided through the outer wall of the cylindrical block, an L-shaped pull rod is plugged into the inside of the first plug-in slot, the L-shaped pull rod passes through the first plug-in slot and a plug-in block is welded on the bottom end, a limiting slot is provided on the outer wall of the bottom end of the cylindrical block, a mounting block is welded on the outer wall of the stamping body below the third plug-in slot, a second plug-in slot is provided on the top outer wall of the mounting block corresponding to the plug-in block, and the plug-in block is inserted into the second plug-in slot, a snap ring is welded on the outer wall of the stamping body corresponding to the L-shaped pull rod, and the bent end of the L-shaped pull rod is inserted into the snap ring, and a second stop block is welded on the outer wall of the L-shaped pull rod above the cylindrical block.

[0009] As a further solution of the present invention: the punching body is located on the inner wall of one side of the blanking chute and has two protective plates rotatably mounted thereon.

[0010] As a further solution of the present invention: a rotating block is rotatably installed on the outer wall of one of the protective plates, an L-shaped rod is welded on one side of the rotating block, a fixed block is welded on the outer wall of the other protective plate, a slot is provided on the outer wall of the fixed block corresponding to the L-shaped rod, and one end of the L-shaped rod is inserted into the slot, and a first stopper is welded on the inner wall of the stamping body on one side of the protective plate.

[0011] As a further solution of the present invention: a hydraulic cylinder is installed on the top outer wall of the punch body, an upper die is installed on the bottom end of the telescopic shaft of the hydraulic cylinder located in the working groove, and a lower die is installed on the top outer wall of the step.

[0012] As a further solution of the present invention: a feeder is installed on one side of the stamping body, two first mounting plates are welded on the other side of the stamping body, and a plurality of correction rollers are rotatably installed on the outer wall between the first mounting plates.

[0013] As a further solution of the present invention: a pusher V-rod is rotatably mounted on the outer wall between the first mounting plates, a spring is welded on one side of the first mounting plate, and the other end of the spring is fixed to the outer wall of the pusher V-rod.

[0014] As a further solution of the present invention: an oblique groove is provided on an outer wall of one side of the punch body corresponding to the guide rail groove.

[0015] As a further solution of the present invention: inclined plates are welded on the inner walls around the blanking chute located above the collecting box.

[0016] The beneficial effects of the present invention are as follows: the present invention can realize the overall process of uncoiling, leveling, stamping, forming, shearing and collecting of 8MF profiles, improves production efficiency, reduces labor intensity, uses a stamping bed, and sets a collecting component, which is convenient for collecting and uniformly cleaning stamping waste through the cooperation of a blanking trough, a fixing rod, a ladder, an inclined plate, a third plug-in slot, a collecting box, a guide groove, a pulley and an inclined groove, thereby avoiding the accumulation of waste and affecting the normal use of the stamping bed, and the set pushing V-rod and spring are convenient for cleaning the waste on the surface of the profile, and the set fixing component is convenient for stable fixation of the collecting box and also convenient for pulling the collecting box to move through the cooperation of a fixing ear, a cylindrical block, a first plug-in slot, a limiting slot, an L-shaped pull rod, a plug-in block, a mounting block, a second plug-in slot, a second stopper and a snap ring, thereby being relatively complete and practical, and the set protective plate is convenient for splashing of waste and protecting the personal safety of the staff, and is worthy of wide promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0018] Figure 1 This is a schematic diagram of the front view of the three-dimensional structure of the punching machine of the present invention;

[0019] Figure 2 It is a schematic diagram of the three-dimensional structure of the punching machine of the present invention from a side view;

[0020] Figure 3 It is a side sectional view of the punching machine of the present invention;

[0021] Figure 4 A side cross-sectional view of the fixing assembly of the present invention

[0022] Figure 5 For the present invention Figure 1 A schematic diagram of the enlarged structure of the middle A area;

[0023] Figure 6 For the present invention Figure 2 Schematic diagram of the enlarged structure of the middle B area;

[0024] Figure 7It is a schematic diagram of the overall structure of the present invention;

[0025] In the figure: 01, unwinder; 02, leveler; 03, punching machine; 04, forming machine; 05, disc straightening machine; 06, cutting machine; 07, receiving table; 1, punching body; 2, working tank; 3, collecting assembly; 4, fixing assembly; 5, hydraulic cylinder; 6, upper die; 7, lower die; 8, protective plate; 9, first stopper; 10, rotating block; 11, L-shaped rod; 12, fixing block; 13, slot; 14, first mounting plate; 15, correction roller; 1 6. Pushing V-rod; 17. Spring; 18. Feeder; 31. Dropping chute; 32. Fixed rod; 33. Ladder; 34. Inclined plate; 35. Third plug-in slot; 36. Collecting box; 37. Guide rail slot; 38. Pulley; 39. Inclined slot; 41. Fixed ear; 42. Cylindrical block; 43. First plug-in slot; 44. Limiting slot; 45. L-shaped pull rod; 46. Plug-in block; 47. Mounting block; 48. Second plug-in slot; 49. Second stopper; 410. Snap ring. DETAILED DESCRIPTION

[0026] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] like Figure 1-7 As shown, an 8MF profile production line includes an unwinding machine 01, a leveling machine 02, a punching machine 03, a forming main machine 04, a disc straightening machine 05, a cutting machine 06 and a receiving table 07 which are arranged in sequence;

[0028] The punching bed 03 includes a punching body 1, a working groove 2, a collecting component 3 and a fixing component 4. A working groove 2 is provided on one side of the punching body 1, a collecting component 3 is provided on the inner wall of the bottom end of the working groove 2, and a fixing component 4 is provided on one side of the collecting component 3; two protective plates 8 are rotatably installed on the inner wall of the punching body 1 on one side of the blanking groove 31, which avoids the splashing of waste materials during operation and provides a relatively safe working environment; a rotating block 10 is rotatably installed on the outer wall of one of the protective plates 8, an L-shaped rod 11 is welded on one side of the rotating block 10, a fixing block 12 is welded on the outer wall of the other protective plate 8, a slot 13 is provided on the outer wall of the fixing block 12 corresponding to the L-shaped rod 11, and one end of the L-shaped rod 11 is inserted into the slot 13, and a first stopper 9 is welded on the inner wall of the punching body 1 on one side of the protective plate 8, which is convenient for closing and opening the protective plate 8, which is more practical and complete; A hydraulic cylinder 5 is installed on the top outer wall of the stamping body 1, and an upper mold 6 is installed on the bottom end of the telescopic shaft of the hydraulic cylinder 5 located in the working groove 2, and a lower mold 7 is installed on the top outer wall of the step 33, which is relatively complete and perfect, and is convenient for normal stamping of the equipment; a feeder 18 is installed on one side of the stamping body 1, and two first mounting plates 14 are welded on the other side of the stamping body 1, and a plurality of correction rollers 15 are rotatably installed on the outer wall between the first mounting plates 14, which is convenient for stable feeding and discharging of the profile, so that the stamping is also relatively stable; a pusher V rod 16 is rotatably installed on the outer wall between the first mounting plates 14, and a spring 17 is welded on one side of the first mounting plate 14, and the other end of the spring 17 is fixed to the outer wall of the pusher V rod 16. When working, the pusher V rod 16 is driven by the spring 17 to fit with the upper surface of the coil, so that the waste on the upper surface of the coil is pushed into the blanking trough 31, which is relatively perfect;

[0029] The collecting assembly 3 includes a blanking trough 31, a fixing rod 32, a step 33, an inclined plate 34, a third plug-in slot 35, a collecting box 36, a guide groove 37, a pulley 38 and an inclined slot 39. A blanking trough 31 is provided on the bottom outer wall of the working trough 2 and the bottom inner wall of the stamping body 1. A plurality of fixing rods 32 are welded on the inner walls on both sides of the blanking trough 31. A step 33 is welded on the outer wall between the fixing rods 32. A third plug-in slot 35 is provided on the outer wall of one side of the stamping body 1 corresponding to the blanking trough 31, and the third plug-in slot 35 is connected to the blanking trough 31. A collecting box 36 is plugged into the inside of the third plug-in slot 35. The outer wall of the bottom end of the collecting box 36 is provided with a plurality of fixing rods 32 ... A pulley 38 is installed on the corner, and two guide grooves 37 are provided on the inner wall at the bottom end of the third plug-in slot 35 corresponding to the pulley 38, and the pulley 38 is located in the guide groove 37, which has a simple structure and is convenient for collecting waste generated by stamping, and prevents the waste from falling on the mold and affecting the normal operation of the equipment; an inclined groove 39 is provided on the outer wall of one side of the stamping body 1 corresponding to the guide groove 37, which is convenient for the collection box 36 to move out of the third plug-in slot 35 through the pulley 38, or move into the third plug-in slot 35, which is more practical; the blanking trough 31 is located above the collection box 36. The surrounding inner walls are welded with inclined plates 34, which is convenient for the waste to fall into the collection box 36 accurately, which is more practical;

[0030] The fixing assembly 4 includes a fixing ear 41, a cylindrical block 42, a first plug-in groove 43, a limiting groove 44, an L-shaped pull rod 45, a plug-in block 46, a mounting block 47, a second plug-in groove 48, a second stopper 49 and a snap ring 410. Two fixing ears 41 are welded on the outer wall of one side of the collection box 36. A cylindrical block 42 is rotatably mounted on the outer wall between the fixing ears 41. A first plug-in groove 43 is provided through the outer wall of the cylindrical block 42. An L-shaped pull rod 45 is plugged into the inside of the first plug-in groove 43. The L-shaped pull rod 45 passes through the bottom end of the first plug-in groove 43 and is welded to the plug-in block 46. A limiting groove 44 is provided on the outer wall of the bottom end of the cylindrical block 42. The stamping body 1 is located at the third plug-in groove. A mounting block 47 is welded on the outer wall below the connecting groove 35, and a second plug-in groove 48 is provided on the outer wall at the top end of the mounting block 47 corresponding to the plug-in block 46, and the plug-in block 46 is inserted into the second plug-in groove 48. A retaining ring 410 is welded on the outer wall of the stamping body 1 corresponding to the L-shaped pull rod 45, and the bent end of the L-shaped pull rod 45 is inserted into the retaining ring 410. A second stopper 49 is welded on the outer wall of the L-shaped pull rod 45 above the cylindrical block 42, which is convenient for fixing the collection box 36 in the third plug-in groove 35 to prevent the collection box 36 from sliding, facilitates the collection of waste, and also facilitates the collection box 36 to be pulled to move by the L-shaped pull rod 45, so as to facilitate the unified cleaning of the waste in the collection box 36.

[0031] The working principle of the present invention is as follows: the unwinding machine 01 is used to unwind the profile coil so that the profile coil can be unfolded; the leveling machine 02 is used to level the profile from the unwinding machine 01 so that the profile is flat; the punching bed 03 is used to punch the profile from the leveling machine 02 so that the profile can be punched and cut at the position to be formed. When the punching bed 03 is working, the feeder 18 conveys the profile to the lower mold 7, starts the hydraulic cylinder 5 to drive the upper mold 6 to move, and passes through the upper mold The tool 6 cooperates with the lower die 7 to punch the profile. The punched waste falls into the blanking trough 31 and enters the collection box 36. The waste on the surface of the profile is pushed into the blanking trough 31 by the pusher V rod 16. The spring 17 is set to make the pusher V rod 16 always fit with the surface of the profile. The punched profile passes through the correction roller 15 and enters the next process. When the collection box 36 is full, the L-shaped pull rod 45 is lifted up to make the top of the L-shaped pull rod 45 detached. The clamping ring 410 disengages the plug-in block 46 from the second plug-in groove 48, and retracts the plug-in block 46 into the limit groove 44. Through the cylindrical block 42, the L-shaped pull rod 45 can be rotated to pull the collection box 36 to move, so that the pulley 38 on the collection box 36 moves out of the guide groove 37, which is convenient for moving and uniformly cleaning the waste in the collection box 36; the forming host 04 is used to process the profiles from the punching bed 03 into 8MF profiles, the disc straightening machine 05 is used to straighten the 8MF profiles from the forming host 04, and the cutting machine 06 is used to cut the 8MF profiles from the disc straightening machine 05. The material collection table 07 is convenient for collecting the 8MF profiles from the cutting machine 06. The unwinding machine 01, the leveling machine 02, the forming host 04, the disc straightening machine 05, the cutting machine 06 and the material collection table 07 in this embodiment all adopt existing technologies and can realize basic functions. There are many models on the market, which will not be repeated in the present invention.

[0032] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An 8MF profile production line, characterized in that: It comprises an unwinding machine (01), a leveling machine (02), a punching machine (03), a forming main machine (04), a disc straightening machine (05), a cutting machine (06) and a material receiving table (07) which are arranged in sequence; The punching machine (03) comprises a punching body (1), a working groove (2), a collecting component (3) and a fixing component (4); the punching body (1) is provided with a working groove (2) on one side, the collecting component (3) is provided on the inner wall of the bottom end of the working groove (2), and the fixing component (4) is provided on one side of the collecting component (3); The collecting assembly (3) comprises a blanking trough (31), a fixing rod (32), a step (33), an inclined plate (34), a third plug-in slot (35), a collecting box (36), a guide rail slot (37), a pulley (38) and an inclined slot (39). A blanking trough (31) is provided on the outer wall at the bottom end of the working trough (2) and on the inner wall at the bottom end of the punching body (1). A plurality of fixing rods (32) are welded on the inner walls on both sides of the blanking trough (31). A step (33) is welded on the outer wall between the fixing rods (32). 3) A third plug-in slot (35) is provided on an outer wall of one side of the punch body (1) corresponding to the blanking slot (31), and the third plug-in slot (35) is connected to the blanking slot (31), a collecting box (36) is plugged into the interior of the third plug-in slot (35), pulleys (38) are installed on the four corners of the outer wall at the bottom end of the collecting box (36), two guide rail slots (37) are provided on the inner wall at the bottom end of the third plug-in slot (35) corresponding to the pulley (38), and the pulley (38) is located in the guide rail slot (37); The fixing assembly (4) comprises a fixing ear (41), a cylindrical block (42), a first plug-in slot (43), a limiting slot (44), an L-shaped pull rod (45), a plug-in block (46), a mounting block (47), a second plug-in slot (48), a second stopper (49) and a snap ring (410). Two fixing ears (41) are welded on the outer wall of one side of the collecting box (36). A cylindrical block (42) is rotatably mounted on the outer wall between the fixing ears (41). A first plug-in slot (43) is formed through the outer wall of the cylindrical block (42). An L-shaped pull rod (45) is inserted into the interior of the first plug-in slot (43). The L-shaped pull rod (45) passes through the plug-in block (46) welded on the bottom end of the first plug-in slot (43). 46), a limiting groove (44) is provided on the outer wall of the bottom end of the cylindrical block (42), a mounting block (47) is welded on the outer wall of the stamping body (1) located below the third plug-in groove (35), a second plug-in groove (48) is provided on the outer wall of the top end of the mounting block (47) corresponding to the plug-in block (46), and the plug-in block (46) is inserted into the second plug-in groove (48), a retaining ring (410) is welded on the outer wall of the stamping body (1) corresponding to the L-shaped pull rod (45), and the bent end of the L-shaped pull rod (45) is inserted into the retaining ring (410), and a second stopper (49) is welded on the outer wall of the L-shaped pull rod (45) located above the cylindrical block (42); the stamping body (1) is located on one side of the blanking groove (31) Two protective plates (8) are rotatably mounted on the inner wall of the punch body (1); a rotating block (10) is rotatably mounted on the outer wall of one of the protective plates (8), and an L-shaped rod (11) is welded on one side of the rotating block (10); a fixed block (12) is welded on the outer wall of the other protective plate (8), and a slot (13) is provided on the outer wall of the fixed block (12) corresponding to the L-shaped rod (11), and one end of the L-shaped rod (11) is inserted into the slot (13); a first stopper (9) is welded on the inner wall of the punch body (1) located on one side of the protective plate (8); a hydraulic cylinder (5) is mounted on the outer wall of the top end of the punch body (1), and an upper mold is mounted on the bottom end of the telescopic shaft of the hydraulic cylinder (5) located in the working groove (2) (6), a lower die (7) is installed on the outer wall at the top end of the step (33); a feeder (18) is installed on one side of the stamping body (1), and two first mounting plates (14) are welded on the other side of the stamping body (1); a plurality of correction rollers (15) are rotatably mounted on the outer wall between the first mounting plates (14); a pusher V-rod (16) is rotatably mounted on the outer wall between the first mounting plates (14); a spring (17) is welded on one side of the first mounting plate (14), and the other end of the spring (17) is fixed to the outer wall of the pusher V-rod (16); the pusher V-rod (16) is always in contact with the surface of the profile, and the waste on the surface of the profile is pushed into the blanking trough (31) through the pusher V-rod (16).

2. The 8MF profile production line according to claim 1, characterized in that: An oblique groove (39) is provided on one side outer wall of the punch body (1) corresponding to the guide rail groove (37).

3. The 8MF profile production line according to claim 1, characterized in that: Inclined plates (34) are welded to the inner walls of the material dropping chute (31) located above the collecting box (36).

Citation Information

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