Flow switching film tearing device

By designing a flow-switching film-tearing device, and utilizing the cooperation of a feeder and a guide plate, stable tearing of the inner and outer films is achieved. This solves the problem of unstable film tearing in existing film-tearing devices on double-layer film structure products, and improves the quality and efficiency of film tearing.

CN115043054BActive Publication Date: 2025-12-16东莞市思榕智能装备有限公司
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Patent Information

Application Number
CN202210821423.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-13
Publication Date
2025-12-16
Estimated Expiration
2042-07-13

AI Technical Summary

Technical Problem

Existing film-tearing robots cannot reliably remove the protective film when handling double-layer film structure products. They are prone to damaging the product due to improper pressure, which affects the quality of film removal.

Method used

The product is switched between the inner and outer film tearing components by a transfer component. The cooperation between the second suction device and the guide plate makes the first suction cup and the second suction cup staggered in height, so as to achieve stable tearing of the inner and outer film.

Benefits of technology

It improves the quality of film removal, avoids product damage, and enhances film removal efficiency and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of flow switching film tearing device, comprising: flow assembly, including fixed seat, first suction feeder, second suction feeder, guide plate and synchronous belt;The side of synchronous belt is connected with first suction feeder, and the other side of synchronous belt is connected with second suction feeder;Second suction feeder includes base, lifting seat, pulley and tension spring;Pulley is abutted on the top of guide plate;The top surface of first suction feeder is equipped with first suction disc, and the top surface of second suction feeder is equipped with second suction disc;Second suction disc is installed on the top surface of lifting seat;Inner film tearing assembly is installed in one end of flow assembly;And outer film tearing assembly is installed in the other end of flow assembly.The above-mentioned flow switching film tearing device, structure is reasonable, convenient to use, using the cooperation of second suction feeder and guide plate, so that first suction disc and second suction disc are staggered in height, different products are switched between inner film tearing assembly and outer film tearing assembly, and inner film and outer film are conveniently torn off, greatly improve film tearing quality.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electronic product processing, in particular to a flow switching film tearing device. BACKGROUND

[0002] In the production and manufacturing process of electronic products, the protective film of the spare part needs to be torn off to facilitate subsequent other processing. The current film tearing method used in the industry is mainly mechanical hand film tearing, which has high automation degree and high film tearing efficiency.

[0003] However, the existing film tearing mechanical hand has a single structure and uses a single pressure collection system for film tearing. For some double-layer film structure products, the connection strength between the product and the different protective films is not the same. Using the same pressure for different protective films may cause the product to be pulled away instead of tearing off the protective film due to excessive film tearing resistance, which is unstable and cannot ensure the film tearing quality. SUMMARY

[0004] Based on this, the present application provides a flow switching film tearing device, which has a reasonable structure and is convenient to use. The product is switched between the inner film tearing assembly and the outer film tearing assembly through the flow assembly, which facilitates the tearing of the inner film and the outer film, and greatly improves the film tearing quality.

[0005] In order to achieve the purpose of the present application, the present application adopts the following technical solutions:

[0006] A flow switching film tearing device, comprising:

[0007] A flow assembly, comprising a fixed seat, a first suction device slidingly connected to one side of the fixed seat, a second suction device slidingly connected to the other side of the fixed seat, a guide plate connected to the bottom of the fixed seat, and a synchronous belt installed on the top of the fixed seat; one side of the synchronous belt is fixedly connected to the first suction device, and the other side of the synchronous belt is fixedly connected to the second suction device;

[0008] The second suction device comprises a base slidingly connected to the fixed seat, a lifting seat slidingly connected to the base, a pulley installed at the bottom end of the lifting seat, and a tension spring connecting the base and the lifting seat; the tension spring is used to drive the lifting seat to abut against the base, and the base is also used to connect the synchronous belt; the pulley abuts against the top of the guide plate;

[0009] A first suction disc is installed on the top surface of the first suction device, and a second suction disc is installed on the top surface of the second suction device; the second suction disc is installed on the top surface of the lifting seat;

[0010] An inner film tearing assembly is installed at one end of the flow assembly; and

[0011] An outer film tearing assembly is installed at the other end of the flow assembly.

[0012] The above-mentioned switching and film-tearing device has a reasonable structure and is easy to use. By utilizing the cooperation of the second suction device and the guide plate, the first suction cup and the second suction cup are staggered in height, which facilitates the switching of different products between the inner film tearing assembly and the outer film tearing assembly, making it easy to tear off the inner and outer films and greatly improving the film tearing quality.

[0013] In one embodiment, the height of the middle portion of the guide plate is greater than the height of the opposite ends of the guide plate.

[0014] In one embodiment, the inner film tearing assembly includes an inner film tearing support located on one side of the fixed base, an inclined slide cylinder mounted on the inner film tearing support, a movable plate connected to the inclined slide cylinder, a rotating shaft rotatably mounted on one end of the movable plate, inner film tearing grippers fixedly mounted on opposite ends of the rotating shaft, and a rotating shaft drive cylinder connected to the middle of the rotating shaft; the cylinder body of the rotating shaft drive cylinder is fixedly mounted on the movable plate, and the piston rod of the rotating shaft drive cylinder is hinged to the middle of the rotating shaft.

[0015] In one embodiment, the outer film tearing assembly includes an outer film tearing support seat located on one side of the fixed seat, horizontal guide rail pairs mounted on opposite sides of the top of the outer film tearing support seat, a vertical guide rail pair vertically connected to the horizontal guide rail pairs, an outer film tearing gripper and guide roller connected to one side of the vertical guide rail pair, a push cylinder connected to the other side of the vertical guide rail pair, and a guide plate slidably connected to the guide roller; the guide plate is fixedly connected to the outer film tearing support seat.

[0016] In one embodiment, the guide plate is provided with an arc-shaped guide groove, the height of the end of the guide groove away from the fixed seat is greater than the height of the end of the guide groove near the fixed seat; the guide groove is used to accommodate the guide roller. Attached Figure Description

[0017] Figure 1 This is a three-dimensional schematic diagram of a flow switching and film-tearing device according to an embodiment of the present invention;

[0018] Figure 2 for Figure 1 A three-dimensional schematic diagram of the flow switching film-tearing device from another perspective;

[0019] Figure 3 for Figure 1 An exploded view of the second feeder in the flow switching film-tearing device shown;

[0020] Figure 4 for Figure 3 An exploded view of the second feeder in the flow switching film-tearing device shown from another perspective;

[0021] Figure 5 As shown in the figure is the inner film tearing assembly of the flow switching tearing film device. Figure 1

[0022] Figure 6 As shown in the figure is the outer film tearing assembly of the flow switching tearing film device. Figure 1

[0023] Figure 7 As shown in the figure is the outer film tearing assembly of the flow switching tearing film device. Figure 6

[0024] Figure 8 As shown in the figure is the outer film tearing assembly of the flow switching tearing film device. Figure 7

[0025] Figure 9 As shown in the figure is the outer film tearing assembly of the flow switching tearing film device. Figure 8

[0026] Figure 10 As shown in the figure is the product to be torn film of the flow switching tearing film device. Figure 1

[0027] The figure caption is explained:

[0028] 10-flow assembly, 11-fixed seat, 12-first suction feeder, 120-first suction disc, 13-second suction feeder, 130-second suction disc, 131-base, 132-lifting seat, 133-pulley, 134-tension spring, 14-guide plate, 15-synchronous belt, 16-driving motor;

[0029] 20-inner film tearing assembly, 21-inner film tearing bearing seat, 22-inclined sliding table cylinder, 23-moving plate, 24-rotation shaft, 25-inner film tearing clamp jaw, 26-rotation shaft driving cylinder;

[0030] 30-outer film tearing assembly, 31-outer film tearing bearing seat, 311-horizontal sliding table cylinder, 312-vertical sliding table cylinder, 313-bearing plate, 32-horizontal guide rail pair, 321-horizontal guide rail, 322-horizontal sliding block, 33-vertical guide rail pair, 331-vertical sliding block, 332-vertical guide rail, 34-outer film tearing clamp jaw, 35-guide roller, 36-pushing cylinder, 37-guide plate, 370-guide groove,

[0031] 40-product, 41-inner film, 42-outer film;

[0032] 51-first digital display pressure switch, 52-second digital display pressure switch. DETAILED DESCRIPTION​​​​​​

[0033] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.

[0034] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.

[0035] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0036] Please see Figures 1 to 9 This invention provides a transfer and switching film-tearing device, comprising a transfer assembly 10, an inner film tearing assembly 20 mounted at one end of the transfer assembly 10, and an outer film tearing assembly 30 mounted at the other end of the transfer assembly 10. The transfer assembly 10 is used to transport the product 40. Figure 10 As shown, an inner film 41 is attached to the middle of the product 40, and an outer film 42 is attached to the periphery of the product 40; the inner film 41 and the outer film 42 are spaced apart, and the body of the product 40 is exposed between the inner film 41 and the outer film 42. The exposed body of the product 40 is used to be adsorbed onto the transfer assembly 10.

[0037] The transfer assembly 10 includes a fixed base 11, a first feeder 12 slidably connected to one side of the fixed base 11, a second feeder 13 slidably connected to the other side of the fixed base 11, a guide plate 14 connected to the bottom of the fixed base 11, a synchronous belt 15 mounted on the top of the fixed base 11, and a drive motor 16 connected to the synchronous belt 15. The guide plate 14 abuts against the bottom end of the second feeder 13. The first feeder 12 is fixedly connected to one side of the synchronous belt 15, and the second feeder 13 is fixedly connected to the other side of the synchronous belt 15. As the drive motor 16 rotates forward and backward, the first feeder 12 and the second feeder 13 can be controlled to reciprocate along the length of the fixed base 11.

[0038] The top surface of the first suction device 12 is provided with a first suction disc 120, and the top surface of the second suction device 13 is provided with a second suction disc 130. The first suction disc 120 and the second suction disc 130 are used to suck the body of the product 40 exposed between the inner film 41 and the outer film 42, and at this time, the inner film 41 and the outer film 42 are both directed towards the fixed base 11. In this embodiment, when located at opposite ends of the fixed base 11, the suction surface of the first suction disc 120 and the suction surface of the second suction disc 130 are located on the same plane, so as to facilitate the film tearing of the inner film tearing assembly 20 and the outer film tearing assembly 30 respectively. When located at the middle of the fixed base 11, the second suction device 13 can drive the second suction disc 130 to rise, so that the first suction disc 120 and the second suction disc 130 are staggered in height with each other.

[0039] Specifically, as shown in Figure 3 and Figure 4 , the second suction device 13 includes a base 131 slidingly connected to the fixed base 11, a lifting base 132 slidingly connected to the base 131, a pulley 133 installed at the bottom end of the lifting base 132, and a tension spring 134 connecting the base 131 and the lifting base 132. The tension spring 134 is used to drive the lifting base 132 to abut against the base 131, and the base 131 is also used to connect the synchronous belt 15. The pulley 133 abuts against the top of the guide plate 14, and the second suction disc 130 is installed on the top surface of the lifting base 132.

[0040] Specifically, the base 131 and the lifting base 132 are slidingly connected through a guide rail pair, and the movement direction of the lifting base 132 is perpendicular to the length direction of the fixed base 11.

[0041] In this embodiment, the guide plate 14 is substantially arranged in a "convex" shape, and the height of the middle part of the guide plate 14 is greater than the height of the opposite ends of the guide plate 14. The height position of the base 131 is always unchanged, when the second suction device 13 gradually moves to the middle part of the guide plate 14, the lifting base 132 and the second suction disc 130 are lifted up, so that the first suction disc 120 and the second suction disc 130 are staggered in height with each other, which can effectively avoid the interference or collision between the two products 40, greatly improve the flow efficiency of the product 40, and facilitate the film tearing between the inner film tearing assembly 20 and the outer film tearing assembly 30. When the second suction device 13 gradually moves from the middle part of the guide plate 14 to any one end of the guide plate 14, the lifting base 132 and the second suction disc 130 fall down, and under the action of the tension spring 134, the lifting base 132 abuts against the base 131, and the second suction disc 130 is completely reset, so that when at any one end of the guide plate 14, the suction surface of the first suction disc 120 and the suction surface of the second suction disc 130 remain on the same plane, so as to facilitate the film tearing of the inner film tearing assembly 20 and the outer film tearing assembly 30 respectively.

[0042] The inner film tearing assembly 20 comprises an inner film tearing support 21 on one side of the fixed base 11, an inclined sliding table cylinder 22 installed on the inner film tearing support 21, a moving plate 23 connected to the inclined sliding table cylinder 22, a rotating shaft 24 rotatably installed on one end of the moving plate 23, inner film tearing clamps 25 fixedly installed on opposite ends of the rotating shaft 24, and a rotating shaft driving cylinder 26 connected to the middle part of the rotating shaft 24. The cylinder body of the rotating shaft driving cylinder 26 is fixedly installed on the moving plate 23, and the piston rod of the rotating shaft driving cylinder 26 is hingedly connected to the middle part of the rotating shaft 24 to drive the rotating shaft 24 to rotate, thereby driving the inner film tearing clamps 25 to rotate, so that the inner film tearing clamps 25 can be offset in a certain range of horizontal and vertical directions after clamping the inner film 41, so that a certain angle is formed between the inner film 41 and the surface of the product 40, and the inner film 41 is better torn off.

[0043] In this embodiment, the extension and retraction directions of the piston rods of the inclined sliding table cylinder 22 are arranged at an angle with the suction surfaces of the first and second suction cups 120 and 130, respectively.

[0044] When tearing the inner film, the inclined sliding table cylinder 22 drives the moving plate 23 to approach the product 40 at one end of the fixed base 11 until the inner film tearing clamps 25 just clamp the edge of the inner film 41, and then the inclined sliding table cylinder 22 drives the moving plate 23 to move away from the product 40, and at the same time, the piston rod of the rotating shaft driving cylinder 26 is shortened, so that a certain angle is formed between the inner film 41 and the surface of the product 40, and the inner film 41 is torn off as the inner film tearing clamps 25 gradually move away from the product 40.

[0045] The outer film tearing assembly 30 comprises an outer film tearing support 31 on one side of the fixed base 11, horizontal guide rail pairs 32 installed on opposite sides of the top of the outer film tearing support 31, vertical guide rail pairs 33 vertically connected to the horizontal guide rail pairs 32, outer film tearing clamps 34 and guide rollers 35 connected to one side of the vertical guide rail pairs 33, push cylinders 36 connected to the other side of the vertical guide rail pairs 33, and guide plates 37 slidingly connected to the guide rollers 35. The guide plates 37 are fixedly connected to the outer film tearing support 31.

[0046] In this embodiment, as shown in Figure 8 and Figure 9 The horizontal guide rail pairs 32 comprise horizontal guide rails 321 fixedly connected to the fixed base 11 and horizontal sliding blocks 322 matched with the horizontal guide rails 321. The vertical guide rail pairs 33 comprise vertical sliding blocks 331 fixedly connected to one side of the horizontal sliding blocks 322 and vertical guide rails 332 matched with the vertical sliding blocks 331. One side of the vertical sliding blocks 331 away from the horizontal sliding blocks 322 is used to connect the piston rods of the push cylinders 36, and the vertical guide rails 332 are used to bear the outer film tearing clamps 34.

[0047] In the embodiment, the guide plate 37 is provided with a guide groove 370 arranged in an arc shape, the height of the end of the guide groove 370 away from the fixed base 11 is greater than the height of the end of the guide groove 370 close to the fixed base 11; the guide groove 370 is used for accommodating the guide roller 35. When the push cylinder 36 drives the horizontal sliding block 322 to move, under the guidance of the guide groove 370, the vertical guide rail 332 will move in the vertical direction, so that the outer film tearing clamp jaw 34 can move in a certain range of horizontal direction and vertical direction after clamping the outer film 42, so that a certain angle is formed between the outer film 42 and the surface of the product 40, and the outer film 42 is better torn off.

[0048] In the embodiment, the outer film tearing carrier 31 comprises a horizontal sliding table cylinder 311, a vertical sliding table cylinder 312 connected with the horizontal sliding table cylinder 311, and a carrier plate 313 connected with the vertical sliding table cylinder 312; the opposite sides of the carrier plate 313 are respectively used for carrying the horizontal guide rail pair 32.

[0049] When the outer film is torn, the outer film tearing carrier 31 drives the carrier plate 313 to move close to the product 40 at one end of the fixed base 11, until the outer film tearing clamp jaw 34 just clamps the edge of the outer film 42, and then the push cylinder 36 is started to drive the horizontal sliding block 322 to move, under the guidance of the guide groove 370 (such as Figure 8 the direction of the arrow), the vertical guide rail 332 will move in the vertical direction, so that the outer film tearing clamp jaw 34 can move in a certain range of horizontal direction and vertical direction after clamping the outer film 42, so that a certain angle is formed between the outer film 42 and the surface of the product 40, and then the outer film tearing carrier 31 reversely drives the outer film tearing clamp jaw 34 to gradually move away from the product 40 to tear off the outer film 42.

[0050] Further, the flow switching and tearing film device further comprises a first digital pressure switch 51 and a second digital pressure switch 52 installed on one side of the inner film tearing assembly 20; the first digital pressure switch 51 is electrically connected with the inner film tearing clamp jaw 25 one by one, so as to control the tearing force of the inner film tearing clamp jaw 25 on the inner film 41; the second digital pressure switch 52 is electrically connected with the outer film tearing clamp jaw 34 one by one, so as to control the tearing force of the outer film tearing clamp jaw 34 on the outer film 42.

[0051] The flow switching and tearing film device has reasonable structure and is convenient to use, the cooperation of the second suction device 13 and the guide plate 14 makes the first suction disc 120 and the second suction disc 130 staggered in height, which facilitates switching different products 40 between the inner film tearing assembly 20 and the outer film tearing assembly 30, tearing off the inner film 41 and the outer film 42, and greatly improving the tearing film quality.

[0052] Any combination of the technical features in the above-described embodiments can be made, and for the sake of brevity, not all possible combinations are described, however, as long as there is no conflict, any combination of the technical features should be considered within the scope of the present disclosure.

[0053] The above-described embodiments only express several embodiments of the present application, which are described in a more specific and detailed manner, but should not be understood as limiting the scope of the patent. It should be noted that for ordinary skilled in the art, several modifications and improvements can be made without departing from the concept of the present application, which are all within the scope of protection of the present application. Therefore, the scope of protection of the present patent should be subject to the appended claims.

Claims

1. A transfer switching film-tearing device, characterized in that, include: The transfer assembly includes a fixed base, a first feeder slidably connected to one side of the fixed base, a second feeder slidably connected to the other side of the fixed base, a guide plate connected to the bottom of the fixed base, and a timing belt mounted on the top of the fixed base; the first feeder is fixedly connected to one side of the timing belt, and the second feeder is fixedly connected to the other side of the timing belt; the timing belt drives the first feeder and the second feeder to reciprocate along the length direction of the fixed base respectively; The second feeder includes a base slidably connected to the fixed base, a lifting seat slidably connected to the base, a pulley mounted on the bottom of the lifting seat, and a tension spring connecting the base and the lifting seat; the tension spring is used to drive the lifting seat to abut against the base, and the base is also used to connect the timing belt; the pulley abuts against the top of the guide plate; The top surface of the first suction device is equipped with a first suction cup, and the top surface of the second suction device is equipped with a second suction cup; the second suction cup is installed on the top surface of the lifting seat, and the first suction cup and the second suction cup are used to pick up the body of the product exposed between the inner and outer membranes; the tension spring is used to ensure that the second suction cup is fully reset, so that when at either end of the guide plate, the adsorption surface of the first suction cup and the adsorption surface of the second suction cup remain on the same plane; An inner membrane tear-off assembly installed at one end of the transfer assembly; and The outer film tearing assembly is installed at the other end of the transfer assembly.

2. The transfer switching film-tearing device according to claim 1, characterized in that, The height of the middle part of the guide plate is greater than the height of the opposite ends of the guide plate.

3. The transfer switching film-tearing device according to claim 1, characterized in that, The inner film tearing assembly includes an inner film tearing support seat located on one side of the fixed seat, an inclined slide cylinder mounted on the inner film tearing support seat, a movable plate connected to the inclined slide cylinder, a rotating shaft rotatably mounted on one end of the movable plate, inner film tearing grippers fixedly mounted on opposite ends of the rotating shaft, and a rotating shaft drive cylinder connected to the middle of the rotating shaft; the cylinder body of the rotating shaft drive cylinder is fixedly mounted on the movable plate, and the piston rod of the rotating shaft drive cylinder is hinged to the middle of the rotating shaft.

4. The transfer switching film-tearing device according to claim 1, characterized in that, The outer film tearing assembly includes an outer film tearing support seat located on one side of the fixed seat, horizontal guide rail pairs installed on opposite sides of the top of the outer film tearing support seat, a vertical guide rail pair vertically connected to the horizontal guide rail pairs, an outer film tearing gripper and guide roller connected to one side of the vertical guide rail pair, a pushing cylinder connected to the other side of the vertical guide rail pair, and a guide plate slidably connected to the guide roller; the guide plate is fixedly connected to the outer film tearing support seat.

5. The transfer switching film-tearing device according to claim 4, characterized in that, The guide plate is provided with an arc-shaped guide groove, the height of the end of the guide groove away from the fixed base is greater than the height of the end of the guide groove close to the fixed base; the guide groove is used to accommodate the guide roller.

Citation Information

Patent Citations

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    CN107297945A

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    CN113859691A

  • Staggered conveying platform

    CN214651716U

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    CN218056028U