Pump body control method, pump body control device and mixing station
By using the pump body control method in the mixing station, the weight change parameters of the material scale are used to determine whether the pump body is idle, and the pump body is controlled to stop running when the idle is determined, which solves the problem of damage to the pump body due to idle, and achieves effective protection of the pump body and improves the service life.
Patent Information
- Application Number
- CN202210613705.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-31
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2042-05-31
AI Technical Summary
In the prior art, the pump body of the mixing station is prone to damage due to idle rotation, especially when the additive tank and the water tank are suddenly short of material.
By using the pump body control method in the mixing station, the weight value change parameters of the material scale are used to determine whether the pump body is idle, and the pump body is controlled to stop running when the idle is determined.
It effectively prevents damage caused by idle rotation of the pump body, improves the service life of the pump body, and does not require additional detection devices, which are low-cost, easy to use and accurate judgment.
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Figure CN114967509B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of engineering machinery, and in particular to a pump body control method, a pump body control device and a mixing station. Background Art
[0002] When weighing water and additives, the mixing station uses a pump to feed the materials into the scale. During the weighing process, the additive tank and the water pool may suddenly run out of materials, causing the pump to continue to run dry and cause damage to the pump. Summary of the invention
[0003] The present invention provides a pump body control method, a pump body control device and a mixing station, which are used to solve the defect in the prior art that the pump body is easily damaged due to idling.
[0004] According to a first aspect of the present invention, a pump control method is provided, which is applied to a mixing station, wherein the mixing station comprises a pump and a material scale, wherein the pump is used to transport materials to the material scale, and the method comprises:
[0005] Control pump start;
[0006] Obtaining a weighing value change parameter of a material scale corresponding to the pump body;
[0007] Based on the weighing value change parameter, determining whether the pump body is idling;
[0008] When it is determined that the pump body is idling, the pump body is controlled to stop running.
[0009] Optionally, the step of obtaining a weighing value change parameter of a material scale corresponding to the pump body specifically includes:
[0010] Obtaining a first weighing value and a second weighing value corresponding to each of the acquisition time periods in N consecutive acquisition time periods;
[0011] Among them, the first weighing value is the weighing value of the material scale at the starting moment of the corresponding collection time period, the second weighing value is the weighing value of the material scale at the ending moment of the corresponding collection time period, and N is a positive integer.
[0012] Optionally, the step of determining whether the pump body is idling based on the weighing value change parameter specifically includes:
[0013] When the difference between the second weighing value and the first weighing value corresponding to any one of the acquisition time periods is less than a preset difference, it is determined that the pump body is idling.
[0014] Optionally, the N consecutive collection time periods include 1 first collection time period and N-1 non-first collection time periods, and the starting time of the first collection time period is the start time of the pump body;
[0015] Before obtaining the weighing value change parameter of the material scale corresponding to the pump body, the method further includes:
[0016] Obtaining the downtime of the pump body before starting;
[0017] If the downtime duration is less than the preset downtime duration, determining that the duration of the first collection time period and the duration of the non-first collection time period are both the first duration;
[0018] If the downtime duration is greater than the preset downtime duration, the duration of the first collection time period is determined to be the second duration, and the duration of the non-first collection time period is determined to be the first duration, and the second duration is greater than the first duration.
[0019] Optionally, when determining that the duration of the first acquisition time period is the second duration, and determining that the duration of the non-first acquisition time period is the first duration, the step of obtaining the first weighing value and the second weighing value corresponding to each of the acquisition time periods in N consecutive acquisition time periods specifically includes:
[0020] Acquire the weight value of the material scale at the start-up time of the pump body to obtain the first weighing value corresponding to the first collection time period;
[0021] During the first collection time period, obtaining the real-time weighing value of the material scale;
[0022] When the difference between the real-time weighing value and the first weighing value corresponding to the first acquisition time period is greater than a preset difference, the end time of the first acquisition time period is adjusted to the acquisition time of the real-time weighing value, the real-time weighing value is determined as the second weighing value corresponding to the first acquisition time period, and based on the adjusted end time of the first acquisition time period and the first duration, the start time and end time of each of the non-first acquisition time periods are adjusted;
[0023] Based on the adjusted start time and end time of each non-first collection time period, the first weighing value and the second weighing value corresponding to each non-first collection time period are obtained.
[0024] Optionally, after obtaining the real-time weighing value of the material scale within the first collection time period, the method further includes:
[0025] When the difference between the real-time weighing value and the first weighing value corresponding to the first acquisition time period is greater than the preset difference, determining the time interval between the acquisition time of the real-time weighing value and the start time of the pump body;
[0026] Based on the time interval, the second duration is adjusted.
[0027] Optionally, when it is determined that the pump body is idling, the step of controlling the pump body to stop running specifically includes:
[0028] The pump body is controlled to stop running, an alarm message is output, and the control mode of the pump body is switched from an automatic mode to a manual mode.
[0029] Optionally, after controlling the pump body to stop running, outputting alarm information, and switching the control mode of the pump body from an automatic mode to a manual mode, the method further includes:
[0030] When it is detected that the material tank corresponding to the pump body has been refilled, the control mode of the pump body is switched from the manual mode to the automatic mode.
[0031] According to a second aspect of the present invention, a pump control device is provided, comprising: a control start module, a parameter acquisition module, a parameter determination module and a control stop module;
[0032] The control start module is used to control the start of the pump body;
[0033] The parameter acquisition module is used to obtain the weighing value change parameter of the material scale corresponding to the pump body;
[0034] The parameter determination module is used to determine whether the pump body is idling based on the weighing value change parameter;
[0035] The control stop module is used to control the pump body to stop running when it is determined that the pump body is idling.
[0036] According to a third aspect of the present invention, a mixing station is provided, comprising: a pump body and the pump body control device provided in the second aspect.
[0037] The above one or more technical solutions in the present invention have at least one of the following technical effects: a pump body control method, a pump body control device and a mixing station provided by the present invention determine whether the pump is idling through the weighing changes of the mixing station's own material scale to protect the pump from dry grinding, and determine whether the pump needs to be stopped accordingly, without the need for additional detection devices, and has the advantages of low cost, easy use, and accurate judgment. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0039] Figure 1 This is one of the schematic diagrams of the arrangement relationship of the mixing station provided by the present invention;
[0040] Figure 2 This is the second schematic diagram of the arrangement relationship of the mixing station provided by the present invention;
[0041] Figure 3 This is the third schematic diagram of the arrangement relationship of the mixing station provided by the present invention;
[0042] Figure 4 It is one of the flow charts of the pump control method provided by the present invention;
[0043] Figure 5 This is the second flow chart of the pump control method provided by the present invention;
[0044] Figure 6 This is the third flow chart of the pump control method provided by the present invention;
[0045] Figure 7 It is a structural schematic diagram of the pump body control device provided by the present invention;
[0046] Figure 8 It is a structural schematic diagram of the electronic device provided by the present invention.
[0047] Reference numerals:
[0048] 10. Pump body; 20. First tank body; 30. Second tank body; 40. Material scale;
[0049] 50. Control start module; 60. Parameter acquisition module; 70. Parameter determination module; 80. Control stop module;
[0050] 810, processor; 820, communication interface; 830, memory; 840, communication bus. DETAILED DESCRIPTION
[0051] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0052] The present invention is described in detail below in conjunction with the accompanying drawings of the specification. The specific operating method in the method embodiment can also be applied to the device embodiment or the system embodiment. In the description of the present invention, unless otherwise specified, "at least one" includes one or more. "Multiple" refers to two or more. For example, at least one of A, B and C includes: A exists alone, B exists alone, A and B exist at the same time, A and C exist at the same time, B and C exist at the same time, and A, B and C exist at the same time. In the present invention, " / " means or, for example, A / B can mean A or B; "and / or" in this article is only a kind of association relationship that describes the associated objects, indicating that there can be three relationships. For example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone.
[0053] Figure 1 , Figure 2 and Figure 3 It is a schematic diagram of the layout relationship of the mixing station provided by the present invention, which mainly shows the connection relationship between the pump body 10 and the first tank body 20 and the second tank body 30.
[0054] In a possible implementation, the pump body 10 may also be referred to as a material pump or a pump.
[0055] like Figure 1 As shown, the first tank body 20 and the second tank body 30 are respectively connected to the same pump body 10.
[0056] like Figure 2 As shown, the first tank body 20 and the second tank body 30 are respectively connected to the corresponding pump body 10.
[0057] like Figure 3 As shown, there is a one-to-one correspondence between the material tank and the pump body 10 , that is, one first tank body 20 corresponds to one pump body 10 , and one second tank body 30 corresponds to one pump body 10 .
[0058] It should be noted that each first tank body 20 stores the same type of additives, and each second tank body 30 stores the same type of liquid medium.
[0059] Figure 4 , Figure 5 and Figure 6It is a flow chart of the pump body control method provided by the present invention.
[0060] Figure 4 In the embodiment, after the pump body 10 is started, the weighing value change parameter of the material scale 40 corresponding to the pump body 10 is obtained to determine whether the pump body 10 is idling.
[0061] Figure 5 In the process, a judgment is made based on the difference between the first weighing value and the second weighing value weighed by the material scale 40 during the collection time period to determine whether the preset difference is met, and based on the judgment result, related operations such as continuous operation of the pump body 10 or pump stop alarm are performed.
[0062] Figure 6 In the present invention, when the pump body 10 is stopped for a certain period of time, due to the difference in pipeline length or pipeline routing, it is difficult for the material scale 40 to obtain the weight characteristics of the additive or liquid medium within the normal detection time. Therefore, it is necessary to judge the pump stop time. When the pump stop time is greater than 30 seconds or 12 hours, the weighing time of the material scale 40 is changed accordingly according to the corresponding detection rules, thereby ensuring the accuracy of the idling detection of the pump body 10.
[0063] Specifically, when the pump is stopped for more than 30 seconds, the first weighing value and the second weighing value are obtained according to the second time length. When the difference between the first weighing value and the second weighing value meets the preset difference, the subsequent collection time length is calculated according to the first time length.
[0064] Furthermore, when the pump is stopped for more than 12 hours, the real-time weighing value is obtained. When the difference between the real-time weighing value and the first weighing value corresponding to the first collection time period is greater than the preset difference, the end time of the first collection time period is adjusted to the time of obtaining the real-time weighing value, that is, when the pump is stopped for more than 12 hours, the first collection time period is based on the time when the weighing value is greater than 0, and this time is used as the time of obtaining the real-time weighing value, and the length between the start time and the acquisition time is used as the first collection time period, and recorded. When the pump is stopped for more than 12 hours subsequently, the first collection time period corresponding to the record is retrieved.
[0065] Furthermore, the non-first collection time period in which the pump is stopped for a period longer than 12 hours is performed according to the first period.
[0066] Figure 7 It is a structural schematic diagram of the pump body control device provided by the present invention;
[0067] Figure 8 It is a structural schematic diagram of the electronic device provided by the present invention.
[0068] The present invention will be described in detail below in conjunction with specific implementation modes.
[0069] In some specific embodiments of the present invention, Figures 1 to 6 As shown, this solution provides a pump control method, which is applied to a mixing station. The mixing station includes: a pump 10 and a material scale 40. The pump 10 is used to transport materials to the material scale 40;
[0070] Methods include:
[0071] Control the pump body 10 to start;
[0072] Obtaining a weighing value change parameter of a material scale 40 corresponding to the pump body 10;
[0073] Based on the weighing value change parameter, determine whether the pump body 10 is idling;
[0074] When it is determined that the pump body 10 is idling, the pump body 10 is controlled to stop running.
[0075] It should be noted that by judging the weighing value change parameters of the material scale 40, the loading situation of the pump body 10 can be accurately known. If the first tank body 20 and / or the second tank body 30 is short of material, the additive and / or state medium transported by the pump body 10 to the material scale 40 will have a weight deviation. Therefore, by obtaining the corresponding weighing changes of the material scale 40 of the mixing station, it is determined whether the pump needs to be stopped without the need for additional detection devices.
[0076] In a possible implementation manner, it is determined that the weight parameter of the material scale 40 does not meet the preset conditions, the pump body 10 stops feeding, and after an alarm is sounded, the alarm can be switched to manual and then to automatic to reset the alarm.
[0077] In some possible embodiments of the present invention, the step of obtaining the weighing value change parameter of the material scale 40 corresponding to the pump body 10 specifically includes:
[0078] Obtain a first weighing value and a second weighing value corresponding to each acquisition time period in N consecutive acquisition time periods;
[0079] The first weighing value is the weighing value of the material scale 40 at the start time of the corresponding collection time period, the second weighing value is the weighing value of the material scale 40 at the end time of the corresponding collection time period, and N is a positive integer.
[0080] Specifically, this embodiment provides an implementation method for obtaining the weighing value change parameters of the material scale 40 corresponding to the pump body 10. By obtaining the first weighing value and the second weighing value, it is possible to judge the weighing values of the material scale 40 at the start and end times of the collection time period, and then judge whether the pump body 10 is idling.
[0081] In some possible embodiments of the present invention, the step of determining whether the pump body 10 is idling based on the weighing value change parameter specifically includes:
[0082] When the difference between the second weighing value and the first weighing value corresponding to any collection time period is less than a preset difference, it is determined that the pump body 10 is idling.
[0083] Specifically, this embodiment provides an implementation method for determining whether the weighing value change parameter meets the preset conditions, by judging the difference between the second weighing value and the first weighing value. When the difference between the second weighing value and the first weighing value is less than the preset difference, it means that the pump body 10 is idling at this time and corresponding emergency measures need to be taken.
[0084] In a possible implementation manner, when the preset difference is less than or equal to zero, it is determined that the weight parameter of the material scale 40 does not meet the preset condition.
[0085] In a possible implementation manner, when the preset difference is greater than zero, it is determined that the weight parameter of the material scale 40 meets the preset condition.
[0086] In some possible embodiments of the present invention, the N consecutive acquisition time periods include 1 first acquisition time period and N-1 non-first acquisition time periods, and the starting time of the first acquisition time period is the start time of the pump body 10;
[0087] Before obtaining the weighing value change parameter of the material scale 40 corresponding to the pump body 10, the method further includes:
[0088] Obtaining the downtime of the pump body 10 before starting;
[0089] If the downtime is less than the preset downtime, the duration of the first collection time period and the duration of the non-first collection time period are determined to be the first duration;
[0090] If the downtime duration is greater than the preset downtime duration, the duration of the first collection time period is determined to be the second duration, and the duration of the non-first collection time period is determined to be the first duration, and the second duration is greater than the first duration.
[0091] Specifically, this embodiment provides an implementation method for obtaining the downtime duration of the pump body 10 before starting. When the pump body 10 is stopped for too long, there may be a false alarm when the material scale 40 weighs due to the difference in pipeline length or pipeline route. Therefore, by obtaining the downtime duration of the pump body 10, different collection time periods are used according to different downtime durations, thereby avoiding the occurrence of false alarms after the material scale 40 weighs.
[0092] In a possible implementation manner, the first duration is between 2 seconds and 6 seconds.
[0093] In a possible implementation manner, the first duration is 4 seconds.
[0094] In a possible implementation manner, the second duration is between 15 seconds and 25 seconds.
[0095] In a possible implementation manner, the second time length is 20 seconds.
[0096] In a possible implementation manner, the preset downtime duration is between 20 seconds and 40 seconds.
[0097] In a possible implementation manner, the preset downtime duration is 30 seconds.
[0098] In some possible embodiments of the present invention, when the duration of the first acquisition time period is determined to be the second duration, and the duration of the non-first acquisition time period is determined to be the first duration, the step of obtaining the first weighing value and the second weighing value corresponding to each acquisition time period in N consecutive acquisition time periods specifically includes:
[0099] Acquire the weight value of the material scale 40 at the start time of the pump body 10 to obtain the first weighing value corresponding to the first collection time period;
[0100] During the first collection time period, obtain the real-time weighing value of the material scale 40;
[0101] When the difference between the real-time weighing value and the first weighing value corresponding to the first collection time period is greater than a preset difference, the end time of the first collection time period is adjusted to the acquisition time of the real-time weighing value, the real-time weighing value is determined as the second weighing value corresponding to the first collection time period, and based on the adjusted end time of the first collection time period and the first duration, the start time and end time of each non-first collection time period are adjusted;
[0102] Based on the adjusted start time and end time of each non-first collection time period, the first weighing value and the second weighing value corresponding to each non-first collection time period are obtained.
[0103] Specifically, this embodiment provides an implementation method for obtaining the weighing value change parameters of the material scale 40 corresponding to the pump body 10. When the shutdown time of the pump body 10 is greater than the preset shutdown time, the start time and end time of the first collection time period are used as the second time period, and the start time and end time of the non-first collection time period are adjusted according to the end time of the first collection time period and the first time period, so that the non-first collection time period can be smoothly connected with the first collection time period. After the corresponding real-time weighing value is obtained in the first collection time period, the non-first collection time period is quickly entered to collect the corresponding weighing value change parameters of the pump body 10.
[0104] In some possible embodiments of the present invention, after obtaining the real-time weighing value of the material scale 40 during the first collection time period, the method further includes:
[0105] When the difference between the real-time weighing value and the first weighing value corresponding to the first acquisition time period is greater than the preset difference, the time interval between the acquisition time of the real-time weighing value and the start time of the pump body 10 is determined;
[0106] Based on the time interval, the second duration is adjusted.
[0107] Specifically, this embodiment provides an implementation method after obtaining the real-time weighing value of the material scale 40. When the shutdown time of the pump body 10 is greater than the preset shutdown time, the time interval between the acquisition time of the real-time weighing value and the start time of the pump body 10 is obtained, and the second time interval is updated according to the time interval, so that the idling of the pump body 10 can be judged more accurately according to the shutdown time of the pump body 10, thereby avoiding the false alarm of the material scale 40 when weighing due to different pipeline lengths or pipeline routes. Therefore, by obtaining the shutdown time of the pump body 10, different collection time periods are used according to different shutdown times, thereby avoiding the occurrence of false alarms after weighing by the material scale 40.
[0108] In some possible embodiments of the present invention, when it is determined that the pump body 10 is idling, the step of controlling the pump body 10 to stop running specifically includes:
[0109] The pump body 10 is controlled to stop running, an alarm message is output, and the control mode of the pump body 10 is switched from the automatic mode to the manual mode.
[0110] Specifically, this embodiment provides an implementation method for controlling the pump body 10 to stop running. After preliminarily determining that the pump body 10 is idling, the pump body 10 is switched from automatic mode to manual mode, thereby avoiding the problem of the pump body 10 automatically starting again and avoiding damage to the pump body 10 caused by idling.
[0111] In some possible embodiments of the present invention, after controlling the pump body 10 to stop running, outputting an alarm message, and switching the control mode of the pump body 10 from the automatic mode to the manual mode, the method further includes:
[0112] When it is detected that the material tank corresponding to the pump body 10 has been refilled, the control mode of the pump body 10 is switched from the manual mode to the automatic mode.
[0113] Specifically, this embodiment provides an implementation method for switching the control mode of the pump body 10 from the automatic mode to the manual mode. By switching the control mode of the pump body 10 from the manual mode to the automatic mode, the pump body 10 can realize the loading operation after the material tank is filled.
[0114] In some specific embodiments of the present invention, Figure 7As shown, the present solution provides a pump control device, including: a control start module 50, a parameter acquisition module 60, a parameter determination module 70 and a control stop module 80;
[0115] A control start module 50, used for controlling the start of the pump body 10;
[0116] The parameter acquisition module 60 is used to acquire the weighing value change parameter of the material scale 40 corresponding to the pump body 10;
[0117] A parameter determination module 70, for determining whether the pump body 10 is idling based on the weighing value change parameter;
[0118] The control stop module 80 is used to control the pump body 10 to stop running when it is determined that the pump body 10 is idling.
[0119] Optionally, the step of acquiring the weighing value change parameter of the material scale 40 corresponding to the pump body 10 executed by the parameter acquisition module 60 specifically includes:
[0120] Obtain a first weighing value and a second weighing value corresponding to each acquisition time period in N consecutive acquisition time periods;
[0121] The first weighing value is the weighing value of the material scale 40 at the start time of the corresponding collection time period, the second weighing value is the weighing value of the material scale 40 at the end time of the corresponding collection time period, and N is a positive integer.
[0122] Optionally, the step of determining whether the pump body 10 is idling based on the weighing value change parameter performed by the parameter determination module 70 specifically includes:
[0123] When the difference between the second weighing value and the first weighing value corresponding to any collection time period is less than a preset difference, it is determined that the pump body 10 is idling.
[0124] Optionally, the N consecutive acquisition time periods executed by the parameter determination module 70 include 1 first acquisition time period and N-1 non-first acquisition time periods, and the starting time of the first acquisition time period is the start time of the pump body 10;
[0125] Before obtaining the weighing value change parameter of the material scale 40 corresponding to the pump body 10, the method further includes:
[0126] Obtaining the downtime of the pump body 10 before starting;
[0127] If the downtime is less than the preset downtime, the duration of the first collection time period and the duration of the non-first collection time period are determined to be the first duration;
[0128] If the downtime duration is greater than the preset downtime duration, the duration of the first collection time period is determined to be the second duration, and the duration of the non-first collection time period is determined to be the first duration, and the second duration is greater than the first duration.
[0129] Optionally, the parameter determination module 70 performs the step of obtaining the first weighing value and the second weighing value corresponding to each acquisition time period in N consecutive acquisition time periods when the duration of the first acquisition time period is determined to be the second duration and the duration of the non-first acquisition time period is determined to be the first duration, specifically including:
[0130] Acquire the weight value of the material scale 40 at the start time of the pump body 10 to obtain the first weighing value corresponding to the first collection time period;
[0131] During the first collection time period, obtain the real-time weighing value of the material scale 40;
[0132] When the difference between the real-time weighing value and the first weighing value corresponding to the first collection time period is greater than a preset difference, the end time of the first collection time period is adjusted to the acquisition time of the real-time weighing value, the real-time weighing value is determined as the second weighing value corresponding to the first collection time period, and based on the adjusted end time of the first collection time period and the first duration, the start time and end time of each non-first collection time period are adjusted;
[0133] Based on the adjusted start time and end time of each non-first collection time period, the first weighing value and the second weighing value corresponding to each non-first collection time period are obtained.
[0134] Optionally, after the parameter determination module 70 acquires the real-time weighing value of the material scale 40 within the first acquisition time period, the method further includes:
[0135] When the difference between the real-time weighing value and the first weighing value corresponding to the first acquisition time period is greater than the preset difference, the time interval between the acquisition time of the real-time weighing value and the start time of the pump body 10 is determined;
[0136] Based on the time interval, the second duration is adjusted.
[0137] Optionally, the step of controlling the pump body 10 to stop running when determining that the pump body 10 is idling, performed by the control stop module 80, specifically includes:
[0138] The pump body 10 is controlled to stop running, an alarm message is output, and the control mode of the pump body 10 is switched from the automatic mode to the manual mode.
[0139] Optionally, after the control stop module 80 controls the pump body 10 to stop running, outputs an alarm message, and switches the control mode of the pump body 10 from the automatic mode to the manual mode, the method further includes:
[0140] When it is detected that the material tank corresponding to the pump body 10 has been refilled, the control mode of the pump body 10 is switched from the manual mode to the automatic mode.
[0141] In some specific embodiments of the present invention, Figures 1 to 3 As shown, this solution provides a mixing station, including: a pump body 10 and a pump body control device.
[0142] In a possible implementation, the mixing station includes: a pump body 10, a first tank body 20, a second tank body 30 and a material scale 40; the feed end of the pump body 10 is connected to the first tank body 20 and the second tank body 30 through pipelines respectively; the discharge end of the pump body 10 is arranged corresponding to the feed end of the material scale 40; wherein, the first tank body 20 is used to hold additives; the second tank body 30 is used to hold liquid media; and the working state of the pump body 10 is judged by the weight change of the material scale 40.
[0143] In a possible implementation manner, one pump body 10 is connected to the first tank body 20 and the second tank body 30 respectively.
[0144] In a possible implementation manner, two types or two pump bodies 10 are connected to the first tank body 20 and the second tank body 30 in a one-to-one correspondence.
[0145] In a possible implementation manner, the first tank body 20 includes at least two tanks for containing different additives.
[0146] In a possible implementation manner, the second tank body 30 includes at least two tanks for containing different liquid media.
[0147] In a possible implementation, a material scale 40 is used to weigh the weight of all additives and liquid media conveyed by the first tank 20 and the second tank 30 .
[0148] In a possible implementation manner, the material scale 40 is divided into two types: an additive scale and a liquid medium scale.
[0149] Figure 8 An example of a physical structure diagram of an electronic device is shown in FIG. Figure 8 As shown, the electronic device may include: a processor 810, a communication interface 820, a memory 830 and a communication bus 840, wherein the processor 810, the communication interface 820 and the memory 830 communicate with each other through the communication bus 840. The processor 810 may call the logic instructions in the memory 830 to execute the pump control method.
[0150] It should be noted that the electronic device in this embodiment can be a server, a PC, or other devices in specific implementation, as long as its structure includes the following: Figure 8 The processor 810, communication interface 820, memory 830 and communication bus 840 shown in the figure, wherein the processor 810, communication interface 820, memory 830 communicate with each other through the communication bus 840, and the processor 810 can call the logic instructions in the memory 830 to execute the above method. This embodiment does not limit the specific implementation form of the electronic device.
[0151] Among them, the server can be a single server or a server group. The server group can be centralized or distributed (for example, the server can be a distributed system). In some embodiments, the server can be local or remote relative to the terminal. For example, the server can access information stored in a user terminal, a database, or any combination thereof via a network. As another example, the server can be directly connected to at least one of the user terminal and the database to access the information and / or data stored therein. In some embodiments, the server can be implemented on a cloud platform; as an example only, the cloud platform can include a private cloud, a public cloud, a hybrid cloud, a community cloud, a distributed cloud, an inter-cloud, a multi-cloud, etc., or any combination thereof. In some embodiments, the server and the user terminal can be implemented on an electronic device having one or more components in an embodiment of the present invention.
[0152] Further, the network can be used for the exchange of information and / or data. In some embodiments, one or more components (e.g., servers, user terminals, and databases) in the interactive scene can send information and / or data to other components. In some embodiments, the network can be any type of wired or wireless network, or a combination thereof. As an example only, the network can include a wired network, a wireless network, an optical fiber network, a telecommunication network, an intranet, the Internet, a local area network (LAN), a wide area network (WAN), a wireless local area network (WLAN), a metropolitan area network (MAN), a wide area network (WAN), a public switched telephone network (PSTN), a Bluetooth network, a ZigBee network, or a near field communication (NFC) network, etc., or any combination thereof. In some embodiments, the network can include one or more network access points. For example, the network can include a wired or wireless network access point, such as a base station and / or a network switching node, and one or more components of the interactive scene can be connected to the network through the access point to exchange data and / or information.
[0153] In addition, the logic instructions in the above-mentioned memory 830 can be implemented in the form of a software functional unit and can be stored in a computer-readable storage medium when it is sold or used as an independent product. Based on such an understanding, the technical solution of the present invention, in essence, or the part that contributes to the prior art or the part of the technical solution, can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including a number of instructions for a computer device (which can be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the methods of each embodiment of the present invention. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), disk or optical disk and other media that can store program codes.
[0154] In a possible implementation manner, an embodiment of the present invention further provides a non-transitory computer-readable storage medium having a computer program stored thereon, and when the computer program is executed by a processor, the pump control method provided in the above embodiments is implemented.
[0155] In a possible implementation, an embodiment of the present invention further provides a computer program product, which includes a computer program stored on a non-transitory computer-readable storage medium, and the computer program includes program instructions. When the program instructions are executed by a computer, the pump body control method provided in the above embodiments is executed.
[0156] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, i.e., they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Those of ordinary skill in the art may understand and implement it without creative effort.
[0157] Through the description of the above implementation methods, those skilled in the art can clearly understand that each implementation method can be implemented by means of software plus a necessary general hardware platform, and of course, it can also be implemented by hardware. Based on this understanding, the above technical solution is essentially or the part that contributes to the prior art can be embodied in the form of a software product, and the computer software product can be stored in a computer-readable storage medium, such as ROM / RAM, a disk, an optical disk, etc., including a number of instructions for a computer device (which can be a personal computer, a server, or a network device, etc.) to execute the methods of each embodiment or some parts of the embodiment.
[0158] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A pump control method, applied to a mixing station, the mixing station comprising a pump (10) and a material scale (40), the pump (10) being used to transport materials to the material scale (40), characterized in that: The method comprises: Controlling the pump body (10) to start; Obtaining a weighing value change parameter of a material scale (40) corresponding to the pump body (10); Based on the weighing value change parameter, determining whether the pump body (10) is idling; When it is determined that the pump body (10) is idling, controlling the pump body (10) to stop running; The step of obtaining the weighing value change parameter of the material scale (40) corresponding to the pump body (10) specifically includes: Obtain a first weighing value and a second weighing value corresponding to each of the acquisition time periods in N consecutive acquisition time periods; The first weighing value is the weighing value of the material scale (40) at the start time of the corresponding collection time period, the second weighing value is the weighing value of the material scale (40) at the end time of the corresponding collection time period, and N is a positive integer; The N consecutive collection time periods include 1 first collection time period and N-1 non-first collection time periods, and the starting time of the first collection time period is the start time of the pump body (10); Before obtaining the weighing value change parameter of the material scale (40) corresponding to the pump body (10), the method further comprises: Obtaining the downtime of the pump body (10) before starting; If the downtime duration is less than the preset downtime duration, determining that the duration of the first collection time period and the duration of the non-first collection time period are both the first duration; If the downtime duration is greater than the preset downtime duration, determining the duration of the first collection time period as the second duration, and determining the duration of the non-first collection time period as the first duration, the second duration being greater than the first duration; When it is determined that the duration of the first acquisition time period is the second duration, and when it is determined that the duration of the non-first acquisition time period is the first duration, the step of obtaining the first weighing value and the second weighing value corresponding to each of the acquisition time periods in N consecutive acquisition time periods specifically includes: Acquiring the weight value of the material scale (40) at the start-up time of the pump body (10) to obtain the first weighing value corresponding to the first collection time period; During the first collection time period, obtaining a real-time weighing value of the material scale (40); When the difference between the real-time weighing value and the first weighing value corresponding to the first acquisition time period is greater than a preset difference, the end time of the first acquisition time period is adjusted to the acquisition time of the real-time weighing value, the real-time weighing value is determined as the second weighing value corresponding to the first acquisition time period, and based on the adjusted end time of the first acquisition time period and the first duration, the start time and end time of each of the non-first acquisition time periods are adjusted; Based on the adjusted start time and end time of each non-first collection time period, the first weighing value and the second weighing value corresponding to each non-first collection time period are obtained.
2. The pump control method according to claim 1, characterized in that: The step of determining whether the pump body (10) is idling based on the weighing value change parameter specifically comprises: When the difference between the second weighing value and the first weighing value corresponding to any one of the acquisition time periods is less than a preset difference, it is determined that the pump body (10) is idling.
3. The pump control method according to claim 1, characterized in that: After obtaining the real-time weighing value of the material scale (40) within the first collection time period, the method further comprises: When the difference between the real-time weighing value and the first weighing value corresponding to the first acquisition time period is greater than the preset difference, determining the time interval between the acquisition time of the real-time weighing value and the start time of the pump body (10); Based on the time interval, the second duration is adjusted.
4. The pump control method according to any one of claims 1 to 3, characterized in that: The step of controlling the pump body (10) to stop running when determining that the pump body (10) is idling specifically includes: The pump body (10) is controlled to stop running, an alarm message is output, and the control mode of the pump body (10) is switched from an automatic mode to a manual mode.
5. The pump control method according to claim 4, characterized in that: After controlling the pump body (10) to stop running, outputting alarm information, and switching the control mode of the pump body (10) from an automatic mode to a manual mode, the method further comprises: When it is detected that the material tank corresponding to the pump body (10) has been refilled, the control mode of the pump body (10) is switched from a manual mode to an automatic mode.
6. A pump control device, characterized in that: include: A control start module (50), a parameter acquisition module (60), a parameter determination module (70) and a control stop module (80); The control start module (50) is used to control the start of the pump body (10); The parameter acquisition module (60) is used to acquire a weighing value change parameter of a material scale (40) corresponding to the pump body (10); The parameter determination module (70) is used to determine whether the pump body (10) is idling based on the weighing value change parameter; The control stop module (80) is used to control the pump body (10) to stop running when it is determined that the pump body (10) is idling; The step of obtaining the weighing value change parameter of the material scale (40) corresponding to the pump body (10) specifically includes: Obtaining a first weighing value and a second weighing value corresponding to each of the acquisition time periods in N consecutive acquisition time periods; The first weighing value is the weighing value of the material scale (40) at the start time of the corresponding collection time period, the second weighing value is the weighing value of the material scale (40) at the end time of the corresponding collection time period, and N is a positive integer; The N consecutive collection time periods include 1 first collection time period and N-1 non-first collection time periods, and the starting time of the first collection time period is the start time of the pump body (10); Before obtaining the weighing value change parameter of the material scale (40) corresponding to the pump body (10), the method further includes: Obtaining the downtime of the pump body (10) before starting; If the downtime duration is less than the preset downtime duration, determining that the duration of the first collection time period and the duration of the non-first collection time period are both the first duration; If the downtime duration is greater than the preset downtime duration, determining the duration of the first collection time period as the second duration, and determining the duration of the non-first collection time period as the first duration, the second duration being greater than the first duration; When it is determined that the duration of the first acquisition time period is the second duration, and when it is determined that the duration of the non-first acquisition time period is the first duration, the step of obtaining the first weighing value and the second weighing value corresponding to each of the acquisition time periods in N consecutive acquisition time periods specifically includes: Acquiring the weight value of the material scale (40) at the start-up time of the pump body (10) to obtain the first weighing value corresponding to the first collection time period; During the first collection time period, obtaining a real-time weighing value of the material scale (40); When the difference between the real-time weighing value and the first weighing value corresponding to the first acquisition time period is greater than a preset difference, the end time of the first acquisition time period is adjusted to the acquisition time of the real-time weighing value, the real-time weighing value is determined as the second weighing value corresponding to the first acquisition time period, and based on the adjusted end time of the first acquisition time period and the first duration, the start time and end time of each of the non-first acquisition time periods are adjusted; Based on the adjusted start time and end time of each non-first collection time period, the first weighing value and the second weighing value corresponding to each non-first collection time period are obtained.
7. A mixing station, characterized in that: include: A pump body (10) and a pump body control device as claimed in claim 6.
Citation Information
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Pipeline material movement monitoring method, device and system and computer device
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