Full-automatic hydraulic four-side rotary plate splicing machine

Abstract

The present application relates to the technical field of woodworking machinery equipment, in particular to a full-automatic hydraulic four-side rotary plate splicing machine, which comprises a lower frame, a rotary shaft is installed on the lower frame, a speed reducer motor one is installed on one side of the rotary shaft, a rotary box is installed on the rotary shaft, an oil cylinder pressure head and a pressure frame are arranged around the outer surface of the rotary box, forming a four-side rotary pressure head component; it also comprises a feeding and discharging mechanism and a cable-stayed rope mechanism arranged on the workbench; the cable-stayed rope mechanism is installed on the bottom end of the lower frame on both sides, and is connected with the base plate one and the base plate two hinged on the top surface opening of the workbench; it adopts the workbench to install the feeding and discharging mechanism, the cable-stayed rope mechanism and the convenient slope table; it can realize the cyclic feeding by the feeding and discharging mechanism and the cable-stayed rope mechanism, and realize the automatic discharging by the push plate mechanism and the slope table, and it is convenient to use, greatly improves the work efficiency, and reduces the production cost.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of woodworking machinery equipment, in particular to a full-automatic hydraulic four-side rotary board splicing machine. BACKGROUND

[0002] In the current society, the development and use of forestry resources, people use wood to achieve various wood furniture production. A large number of small materials, leftover materials will be left in the processing process. Therefore, in order to reuse the above materials, the board splicing machine becomes the first choice of people. The board splicing machine is a woodworking processing equipment, mainly used for processing wood integrated material. The traditional board splicing machine still adopts manual operation for feeding and discharging on the workbench, resulting in low efficiency. SUMMARY

[0003] The present application aims at the defects and deficiencies of the prior art, and provides a full-automatic hydraulic four-side rotary board splicing machine.

[0004] The full-automatic hydraulic four-side rotary board splicing machine comprises a lower frame, a rotating shaft is installed on the lower frame, a speed reducer motor one is installed on one side of the rotating shaft, a rotating box is installed on the rotating shaft, an oil cylinder pressure head and a pressure frame are arranged around the outer surface of the rotating box, forming a four-side rotary pressure head component;

[0005] It also comprises a feeding and discharging mechanism and an inclined cable suspension mechanism arranged on the workbench. The inclined cable suspension mechanism is installed at the bottom of the lower frame on both sides and connected with the base plate one and the base plate two hinged on the top surface opening of the workbench.

[0006] Further, the workbench comprises a box body, the box body is a cavity, the top surface of the box body is provided with a rectangular opening, strip-shaped plates are arranged on the left and right sides of the rectangular opening, and strip-shaped grooves are arranged on the strip-shaped plates; the base plate one and the base plate two are respectively hinged on the rectangular opening; a plurality of longitudinal bosses are arranged on the inner bottom surface of the box body; a rectangular feeding port is arranged on the lower part of the front surface of the box body; vertical adjusting grooves are arranged on the left and right side surfaces of the box body.

[0007] Further, the feeding and discharging mechanism comprises cylinder supports installed on both sides of the box body, and a lifting cylinder one is arranged on each cylinder support; a reverse L-shaped rod is arranged on the inner side of the cylinder shaft end of the lifting cylinder one, a position sensor probe is arranged on the reverse L-shaped rod, the reverse L-shaped rod is connected with a horizontal lifting plate, and the horizontal lifting plate penetrates through the vertical adjusting grooves on the side surface of the box body and is connected with the longitudinal lifting plate on the inner bottom of the box body.

[0008] Further, a slope platform is arranged on the rear surface of the box body; the slope platform comprises an inclined surface platform, a water platform is arranged on the outer side of the inclined surface platform, a limiting baffle is arranged on the top surface outer end of the water platform, a buffer plate is arranged on the inner side surface of the limiting baffle, and the buffer plate is connected with the limiting baffle through a plurality of springs.

[0009] Further, the cable-stayed hoisting rope mechanism comprises four horizontal connecting rods arranged at the bottom ends of the vertical rods of the lower frame; four speed reducer two are installed on the four horizontal connecting rods respectively, and the four speed reducer two are respectively provided with steel wire ropes; the two steel wire ropes on the two speed reducer two on the same side are connected with the base plate one and the base plate two respectively.

[0010] Further, the bottom surface of the base plate two is provided with a plurality of air cylinders two; and the bottom surface of the base plate one is provided with a plurality of clamping grooves.

[0011] Further, horizontal reinforcing rib rods are arranged between the plurality of air cylinders two.

[0012] Further, a push plate mechanism is arranged in the middle of the upper front surface of the box body; the push plate mechanism comprises a longitudinal air cylinder three, the longitudinal air cylinder three is installed on a supporting table, and the supporting table is arranged in the middle of the upper front surface of the box body; the longitudinal air cylinder three is connected with a push plate, the bottom end of the push plate is slightly higher than the top surface of the box body; and a rubber plate is arranged on the inner side surface of the push plate.

[0013] The full-automatic hydraulic four-face rotating plate splicing machine has the advantages that: the full-automatic hydraulic four-face rotating plate splicing machine adopts the workbench, the loading and unloading mechanism, the cable-stayed hoisting rope mechanism and the convenient slope table; the loading and unloading mechanism and the cable-stayed hoisting rope mechanism are used to realize the cyclic loading, the push plate mechanism and the slope table are used to realize the automatic unloading, the full-automatic hydraulic four-face rotating plate splicing machine is convenient to use, the work efficiency is greatly improved, and the production cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0014] The accompanying drawings, which are included to provide a further understanding of the application and constitute a part of this application, illustrate embodiments of the application and together with the description serve to explain the principles of the application, and, in which:

[0015] Figure 1 is a structural schematic view of the application;

[0016] Figure 2 is a side structural schematic view of the workbench and the slope table in the application;

[0017] Figure 3 is a top structural schematic view of the workbench in the application;

[0018] Figure 4 is an enlarged view of A part of Figure 1 ; and

[0019] Figure 5 is a side structural schematic view of the lower frame in the application;

[0020] EXPLANATION OF REFERENCE NUMERALS:

[0021] lower frame-1; horizontal connecting rod-11; rotating shaft-2; four-face rotating pressure head component-3;

[0022] Oblique-pull rope mechanism-4; reduction motor 2-41; steel wire rope-42;

[0023] Workbench 5; Box 51; Strip plate 52; Position sensor receiver 53; Rectangular opening 54; Strip groove 55; Base plate 2 56; Cylinder 2 57; Horizontal reinforcing rod 58; Slot 59; Longitudinal boss 510; Rectangular feed port 511;

[0024] Loading and unloading mechanism-6; lifting cylinder-61; inverted L-shaped rod-62; position sensor probe-63; horizontal lifting plate-64;

[0025] Push plate mechanism-7; support platform-71; longitudinal cylinder three-72; push plate-73;

[0026] Slope platform-8; inclined platform-81; horizontal platform-82; limit baffle-83; buffer plate-84;

[0027] Materials to be processed-9; control box-10. DETAILED DESCRIPTION

[0028] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. The exemplary embodiments and descriptions are only used to explain the present invention but are not intended to limit the present invention.

[0029] like Figures 1-5 As shown, the fully automatic hydraulic four-sided rotating panel machine described in this specific embodiment includes a lower frame frame 1, a rotating shaft 2 is installed on the lower frame frame 1, a reduction motor 1 is installed on one side of the rotating shaft 2, a rotating box is installed on the rotating shaft 2, and a cylinder pressure head and a pressure frame are arranged around the outer surface of the rotating box to form a four-sided rotating pressure head component 3;

[0030] It also includes a loading and unloading mechanism 6 and an oblique-pull rope mechanism 4 arranged on the workbench 5; the oblique-pull rope mechanism 4 is installed on both sides of the bottom end of the lower frame rack 1 and is connected to the base plate 1 54 and base plate 2 56 hinged on the top surface opening of the workbench 5.

[0031] The workbench 5 further comprises a box 51, which is hollow within. The top surface of the box 51 is provided with a rectangular opening 54. Strip plates 52 are provided on either side of the rectangular opening 54, each with a slot 55. A first base plate 54 and a second base plate 56 are hingedly connected to the rectangular opening 54. The bottom surface of the box is provided with a plurality of longitudinal bosses 510. A rectangular feed port 511 is provided at the lower front portion of the box 51. Vertical adjustment slots are provided on the left and right sides of the box 51. In this design, position sensor receivers 53 are provided in the middle of the tops of the left and right sides of the box 51.

[0032] Further, the feeding and discharging mechanism 6 comprises a cylinder support table installed on both sides of the box 51, and two lifting cylinders 61 are arranged on the two cylinder support tables respectively; a reverse L-shaped rod 62 is arranged on the inner side of the cylinder shaft end of the lifting cylinder 61, a position sensor probe 63 is arranged on the reverse L-shaped rod 62, the reverse L-shaped rod 62 is connected with a horizontal lifting plate 64, and the horizontal lifting plate 64 penetrates through the vertical adjusting groove on the side of the box 51 and is connected with a longitudinal lifting plate 65 at the bottom of the box 51.

[0033] Further, the rear of the box 51 is provided with a slope table 8; the slope table comprises an inclined table 81, a water platform 82 is arranged on the outer side of the inclined table 81, a limiting baffle 83 is arranged on the top surface of the water platform 82, a buffer plate 84 is arranged on the inner side of the limiting baffle 83, and the buffer plate 84 is connected with the limiting baffle 83 through a plurality of springs.

[0034] Further, the cable-stayed rope mechanism 4 comprises four horizontal connecting rods 11 arranged on both sides of the bottom end of the vertical rod of the lower frame 1; four speed reduction motors 41 are arranged on the four horizontal connecting rods 11 respectively, and four steel wire ropes 42 are arranged on the four speed reduction motors 41 respectively; the two steel wire ropes 42 on the same side of the two speed reduction motors 41 are connected with the base plate 54 and the base plate 56 respectively. In the design, the four steel wire ropes 42 respectively pass through the strip grooves 55 on the strip plates 52 on both sides of the box and are connected with the base plate 54 and the base plate 56 respectively.

[0035] Further, a plurality of cylinder 57 are arranged on the bottom surface of the base plate 56; a plurality of clamping grooves 59 are arranged on the bottom surface of the base plate 54.

[0036] Further, horizontal reinforcing rib rods 58 are arranged between the plurality of cylinder 57.

[0037] Further, a push plate mechanism 7 is arranged on the front upper middle part of the box 51; the push plate mechanism 7 comprises a longitudinal cylinder 72, the longitudinal cylinder 72 is installed on a support table 71, and the support table 71 is arranged on the front upper middle part of the box 51; the longitudinal cylinder 72 is connected with a push plate 73, and the bottom end of the push plate 73 is slightly higher than the top surface of the box 51; a rubber plate is arranged on the inner side of the push plate 73.

[0038] The working principle of the application is as follows:

[0039] In the design, the lower frame 1 is installed with a rotating shaft 2, the rotating shaft 2 is installed with a speed reducer motor on one side, and the rotating shaft 2 is installed with a rotating box, the outer surface of the rotating box is provided with a cylinder pressure head and a pressure frame around, forming a four-side rotating pressure head component 3. The lower frame 1 is installed with a control box 10 on one side, the control box 10 is installed with a PLC controller, the PLC controller is connected with a remote controller, realizing the control operation of the PLC controller by the remote controller, so as to control the speed reducer motor and the cylinder by the PLC controller.

[0040] In the design, the workbench 5 includes a box body 51, the box body 51 is hollow, the top surface of the box body 51 is provided with a rectangular opening 54, the left and right sides of the rectangular opening 54 are correspondingly provided with a strip-shaped plate 52, and the strip-shaped plate 52 is provided with a strip-shaped groove 55; the rectangular opening 54 is respectively hinged with a base plate one 54 and a base plate two 56; the inner bottom surface of the box body is provided with a plurality of longitudinal bosses 510; the lower part of the front surface of the box body 51 is provided with a rectangular feeding port 511, and the left and right side surfaces of the box body 51 are provided with vertical adjusting grooves.

[0041] In use, first, the four speed reducer motors two 41 are controlled by the remote controller to control the steel wire pull rope 42, so as to control the base plate one 54 and the base plate two 56 connected with the steel wire pull rope 42 to overturn downward, and open the rectangular opening 54 on the top surface of the box body 51. At the same time, the material to be processed 9 is placed on the processing plate table, and then the processing plate table and the material to be processed 9 thereon are placed on the longitudinal bosses 510 through the rectangular feeding port 511 in the lower part of the front surface of the box body 51.

[0042] The loading and unloading mechanism 6 is controlled to work by the PLC controller, the lifting cylinder one 61 is controlled to work, the inverted L-shaped rod 62 is driven to act, so as to drive the horizontal lifting plate 64 connected therewith to act in the vertical adjusting groove, drive the horizontal lifting plate 64 to act upward, drive the processing plate table to synchronously rise to the rectangular opening 54 on the top surface of the box body 51, and then the four speed reducer motors two 41 are controlled to work, four steel wire pull ropes 42 are synchronously pulled, so as to control the base plate one 54 and the base plate two 56 to turn back to the bottom surface of the processing plate table, and form a lifting. The base plate one 54 and the base plate two 56 form a processing table. In order to further improve the firmness, the bottom surface of the base plate two 56 is provided with a plurality of cylinder two 57, and the bottom surface of the base plate one 54 is provided with a plurality of clamping grooves 59. The cylinder two 57 is controlled to act by the PLC controller, the cylinder shaft of the cylinder two 57 extends into the clamping groove 59, so that the base plate one 54 and the base plate two 56 form an integral whole, thereby greatly improving the firmness. A horizontal reinforcing rib 58 is arranged between the plurality of cylinder two 57, and the compressive resistance is further improved.

[0043] When the substrate 54 and the substrate 56 are in the same horizontal plane, a gap is left between the substrate 54 and the substrate 56, and the width of the gap is slightly larger than the width of the longitudinal lifting plate 65. Thus, the substrate 54 and the substrate 56 can be conveniently turned back to the bottom surface of the processing plate table. At this time, the PLC controller controls the lifting cylinder 61 to retract to the original position; then, the PLC controller is used to control the four-side rotating pressure head component 3, and the oil cylinder pressure head and the pressure frame on the four sides of the rotating box are used to realize the processing of the to-be-processed material 9 on the processing plate table. After the processing is completed, the PLC controller is used to control the push plate mechanism 7 to work, the push plate mechanism 7 drives the push plate 73 to move through the control of the longitudinal cylinder 72, the push plate 73 pushes the processing plate table and the finished plate material on the processing plate table to the inclined surface 81 of the slope table 8, and then to the water platform 82. Since the top outer end of the water platform 82 is provided with a limiting baffle 83, and the inner side of the limiting baffle 83 is provided with a buffer plate 84 connected to the limiting baffle 83 through a plurality of springs, the buffer plate 84 plays a buffering role to protect the processed plate material. The limiting baffle 83 plays a limiting role.

[0044] At the same time of processing, the operator synchronously uses another processing plate table to place another to-be-processed material 9 on the longitudinal lifting plate 65. The above steps are repeated, so that the feeding, processing and discharging actions are uninterrupted, and the work efficiency is greatly improved.

[0045] In the design, the position sensor probe 63 is arranged on the inverted L-shaped rod 62 of the feeding and discharging mechanism 6, and the position sensor probe 63 is in the same horizontal plane as the bottom surface of the processing plate table. In addition, the position sensor receiver 53 is arranged at the top end of the left and right sides of the box body 51. Therefore, when the position sensor probe 63 on the feeding and discharging mechanism 6 is in the same horizontal line as the position sensor receiver 53, the position sensor probe 63 detects the position sensor receiver 53 at this time, sends a signal to the PLC controller, and the PLC controller controls the lifting cylinder 61, so that the processing plate table and the to-be-processed material 9 thereon can be positioned on the top surface of the box body 51, thereby realizing positioning.

[0046] In the design, the inner side of the push plate 73 is provided with a rubber plate, which plays a role in protecting the processed plate material.

[0047] In the design, the PLC controller controls the cylinders and the reduction motor to work, and the control circuit involved is prior art, so the design will not be described in detail.

[0048] The above description is only the preferred embodiment of the present application, and any equivalent changes or modifications made according to the features and principles described in the patent application scope of the present application are included in the patent application scope of the present application.

Claims

1. A fully automatic hydraulic four-sided rotating panel machine, comprising a lower frame frame, a rotating shaft mounted on the lower frame frame, and a rotating shaft. A reduction motor is installed on one side, a rotating box is installed on the rotating shaft, and a cylinder pressure head and a pressure frame are arranged around the outer surface of the rotating box to form a four-sided rotating pressure head component; Its characteristics are: It also includes a loading and unloading mechanism and an oblique-pull rope mechanism provided on the workbench; the oblique-pull rope mechanism is installed on both sides of the bottom end of the lower frame frame and is connected to the first and second base plates hinged on the top opening of the workbench; The workbench includes a box body, which contains a cavity. A rectangular opening is provided on the top surface of the box body. Strip plates are provided on the left and right sides of the rectangular opening respectively, and grooves are provided on the strip plates. A first base plate and a second base plate are hingedly connected to the rectangular opening. A plurality of longitudinal bosses are provided on the bottom surface of the box body. A rectangular feed port is provided on the lower front portion of the box body. Vertical adjustment slots are provided on the left and right side surfaces of the box body. The loading and unloading mechanism includes cylinder supports installed on both sides of the box body, and a lifting cylinder 1 is respectively provided on the two cylinder supports; an inverted L-shaped rod is provided on the inner side of the cylinder shaft end of the lifting cylinder 1, and a position sensor probe is provided on the inverted L-shaped rod. The inverted L-shaped rod is connected to the horizontal lifting plate, and the horizontal lifting plate is inserted through the vertical adjustment slot on the side of the box body and connected to the longitudinal lifting plate at the bottom of the box body; The oblique-pull rope mechanism includes four horizontal connecting rods arranged on both sides of the bottom end of the vertical rod of the lower frame frame; the four horizontal connecting rods are respectively equipped with four reduction motors 2, and the four reduction motors 2 are respectively provided with steel wire ropes; the two steel wire ropes on the two reduction motors 2 on the same side are respectively connected to the base plate 1 and the base plate 2; The bottom surface of the base plate 2 is provided with a number of cylinders 2; the bottom surface of the base plate 1 is provided with a number of slots; a horizontal reinforcing rib rod is provided between the cylinders 2; the loading and unloading mechanism is controlled by the PLC controller, which controls the operation of the lifting cylinder 1, drives the inverted L-shaped rod to move, thereby driving the horizontal lifting plate connected to the inverted L-shaped rod to move in the vertical adjustment slot, driving the horizontal lifting plate to move upward, driving the processing plate to rise synchronously to the rectangular opening on the top surface of the box body, and then controlling the operation of the four reduction motors 2 to control the synchronous lifting of the four steel wire ropes, thereby controlling the base plates 1 and 2 to flip back to the bottom surface of the processing plate, forming a lifting; the base plates 1 and 2 form the processing table; Several cylinders 2 are provided on the bottom surface of base plate 2; several slots are provided on the bottom surface of base plate 1. The action of cylinder 2 is controlled by a PLC controller, and the cylinder shaft of cylinder 2 extends into the slot, so that base plate 1 and base plate 2 form a whole, which can greatly improve the firmness. Horizontal reinforcing rods are provided between several cylinders 2 to improve the pressure resistance.

2. The fully automatic hydraulic four-sided rotating panel machine according to claim 1, characterized in that: A ramp is provided at the rear of the box body; the ramp includes an inclined platform, a horizontal platform is provided on the outside of the inclined platform, a limit baffle is provided on the outer end of the top surface of the horizontal platform, a buffer plate is provided on the inner side of the limit baffle, and the buffer plate is connected to the limit baffle through a number of springs.

3. The fully automatic hydraulic four-sided rotating panel machine according to claim 1, characterized in that: A push plate mechanism is provided in the middle of the upper front part of the box body; the push plate mechanism includes a longitudinal cylinder three, which is installed on a support platform, and the support platform is provided in the middle of the upper front part of the box body; the longitudinal cylinder three is connected to the push plate, and the bottom end of the push plate is slightly higher than the top surface of the box body; a rubber plate is provided on the inner side surface of the push plate.

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