Wonton plating device and method

Abstract

The present invention discloses a wonton plating device and method to solve the technical problem that wontons are easily damaged when grabbed and easily fall off when transferred. The present invention includes a receiving component and a transfer component, wherein the receiving component includes a wonton carrier, the wonton carrier includes a clamping claw with a clamping part at the bottom, and the clamping claw can open and close around a rotating shaft; the transfer component drives the receiving component to move back and forth between the top of the wonton tray and the bottom of the wonton kneading component. It also includes three forming parts to adjust the spacing between the wonton carriers to make them correspond to the wonton kneading component and the wonton tray. The beneficial technical effects of the present invention are: stable structure, high working efficiency, and conducive to ensuring the integrity of the product.

Description

Technical Field

[0001] The invention relates to the technical field of food machinery, and in particular to a wonton plating device and method. Background Art

[0002] At present, the kneading of wontons has been mechanized. The principle is to feed the folded dough with fillings into the kneading equipment, and use the kneading claws to automatically shape the wontons to complete the production. The wontons produced by the equipment are placed on a tray and then packaged for sale. The existing plating method is mostly done manually, which is inefficient.

[0003] The Chinese patent document with publication number CN211197814U discloses a wonton grabbing device, wherein a plurality of slide bars are horizontally arranged and fixed on a fixed frame, and two pairs of clamping plates are arranged in the middle of the slide bars, and the upper ends of the clamping plates are slidably matched with the slide bars, and the lower ends of each pair of clamping plates form a clamping part; the wontons are grabbed by grabbing downwards. However, this method of grabbing wontons is not easy to control, and the soft wonton skin is easily damaged, and the wontons are easy to fall off during the transfer process due to their own weight. Summary of the invention

[0004] The invention provides a wonton plating device and method, so as to solve the technical problems that wontons are easily damaged when being grabbed and easily fall off when being transferred.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] A wonton plating device is designed, including a receiving component, a transfer component, a kneading component, and a tray component, wherein:

[0007] The receiving component includes a wonton carrier, which includes a clamping claw with a clamping portion at the bottom, and the clamping claw can be opened and closed for carrying / placing wontons; the transfer component is connected between the kneading component and the tray component, and is used to drive the receiving component to carry the wontons prepared by the kneading component and place the wontons into the tray component.

[0008] Furthermore, the receiving assembly also includes a first stroke portion and a carrier plate, the wonton carrier is mounted on the carrier plate, and the first stroke portion drives the carrier plate to move to a corresponding position above the tray assembly.

[0009] Furthermore, the receiving assembly also includes a second stroke portion, a plurality of mounting plates are provided on the carrier plate, each mounting plate is provided with at least two wonton carriers, and the second stroke portion is used to adjust the spacing between the mounting plates.

[0010] Furthermore, the receiving assembly also includes a third stroke portion, and the third stroke portion is used to adjust the distance between the wonton carriers arranged on the mounting plate.

[0011] Furthermore, the first stroke portion includes a first cylinder, a sliding rod, and a sliding sleeve, the sliding sleeve is fixedly connected to the carrier plate, the first cylinder drives the sliding sleeve to move along the sliding rod, and the second stroke portion includes a second cylinder, a sliding rail, and a sliding block, the sliding block is fixedly connected to the mounting plate, the sliding rail is arranged on the carrier plate, and the second cylinder drives the sliding block to move along the sliding rail.

[0012] Furthermore, the transfer component includes a slide groove and a slide rod, the slide groove is arranged between the kneading component and the tray component, and the slide rod drives the receiving component to move along the slide groove.

[0013] Furthermore, the transfer assembly includes a swing arm, and the swing arm drives the receiving assembly to move back and forth between the kneading assembly and the tray assembly.

[0014] A wonton plating method is also designed, in which a tray assembly is arranged on a conveyor belt, a kneading assembly is arranged above the conveyor belt, and a receiving assembly equipped with a wonton carrier is arranged between the tray assembly and the kneading assembly. The receiving assembly moves to the bottom of the kneading assembly, and the kneading assembly releases the kneaded wontons into the receiving assembly. Thereafter, the receiving assembly moves to the top of the tray assembly and releases the wontons into the corresponding tray assembly. Finally, the receiving assembly is reset to perform the next plating action.

[0015] Furthermore, during the process of the receiving component moving to the bottom of the kneading component, the spacing of the wonton carriers is adjusted to match the spacing of the wontons made by the kneading component.

[0016] Furthermore, during the process of the wonton plating device moving to above the tray assembly, the spacing of the wonton carriers is adjusted to match the positions of the wontons on the tray assembly.

[0017] Compared with the prior art, the beneficial technical effects of the present invention are:

[0018] 1. The present invention designs a wonton plating device, on which a carrier clamp is installed. When the kneading device is released after the wontons are formed, the wontons fall into the carrier below, and then the carrier slides along an arc track to the top of the tray, and the clamp is opened to make the wontons fall into the tray. The lifting and translation method is used instead of downward grabbing, so that the integrity of the wontons is better maintained and the moving process is more stable.

[0019] 2. When the wonton plating device of the present invention moves upward to the position of the wonton kneading assembly, the distance between the carrier jaws can be adjusted to correspond to the position of the wontons released by the wonton kneading assembly. When the wonton plating device moves downward to above the tray, the distance between the carrier jaws can be adjusted again to correspond to the groove for placing the wontons in the tray.

[0020] 3. The distance adjustment of the carrier jaws of the present invention can be divided into three strokes, wherein the first stroke moves all the jaws as a whole, the second stroke moves the jaws in groups of two, and the third stroke adjusts the position of a single jaw. The three strokes make the adjustment of the jaws more precise and convenient, and can adapt to different production processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional diagram of the wonton plating device of the present invention.

[0022] Figure 2 It is a left side view of the wonton plating device of the present invention.

[0023] Figure 3 It is a three-dimensional diagram of the receiving assembly of the present invention.

[0024] Figure 4 It is a schematic structural diagram of the wonton carrier of the present invention.

[0025] Figure 5 It is a bottom view of the receiving assembly of the present invention.

[0026] Figure 6 It is a rear view of the receiving assembly of the present invention.

[0027] Figure 7 It is a structural schematic diagram of the tray assembly of the present invention.

[0028] Figure 8 This is one of the schematic diagrams of another embodiment of the transfer component in the present invention.

[0029] Fig. 9 This is another schematic diagram of another embodiment of the transfer component in the present invention.

[0030] In the figure, a receiving component 1, a receiving carrier 11, a clamping claw 1101, a clamping portion 1102, a rotating shaft 1103, a mounting plate 12, a carrier plate 13, a carrier bracket 14, a right cylinder 15a, a left cylinder 15b, an upper cylinder 15c, a right sliding sleeve 16a, a left sliding sleeve 16b, a sliding rod 17, a V-shaped push rod 18, a right carrier 11a, a left carrier 11b, a middle carrier 11c, a right mounting plate 12a, a left mounting plate 12b, a middle mounting plate 12c, a kneading component 2, a transfer component 3, a connecting rod 31, a slide 32, a rotating rod 33, a swing arm 34, a strut 35, a mechanical arm 35, a robot 36, a roller 34, a wonton tray 4, and a conveyor belt 5. DETAILED DESCRIPTION

[0031] The specific implementation modes of the present invention are described below in conjunction with the accompanying drawings and examples. However, the following examples are only used to illustrate the present invention in detail and do not limit the scope of the present invention in any way.

[0032] Embodiment 1: A wonton plating device, see Figure 1 and Figure 2 , including a receiving component 1, a kneading component 2, and a transfer component 3, wherein the structure of the receiving component 1 is shown in Figure 3 and Figure 4 , including a wonton carrier 11, the wonton carrier 11 includes a pair of clamping jaws 1101 with a clamping portion 1102 at the bottom, the two clamping jaws 1101 can open and close around a rotating shaft 1103, the driving part of the clamping jaws 1101 adopts a pneumatic or electric two-finger clamping jaw structure, and the pair of clamping jaws 1101 are combined to form a receiving groove to receive the wontons, and the clamping portion 1102 prevents the wontons from slipping.

[0033] The transfer component 3 of the above-mentioned device includes a connecting rod 31, a slide groove 32, and a rotating rod 33. The slide groove 32 is arranged on both sides of the conveyor belt 5. The slide groove 32 is a broken line shape and its turning point is a smooth arc shape. Rollers 34 matching the slide groove 32 are arranged on both sides of the receiving component 1. The rotating rod 33 drives the receiving component 1 to move up and down along the slide groove 32.

[0034] When in use, first move the receiving component 1 to the top, at which time the clamping jaws 1101 are located below the kneading component 2, and the kneading component 2 releases the formed wontons to fall into the clamping jaws 1101, and then the receiving component 1 moves to the bottom, and the clamping jaws 1101 are opened to allow the wontons therein to fall into the tray 4, and then the receiving component 1 moves upward to prepare to receive the next group of wontons, and the tray 4 moves forward one grid driven by the conveyor belt 5, waiting for the next group of wontons to be put in.

[0035] Embodiment 2: Based on Embodiment 1, a first stroke section is added, see Figure 5 to Figure 6 The first stroke portion includes a carrier plate 13, an upper cylinder 15c (i.e., a first cylinder), and a sliding rod 17. The action portion of the upper cylinder 15c is fixedly connected to the carrier plate 13. A right sliding sleeve 16a and a left sliding sleeve 16b are arranged on the sliding rod 17. The two sliding sleeves are fixedly connected to the carrier plate 13. The upper cylinder 15c drives the carrier plate 13 to move left and right along the sliding rod 17, so that all the carriers 11 can move left and right synchronously.

[0036] Embodiment 3: Based on Embodiment 2, a second travel portion is additionally provided, and the second travel portion includes three mounting plates, namely, a right mounting plate 12a, a left mounting plate 12b, and a middle mounting plate 12c, wherein sliders are provided on the upper surfaces of the right mounting plate 12a and the left mounting plate 12b, and a slide rail cooperating with the sliders is provided on the bottom surface of the carrier plate 13, so that the middle right mounting plate 12a and the left mounting plate 12b can slide left and right on the carrier plate 13. In this embodiment, the middle mounting plate 12c is fixed on the carrier plate 13, and in some other embodiments, the middle mounting plate 12c can be provided with the same slidable structure as the left and right mounting plates.

[0037] Two wonton carriers are provided on the lower surface of each mounting plate, namely the right carrier 11a under the right mounting plate 12a, the left carrier 11b under the left mounting plate 12b, and the middle carrier 11c under the middle mounting plate 12c. A second cylinder (right cylinder 15a and left cylinder 15b) is arranged on the bottom surface of the carrier plate 13 to drive the right mounting plate 12a and the left mounting plate 12b to move horizontally.

[0038] Example 4: Based on Example 3, a third stroke portion is added, and the third stroke portion includes a slide rail arranged on the lower surface of the mounting plate and a slider installed on the receiving carrier 11, so that the receiving carrier 11 can slide on the mounting plate, and a V-shaped push rod 18 is connected to the two receiving carriers 11. When the cylinder is pushed downward, the V-shaped push rod 18 expands to push the two receiving carriers 11 to both sides to adjust the distance between them.

[0039] In some other embodiments, a laterally acting cylinder is disposed on the lower surface of the mounting plate to replace the V-shaped push rod to adjust the distance between every two receiving carriers 11 .

[0040] Embodiment 5: A wonton plating method, wherein a convex ridge is provided on the conveyor belt 5 to clamp the wonton tray 4, and a receiving component 1 and a wonton kneading component 2 are provided above the conveyor belt 5. First, the receiving component 1 moves along the slide 32 to the bottom of the wonton kneading component 2, and the wonton kneading component 2 releases the kneaded wontons through the inclined plate, and the wontons fall into the closed jaws 1101 of the wonton plating device. Thereafter, the receiving component 1 moves to the top of the wonton tray 4 under the action of the rotating rod 33 and the connecting rod 31, and the jaws 1101 are opened to allow the wontons therein to fall into the wonton tray 4. Finally, the receiving component 1 moves upward and resets to perform the next plating action.

[0041] In the process of the receiving assembly 1 moving to the bottom of the wonton kneading assembly 2, the spacing of the clamping claws 1101 is adjusted to match the spacing of the wontons made by the wonton kneading assembly. In the present embodiment, the wonton kneading assembly 2 includes three pairs of kneading claws, and the spacing between an adjacent pair of receiving carriers 11 is the same as the spacing between a pair of kneading claws, and is the same as the distance between two adjacent wonton grooves on the tray 4. During the rising process of the receiving assembly 1, it is only necessary to adjust the right cylinder 15a and the left cylinder 15b so that the right carrier 11a and the left carrier 11b reach the preset position, so that the receiving carrier 11 and the kneading claws can be matched in pairs. In some embodiments, if the spacing between the kneading claws and the tray is different, the receiving carrier 11 and the mounting plate 12 can be set to be slidable, and a group of cylinders are set under the mounting plate 12 to adjust the distance between each pair of receiving carriers 11.

[0042] During the process of the receiving assembly 1 moving to the top of the wonton tray 4, the distance between the clamping claws is adjusted to match the grooves on the wonton tray for placing wontons. Figure 7 During the falling process of the receiving component 1, the distance between the mounting plates 12 and the displacement of the carrier plate 13 are first adjusted to make the receiving carrier 11 and the group A grooves of the tray 4 correspond to each other, and the wontons are released. Then the receiving carrier 11 returns to the kneading component 2 to receive the wontons and returns to the top of the tray 4 again. At this time, the distance between the mounting plates 12 and the displacement of the carrier plate 13 are adjusted to make the receiving carrier 11 and the group B grooves of the tray 4 correspond to each other. In the next cycle, group B is loaded first, and then group A is loaded to save a reset step of the carrier plate 3.

[0043] Example 6: See Figure 8 In this embodiment, the transfer assembly 3 includes a swing arm 34 and a support rod 35. A driving motor is arranged at the top of the support rod 35 to drive the swing arm 34 to swing up and down with the top of the support rod 35 as the center. The receiving assembly 1 is installed at the end of the swing arm 34. As the swing arm 34 swings, the receiving assembly 1 reciprocates between the kneading assembly 2 and the wonton tray 4.

[0044] Example 7: See Fig. 9 In this embodiment, the transfer component 3 includes a robot 37 including a mechanical arm 36, and the receiving component 1 is installed at the end of the mechanical arm 36, and the receiving component 1 is moved by the robot drive.

[0045] The present invention has been described in detail above with reference to the accompanying drawings and embodiments. However, those skilled in the art will appreciate that, without departing from the spirit of the present invention, the specific parameters in the above embodiments may be changed to form a plurality of specific embodiments, which are all within the common variation range of the present invention and will not be described in detail herein.

Claims

1. A wonton plating device, characterized in that: It includes a receiving component, a transfer component, a kneading component, and a tray component, among which: The receiving assembly includes a wonton carrier for lifting and translating wontons, the wonton carrier includes a clamping claw with a clamping portion at the bottom, the clamping claw can be opened and closed for carrying / placing wontons, the driving part of the clamping claw adopts a pneumatic or electric two-finger clamping claw structure, the clamping claws are combined to form a receiving groove for receiving wontons, and the clamping portion prevents the wontons from sliding off; The transfer component is connected between the kneading component and the tray component, and is used to drive the receiving component to carry the wontons prepared by the kneading component and move up and down and place the wontons into the tray component. The transfer component includes a connecting rod, a slide groove, and a rotating rod. The slide groove is arranged on both sides. The slide groove is a broken line shape and its turning point is a smooth arc shape. Rollers matching the slide groove are arranged on both sides of the receiving component, and the receiving component is driven to move up and down along the slide groove by the rotating rod; or, the transfer component includes a swing arm and a strut. A driving motor is arranged at the top of the strut to drive the swing arm to swing up and down with the top of the strut as the center, and the receiving component is installed at the end of the swing arm.

2. The wonton plating device according to claim 1, characterized in that: The receiving assembly further includes a first stroke portion and a carrier plate, the wonton carrier is mounted on the carrier plate, and the first stroke portion drives the carrier plate to move to a corresponding position above the tray assembly.

3. The wonton plating device according to claim 2, characterized in that: The receiving assembly also includes a second stroke portion. A plurality of mounting plates are disposed on the carrier plate. Each mounting plate is provided with at least two wonton carriers. The second stroke portion is used to adjust the spacing between the mounting plates.

4. The wonton plating device according to claim 3, characterized in that: The receiving assembly further includes a third stroke portion, and the third stroke portion is used to adjust the spacing between the wonton carriers arranged on the mounting plate.

5. The wonton plating device according to claim 4, characterized in that: The first stroke portion includes a first cylinder, a sliding rod, and a sliding sleeve. The sliding sleeve is fixedly connected to the carrier plate, and the first cylinder drives the sliding sleeve to move along the sliding rod. The second stroke portion includes a second cylinder, a sliding rail, and a sliding block. The sliding block is fixedly connected to the mounting plate, and the sliding rail is arranged on the carrier plate. The second cylinder drives the sliding block to move along the sliding rail.

6. A wonton plating method, using the wonton plating device according to claim 1, characterized in that: A tray assembly is arranged on the conveyor belt, a kneading assembly is arranged above the conveyor belt, and a receiving assembly equipped with a wonton carrier is arranged between the tray assembly and the kneading assembly. The receiving assembly moves to the bottom of the kneading assembly, and the kneading assembly releases the kneaded wontons into the receiving assembly. Thereafter, the receiving assembly moves to the top of the tray assembly and releases the wontons into the corresponding tray assembly. Finally, the receiving assembly is reset to perform the next plating action.

7. The wonton plating method according to claim 6, characterized in that: During the process of the receiving component moving to the bottom of the kneading component, the spacing of the wonton carriers is adjusted to match the spacing of the wontons made by the kneading component.

8. The wonton plating method according to claim 7, characterized in that: When the wonton plating device moves to the top of the tray assembly, the spacing of the wonton carriers is adjusted to match the positions of the wontons on the tray assembly.

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