Automatic packaging machine for welded pipes

Through the design of the automatic baler, the horizontal and vertical moving mechanisms and elastic limiting plates are used to solve the problem of large gaps in welded pipe packaging, and the tight arrangement and efficient packaging of welded pipes are achieved.

CN114987829BActive Publication Date: 2025-08-22WUHU SANJIANG HIGH FREQUENCY WELDED PIPE CO LTD
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Patent Information

Application Number
CN202210599089.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-05-30
Publication Date
2025-08-22
Estimated Expiration
2042-05-30

AI Technical Summary

Technical Problem

During the packaging process of welded pipes, the robot grasps the outer wall of the welded pipes, resulting in a large gap between adjacent welded pipes, affecting the packaging effect.

Method used

The automatic packing machine is adopted, including a horizontal transmission mechanism, a placement plate, a fixed limit side plate, a moving limit side plate, a horizontal moving mechanism and a lifting mechanism. The arrangement of the welded pipe is controlled by horizontal and vertical movement, and close contact is achieved using elastic parts and limit plates, and fixed with a packing belt.

Benefits of technology

The tight arrangement and efficient packaging of welded pipes are achieved, reducing gaps between adjacent welded pipes and improving the packaging effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic packaging machine for welded pipes, comprising a horizontal transmission mechanism, a frame, a placement plate, a horizontal moving mechanism, a first lifting mechanism, and a second lifting mechanism, wherein: the horizontal transmission mechanism is mounted on the frame and is used to horizontally transmit welded pipes; the placement plate is mounted on the frame, and the first lifting mechanism is used to drive the placement plate to move in a vertical direction; the placement plate is used to place welded pipes, and the placement plate is located below the end of the horizontal transmission mechanism; and the horizontal moving mechanism is used to drive the placement plate to move horizontally. In the present invention, the proposed automatic packaging machine for welded pipes drives the placement plate to move vertically and horizontally relative to the blanking end of the horizontal transmission mechanism through the first lifting mechanism and the horizontal moving mechanism, thereby facilitating the arrangement of welded pipes dropped from the blanking end of the horizontal transmission mechanism in multiple layers or on the same layer on the placement plate.
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Description

Technical Field

[0001] The present invention relates to the technical field of packaging devices, in particular to an automatic packaging machine for welded pipes. Background Art

[0002] After the welded pipe is processed, in order to facilitate the transportation and movement of the welded pipe, it is often necessary to pack multiple welded pipes into a structure with a hexagonal, rectangular or other shape in cross section.

[0003] Welded pipes are often packaged according to their cross-sections. Robots are needed to move and stack the pipes. These robots typically grab the outer walls of the pipes, which can sometimes create large gaps between any two adjacent pipes and affect the packaging effect. Summary of the Invention

[0004] In order to solve the technical problems existing in the background technology, the present invention provides an automatic packaging machine for welded pipes.

[0005] The present invention provides an automatic packaging machine for welded pipes, comprising a horizontal transmission mechanism, a frame, a placement plate, a fixed limiting side plate, a movable limiting side plate, a horizontal movement mechanism, a first lifting mechanism, and a second lifting mechanism, wherein:

[0006] The horizontal transmission mechanism can be a belt transmission mechanism or a flow line body in the prior art that can drive the horizontal transmission of the welded pipe. The horizontal transmission mechanism is installed on the frame and is used to transmit the welded pipe horizontally.

[0007] The placement plate is mounted on the frame, and the first lifting mechanism is mounted on the frame and is used to drive the placement plate to move in a vertical direction;

[0008] The placement plate is used to place the welded pipe, and the placement plate is located below the end of the horizontal transmission mechanism;

[0009] The horizontal moving mechanism is mounted on the frame and is used to drive the placement plate to move horizontally, so that the welded pipes sliding out of the horizontal transmission mechanism can fall on a specific position of the horizontal placement plate so that any two adjacent welded pipes are in close contact. Specifically, the horizontal transmission mechanism can be a structure in the prior art that can drive components to move horizontally, such as an electric cylinder, a screw slider mechanism, or an air cylinder, an electric telescopic rod, etc.

[0010] The fixed limiting side plate is fixed to a side of the placement plate away from the horizontal transmission mechanism;

[0011] The movable limiting side plate is mounted on the placement plate via a second lifting mechanism, the movable limiting side plate is opposite to the fixed limiting side plate, and the second lifting mechanism is used to drive the movable limiting side plate to move vertically relative to the placement plate;

[0012] Specifically, the first lifting mechanism and the second lifting mechanism are structures in the prior art such as electric cylinders, air cylinders or electric telescopic rods that can drive components to move in the vertical direction.

[0013] As a further optimized solution of the present invention, the frame has a first limiting surface and a second limiting surface, the first limiting surface and the second limiting surface are opposite to each other, and the first limiting surface and the second limiting surface form a limiting space, and the horizontal transmission mechanism is located in the limiting space.

[0014] As a further optimized solution of the present invention, the first limiting surface and the second limiting surface gradually approach each other from the feeding end of the horizontal transmission mechanism to the blanking end of the horizontal transmission mechanism, and the first limiting surface and the second limiting surface are higher than the height of the welded pipe on the horizontal transmission mechanism, thereby preventing the welded pipe from slipping out from the side of the horizontal transmission mechanism.

[0015] As a further optimized solution of the present invention, the transmission surface of the horizontal transmission mechanism is tilted, and the transmission surface of the horizontal transmission mechanism gradually tilts upward from the side close to the blanking end to the side away from the blanking end, and also guides the welded pipe.

[0016] As a further optimized solution of the present invention, the movable limiting side plate includes a support plate, a plurality of pressing plates and a plurality of elastic members, the second lifting mechanism is connected to the support plate, one of the pressing plates is mounted on the support plate through a plurality of elastic members, the pressing plate is parallel to the support plate, the elastic member can be elastically deformed along the direction from the pressing plate to the support plate, the plurality of pressing plates are arranged parallel to each other, and the plurality of pressing plates are distributed on the support plate in the vertical direction, thereby facilitating the extrusion of the welded pipes on the same layer;

[0017] Specifically, the elastic member may be a component that can undergo elastic deformation, such as a spring in the prior art.

[0018] As a further optimized solution of the present invention, an elastic belt is provided between any two adjacent pressing plates. The elastic belt can be elastically deformed in the vertical direction. The elastic belt is a columnar or rod-shaped structure made of elastic material.

[0019] As a further optimized solution of the present invention, the height of the pressing plate is not greater than the thickness of the welded pipe.

[0020] As a further optimized solution of the present invention, when the pressing plate is located below the placing plate, the elastic member is in a compressed state.

[0021] As a further optimized solution of the present invention, a packing groove is provided on the placement board.

[0022] As a further optimized solution of the present invention, a strapping belt is provided in the strapping groove, and the height limiting side plate and the movement limiting side plate are extended from both ends of the strapping belt respectively.

[0023] In the present invention, the proposed automatic packaging machine for welded pipes drives the placement plate to move vertically and laterally relative to the blanking end of the horizontal transmission mechanism through the first lifting mechanism and the horizontal moving mechanism, so that the welded pipes dropped from the blanking end of the horizontal transmission mechanism are arranged in multiple layers and on the same layer on the placement plate, and the shape formed by the welded pipes is restricted by the movable limiting side plate and the fixed limiting side plate; furthermore, the special structure of the movable limiting side plate facilitates the squeezing of the welded pipes, avoids gaps between two adjacent welded pipes, and increases the packaging effect.

[0024] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the present invention;

[0026] Figure 2 This is a schematic diagram of the placement plate structure of the present invention;

[0027] Figure 3 This is a schematic diagram of the structure of the movable limiting side plate of the present invention;

[0028] Figure 4 It is a partial enlarged view of area A of the present invention. DETAILED DESCRIPTION

[0029] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar symbols throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention, and are not to be construed as limiting the present invention.

[0030] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention.

[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0032] In the present invention, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0033] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0034] like Figure 1-4 The automatic baler for welded pipes shown in the figure can pack the welded pipes into a rectangular cross-section structure. The baler includes a horizontal transmission mechanism 1, a frame 2, a placement plate 3, a fixed limit side plate 4, a movable limit side plate 5, a horizontal movement mechanism 6, a first lifting mechanism 7 and a second lifting mechanism 8, wherein:

[0035] In this embodiment, the horizontal transmission mechanism 1 is a belt transmission mechanism in the prior art. The horizontal transmission mechanism 1 is installed on the frame 2. The horizontal transmission mechanism 1 is used to horizontally transmit the welded pipes.

[0036] The transmission surface of the horizontal transmission mechanism 1 is inclined, and the transmission surface of the horizontal transmission mechanism 1 gradually inclines upward from the side close to the blanking end to the side away from the blanking end;

[0037] The frame 2 has a first limiting surface 20 and a second limiting surface 21, which are opposite to each other and form a limiting space, and the horizontal transmission mechanism 1 is located in the limiting space;

[0038] The first limiting surface 20 and the second limiting surface 21 gradually approach each other from the feeding end to the blanking end of the horizontal transmission mechanism 1. The first limiting surface 20 and the second limiting surface 21 are higher than the height of the welded pipe on the horizontal transmission mechanism 1, thereby preventing the welded pipe from slipping out from the side of the horizontal transmission mechanism 1.

[0039] The placing plate 3 is installed on the frame 2, and is used to place the welded pipe, and the placing plate 3 is located below the end of the horizontal transmission mechanism 1;

[0040] In this embodiment, the first lifting mechanism 7 is an electric cylinder, which is installed on the frame 2 and is used to drive the placement plate 3 to move in the vertical direction, thereby facilitating the placement of the welded pipes dropped from the horizontal transmission mechanism 1 on different levels of the placement plate 3;

[0041] In this embodiment, the horizontal moving mechanism 6 is an electric cylinder, which is installed on the frame 2 and is used to drive the placement plate 3 to move horizontally, so that the welded pipes sliding out of the horizontal transmission mechanism 1 can fall on a specific position of the horizontal placement plate 3 so that any two adjacent welded pipes are in close contact; specifically, the horizontal transmission mechanism 1 can be a structure that can drive components to move horizontally, such as an electric cylinder, a screw slider mechanism, or a pneumatic cylinder, an electric telescopic rod, etc. in the prior art;

[0042] Specifically, a mounting plate is installed at the lifting end of the first lifting mechanism 7, and the placement plate 3 is slidably installed on the mounting plate. The placement plate 3 can move toward or away from the discharge end of the horizontal transmission mechanism 1. The horizontal moving mechanism 6 is installed on the mounting plate and is used to drive the placement plate 3 to move horizontally, thereby causing the placement plate 3 to move toward or away from the discharge end of the horizontal transmission mechanism 1.

[0043] The fixed limiting side plate 4 is vertically fixed on the side of the placement plate 3 away from the horizontal transmission mechanism 1;

[0044] The movable limiting side plate 5 is installed on the placement plate 3 through the second lifting mechanism 8. The movable limiting side plate 5 is opposite to the fixed limiting side plate 4. The second lifting mechanism 8 is used to drive the movable limiting side plate 5 to move vertically relative to the placement plate 3.

[0045] Specifically, an extension block 30 is provided below the side of the placement plate 3 close to the horizontal transmission mechanism 1, and a vertical slide groove 300 is opened on the extension block 30. The movable limiting side plate 5 is vertically slidably installed in the slide groove 300. The second lifting mechanism 8 is installed on the placement plate 3 and is used to drive the placement plate 3 to slide out of the slide groove 300 and be located above the placement surface of the placement plate 3 (that is, the upper surface of the placement plate 3 in the figure), and the height of the movable limiting side plate 5 above the placement surface of the placement plate 3 is adjusted according to the number of layers of welded pipes on the placement plate 3;

[0046] Specifically, the second lifting mechanism 8 is an electric cylinder;

[0047] When the plurality of pressing plates 51 are all above the support plate 50, the plurality of pressing plates 51 are in the same plane away from the support plate 50. When the plurality of pressing plates 51 are all above the support plate 50, the plurality of pressing plates 51 are in the same plane away from the support plate 50.

[0048] An elastic band 53 is provided between any two adjacent pressing plates 51. The elastic band 53 can be elastically deformed in the vertical direction. The elastic band 53 is a columnar or rod-shaped structure made of elastic material, which further enhances the positioning effect.

[0049] The height of the pressing plate 51 is equal to the thickness of the welded pipe;

[0050] When the pressing plate 51 is located below the placement plate 3, the elastic member 52 is in a compressed state, that is, the elastic member 52 connected to the pressing plate 51 located in the chute 300 is in a compressed state. When the number of welded pipes in this layer is sufficient, the first lifting mechanism 7 drives the placement plate 3 to move downward, and the second lifting mechanism 8 drives the movable limiting side plate 5 to move upward, thereby facilitating the side limiting of the welded pipes in this layer and squeezing the welded pipes in this layer through the deformation of the elastic member 52.

[0051] A packing groove 31 is formed on the placing plate 3 , and a packing belt is provided in the packing groove 31 , and a height limiting side plate and a movement limiting side plate 5 are extended from both ends of the packing belt.

[0052] During operation, the welded pipes are placed one by one on the horizontal transmission mechanism 1, and the length direction of the welded pipes is perpendicular to the horizontal transmission direction of the horizontal transmission mechanism 1;

[0053] After the first welded pipe is dropped from the horizontal transmission mechanism 1 onto the placement plate 3 and contacts the fixed limiting side plate 4, the horizontal moving mechanism 6 drives the placement plate 3 to move away from the horizontal transmission mechanism 1, thereby placing the second welded pipe on the bottom layer of the placement plate 3 and contacting the first placement plate 3. Similarly, the welded pipes on the same layer are arranged. When the welded pipes on the first layer are distributed, the first lifting mechanism 7 drives the placement plate 3 to move downward, and the second lifting mechanism 8 drives the movable limiting side plate 5 to move upward, thereby facilitating the side limiting of the welded pipes on this layer and squeezing the welded pipes on this layer through the deformation of the elastic member 52. Then, the horizontal moving mechanism 6 drives the placement plate 3 to move closer to the horizontal transmission mechanism 1 so that the first welded pipe placed on the second layer contacts the fixed limiting side plate 4. Then, the above steps are repeated to complete the stacking of multiple layers of welded pipes. The welded pipes are packaged with packaging tape, and after taking out the packaged welded pipes, the pressing plate 51 is squeezed under the action of external force and cooperates with the second lifting mechanism 8 to move downward to move the movable limiting side plate 5 into the slide groove 300.

[0054] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An automatic packing machine for welded pipes, characterized in that: It includes a horizontal transmission mechanism, a frame, a placement plate, a fixed limit side plate, a movable limit side plate, a horizontal movement mechanism, a first lifting mechanism and a second lifting mechanism, wherein: The horizontal transmission mechanism is installed on the frame, and the horizontal transmission mechanism is used to transmit the welded pipe horizontally; The placement plate is mounted on the frame, and the first lifting mechanism is mounted on the frame and is used to drive the placement plate to move in a vertical direction; The placement plate is used to place the welded pipe, and the placement plate is located below the end of the horizontal transmission mechanism; The horizontal moving mechanism is installed on the frame and is used to drive the placement plate to move horizontally, so that the welded pipes sliding out of the horizontal transmission mechanism can fall on a specific position of the horizontal placement plate so that any two adjacent welded pipes are in close contact; The fixed limiting side plate is fixed to a side of the placement plate away from the horizontal transmission mechanism; The movable limiting side plate is mounted on the placement plate via a second lifting mechanism, the movable limiting side plate is opposite to the fixed limiting side plate, and the second lifting mechanism is used to drive the movable limiting side plate to move vertically relative to the placement plate; The movable limiting side plate includes a support plate, a plurality of pressing plates and a plurality of elastic members, the second lifting mechanism is connected to the support plate, one of the pressing plates is mounted on the support plate via a plurality of elastic members, the pressing plate is parallel to the support plate, the elastic member can be elastically deformed along the direction from the pressing plate to the support plate, the plurality of pressing plates are arranged parallel to each other, and the plurality of pressing plates are distributed on the support plate in the vertical direction; An elastic band is provided between any two adjacent pressing plates, and the elastic band can be elastically deformed in the vertical direction; The height of the pressing plate is no greater than the thickness of the welded pipe.

2. The automatic packing machine for welded pipes according to claim 1, characterized in that: The frame has a first limiting surface and a second limiting surface, the first limiting surface and the second limiting surface are opposite to each other, and the first limiting surface and the second limiting surface form a limiting space, and the horizontal transmission mechanism is located in the limiting space.

3. The automatic packing machine for welded pipes according to claim 2, characterized in that: The first limiting surface and the second limiting surface gradually approach each other from the feeding end to the blanking end of the horizontal transmission mechanism.

4. The automatic packing machine for welded pipes according to claim 1, characterized in that: The transmission surface of the horizontal transmission mechanism is arranged to be inclined, and the transmission surface of the horizontal transmission mechanism gradually inclines upward from a side close to the blanking end to a side away from the blanking end.

5. The automatic packing machine for welded pipes according to claim 1, characterized in that: When the pressing plate is located below the placing plate, the elastic member is in a compressed state.

6. The automatic packing machine for welded pipes according to any one of claims 1 to 5, characterized in that: The placing plate is provided with a packing groove.

7. The automatic packing machine for welded pipes according to claim 6, characterized in that: A strapping belt is provided in the strapping groove, and the height limiting side plate and the movement limiting side plate are respectively extended from both ends of the strapping belt.

Citation Information

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