A flattening type scrap steel bale band curling mechanism
By designing a flattened scrap steel strapping coiling mechanism, the scrap steel strapping is automatically coiled and compressed using a coiling motor, solving the problem of low efficiency in manual coiling and achieving efficient resource recycling and saving human resources.
Patent Information
- Application Number
- CN202210831959.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-15
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2042-07-15
Smart Images

Figure CN115108071B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of recycling equipment, in particular to a flattened scrap steel bundle belt curling mechanism. BACKGROUND
[0002] The steel industry is the backbone of China's national economy, and scrap steel resources are one of the two indispensable iron resources in the world's steel industry today. Compared with using iron ore to smelt steel, using scrap steel to smelt steel has significant environmental benefits. Using scrap steel to smelt one ton of steel can reduce 1.6 tons of carbon emissions, save 350 kg of standard coal, 1.7 tons of new water, and 1.6 tons of concentrate powder, while reducing 86% of waste gas, 76% of waste water and 92% of solid waste emissions. According to the statistics of the International Recycling Bureau, in the past 50 years, 40% of the world's crude steel production has been smelted from scrap steel, so the steel recycling work is very important. The transportation industry needs to use steel belts to bundle materials, and after the transportation work is completed, the goods need to be unbundled, and the unbundled steel bundle belts need to be recycled again to save resources and avoid waste. Under the existing technical conditions, the scrap steel bundle belts need to be manually arranged, and the waste steel belts are manually wound and stacked in the limited working space, which greatly wastes human resources and is very inconvenient to operate, and the work efficiency is very low. In view of the existing problems, the present application is developed. SUMMARY
[0003] The purpose of the present application is to solve the above problems, and a flattened scrap steel bundle belt curling mechanism is designed to solve the problem of manual winding of waste steel belts under the existing technical conditions, which is not easy to operate, wastes human resources and has very low work efficiency.
[0004] The technical scheme of the present application to achieve the above-mentioned purpose is as follows: a flattened scrap steel bundle belt curling mechanism, comprising a support structure, an operation panel and a bottom plate, the operation panel is installed on the front side of the support structure, the bottom plate is installed on the support structure, an upper pressing roller and a lower pressing roller are installed on the support structure, the lower pressing roller is located on the lower side of the upper pressing roller, a curling structure and a pushing structure are installed on the support structure, the curling structure is installed on the upper wall surface of the support structure, and the pushing structure is installed on the curling structure.
[0005] Preferably, the curling structure comprises a gas-liquid booster cylinder, a pair of first sliding rails which are the same structure, and a curling part.
[0006] The gas-liquid booster cylinder is installed on the bottom plate and located on the lower side of the bottom plate, a pair of first sliding rails are installed on the bottom plate and parallel to each other, and the curling part is installed on the bottom plate.
[0007] Preferably, the curling part comprises a motor seat, a curling motor and a curling assembly.
[0008] The motor base is installed on a pair of first sliding rail sliding ends, the curling motor is installed on the motor base, and the curling assembly is installed on the curling motor.
[0009] Preferably, the curling assembly comprises a curling head and a first air cylinder.
[0010] The curling head is installed on the curling motor driving end, the first air cylinder is movably installed on the bottom plate, and the telescopic end is installed on the motor base.
[0011] Preferably, the advancing structure comprises a curling outer frame, a pair of second sliding rails which are identical in structure, an advancing base and an advancing part.
[0012] The curling outer frame is installed on the bottom plate and is provided with a through hole, a pair of the second sliding rails are installed on the bottom plate in parallel and are located on one side of the curling outer frame, the advancing base is installed on the pair of the second sliding rails, and the advancing part is installed on the advancing base.
[0013] Preferably, the advancing part comprises a second air cylinder, an advancing movable baffle, a supporting base, a gear, a chain and a pressing rod.
[0014] The second air cylinder is installed on the bottom plate and has a telescopic end installed on the advancing base, the advancing movable baffle is installed on the advancing base, the supporting base is installed on the bottom plate, the gear is movably installed on the supporting base, the chain is sleeved on the gear and the curling head, and the pressing rod is connected to the gear and is movably installed on the curling outer frame.
[0015] Preferably, a plurality of baffle pins which are identical in structure are installed on the curling outer frame at equal intervals.
[0016] Preferably, a sensor is installed on the supporting base.
[0017] The technical scheme of the application is used to make a flattening type scrap steel bundle belt curling mechanism. The structure and working mode of the application are researched and changed. The curling motor is provided to provide power, and manual folding and winding are not relied on. In the working process, the curling motor provides power to drive the curling head to rotate. The device winds the scrap steel bundle belt. The scrap steel bundle belt is pressed by the pressing rod driven by the chain after being wound, so that the scrap steel bundle belt is flattened, which is convenient for the staff to transport. The device reduces unnecessary manpower investment, saves human resources, greatly improves the working efficiency, promotes the resource recycling work, and reduces pollution. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is an appearance structure diagram of the flattening type scrap steel bundle belt curling mechanism.
[0019] Figure 2A front view structural schematic diagram of the flattened scrap steel bundle belt curling mechanism.
[0020] Figure 3 A left view structural schematic diagram of the flattened scrap steel bundle belt curling mechanism.
[0021] Figure 4 A top view structural schematic diagram of the flattened scrap steel bundle belt curling mechanism.
[0022] Figure 5 A partial assembly structural schematic diagram of the flattened scrap steel bundle belt curling mechanism.
[0023] Figure 6 A partial assembly structural schematic diagram of the flattened scrap steel bundle belt curling mechanism.
[0024] Figure 7 A partial assembly structural schematic diagram of the flattened scrap steel bundle belt curling mechanism.
[0025] Figure 8 A partial assembly structural schematic diagram of the flattened scrap steel bundle belt curling mechanism.
[0026] In the figure: 1 - support structure; 2 - operation panel; 3 - bottom plate; 4 - upper compression roller; 5 - lower compression roller; 6 - gas-liquid booster cylinder; 7 - first slide rail; 8 - motor base; 9 - curling motor; 10 - curling head; 11 - first cylinder; 12 - curling outer frame; 13 - second slide rail; 14 - advancing base; 15 - second cylinder; 16 - advancing movable baffle; 17 - supporting base; 18 - gear; 19 - chain; 20 - compression rod; 21 - blocking pin; 22 - sensor. DETAILED DESCRIPTION
[0027] The application will be described in detail below with reference to the drawings, in which Figures 1-8The illustrated, a kind of squashed scrap steel bundle belt curling mechanism, including support structure, operating panel and bottom plate Operating panel is installed on the front side of support structure, the bottom plate is installed on support structure, the upper pressure roller and lower pressure roller are installed on support structure, the lower pressure roller is located in the lower side of upper pressure roller, curling structure and advancing structure are installed on support structure, the curling structure is installed on the wall surface of support structure, and the advancing structure is installed on curling structure;The curling structure includes: gas-liquid intensifier cylinder, a pair of identical first slide rail and curling part;The gas-liquid intensifier cylinder is installed on the bottom plate, and is located in the lower side of bottom plate, a pair of first slide rail is installed on the bottom plate, and is parallel to each other, and the curling part is installed on the bottom plate;The curling part includes: motor base, curling motor and curling assembly;The motor base is installed on the sliding end of a pair of first slide rail, the curling motor is installed on motor base, and the curling assembly is installed on curling motor;The curling assembly includes: curling head and first cylinder;The curling head is installed on the drive end of curling motor, and the first cylinder is movably installed on the bottom plate, and the telescopic end is installed on motor base;The advancing structure includes: curling outer frame, a pair of identical second slide rail, advancing seat and advancing part;The curling outer frame is installed on the bottom plate, and the curling outer frame is provided with through hole, a pair of second slide rail is parallelly installed on the bottom plate, and is located on one side of curling outer frame, the advancing seat is installed on a pair of second slide rail, and the advancing part is installed on advancing seat;The advancing part includes: second cylinder, advancing movable baffle, support seat, gear, chain and pressure rod;The second cylinder is installed on the bottom plate, and the telescopic end is installed on advancing seat, the advancing movable baffle is installed on advancing seat, the support seat is installed on the bottom plate, the gear is movably installed on support seat, the chain is sleeved on gear and curling head, the pressure rod is connected to gear, and movably installed on curling outer frame;Several identical blocking pins are installed on the curling outer frame at equal intervals;Sensor is installed on support seat;
[0028] The characteristics of the embodiment are that the support structure, the operation panel and the bottom plate are included, the operation panel is installed on the front side of the support structure, the bottom plate is installed on the support structure, the upper compression roller and the lower compression roller are installed on the support structure, the lower compression roller is located on the lower side of the upper compression roller, the curling structure and the advancing structure are installed on the support structure, the curling structure is installed on the upper wall surface of the support structure, and the advancing structure is installed on the curling structure.
[0029] By the person skilled in the art, all electrical components in the case are connected to the power supply through wires, and the appropriate controller should be selected according to the actual situation to meet the control requirements. The specific connection and control sequence should be referred to the working principle of the following working principle, the working order of each electrical component is completed, and the detailed connection means is the public technical knowledge in the art. The working principle and process are mainly introduced below, and the electrical control is not described.
[0030] Embodiment: please refer to the description attached Figures 1-8 The case is a flattening type scrap steel bundle belt curling mechanism, which comprises a support structure 1, an operation panel 2 and a bottom plate 3. The operation panel 2 is installed on the front side of the support structure 1, and the bottom plate 3 is installed on the support structure 1. The upper compression roller 4 and the lower compression roller 5 are installed on the support structure 1, and the lower compression roller 5 is located on the lower side of the upper compression roller 4. The curling structure and the advancing structure are installed on the support structure 1, the curling structure is installed on the upper wall surface of the support structure 1, and the advancing structure is installed on the curling structure.
[0031] In the specific implementation process, it is necessary to emphasize that the curling structure in the case includes: a gas-liquid pressure cylinder 6, a pair of first sliding rails 7 which are the same structure and a curling part, and their connection relationship and position relationship are as follows:
[0032] The gas-liquid pressure cylinder 6 is installed on the bottom plate 3 and located on the lower side of the bottom plate 3. A pair of first sliding rails 7 are installed on the bottom plate 3 and parallel to each other. The curling part is installed on the bottom plate 3. Their connection relationship and position relationship are as follows:
[0033] The curling part in the case includes: a motor seat 8, a curling motor 9 and a curling assembly, and their connection relationship and position relationship are as follows:
[0034] The motor base 8 is installed on the sliding end of the first slide rail 7, the curling motor 9 is installed on the motor base 8, and the curling assembly is installed on the curling motor 9;
[0035] The curling assembly includes a curling head 10 and a first air cylinder 11, and the connection relationship and position relationship are as follows:
[0036] The curling head 10 is installed on the driving end of the curling motor 9, the first air cylinder 11 is movably installed on the bottom plate 3, and the telescopic end is installed on the motor base 8;
[0037] The advancing structure in the case includes a curling outer frame 12, a pair of second slide rails 13 which are structurally identical, an advancing base 14, and an advancing part, and the connection relationship and position relationship are as follows:
[0038] The curling outer frame 12 is installed on the bottom plate 3, the curling outer frame 12 is provided with a through hole, a pair of second slide rails 13 are installed in parallel on the bottom plate 3 and located on one side of the curling outer frame 12, the advancing base 14 is installed on the pair of second slide rails 13, and the advancing part is installed on the advancing base 14;
[0039] In the specific implementation process, it is particularly pointed out that the advancing part in the case includes a second air cylinder 15, an advancing movable baffle 16, a supporting base 17, a gear 18, a chain 19, and a pressing rod 20, and the connection relationship and position relationship are as follows:
[0040] The second air cylinder 15 is installed on the bottom plate 3 and the telescopic end is installed on the advancing base 14, the advancing movable baffle 16 is installed on the advancing base 14, the supporting base 17 is installed on the bottom plate 3, the gear 18 is movably installed on the supporting base 17, the chain 19 is sleeved on the gear 18 and the curling head 10, the pressing rod 20 is connected to the gear 18 and movably installed on the curling outer frame 12;
[0041] In the work, the worker needs to select the appropriate wire to connect the power supply, and the worker adjusts the opening device through the operation panel 2, and then the whole device starts to work. First, the upper compression roller 4 is placed in a horizontal state under the driving of the cylinder piston rod, and the lower compression roller 5 presses the waste bundle to ensure stable belt feeding. Then, the movable baffle of the advancing mechanism approaches the curling outer frame 12 under the pushing action of the first cylinder 11 and reaches the specified position. Then, the curling motor 9 also approaches the curling outer frame 12 under the pushing action of the second cylinder 15 and reaches the specified position, and the curling head 10 connected with the driving end of the curling motor 9 holds the waste steel belt. At this time, the curling motor 9 starts to work, and under the rotating action of the curling head 10, the waste bundle starts to be wound around the winding head from inside to outside layer by layer, so that the waste bundle is curled from a long strip into an oval shape. When a waste bundle is completed, the curling motor 9 returns to the initial position, and the curling head 10 also returns with the motor. Then, the compression rod 20 rotates under the driving of the gas-liquid booster cylinder 6 to further flatten the oval waste bundle, and after the compression rod 20 is in place, the device returns to the initial position. Finally, the movable baffle also returns to the initial position, and the flattened oval waste bundle automatically falls off. The support structure 1 is provided with a hopper for recycling, and the above operation is repeated when the next waste bundle is fed.
[0042] As a preferred solution, further, a plurality of blocking pins 21 of the same structure are installed on the curling outer frame 12 at equal intervals.
[0043] As a preferred solution, further, a sensor 22 is installed on the support seat 17.
[0044] The above technical solution only embodies the preferred technical solution of the present application, and some changes made by the person skilled in the art to some parts of the above technical solution also embody the principle of the present application and are within the protection scope of the present application.
Claims
1. A compacted scrap steel bale band coiling mechanism comprising a support structure (1), an operating panel (2) and a base plate (3), characterized in that, The operation panel (2) is installed on the front side of the support structure (1), the bottom plate (3) is installed on the support structure (1), the upper pressure roller (4) and the lower pressure roller (5) are installed on the support structure (1), the lower pressure roller (5) is located below the upper pressure roller (4), the curling structure and the advancing structure are installed on the support structure (1), the curling structure is installed on the upper wall of the support structure (1), and the advancing structure is installed on the curling structure. The curling structure comprises a gas-liquid booster cylinder (6), a pair of first sliding rails (7) which are the same in structure, and a curling part. The gas-liquid booster cylinder (6) is installed on the bottom plate (3) and located below the bottom plate (3), and a pair of first sliding rails (7) are installed on the bottom plate (3) and parallel to each other. The curling part comprises a motor seat (8), a curling motor (9), and a curling assembly. The motor seat (8) is installed on the sliding end of the pair of first sliding rails (7), the curling motor (9) is installed on the motor seat (8), and the curling assembly is installed on the curling motor (9). The curling assembly comprises a curling head (10) and a first gas cylinder (11). The curling head (10) is installed on the driving end of the curling motor (9), and the first gas cylinder (11) is movably installed on the bottom plate (3) and has a telescopic end installed on the motor seat (8). The advancing structure comprises a curling outer frame (12), a pair of second sliding rails (13) which are the same in structure, an advancing seat (14), and an advancing part. The curling outer frame (12) is installed on the bottom plate (3) and is provided with a through hole, a pair of second sliding rails (13) are installed on the bottom plate (3) and located on one side of the curling outer frame (12), the advancing seat (14) is installed on the pair of second sliding rails (13), and the advancing part is installed on the advancing seat (14). The advancing part comprises a second gas cylinder (15), an advancing movable baffle (16), a support seat (17), a gear (18), a chain (19), and a pressing rod (20). The second gas cylinder (15) is installed on the bottom plate (3) and has a telescopic end installed on the advancing seat (14), the advancing movable baffle (16) is installed on the advancing seat (14), the support seat (17) is installed on the bottom plate (3), the gear (18) is movably installed on the support seat (17), the chain (19) is sleeved on the gear (18) and the curling head (10), and the pressing rod (20) is connected to the gear (18) and movably installed on the curling outer frame (12).
2. A flattening scrap bundle band curling mechanism according to claim 1, characterized in that A plurality of stop pins (21) which are the same in structure are installed on the curling outer frame (12) at equal intervals.
3. A flattening scrap bundle band curling mechanism according to claim 1, characterized in that, A sensor (22) is installed on the support seat (17).
Citation Information
Patent Citations
Waste steel bundling belt coiling, compacting and recovering device and coiling, compacting and recovering method thereof
CN113524765A