A fully automatic packaging machine for rod-shaped parts
By designing a fully automatic packaging machine that includes parts loading, packaging bag grabbing and packaging devices, the problems of low efficiency and low accuracy of existing rod-shaped parts are solved, and a more efficient and accurate packaging process is achieved, and the stability and structural compactness of the equipment are improved.
Patent Information
- Application Number
- CN202210389041.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-04-14
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2042-04-14
AI Technical Summary
The existing rod-shaped parts have low packaging efficiency and low accuracy, and the existing packaging equipment has complex structure and poor operating stability.
A fully automatic packaging machine for rod-shaped parts including part loading device, packaging bag grabbing device and packaging device is designed. The parts feeding device ensures that the parts conveying is arranged neatly and the packaging quantity is accurate through the lifting, conveying, counting and intermediate storage links. The bag opening, bag clamping and sealing mechanism in the packaging bag grabbing and delivery device work together to realize automatic opening of the packaging bag, accurate placement of parts and stable sealing of the packaging bag.
It improves packaging efficiency and accuracy, reduces the intermediate waiting link, and enhances the operating stability and structural compactness of the packaging machine.
Smart Images

Figure CN114889906B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a parts packaging machine, and more particularly to a full-automatic packaging machine for rod-shaped parts. Background Art
[0002] With the development of technology and the increase in labor costs, manufacturers are also moving towards automation and intelligence, replacing traditional manual operations with automated equipment to improve production efficiency. For some hardware parts manufacturers, the number of parts produced in batches is large, and most companies still use manual labor to package these products, which has problems such as low packaging efficiency and easy errors in the number of parts in a single package.
[0003] Based on the above problems, it is urgent to develop a fully automatic packaging machine. Although there are some automatic packaging machines, the parts and packaging requirements they are aimed at are different. For rod-shaped parts, the fully automatic packaging machine needs to have automatic loading, counting, bag grabbing, opening and sealing, etc. How to coordinate these packaging actions to complete the efficient packaging of products has become a difficulty for such automatic packaging machines. Summary of the invention
[0004] 1. Technical problem to be solved by the invention
[0005] The purpose of the present invention is to solve the problems of low packaging efficiency and accuracy of existing rod-shaped parts, and complex structure and poor operation stability of existing packaging equipment, and to provide a fully automatic packaging machine for rod-shaped parts. By adopting the technical solution of the present invention, a part feeding device, a packaging bag grasping device and a packaging device can operate simultaneously. In the process of parts packaging and bagging, the parts can be continuously fed and stored in an intermediate discharge mechanism, which reduces the intermediate waiting link, makes the operation rhythm of the packaging machine more compact, and has higher packaging efficiency; and the part feeding device adopts part lifting, conveying, counting and intermediate storage links, so that the rod-shaped parts are conveyed and arranged neatly, and the number of parts packaged is more accurate; the bag opening mechanism in the packaging bag grasping device and the packaging device can cooperate to realize the opening of the packaging bag, and the rod-shaped parts are accurately placed in the packaging bag through the part delivery mechanism, and the packaging bag can be clamped by the bag clamping mechanism and moved up and down to cooperate with the sealing mechanism, so that the entire packaging machine structure is more compact and the operation is more stable and reliable.
[0006] 2. Technical solution
[0007] In order to achieve the above object, the technical solution provided by the present invention is:
[0008] The fully automatic packaging machine for rod-shaped parts of the present invention comprises a parts feeding device, a packaging bag grabbing device and a packaging device, wherein:
[0009] The parts loading device comprises a lifting mechanism, a conveying mechanism, a counting and pushing mechanism and an intermediate discharge mechanism. The lifting mechanism is arranged at the beginning of the conveying mechanism and is used to lift the rod-shaped parts onto the conveying mechanism. The conveying mechanism has a conveying channel, which is used to arrange the rod-shaped parts in the conveying channel in sequence and convey them forward. The counting and pushing mechanism is arranged at the end of the conveying mechanism and is used to push the rod-shaped parts to the intermediate discharge mechanism and count them. The intermediate discharge mechanism is connected with the counting and pushing mechanism and is used to store the rod-shaped parts conveyed by the counting and pushing mechanism and release them after the rod-shaped parts reach the set number.
[0010] The packaging bag grabbing device comprises a frame, a packaging bag placing mechanism and a packaging bag grabbing mechanism. The packaging bag placing mechanism is arranged on the upper part of the frame and is used to stack the packaging bags. The packaging bag grabbing mechanism is arranged below the packaging bag placing mechanism and has a 90° flipping bag sucking manipulator, which is used to suck the packaging bags in the packaging bag placing mechanism, flip them to an upright state and move them to the packaging device.
[0011] The packaging device includes a parts delivery mechanism, a bag opening mechanism, a bag clamping mechanism and a sealing mechanism. The parts delivery mechanism is arranged below the intermediate discharge mechanism and has an opening and closing release mechanism for delivering a set number of rod-shaped parts into the packaging bag. The bag opening mechanism is located below the parts delivery mechanism and is opposite to the position of the above-mentioned flip bag suction manipulator that is flipped to a horizontal state, and is used to suck the two sides of the bag opening of the packaging bag to open the bag opening of the packaging bag. The bag clamping mechanism has a bag clamping lifting mechanism and bag clamping claws on both sides. The bag clamping claws on both sides are located on the left and right sides of the bag opening mechanism and are used to clamp the two sides of the packaging bag. The bag clamping claws on both sides are installed on the bag clamping lifting mechanism and are used to drive the clamped packaging bag to move up and down. The sealing mechanism is located between the parts delivery mechanism and the bag clamping mechanism and is used to press and seal the packaging bag after the bag clamping mechanism moves the packaging bag to the sealing mechanism.
[0012] Furthermore, the lifting mechanism includes a support frame, a material discharge tray, a material discharge inclined plate, a lifting drive motor, a crank-connecting rod mechanism, an inclined push plate and an inclined push fixed plate. The material discharge tray is fixed on the support frame, and a plurality of inclined push fixed plates are provided on the support frame in a stepped manner. An inclined push plate is provided in the gap between adjacent inclined push fixed plates and in the bottom side of the material discharge tray and the corresponding inclined push fixed plate. The lifting drive motor is transmission-connected to the inclined push plate through the crank-connecting rod mechanism to drive the inclined push plate to reciprocate up and down. The material discharge inclined plate is fixed to the upper edge of the inclined push fixed plate located at the top, and is inclined toward the conveying channel direction of the conveying mechanism.
[0013] Furthermore, the conveying mechanism includes a conveying cross plate, a conveying drive motor, an active pulley, a driven pulley, a tensioning pulley, a conveyor belt, a conveying side baffle and a blanking chute. The conveying cross plate is horizontally fixed on the top of the support frame, the conveying drive motor is installed on the conveying cross plate, the active pulley is transmission-connected with the output shaft of the conveying drive motor, and the driven pulley is installed on the other end of the conveying cross plate. The conveyor belt is tensioned between the active pulley and the driven pulley through the tensioning pulley. The conveyor belt is composed of two belts with circular cross sections, and a "V"-shaped groove is formed between the two belts. The conveying side baffle is arranged on one side of the conveyor belt, and the blanking chute is located on the opposite side of the conveying side baffle, and the blanking chute is arranged on a side close to the blanking inclined plate, which is used to guide the overlapping rod-shaped parts on the conveyor belt into the blanking chute, and a reflux port for returning the rod-shaped parts to the discharge tray is also provided between the blanking chute and the support frame.
[0014] Furthermore, the counting pushing mechanism includes a pushing driver, a limit pushing block and a discharging guide plate, the pushing driver is installed on the conveying cross plate, the limit pushing block is installed on the driving end of the pushing driver, the limit pushing block has a limit block located at the end of the conveying mechanism, and the discharging guide plate is installed on the conveying cross plate and is located below the limit pushing block.
[0015] Furthermore, the intermediate material discharge mechanism includes a mounting frame, a flipping and unloading assembly and a flipping motor, the mounting frame is mounted on the conveying cross plate, the flipping and unloading assembly includes an arc baffle and a flipping storage box, two arc baffles are symmetrically provided on the mounting frame, the flipping storage box is arranged between the two arc baffles, the flipping storage box is provided with two storage hoppers above and below, the flipping motor is mounted on the mounting frame, and the output shaft of the flipping motor is transmission-connected to the flipping storage box, the flipping storage box is located below the discharge guide plate, and the flipping motor drives the flipping storage box to rotate to switch the positions of the two storage hoppers.
[0016] Furthermore, the packaging bag grabbing mechanism includes a grabbing and flipping driver, a swing arm, a swing arm shaft, a first driver, a second driver, a bag feeding suction cup mounting plate and a bag feeding suction cup. The swing arm shaft is horizontally installed at the lower part of the frame, and the swing arm is fixed to one side of the swing arm shaft. One end of the grabbing and flipping driver is hinged to the frame, and the other end is hinged to the swing arm. The grabbing and flipping driver drives the swing arm shaft to rotate 90° through the telescopic movement. The first driver is fixedly installed on the swing arm shaft through the first driver fixing plate. The second driver is fixedly mounted on the driving end of the first driver through the second driver fixing plate, and the extension and contraction directions of the first driver and the second driver are parallel, the bag feeding suction cup mounting plate is fixed to the driving end of the second driver, the bag feeding suction cup is mounted on the bag feeding suction cup mounting plate, and the suction direction of the bag feeding suction cup is parallel to the extension and contraction direction of the second driver; when the bag feeding suction cup is rotated to a vertical state, the bag feeding suction cup is located directly below the packaging bag placing mechanism, and when the bag feeding suction cup is rotated to a horizontal state, the bag feeding suction cup is opposite to the bag opening mechanism.
[0017] Furthermore, the parts feeding mechanism includes a fixed seat, a feeding lifting driver, a feeding hopper connecting plate, a feeding hopper, a duckbill opening and closing plate, an opening and closing pull rod, a pin shaft, a tension spring and an opening and closing driver. The feeding lifting driver is installed on the frame through the fixed seat, and the feeding hopper is installed on the driving end of the feeding lifting driver through the feeding hopper connecting plate, and the feeding hopper is driven up and down by the feeding lifting driver. The upper opening of the feeding hopper is located below the middle discharge mechanism of the parts feeding device. Two opposing duckbill opening and closing plates are installed below the feeding hopper, and opening and closing pull rods are fixed on the two duckbill opening and closing plates. The extension arm of one of the opening and closing pull rods is hinged to the driving end of the opening and closing driver installed on the feeding hopper connecting plate. The connecting ends of the two opening and closing pull rods are provided with waist-shaped holes, and the pin shaft is arranged in the waist-shaped holes of the two opening and closing pull rods. The lower end of the tension spring is connected to the pin shaft, and the upper end is connected to the feeding hopper.
[0018] Furthermore, the bag opening mechanism includes a bag opening driver, a fixed bracket, a bag opening suction cup mounting plate and a bag opening suction cup, the bag opening driver is fixedly connected to the frame, the bag opening suction cup mounting plate is mounted on the driving end of the bag opening driver through the fixed bracket, the bag opening suction cup is mounted on the bag opening suction cup mounting plate, and the suction direction of the bag opening suction cup is parallel to the horizontal extension and contraction direction of the bag opening driver.
[0019] Furthermore, the bag clamping mechanism includes a lower fixed plate, a bag clamping lifting driver, a lifting seat plate, a sliding guide rod, a guide rod fixing plate, a side slider, a side shift driver, a push-pull connecting rod, a rotating connecting piece, a left and right adjustment block, a sliding adjustment seat, a locking handle, a bag clamping driver, a movable clamping block and a fixed clamping block. The bag clamping lifting driver is fixed to the frame through the lower fixed plate, the lifting seat plate is installed on the driving end of the bag clamping lifting driver, the left and right sides of the lifting seat plate are respectively installed with side sliders through the sliding guide rods, the guide rod fixing plate is fixed to the end of the sliding guide rod, the side shift driver is installed on the guide rod fixing plate, and the driving end of the side shift driver is connected to a The side sliders on the sides are connected, the middle part of the rotating connection piece is rotatably installed on the lifting seat plate, the two ends of the rotating connection piece are respectively connected to the side sliders on the corresponding sides through push-pull connecting rods, and the side sliders on each side are provided with left and right adjustment blocks, and the left and right adjustment blocks are provided with sliding adjustment seats through locking handles, the bag clamping driver is rotatably installed on the sliding adjustment seat, and the end of the sliding adjustment seat is provided with a packaging bag clamp composed of a movable clamping block and a fixed clamping block, the driving end of the bag clamping driver is connected with the movable clamping block, and the packaging bag clamping jaws are driven by the bag clamping driver to clamp or release the packaging bag, and the clamping directions of the packaging bag clamping jaws on the sliding adjustment seats on the left and right sides are opposite.
[0020] Furthermore, the sealing mechanism includes a sealing mounting plate, a guide rod, a rear push plate, a first sealing driver, a second sealing driver, a front push plate, a first sealing pressure block, a middle push plate and a second sealing pressure block, the sealing mounting plate is fixed on the frame, the guide rods are installed with two parallel sliding parts on the sealing mounting plate, the rear push plate is fixed to the rear ends of the two guide rods, the front push plate is fixed to the front ends of the two guide rods, the middle push plate is slidably installed on the two guide rods, the first sealing driver and the second sealing driver are respectively fixedly connected to the sealing mounting plate relative to each other, the driving end of the first sealing driver is connected to the rear push plate, the driving end of the second sealing driver is connected to the middle push plate, the first sealing pressure block is fixed to the front push plate, the second sealing pressure block is fixed to the middle push plate, and the first sealing pressure block and the second sealing pressure block are arranged relative to each other.
[0021] 3. Beneficial effects
[0022] Compared with the existing known technologies, the technical solution provided by the present invention has the following significant effects:
[0023] (1) The present invention is a fully automatic packaging machine for rod-shaped parts, which includes a parts feeding device, a packaging bag grabbing device and a packaging device. The parts feeding device includes a lifting mechanism, a conveying mechanism, a counting and pushing mechanism and an intermediate discharge mechanism. The packaging bag grabbing device includes a frame, a packaging bag placing mechanism and a packaging bag grabbing mechanism. The packaging device includes a parts feeding mechanism, a bag opening mechanism, a bag clamping mechanism and a sealing mechanism. The parts feeding device, the packaging bag grabbing device and the packaging device can operate simultaneously and in coordination. During the parts packaging and bag sealing process, the parts can be continuously fed and stored in the intermediate discharge mechanism, reducing the intermediate waiting link, making the packaging machine more compact and more efficient in operation. In addition, the parts feeding device adopts the parts lifting, conveying, counting and intermediate storage links, so that the rod-shaped parts are neatly arranged during transportation and the parts packaging quantity is more accurate. The bag opening mechanisms in the packaging bag grabbing device and the packaging device can cooperate to realize the opening of the packaging bag, and the rod-shaped parts are accurately placed in the packaging bag through the parts feeding mechanism. The packaging bag can be clamped and moved up and down by the bag clamping mechanism to cooperate with the sealing mechanism, so that the entire packaging machine structure is more compact and the operation is more stable and reliable.
[0024] (2) In the fully automatic packaging machine for rod-shaped parts of the present invention, the lifting mechanism in the parts feeding device adopts the reciprocating oblique pushing motion of the oblique push plate to lift the rod-shaped parts upward step by step. During the lifting process, the rod-shaped parts can be automatically arranged neatly, providing guarantee for subsequent parts conveying and counting, and the parts lifting motion is stable;
[0025] (3) The fully automatic packaging machine for rod-shaped parts of the present invention has a conveying mechanism in which two belts with circular cross-sections are used to form a "V"-shaped groove in the parts feeding device. The structure is simple and the conveying is stable. The overlapping rod-shaped parts can be returned to the discharge tray by using the falling chute to re-participate in the parts lifting, which effectively avoids the parts from rolling down or overlapping conveying and counting, thereby ensuring the accuracy of the parts packaging quantity.
[0026] (4) The counting and pushing mechanism in the part feeding device of the present invention is a fully automatic packaging machine for rod-shaped parts, which includes a pushing driver, a limiting pushing block and a discharge guide plate. The limiting block on the limiting pushing block can limit the parts so that only one part is pushed out each time, thereby ensuring accurate counting of the number of parts fed, and the parts can automatically slide into the intermediate discharge mechanism along the discharge guide plate by their own gravity, with a simple structure.
[0027] (5) The present invention is a fully automatic packaging machine for rod-shaped parts, wherein the intermediate discharge mechanism in the parts feeding device includes a mounting frame, a flipping and unloading assembly and a flipping motor, wherein the flipping and unloading assembly includes an arc baffle and a flipping storage box, wherein two arc baffles are symmetrically arranged on the mounting frame, and the flipping storage box is arranged between the two arc baffles, and two storage hoppers are arranged above and below the flipping storage box, so that the flipping storage box is driven by the flipping motor to flip 180°, so that the parts in the storage hopper at the upper part can be rotated to the lower part for discharge, and at the same time, the storage hopper originally at the lower part rotates to the upper part to continue to receive the parts sent by the counting and pushing mechanism, so that the operation efficiency of the intermediate discharge mechanism is higher and the intermediate connection is more compact;
[0028] (6) The fully automatic packaging machine for rod-shaped parts of the present invention has a packaging bag grabbing mechanism comprising a grabbing and flipping driver, a swing arm, a swing arm rotating shaft, a first driver, a second driver, a bag feeding suction cup mounting plate and a bag feeding suction cup. The swing arm design drives the bag feeding suction cup to flip 90 degrees, and the structure is simple. At the same time, the first driver and the second driver are used to drive the bag feeding suction cup to expand and contract in two stages, so that the packaging bag grabbing action is easier to control, and at the same time, it can cooperate with the bag opening mechanism to realize the opening of the bag mouth, and the operation is stable and reliable.
[0029] (7) The present invention is a fully automatic packaging machine for rod-shaped parts, wherein the parts feeding mechanism comprises a fixed seat, a feeding lifting drive, a feeding hopper connecting plate, a feeding hopper, a duckbill opening and closing plate, an opening and closing pull rod, a pin shaft, a tension spring and an opening and closing drive. The lower part of the feeding hopper adopts a duckbill opening and closing plate design, and the feeding lifting drive can drive the duckbill opening and closing plate to move downward close to the packaging bag. The parts can be stably put into the packaging bag by opening the duckbill opening and closing plate, thereby improving the stability and accuracy of the parts bagging; and the duckbill opening and closing plates on both sides can be opened and closed synchronously by the opening and closing pull rod, the pin shaft and the tension spring, thereby further improving the movement stability.
[0030] (8) The fully automatic packaging machine for rod-shaped parts of the present invention has a bag opening mechanism comprising a bag opening driver, a fixing bracket, a bag opening suction cup mounting plate and a bag opening suction cup. The suction direction of the bag opening suction cup is parallel to the horizontal extension direction of the bag opening driver and is opposite to the bag delivery suction cup rotated to a horizontal state. The bag opening suction cup and the bag delivery suction cup are used to suck both sides of the packaging bag, so that the packaging bag opening action is more stable and reliable.
[0031] (9) The fully automatic packaging machine for rod-shaped parts of the present invention has a bag clamping mechanism that uses left and right linkage push-pull connecting rods to drive the movement of two groups of bag clamping claws to grab the two sides of the bag, making the grabbing of the bag more reliable and preventing the parts from slipping after bagging. At the same time, the bag clamping lifting driver can lift the bag mouth of the bag as a whole to the sealing mechanism, which is convenient for rapid sealing of the bag. The structure is simple and compact, the transmission is stable, and the action control is convenient.
[0032] (10) The present invention is a fully automatic packaging machine for rod-shaped parts, whose sealing mechanism includes a sealing mounting plate, a guide pull rod, a rear push plate, a first sealing driver, a second sealing driver, a front push plate, a first sealing block, a middle push plate and a second sealing block. The first sealing driver and the second sealing driver can drive the first sealing block and the second sealing block to press against each other, thereby ensuring that the bag mouth of the packaging bag is tightly and reliably closed. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a three-dimensional structural schematic diagram of a fully automatic packaging machine for rod-shaped parts of the present invention;
[0034] Figure 2 It is a schematic structural diagram of an angle of a parts feeding device in a fully automatic packaging machine for rod-shaped parts of the present invention;
[0035] Figure 3 It is a structural schematic diagram of another angle of a parts feeding device in a fully automatic packaging machine for rod-shaped parts of the present invention;
[0036] Figure 4 It is a cross-sectional structural schematic diagram of a parts feeding device in a fully automatic packaging machine for rod-shaped parts of the present invention;
[0037] Figure 5 It is a schematic cross-sectional view of a counting and pushing mechanism and an intermediate unloading machine in a fully automatic packaging machine for rod-shaped parts of the present invention;
[0038] Figure 6 It is a three-dimensional structural schematic diagram of a packaging bag grabbing and conveying device and a packaging device in a fully automatic packaging machine for rod-shaped parts of the present invention;
[0039] Figure 7 It is a structural schematic diagram of a parts delivery mechanism in a fully automatic packaging machine for rod-shaped parts of the present invention;
[0040] Figure 8 It is a three-dimensional structural schematic diagram of a packaging bag grabbing and conveying device and a packaging device in a fully automatic packaging machine for rod-shaped parts of the present invention (the dust cover state is omitted);
[0041] Fig. 9 It is a structural schematic diagram of a sealing mechanism in a fully automatic packaging machine for rod-shaped parts of the present invention;
[0042] Fig.10 It is a schematic structural diagram of a bag opening mechanism and a bag clamping mechanism in a fully automatic packaging machine for rod-shaped parts of the present invention from an angle;
[0043] Fig.11 It is a schematic structural diagram of a bag opening mechanism and a bag clamping mechanism in a fully automatic packaging machine for rod-shaped parts of the present invention from another angle;
[0044] Fig.12 It is a top view structural schematic diagram of a bag opening mechanism and a bag clamping mechanism in a fully automatic packaging machine for rod-shaped parts of the present invention;
[0045] Fig.13 The present invention is a schematic structural diagram of a packaging bag grabbing mechanism in a fully automatic packaging machine for rod-shaped parts.
[0046] Explanation of the symbols in the schematic diagram:
[0047] 100. Parts loading device; 11. Lifting mechanism; 11-1. Support frame; 11-2. Discharge tray; 11-3. Blanking inclined plate; 11-4. Lifting drive motor; 11-5. Synchronous belt transmission mechanism; 11-6. Crank; 11-7. Support foot; 11-8. Connecting rod; 11-9. Connecting seat; 11-10. Oblique push plate; 11-11. Oblique push fixing plate; 11-12. Sliding seat; 11-13. Rear guide column; 12. Conveying mechanism; 12-1. Conveying cross plate; 12-2. Conveying drive motor; 12-3. Driving pulley; 12-4, driven pulley; 12-5, tensioning pulley; 12-6, conveyor belt; 12-7, conveying side baffle; 12-8, material dropping chute; 12-9, return port; 13, counting and pushing mechanism; 13-1, pushing driver; 13-2, limiting push block; 13-3, material discharging guide plate; 14, intermediate material discharging mechanism; 14-1, mounting frame; 14-2, flipping and unloading assembly; 14-2-1, arc baffle; 14-2-2, flipping storage box; 14-2-3, storage hopper; 14-3, flipping motor;
[0048] 200, packaging bag grabbing and delivering device; 21, rack; 22, packaging bag placing mechanism; 22-1, front baffle; 22-2, rear baffle; 22-3, right baffle; 22-4, left baffle; 23, packaging bag grabbing mechanism; 23-1, grabbing and flipping driver; 23-2, swing arm; 23-3, swing arm rotating shaft; 23-4, first driver fixing plate; 23-5, first driver; 23-6, second driver fixing plate; 23-7, second driver; 23-8, bag delivery suction cup mounting plate; 23-9, bag delivery suction cup;
[0049] 300, packaging device; 31, parts delivery mechanism; 31-1, dust cover; 31-2, fixed seat; 31-3, feeding lifting driver; 31-4, feeding hopper connecting plate; 31-5, feeding hopper; 31-6, duckbill opening and closing plate; 31-7, opening and closing pull rod; 31-8, pin shaft; 31-9, tension spring; 31-10, opening and closing driver; 32, bag opening mechanism; 32-1, bag opening driver; 32-2, fixed bracket; 32-3, bag opening suction cup mounting plate; 32-4, bag opening suction cup; 33, bag clamping mechanism; 33-1, lower fixed plate; 33-2, bag clamping lifting driver; 33-3, lifting seat plate; 33-4, sliding guide rod; 33-5, guide rod fixing plate; 33 -6, lower follower plate; 33-7, follower roller; 33-8, side slider; 33-9, side shift driver; 33-10, push-pull connecting rod; 33-11, rotating connector; 33-12, left and right adjustment blocks; 33-13, sliding adjustment seat; 33-13a, locking handle; 33-14, bag clamping driver; 33-15, movable clamping block; 33-16, fixed clamping block; 34, sealing mechanism; 34-1, sealing mounting plate; 34-2, guide pull rod; 34-3, rear push plate; 34-4, first sealing driver; 34-5, second sealing driver; 34-6, front push plate; 34-7, first sealing pressure block; 34-8, middle push plate; 34-9, second sealing pressure block;
[0050] 400. Rod-shaped parts. DETAILED DESCRIPTION
[0051] In order to further understand the content of the present invention, the present invention is described in detail in conjunction with the accompanying drawings and embodiments.
[0052] [Example]
[0053] Combination Figure 1 As shown, a fully automatic packaging machine for rod-shaped parts in this embodiment includes a parts loading device 100, a packaging bag grabbing device 200 and a packaging device 300, wherein:
[0054] The parts loading device 100 includes a lifting mechanism 11, a conveying mechanism 12, a counting and pushing mechanism 13 and an intermediate discharging mechanism 14. The lifting mechanism 11 is arranged at the starting end of the conveying mechanism 12, and is used to lift the rod-shaped parts 400 onto the conveying mechanism 12. The conveying mechanism 12 has a conveying channel, which is used to arrange the rod-shaped parts 400 in sequence in the conveying channel and convey them forward. The counting and pushing mechanism 13 is arranged at the end of the conveying mechanism 12, and is used to push and count the rod-shaped parts 400 toward the intermediate discharging mechanism 14. The intermediate discharging mechanism 14 is connected with the counting and pushing mechanism 13, and is used to store the rod-shaped parts 400 conveyed by the counting and pushing mechanism 13, and release them after the rod-shaped parts 400 reach a set number.
[0055] The packaging bag grabbing device 200 includes a frame 21, a packaging bag placing mechanism 22 and a packaging bag grabbing mechanism 23. The packaging bag placing mechanism 22 is arranged on the upper part of the frame 21 and is used to stack packaging bags. The packaging bag grabbing mechanism 23 is arranged below the packaging bag placing mechanism 22 and has a 90° flip bag suction manipulator, which is used to suck the packaging bags in the packaging bag placing mechanism 22, flip them to an upright state, and move them to the packaging device 300.
[0056] Combination Figure 8 As shown, the packaging device 300 includes a parts feeding mechanism 31, a bag opening mechanism 32, a bag clamping mechanism 33 and a sealing mechanism 34. The parts feeding mechanism 31 is arranged below the intermediate feeding mechanism 14 and has an opening and closing release mechanism for feeding a set number of rod-shaped parts 400 into the packaging bag. The bag opening mechanism 32 is located below the parts feeding mechanism 31 and is opposite to the position of the above-mentioned flip bag suction manipulator that is flipped to a horizontal state, and is used to suck the two sides of the bag opening of the packaging bag to open the bag opening of the packaging bag. The bag clamping mechanism 33 has a bag clamping lifting mechanism and two side bag clamping claws. The two side bag clamping claws are located on the left and right sides of the bag opening mechanism 32 and are used to clamp the two sides of the packaging bag. The two side bag clamping claws are installed on the bag clamping lifting mechanism and are used to drive the clamped packaging bag to move up and down. The sealing mechanism 34 is located between the parts feeding mechanism 31 and the bag clamping mechanism 33 and is used to press and seal the packaging bag after the bag clamping mechanism 33 moves the packaging bag to the sealing mechanism 34.
[0057] In the fully automatic packaging machine for rod-shaped parts of the present embodiment, the parts feeding device 100, the packaging bag grasping and conveying device 200 and the packaging device 300 can operate in coordination at the same time. During the parts packaging and bagging process, the parts can be continuously fed and stored in the intermediate discharging mechanism 14, which reduces the intermediate waiting link, makes the operation rhythm of the packaging machine more compact, and improves the packaging efficiency. In addition, the parts feeding device 100 adopts the parts lifting, conveying, counting and intermediate storage links, so that the rod-shaped parts 400 are conveyed and arranged neatly, and the number of parts packaged is more accurate. The bag opening mechanism 32 in the packaging bag grasping and conveying device 200 and the packaging device 300 can cooperate to realize the opening of the packaging bag, and the rod-shaped parts can be accurately placed in the packaging bag through the parts feeding mechanism 31. The packaging bag can be clamped by the bag clamping mechanism 33 and moved up and down to cooperate with the sealing mechanism 34, so that the entire packaging machine structure is more compact and the operation is more stable and reliable.
[0058] like Figures 2 to 4As shown, in this embodiment, the above-mentioned lifting mechanism 11 includes a support frame 11-1, a discharge tray 11-2, a blanking inclined plate 11-3, a lifting drive motor 11-4, a crank connecting rod mechanism, an inclined push plate 11-10 and an inclined push fixing plate 11-11. The discharge tray 11-2 is fixed on the support frame 11-1 and forms a parts storage hopper with the support plates on both sides. A plurality of inclined push fixing plates 11-11 are arranged in a stepped manner on the support frame 11-1. The inclined push fixing plates 11-11 are all located on the upper part of the discharge tray 11-2. An inclined push fixing plate 11-11 is arranged in the gap between adjacent inclined push fixing plates 11-11 and the bottom side of the discharge tray 11-2 and the corresponding inclined push fixing plates 11-11. 1-10, the lifting drive motor 11-4 is connected to the inclined push plate 11-10 through a crank-connecting rod mechanism, which is used to drive the inclined push plate 11-10 to reciprocate up and down. The bottom of each inclined push plate 11-10 can be connected together through a connecting seat 11-9. The crank-connecting rod mechanism consists of a crank 11-6 and a connecting rod 11-8. One end of the connecting rod 11-8 is hinged to the connecting seat 11-9, and the other end is hinged to the crank 11-6. The output shaft of the lifting drive motor 11-4 is connected to the crank 11-6 through a synchronous belt transmission mechanism 11-5. When the crank 11-6 rotates, the inclined push plate 11-10 is driven to reciprocate up and down through the connecting rod 11-8. A rear guide column 11-13 which is consistent with the movement direction of the inclined push plate 11-10 is also fixed on the support frame 11-1, and a sliding seat 11-12 which cooperates with the sliding guide of the rear guide column 11-13 is provided on the inclined push plate 11-10 located at the back, thereby ensuring the reciprocating motion stability of the inclined push plate 11-10. The movement stroke of the inclined push plate 11-10 is equal to or slightly greater than the height difference between the adjacent inclined push fixing plate 11-11 and the bottom side of the discharge tray 11-2 and the corresponding inclined push fixing plate 11-11. When the inclined push plate 11-10 is in the lower stroke position, the top of the inclined push plate 11-10 is lower than or flush with the corresponding inclined push fixing plate 11-11 or the discharge tray 11-2. When the inclined push plate 11-10 moves to the upper stroke position, the top of the inclined push plate 11-10 is higher than or flush with the adjacent upper inclined push fixing plate 11-11. In this way, the inclined push plate 11-10 can push the rod-shaped part 400 upward by a step distance every time it reciprocates, and can keep the part lying flat during this process. The material dropping inclined plate 11-3 is fixed on the upper edge of the inclined push fixing plate 11-11 at the top, and is inclined toward the conveying channel direction of the conveying mechanism 12, so that the rod-shaped parts 400 lifted to the top roll along the material dropping inclined plate 11-3 onto the conveying mechanism 12. Support feet 11-7 are also provided at the bottom of the support frame 11-1 to facilitate the stable support of the parts loading device 100. With the above-mentioned lifting mechanism 11, the inclined push plate 11-10 reciprocates and pushes the rod-shaped parts 400 upward step by step. During the lifting process, the rod-shaped parts can be automatically arranged neatly, which provides guarantee for the subsequent parts conveying and counting, and the parts lifting movement is stable.
[0059] catch Figure 2 and Figure 3 As shown, the above-mentioned conveying mechanism 12 includes a conveying transverse plate 12-1, a conveying drive motor 12-2, a driving pulley 12-3, a driven pulley 12-4, a tensioning pulley 12-5, a conveyor belt 12-6, a conveying side baffle 12-7 and a blanking chute 12-8. The conveying transverse plate 12-1 is horizontally fixed on the top of the support frame 11-1 and extends to the other side from the blanking chute 11-3. The conveying drive motor 12-2 is installed on the conveying transverse plate 12-1, the driving pulley 12-3 is connected to the output shaft of the conveying drive motor 12-2, and the driven pulley 12-4 is installed on the other side of the conveying transverse plate 12-1. At one end, the conveyor belt 12-6 is tensioned between the driving pulley 12-3 and the driven pulley 12-4 through the tensioning pulley 12-5. The conveyor belt 12-6 located at the upper part between the driving pulley 12-3 and the driven pulley 12-4 is in a horizontal state. The conveyor belt 12-6 is composed of two belts with circular cross-sections, and a "V"-shaped groove is formed between the two belts. The rod-shaped part 400 can be stably positioned in the "V"-shaped groove. The conveying side baffle 12-7 is arranged on one side of the conveyor belt 12-6 and is opposite to the blanking inclined plate 11-3, so as to block the rod-shaped parts 400. The structure is simple and the conveying is stable. The blanking chute 12-8 is located on the opposite side of the conveying side baffle 12-7, and the blanking chute 12-8 is arranged on the side close to the blanking slant plate 11-3, and is used to guide the rod-shaped parts 400 overlapped on the conveyor belt 12-6 into the blanking chute 12-8. A reflux port 12-9 for returning the rod-shaped parts 400 to the discharge tray 11-2 is also arranged between the blanking chute 12-8 and the support frame 11-1. In this way, after the lifting mechanism 11 conveys the rod-shaped parts 400 to the conveyor belt 12-6, if there are parts stacked together, they can roll down when passing through the blanking chute 12-8. The rolled parts can be manually sent back to the discharge tray 11-2 from the reflux port 12-9, and participate in the parts lifting again, which effectively avoids the rolling or overlapping conveying and counting of parts, and ensures the accuracy of the parts packaging quantity.
[0060] See also Figure 2 , Figure 3 , and combined with Figure 5As shown, the counting and pushing mechanism 13 comprises a pushing driver 13-1, a limiting pushing block 13-2 and a discharging guide plate 13-3. The pushing driver 13-1 is mounted on the conveying transverse plate 12-1, the limiting pushing block 13-2 is mounted on the driving end of the pushing driver 13-1, the limiting pushing block 13-2 has a limiting block located at the end of the conveying mechanism 12, and the discharging guide plate 13-3 is mounted on the conveying transverse plate 12-1 and is located below the limiting pushing block 13-2. The pushing driver 13-1 preferably adopts a cylinder, and the limiting block is adjustable on the limiting pushing block 13-2, and can be adjusted according to different parts. A photoelectric detection switch can be provided on the limit push block 13-2, and the photoelectric detection switch can be used to detect whether there is a rod-shaped part 400 at the limit push block 13-2, and the push drive 13-1 pushes the rod-shaped part 400 toward the discharge guide plate 13-3, and the discharge guide plate 13-3 is tilted downward, and the part automatically slides into the intermediate discharge mechanism 14 along the discharge guide plate 13-3 by its own gravity, and the structure is simple. The number of parts packaging can be measured by the number of actions of the push drive 13-1, so that only one part is pushed out each time, thereby ensuring the accurate counting of the number of parts loaded.
[0061] catch Figures 2 to 5 As shown, the above-mentioned intermediate discharge mechanism 14 includes a mounting frame 14-1, a flip material discharge assembly 14-2 and a flip motor 14-3, the mounting frame 14-1 is mounted on the conveying cross plate 12-1, the flip material discharge assembly 14-2 includes an arc baffle 14-2-1 and a flip material storage box 14-2-2, the arc baffle 14-2-1 is symmetrically provided with two pieces on the mounting frame 14-1, and the flip material storage box 14-2-2 is arranged between the two arc baffles 14-2-1, and can be The arc baffle 14-2-1 rotates inside, and the flip storage box 14-2-2 is provided with two storage hoppers 14-2-3 above and below. The flip motor 14-3 is installed on the mounting frame 14-1, and the output shaft of the flip motor 14-3 is transmission connected with the flip storage box 14-2-2. The flip storage box 14-2-2 is located below the discharge guide plate 13-3, and the flip motor 14-3 drives the flip storage box 14-2-2 to rotate to switch the positions of the two storage hoppers 14-2-3. After the storage hopper 14-2-3 on the upper part of the flip storage box 14-2-2 is filled with a sufficient number of parts, the flip motor 14-3 drives the flip storage box 14-2-2 to rotate 180°, so that the two storage hoppers 14-2-3 are interchanged, and the parts in the upper storage hopper 14-2-3 can be rotated to the lower part for discharge, while the storage hopper 14-2-3 originally at the lower part rotates to the upper part to continue to receive the parts sent by the counting and pushing mechanism 13, so that the operation efficiency of the middle discharge mechanism 14 is higher and the middle connection is more compact. During the rotation of the flip storage box 14-2-2, the arc baffles 14-2-1 on both sides can prevent the parts from rolling out.
[0062] like Figure 8 and Fig.13As shown, in this embodiment, the packaging bag placement mechanism 22 comprises a front baffle 22-1, a rear baffle 22-2, a right baffle 22-3 and a left baffle 22-4, which are combined into a rectangular packaging bag placement cavity, and the front baffle 22-1, the rear baffle 22-2, the right baffle 22-3 and the left baffle 22-4 are all adjustable structures, which can adapt to packaging bags of different sizes by adjusting the positions of each baffle, and the front baffle 22-1, the rear baffle 22-2, the right baffle 22-3 and the left baffle 22-4 are all "L" shaped structures, and the bottoms of the front baffle 22-1 and the rear baffle 22-2 can be slightly extended to the inside of the packaging bag placement cavity for a certain distance, so as to facilitate supporting the packaging bags stacked together from the bottom. The bottom of the packaging bag placement cavity is open, and the packaging bag grabbing mechanism 23 grabs the bottommost packaging bag from the bottom opening. The above-mentioned packaging bag grabbing mechanism 23 includes a grabbing and flipping driver 23-1, a swing arm 23-2, a swing arm shaft 23-3, a first driver 23-5, a second driver 23-7, a bag feeding suction cup mounting plate 23-8 and a bag feeding suction cup 23-9. The swing arm shaft 23-3 is horizontally installed at the lower part of the frame 21, and the swing arm 23-2 is fixed on one side of the swing arm shaft 23-3. One end of the grabbing and flipping driver 23-1 is hinged on the frame 21, and the other end is hinged to the swing arm 23-2. The grabbing and flipping driver 23-1 is used to drive the swing arm shaft 23-3 to rotate 90 degrees through the telescopic movement. The first driver 23-5 is fixedly installed on the swing arm shaft 23-3 through the first driver fixing plate 23-4. The second driver 23-7 is fixedly installed on the swing arm shaft 23-3 through the second driver fixing plate 23-4. The fixing plate 23-6 is fixedly mounted on the driving end of the first driver 23-5, and the telescopic directions of the first driver 23-5 and the second driver 23-7 are parallel. The telescopic stroke of the first driver 23-5 is preferably greater than the telescopic stroke of the second driver 23-7. The bag delivering suction cup mounting plate 23-8 is fixed to the driving end of the second driver 23-7. The bag delivering suction cup 23-9 is mounted on the bag delivering suction cup mounting plate 23-8. The suction direction of the bag delivering suction cup 23-9 is parallel to the telescopic direction of the second driver 23-7. When the bag delivering suction cup 23-9 is rotated to a vertical state, the bag delivering suction cup 23-9 is located directly below the packaging bag placing mechanism 22. When the bag delivering suction cup 23-9 is rotated to a horizontal state, the bag delivering suction cup 23-9 is opposite to the bag opening mechanism 32.The grabbing and flipping driver 23-1, the first driver 23-5 and the second driver 23-7 are preferably cylinders, wherein the grabbing and flipping driver 23-1 can be a single-rod cylinder, and the first driver 23-5 and the second driver 23-7 can be a double-rod or triple-rod cylinder. When working, the grabbing and flipping driver 23-1 telescopes to drive the swing arm 23-2 to rotate around the swing arm shaft 23-3, thereby driving the first driver 23-5 and the second driver 23-7 on the swing arm shaft 23-3 to rotate. When the bag feeding suction cup 23-9 is rotated to a vertical state, the first driver 23-5 and the second driver 23-7 are rotated. The actuator 23-5 extends to control the bag feeding suction cup 23-9 to contact the packaging bag, and uses the bag feeding suction cup 23-9 to suck the bottom packaging bag, then the first driver 23-5 contracts to pull the bottom packaging bag out, and the grabbing and flipping driver 23-1 drives the bag feeding suction cup 23-9 to rotate to a horizontal state again. At this time, the packaging bag is in a vertical state with the bag opening facing upward. After that, the first driver 23-5 extends again to drive the bag feeding suction cup 23-9 and the packaging bag to move to the bag opening mechanism 32, and the second driver 23-7 contracts to cooperate with the bag opening mechanism 32 to open the bag opening of the packaging bag. Preferably, multiple bag feeding suction cups 23-9 are arranged on the bag feeding suction cup mounting plate 23-8, and the position of each suction cup is adjustable, so that the bag feeding suction cup 23-9 can better grasp the packaging bag and open the bag opening. The above-mentioned packaging bag grabbing mechanism 23 is adopted, and the bag feeding suction cup 23-9 is driven to flip 90° through the swing arm design. The structure is simple, and the two-stage telescopic movement of the first driver 23-5 and the second driver 23-7 is used to drive the bag feeding suction cup to extend and retract, so that the packaging bag grabbing action is easier to control, and at the same time, it can cooperate with the bag opening mechanism to realize the opening of the bag mouth, and the operation is stable and reliable.
[0063] like Figure 7As shown, the above-mentioned parts feeding mechanism 31 includes a fixed seat 31-2, a feeding lifting driver 31-3, a feeding hopper connecting plate 31-4, a feeding hopper 31-5, a duckbill opening and closing plate 31-6, an opening and closing pull rod 31-7, a pin shaft 31-8, a tension spring 31-9 and an opening and closing driver 31-10. The feeding lifting driver 31-3 is installed on the frame 21 through the fixed seat 31-2, and the feeding hopper 31-5 is installed on the driving end of the feeding lifting driver 31-3 through the feeding hopper connecting plate 31-4. The feeding lifting driver 31-3 drives the feeding hopper 31-5 to move up and down, and the upper opening of the feeding hopper 31-5 is opened. Located below the middle discharge mechanism 14 of the parts feeding device 100, two opposing duckbill opening and closing plates 31-6 are installed below the feeding hopper 31-5, and opening and closing pull rods 31-7 are fixed on the two duckbill opening and closing plates 31-6. The extension arm of one of the opening and closing pull rods 31-7 is hinged to the driving end of the opening and closing driver 31-10 installed on the feeding hopper connecting plate 31-4, and the connecting ends of the two opening and closing pull rods 31-7 are provided with waist-shaped holes. The pin shaft 31-8 is arranged in the waist-shaped holes of the two opening and closing pull rods 31-7. The lower end of the tension spring 31-9 is connected to the pin shaft 31-8, and the upper end is connected to the feeding hopper 31-5. The feeding lifting driver 31-3 and the opening and closing driver 31-10 are preferably cylinders. When working, the feeding lifting driver 31-3 drives the feeding hopper 31-5 to move up and down. When the feeding hopper 31-5 moves upward, the upper opening of the feeding hopper 31-5 can be closer to the middle discharge mechanism 14, which is convenient for stably receiving parts. When the feeding hopper 31-5 moves downward, the duckbill opening and closing plate 31-6 at the bottom of the feeding hopper 31-5 can be closer to the packaging bag, which is convenient for accurately dropping parts. The opening and closing driver 31-10 contracts and drives the connected opening and closing rod 31-7 to rotate, which in turn drives the duckbill opening and closing plate 31-6 on the corresponding side to open. Under the action of the pin 31-8, the opening and closing rod 31-7 on the other side also rotates synchronously, driving the duckbill opening and closing plate 31-6 on the corresponding side to open together. At this time, the extension of the tension spring 31-9, after the opening and closing driver 31-10 is extended, under the joint action of the tension spring 31-9, the duckbill opening and closing plates 31-6 on both sides remain in a closed state. The design of the duckbill opening and closing plate 31-6 can more accurately align the bag opening of the bag, making it easier to introduce the parts into the bag. By adopting the above-mentioned parts delivery mechanism 31, the feeding lifting driver 31-3 can drive the duckbill opening and closing plate 31-6 to move downward close to the packaging bag, and the parts can be stably put into the packaging bag by opening the duckbill opening and closing plate 31-6, thereby improving the stability and accuracy of parts bagging; and the duckbill opening and closing plates 31-6 on both sides can synchronously open and close through the opening and closing pull rod 31-7, the pin shaft 31-8 and the tension spring 31-9, thereby further improving the movement stability.
[0064] like Fig.10 , Fig.11 and Fig.12As shown, in this embodiment, the bag opening mechanism 32 includes a bag opening driver 32-1, a fixed bracket 32-2, a bag opening suction cup mounting plate 32-3 and a bag opening suction cup 32-4. The bag opening driver 32-1 is fixedly connected to the frame 21. The bag opening suction cup mounting plate 32-3 is mounted on the driving end of the bag opening driver 32-1 through the fixed bracket 32-2 to improve the movement stability of the bag opening suction cup mounting plate 32-3. The bag opening suction cup 32-4 is mounted on the bag opening suction cup mounting plate 32-3, and the suction direction of the bag opening suction cup 32-4 is parallel to the horizontal extension direction of the bag opening driver 32-1. It is preferred to set a plurality of bag opening suction cups 32-4, and the position of each bag opening suction cup 32-4 is adjustable to adapt to different packaging bags. The bag opening driver 32-1 preferably adopts a double-rod or three-rod cylinder, which can drive the bag opening suction cup 32-4 to extend and retract. After the packaging bag grabbing mechanism 23 conveys the packaging bag, the bag opening driver 32-1 drives the bag opening suction cup 32-4 to contact the packaging bag and suck one side of the packaging bag, and then contracts synchronously with the second driver 23-7 in the packaging bag grabbing mechanism 23 to open the bag mouth of the packaging bag. The packaging bag opening action is stable and reliable.
[0065] catch Figures 10 to 12As shown, in this embodiment, the bag clamping mechanism 33 includes a lower fixed plate 33-1, a bag clamping lifting driver 33-2, a lifting seat plate 33-3, a sliding guide rod 33-4, a guide rod fixing plate 33-5, a side slider 33-8, a side shift driver 33-9, a push-pull connecting rod 33-10, a rotating connecting piece 33-11, a left and right adjustment block 33-12, a sliding adjustment seat 33-13, a locking handle 33-13a, a bag clamping driver 33-14, a movable clamping block 33-15 and a fixed clamping block 33-16. The bag clamping lifting driver 33-2 is fixed to the frame 21 through the lower fixed plate 33-1, and the lifting seat plate 33-3 is installed on the driving end of the bag clamping lifting driver 33-2. The left and right sides of the lifting seat plate 33-3 are respectively connected by the sliding guide rod 33-4. A side slider 33-8 is installed, the guide rod fixing plate 33-5 is fixed to the end of the sliding guide rod 33-4, the side shift driver 33-9 is installed on the guide rod fixing plate 33-5 on one side, and the driving end of the side shift driver 33-9 is connected to the side slider 33-8 on one side, the middle part of the rotating connection member 33-11 is rotatably installed on the lifting seat plate 33-3, and the two ends of the rotating connection member 33-11 are respectively connected to the side slider 33-8 on the corresponding side through the push-pull connecting rod 33-10. When the side shift driver 33-9 drives the side slider 33-8 on one side to move, the side slider 33-8 drives the rotating connection member 33-11 to rotate through the push-pull connecting rod 33-10, and then drives the side slider 33-8 on the other side to move synchronously relative to each other through the push-pull connecting rod 33-10 on the other side. A left and right adjustment block 33-12 is provided on the side slider 33-8 on each side, and a sliding adjustment seat 33-13 is installed on the left and right adjustment block 33-12 through a locking handle 33-13a. The position of the sliding adjustment seat 33-13 can be adjusted according to packaging bags of different sizes. The bag clamping driver 33-14 is rotatably installed on the sliding adjustment seat 33-13, and the end of the sliding adjustment seat 33-13 is provided with a packaging bag clamp consisting of a movable clamping block 33-15 and a fixed clamping block 33-16. The driving end of the bag clamping driver 33-14 is connected to the movable clamping block 33-15, and the bag clamping driver 33-14 drives the packaging bag clamping jaw to clamp or release the packaging bag. The clamping directions of the packaging bag clamping jaws on the sliding adjustment seats 33-13 on the left and right sides are opposite. The above-mentioned bag clamping lifting drive 33-2, side shift drive 33-9 and bag clamping drive 33-14 are preferably equipped with cylinders. In order to improve the lifting stability of the lifting seat plate 33-3, a lower follower plate 33-6 is also provided at the lower part of the guide rod fixing plate 33-5 on both sides, and a follower roller 33-7 is provided on the lower follower plate 33-6 for rolling cooperation with the lower fixing plate 33-1.During operation, after the bag opening mechanism 32 and the bag grabbing mechanism 23 suck the bag, the side shift driver 33-9 is actuated to drive the bag clamps on the left and right sides to move inward, and then the bag clamping driver 33-14 is actuated to drive the clamping jaws of the bag clamps to close and clamp the two sides of the bag. After the parts are loaded into the bag, the bag opening mechanism 32 and the bag grabbing mechanism 23 release the bag, and at this time, the bag clamping and lifting driver 33-2 is actuated to drive the bag clamps and the bag to move upward together, so that the bag mouth of the bag moves to the sealing mechanism 34, and the bag is sealed by the sealing mechanism 34. The above-mentioned bag clamping mechanism 33 uses the left and right linkage push-pull connecting rods to drive the left and right groups of bag clamps to move to grab the two sides of the bag, which makes the grabbing of the bag more reliable and prevents the parts from slipping after being loaded. At the same time, the bag clamping and lifting driver can lift the bag mouth of the bag as a whole to the sealing mechanism, which is convenient for rapid sealing of the bag. The structure is simple and compact, the transmission is stable, and the action control is convenient.
[0066] like Fig. 9 As shown, the sealing mechanism 34 includes a sealing mounting plate 34-1, a guide rod 34-2, a rear push plate 34-3, a first sealing driver 34-4, a second sealing driver 34-5, a front push plate 34-6, a first sealing block 34-7, a middle push plate 34-8 and a second sealing block 34-9. The sealing mounting plate 34-1 is fixed to the frame 21, two guide rods 34-2 are installed on the sealing mounting plate 34-1 in a parallel sliding manner, the rear push plate 34-3 is fixed to the rear ends of the two guide rods 34-2, and the front push plate 34-6 is fixed to the two guide rods 34-2. The front end of the middle push plate 34-8 is slidably mounted on the two guide rods 34-2, the first sealing driver 34-4 and the second sealing driver 34-5 are respectively fixedly connected to the sealing mounting plate 34-1, the driving end of the first sealing driver 34-4 is connected to the rear push plate 34-3, the driving end of the second sealing driver 34-5 is connected to the middle push plate 34-8, the first sealing block 34-7 is fixed on the front push plate 34-6, the second sealing block 34-9 is fixed on the middle push plate 34-8, and the first sealing block 34-7 and the second sealing block 34-9 are arranged opposite to each other. The first sealing driver 34-4 and the second sealing driver 34-5 are preferably cylinders, and the first sealing driver 34-4 and the second sealing driver 34-5 can respectively drive the corresponding blocks to move, and use the two blocks to press the bag mouth of the packaging bag. Electric heating devices may be provided in the first sealing pressing block 34 - 7 and the second sealing pressing block 34 - 9 , and the packaging bag is sealed by a hot pressing process, thereby ensuring that the bag opening of the packaging bag is tightly and reliably sealed.
[0067] In order to prevent dust from entering the packaging bag during the packaging process, a dust cover 31 - 1 may be provided on the upper part and around the frame 21 .
[0068] The present invention provides a fully automatic packaging machine for rod-shaped parts. The parts feeding device, the packaging bag grasping and feeding device and the packaging device can operate in coordination at the same time. In the process of parts packaging and bagging, the parts can be continuously fed and stored in the intermediate feeding mechanism, which reduces the intermediate waiting link, makes the operation rhythm of the packaging machine more compact, and improves the packaging efficiency. In addition, the parts feeding device adopts the links of parts lifting, conveying, counting and intermediate storage, so that the rod-shaped parts are conveyed and arranged neatly, and the number of parts packaged is more accurate. The bag opening mechanism in the packaging bag grasping and feeding device and the packaging device can cooperate to realize the opening of the packaging bag, and the rod-shaped parts can be accurately placed in the packaging bag through the parts feeding mechanism. The packaging bag can be clamped by the bag clamping mechanism and moved up and down to cooperate with the sealing mechanism, so that the structure of the entire packaging machine is more compact and the operation is more stable and reliable.
[0069] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0070] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0071] The present invention and its embodiments are described schematically above, which is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by it and creatively designs a structure and an embodiment similar to the technical solution without departing from the purpose of the invention, they shall all fall within the protection scope of the present invention.
Claims
1. A fully automatic packaging machine for rod-shaped parts, characterized in that: It comprises a parts loading device (100), a packaging bag grabbing device (200) and a packaging device (300), wherein: The parts loading device (100) comprises a lifting mechanism (11), a conveying mechanism (12), a counting and pushing mechanism (13) and an intermediate discharge mechanism (14). The lifting mechanism (11) is arranged at the beginning of the conveying mechanism (12) and is used to lift the rod-shaped parts (400) onto the conveying mechanism (12). The conveying mechanism (12) has a conveying channel for arranging the rod-shaped parts (400) in sequence in the conveying channel and conveying them forward. The counting and pushing mechanism (13) is arranged at the end of the conveying mechanism (12) and is used to push the rod-shaped parts (400) toward the intermediate discharge mechanism (14) and count them. The intermediate discharge mechanism (14) and the counting and pushing mechanism (13) are connected to each other. The conveying mechanism (12) is connected to the pushing mechanism (13) and is used to store the rod-shaped parts (400) conveyed by the counting pushing mechanism (13), and release the rod-shaped parts (400) after the set number of rod-shaped parts (400) is reached; the conveying mechanism (12) comprises a conveying transverse plate (12-1), a conveying drive motor (12-2), a driving pulley (12-3), a driven pulley (12-4), a tensioning pulley (12-5), a conveying belt (12-6) and a conveying side baffle (12-7); the conveying drive motor (12-2) is installed on the conveying transverse plate (12-1); the driving pulley (12-3) is drivingly connected to the output shaft of the conveying drive motor (12-2); the driven pulley (12-4) is installed at the other end of the conveying transverse plate (12-1), the conveying belt (12-6) is tensioned between the driving pulley (12-3) and the driven pulley (12-4) through the tensioning pulley (12-5), the conveying belt (12-6) is composed of two belts with circular cross-sections, and a "V"-shaped groove is formed between the two belts, and the conveying side baffle (12-7) is arranged on one side of the conveying belt (12-6); the intermediate unloading mechanism (14) includes a mounting frame (14-1), a flipping and unloading assembly (14-2) and a flipping motor (14-3), and the flipping and unloading assembly (14-2) includes a circular arc baffle (14-2-1) and A flip material storage box (14-2-2), wherein two arc baffles (14-2-1) are symmetrically arranged on the mounting frame (14-1), the flip material storage box (14-2-2) is arranged between the two arc baffles (14-2-1), the flip material storage box (14-2-2) is provided with two storage hoppers (14-2-3) above and below, the flip motor (14-3) is installed on the mounting frame (14-1), and the output shaft of the flip motor (14-3) is transmission-connected with the flip material storage box (14-2-2), and the flip motor (14-3) drives the flip material storage box (14-2-2) to rotate to switch the positions of the two storage hoppers (14-2-3); The packaging bag grabbing device (200) comprises a frame (21), a packaging bag placing mechanism (22) and a packaging bag grabbing mechanism (23); the packaging bag placing mechanism (22) is arranged on the upper part of the frame (21) and is used to stack packaging bags; the packaging bag grabbing mechanism (23) is arranged below the packaging bag placing mechanism (22) and has a 90° flipping bag suction manipulator, which is used to suck the packaging bags in the packaging bag placing mechanism (22), flip them to an upright state, and move them to the packaging device (300); The packaging device (300) comprises a parts delivery mechanism (31), a bag opening mechanism (32), a bag clamping mechanism (33) and a sealing mechanism (34). The parts delivery mechanism (31) is arranged below the intermediate material delivery mechanism (14) and has an opening and closing release mechanism for delivering a set number of rod-shaped parts (400) into the packaging bag. The bag opening mechanism (32) is located below the parts delivery mechanism (31) and is opposite to the position of the above-mentioned bag flipping suction manipulator flipped to a horizontal state, and is used to suck the two sides of the bag opening of the packaging bag to The mouth of the packaging bag is opened, and the bag clamping mechanism (33) comprises a bag clamping lifting mechanism and bag clamping claws on both sides. The bag clamping claws on both sides are located on the left and right sides of the bag opening mechanism (32) and are used to clamp the two sides of the packaging bag. The bag clamping claws on both sides are installed on the bag clamping lifting mechanism and are used to drive the clamped packaging bag to move up and down. The sealing mechanism (34) is located between the part delivery mechanism (31) and the bag clamping mechanism (33) and is used to press and seal the packaging bag after the bag clamping mechanism (33) moves the packaging bag to the sealing mechanism (34).
2. The fully automatic packaging machine for rod-shaped parts according to claim 1, characterized in that: The lifting mechanism (11) comprises a support frame (11-1), a material discharge tray (11-2), a material discharge inclined plate (11-3), a lifting drive motor (11-4), a crank connecting rod mechanism, an inclined push plate (11-10) and an inclined push fixing plate (11-11), wherein the material discharge tray (11-2) is fixed on the support frame (11-1), and the support frame (11-1) is provided with a plurality of inclined push fixing plates (11-11) in a stepped manner, and adjacent inclined push fixing plates (11-11) and An inclined push plate (11-10) is provided in the gap between the bottom side of the discharge tray (11-2) and the corresponding inclined push fixed plate (11-11); the lifting drive motor (11-4) is connected to the inclined push plate (11-10) through a crank connecting rod mechanism, and is used to drive the inclined push plate (11-10) to reciprocate up and down; the blanking inclined plate (11-3) is fixed to the upper edge of the inclined push fixed plate (11-11) located at the top, and is inclined toward the conveying channel direction of the conveying mechanism (12).
3. The fully automatic packaging machine for rod-shaped parts according to claim 2, characterized in that: The conveying mechanism (12) further comprises a material dropping chute (12-8), wherein the conveying transverse plate (12-1) is horizontally fixed on the top of the support frame (11-1), the material dropping chute (12-8) is located on the opposite side of the conveying side baffle (12-7), and the material dropping chute (12-8) is arranged on a side close to the material dropping chute (11-3) for guiding the rod-shaped parts (400) overlapped on the conveyor belt (12-6) into the material dropping chute (12-8), and a reflux port (12-9) for returning the rod-shaped parts (400) to the discharge tray (11-2) is also arranged between the material dropping chute (12-8) and the support frame (11-1).
4. The fully automatic packaging machine for rod-shaped parts according to claim 3 is characterized in that: The counting and pushing mechanism (13) comprises a pushing driver (13-1), a limiting pushing block (13-2) and a discharging guide plate (13-3); the pushing driver (13-1) is mounted on the conveying transverse plate (12-1); the limiting pushing block (13-2) is mounted on the driving end of the pushing driver (13-1); the limiting pushing block (13-2) has a limiting block located at the end of the conveying mechanism (12); and the discharging guide plate (13-3) is mounted on the conveying transverse plate (12-1) and is located below the limiting pushing block (13-2).
5. The fully automatic packaging machine for rod-shaped parts according to claim 4, characterized in that: The mounting frame (14-1) is mounted on the conveying transverse plate (12-1), and the flip material storage box (14-2-2) is located below the material discharging guide plate (13-3).
6. The fully automatic packaging machine for rod-shaped parts according to claim 1, characterized in that: The packaging bag grabbing mechanism (23) comprises a grabbing and flipping driver (23-1), a swing arm (23-2), a swing arm shaft (23-3), a first driver (23-5), a second driver (23-7), a bag feeding suction cup mounting plate (23-8) and a bag feeding suction cup (23-9). The swing arm shaft (23-3) is horizontally mounted on the lower part of the frame (21). The swing arm (23-2) is fixed to one side of the swing arm shaft (23-3). One end of the grabbing and flipping driver (23-1) is hinged to the frame (21), and the other end is hinged to the swing arm (23-2). The grabbing and flipping driver (23-1) drives the swing arm shaft (23-3) to rotate 90 degrees through the telescopic movement. The first driver (23-5) is fixedly mounted on the swing arm shaft (23-3) through the first driver fixing plate (23-4). ), the second driver (23-7) is fixedly mounted on the driving end of the first driver (23-5) through the second driver fixing plate (23-6), and the telescopic directions of the first driver (23-5) and the second driver (23-7) are parallel, the bag feeding suction cup mounting plate (23-8) is fixed to the driving end of the second driver (23-7), the bag feeding suction cup (23-9) is mounted on the bag feeding suction cup mounting plate (23-8), and the suction direction of the bag feeding suction cup (23-9) is parallel to the telescopic direction of the second driver (23-7); when the bag feeding suction cup (23-9) is rotated to a vertical state, the bag feeding suction cup (23-9) is located directly below the packaging bag placing mechanism (22), and when the bag feeding suction cup (23-9) is rotated to a horizontal state, the bag feeding suction cup (23-9) is opposite to the bag opening mechanism (32).
7. The fully automatic packaging machine for rod-shaped parts according to claim 1, characterized in that: The parts feeding mechanism (31) comprises a fixed seat (31-2), a feeding lifting driver (31-3), a feeding hopper connecting plate (31-4), a feeding hopper (31-5), a duckbill opening and closing plate (31-6), an opening and closing pull rod (31-7), a pin shaft (31-8), a tension spring (31-9) and an opening and closing driver (31-10). The feeding lifting driver (31-3) is mounted on the frame (21) via the fixed seat (31-2). The feeding hopper (31-5) is mounted on the driving end of the feeding lifting driver (31-3) via the feeding hopper connecting plate (31-4). The feeding lifting driver (31-3) drives the feeding hopper (31-5) to move up and down. The upper portion of the feeding hopper (31-5) The opening is located below the middle discharge mechanism (14) of the parts feeding device (100), and two opposing duckbill opening and closing plates (31-6) are installed below the feeding hopper (31-5). An opening and closing pull rod (31-7) is fixed on the two duckbill opening and closing plates (31-6), and an extension arm of one of the opening and closing pull rods (31-7) is hinged to the driving end of an opening and closing driver (31-10) installed on the feeding hopper connecting plate (31-4). The connecting ends of the two opening and closing pull rods (31-7) are provided with waist-shaped holes, and the pin shaft (31-8) is arranged in the waist-shaped holes of the two opening and closing pull rods (31-7). The lower end of the tension spring (31-9) is connected to the pin shaft (31-8), and the upper end is connected to the feeding hopper (31-5).
8. The fully automatic packaging machine for rod-shaped parts according to claim 1, characterized in that: The bag opening mechanism (32) comprises a bag opening driver (32-1), a fixed bracket (32-2), a bag opening suction cup mounting plate (32-3) and a bag opening suction cup (32-4); the bag opening driver (32-1) is fixedly connected to the frame (21); the bag opening suction cup mounting plate (32-3) is mounted on the driving end of the bag opening driver (32-1) via the fixed bracket (32-2); the bag opening suction cup (32-4) is mounted on the bag opening suction cup mounting plate (32-3); and the suction direction of the bag opening suction cup (32-4) is parallel to the horizontal extension direction of the bag opening driver (32-1).
9. The fully automatic packaging machine for rod-shaped parts according to claim 1, characterized in that: The bag clamping mechanism (33) comprises a lower fixing plate (33-1), a bag clamping lifting driver (33-2), a lifting seat plate (33-3), a sliding guide rod (33-4), a guide rod fixing plate (33-5), a side sliding block (33-8), a side shift driver (33-9), a push-pull connecting rod (33-10), a rotating connecting piece (33-11), a left and right adjustment block (33-12), a sliding adjustment seat (33-13), a locking handle (33-13a), a bag clamping driver (33-14), a movable clamping block (33-15) and a fixed clamping block (33-16), the bag clamping lifting driver (33-2) is fixed to the frame (21) via a lower fixing plate (33-1), the lifting seat plate (33-3) is installed on the driving end of the bag clamping lifting driver (33-2), the left and right sides of the lifting seat plate (33-3) are respectively installed with side sliders (33-8) via sliding guide rods (33-4), the guide rod fixing plate (33-5) is fixed to the end of the sliding guide rod (33-4), and the side shift driver (33-9) is installed on the guide rod fixing plate (33-5), The driving end of the side shift driver (33-9) is connected to the side slider (33-8) on one side, the middle part of the rotating connection member (33-11) is rotatably mounted on the lifting seat plate (33-3), the two ends of the rotating connection member (33-11) are respectively connected to the side slider (33-8) on the corresponding side through a push-pull connecting rod (33-10), and the side slider (33-8) on each side is provided with a left and right adjustment block (33-12), and the left and right adjustment block (33-12) is installed with a sliding adjustment seat (33-13a) through a locking handle (33-13a). 3-13), the bag clamping driver (33-14) is rotatably mounted on the sliding adjustment seat (33-13), and the end of the sliding adjustment seat (33-13) is provided with a bag clamping claw composed of a movable clamping block (33-15) and a fixed clamping block (33-16), the driving end of the bag clamping driver (33-14) is connected to the movable clamping block (33-15), and the bag clamping claw is driven by the bag clamping driver (33-14) to clamp or release the bag, and the clamping directions of the bag clamping claws on the sliding adjustment seats (33-13) on the left and right sides are opposite.
10. The fully automatic packaging machine for rod-shaped parts according to claim 1, characterized in that: The sealing mechanism (34) comprises a sealing mounting plate (34-1), a guide rod (34-2), a rear push plate (34-3), a first sealing driver (34-4), a second sealing driver (34-5), a front push plate (34-6), a first sealing pressure block (34-7), a middle push plate (34-8) and a second sealing pressure block (34-9), wherein the sealing mounting plate (34-1) is fixed on the frame (21), two guide rods (34-2) are installed on the sealing mounting plate (34-1) in a parallel sliding manner, the rear push plate (34-3) is fixed to the rear ends of the two guide rods (34-2), and the front push plate (34-6) is fixed to the ends of the two guide rods (34-2). At the front end, the middle push plate (34-8) is slidably mounted on two guide rods (34-2), the first sealing driver (34-4) and the second sealing driver (34-5) are respectively fixedly connected to the sealing mounting plate (34-1), the driving end of the first sealing driver (34-4) is connected to the rear push plate (34-3), the driving end of the second sealing driver (34-5) is connected to the middle push plate (34-8), the first sealing pressure block (34-7) is fixed on the front push plate (34-6), the second sealing pressure block (34-9) is fixed on the middle push plate (34-8), and the first sealing pressure block (34-7) and the second sealing pressure block (34-9) are arranged relative to each other.
Citation Information
Patent Citations
Feeding mechanism applied to rod-shaped food packaging machinery
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